CN118564258A - A pipe jacking construction device for muddy sand layer using pipe jacking method - Google Patents
A pipe jacking construction device for muddy sand layer using pipe jacking method Download PDFInfo
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- CN118564258A CN118564258A CN202410615606.XA CN202410615606A CN118564258A CN 118564258 A CN118564258 A CN 118564258A CN 202410615606 A CN202410615606 A CN 202410615606A CN 118564258 A CN118564258 A CN 118564258A
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- 239000004576 sand Substances 0.000 title claims abstract description 42
- 238000010276 construction Methods 0.000 title claims abstract description 39
- 238000000034 method Methods 0.000 title claims abstract description 21
- 239000002689 soil Substances 0.000 claims abstract description 41
- 230000005540 biological transmission Effects 0.000 claims description 74
- 230000001133 acceleration Effects 0.000 claims description 27
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000009434 installation Methods 0.000 abstract description 15
- 238000009412 basement excavation Methods 0.000 abstract description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 10
- 230000000903 blocking effect Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000005553 drilling Methods 0.000 description 3
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
Classifications
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D9/00—Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
- E21D9/10—Making by using boring or cutting machines
- E21D9/1093—Devices for supporting, advancing or orientating the machine or the tool-carrier
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D9/00—Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
- E21D9/10—Making by using boring or cutting machines
- E21D9/1086—Drives or transmissions specially adapted therefor
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D9/00—Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
- E21D9/10—Making by using boring or cutting machines
- E21D9/11—Making by using boring or cutting machines with a rotary drilling-head cutting simultaneously the whole cross-section, i.e. full-face machines
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D9/00—Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
- E21D9/12—Devices for removing or hauling away excavated material or spoil; Working or loading platforms
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D9/00—Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
- E21D9/12—Devices for removing or hauling away excavated material or spoil; Working or loading platforms
- E21D9/124—Helical conveying means therefor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L1/00—Laying or reclaiming pipes; Repairing or joining pipes on or under water
- F16L1/024—Laying or reclaiming pipes on land, e.g. above the ground
- F16L1/028—Laying or reclaiming pipes on land, e.g. above the ground in the ground
- F16L1/036—Laying or reclaiming pipes on land, e.g. above the ground in the ground the pipes being composed of sections of short length
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- Engineering & Computer Science (AREA)
- Mining & Mineral Resources (AREA)
- Environmental & Geological Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Geology (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Excavating Of Shafts Or Tunnels (AREA)
Abstract
本发明涉及顶管机技术领域,具体说是一种顶管推进法的淤泥质砂土层顶管施工装置;包括机体,所述机体一侧固定安装有刀盘;所述机体靠近刀盘的一面开设有土压仓;所述机体内部安装有螺旋输送机;所述螺旋输送机用于输送土压仓内的沙土;本发明通过助推筒的设置;使得助推筒能够通过定位板固定在隧道内;从而在助推筒通过液压推杆推动机体进行开凿隧道的过程中;插入隧道内壁的定位板能够对助推筒提高足够的支撑力;使得液压推杆在安装下一个顶管期间能够推动机体带动刀盘进行开凿隧道;使得土压平衡式顶管机在顶管安装期间依旧能够正常进行开凿工作;大大节省了施工周期;提高了土压平衡式顶管机的施工效率;使得本发明的实用性得到有效提升。
The present invention relates to the technical field of pipe jacking machines, and specifically to a pipe jacking construction device for a silty sand layer using a pipe jacking propulsion method; the device comprises a machine body, a cutter disc is fixedly mounted on one side of the machine body; a soil pressure bin is provided on a side of the machine body close to the cutter disc; a screw conveyor is installed inside the machine body; the screw conveyor is used to transport the sand in the soil pressure bin; the present invention arranges a booster cylinder; the booster cylinder can be fixed in the tunnel through a positioning plate; thereby, in the process of the booster cylinder pushing the machine body to excavate the tunnel through a hydraulic push rod; the positioning plate inserted into the inner wall of the tunnel can provide sufficient supporting force for the booster cylinder; the hydraulic push rod can push the machine body to drive the cutter disc to excavate the tunnel during the installation of the next pipe jacking; the earth pressure balance pipe jacking machine can still perform excavation work normally during the installation of the pipe jacking; the construction period is greatly saved; the construction efficiency of the earth pressure balance pipe jacking machine is improved; and the practicability of the present invention is effectively improved.
Description
技术领域Technical Field
本发明涉及顶管机技术领域,具体说是一种顶管推进法的淤泥质砂土层顶管施工装置。The invention relates to the technical field of pipe jacking machines, in particular to a pipe jacking construction device for a muddy sand layer using a pipe jacking propulsion method.
背景技术Background Art
顶管施工就是非开挖施工方法,是一种不开挖或者少开挖的顶管埋设施工技术;顶管法施工就是在工作坑内借助于顶进设备产生的顶力,克服顶管与周围土壤的摩擦力,将顶管按设计的坡度顶入土中,并将土方运走;一节管子完成顶入土层之后,再下第二节管子继续顶进;其原理是借助于主顶油缸及顶管间、中继间等推力,把顶管机从工作坑内穿过土层一直推进到接收坑内吊起;顶管紧随顶管机后,埋设在两坑之间;Pipe jacking construction is a trenchless construction method, which is a pipe burying construction technology with no excavation or less excavation. Pipe jacking construction is to use the jacking force generated by the jacking equipment in the working pit to overcome the friction between the jacking pipe and the surrounding soil, push the jacking pipe into the soil according to the designed slope, and transport the soil away. After one section of the pipe is pushed into the soil layer, the second section of the pipe is pushed in. The principle is to use the thrust of the main jacking cylinder and the jacking room, relay room, etc. to push the jacking machine from the working pit through the soil layer and lift it into the receiving pit. The jacking pipe is buried between the two pits following the jacking machine.
其中土压平衡式顶管机是一种在地下施工中广泛使用的顶管机形式,特别适用于淤泥质砂土层的顶管施工;土压平衡式顶管机是根据土压平衡的基本原理;在土压平衡顶管机工作时,先由工作井中的主顶进油缸推动土压平衡顶管机前进,与此同时大刀盘旋转切削土体,切削下的土体进入密封土仓与螺旋输送机中,并被挤压形成具有一定要土压的压缩土体;历经螺旋输送机的旋转,运输出切削的土体;Among them, the earth pressure balance pipe jacking machine is a type of pipe jacking machine widely used in underground construction, especially suitable for pipe jacking construction in silty sandy soil layers; the earth pressure balance pipe jacking machine is based on the basic principle of earth pressure balance; when the earth pressure balance pipe jacking machine is working, the main jacking oil cylinder in the working well first pushes the earth pressure balance pipe jacking machine forward, and at the same time, the large cutter head rotates to cut the soil, and the cut soil enters the sealed soil bin and the screw conveyor, and is squeezed to form a compressed soil with a certain soil pressure; after the screw conveyor rotates, the cut soil is transported out;
现有的土压平衡式顶管机的刀盘在施工现场进行开凿时,主顶进油缸需要通过顶管推动土压平衡式顶管机在开凿的隧道内前进,当一个顶管推入隧道后,需要安装下一个顶管才能继续推动土压平衡式顶管机前进;而安装下一个顶管会消耗一定的时间;使得土压平衡式顶管机在顶管安装期间无法正常进行开凿工作,从而延长了整个土压平衡式顶管机的施工周期;大大降低了土压平衡式顶管机的施工效率。When the cutter head of an existing earth pressure balance pipe jacking machine is excavating at a construction site, the main jacking cylinder needs to push the earth pressure balance pipe jacking machine forward in the excavated tunnel through the jacking pipe. After one jacking pipe is pushed into the tunnel, the next jacking pipe needs to be installed to continue to push the earth pressure balance pipe jacking machine forward. The installation of the next jacking pipe consumes a certain amount of time, which makes it impossible for the earth pressure balance pipe jacking machine to perform excavation work normally during the installation of the jacking pipe, thereby extending the construction period of the entire earth pressure balance pipe jacking machine and greatly reducing the construction efficiency of the earth pressure balance pipe jacking machine.
鉴于此,为了克服上述技术问题,本发明提出了一种顶管推进法的淤泥质砂土层顶管施工装置,解决了上述技术问题。In view of this, in order to overcome the above technical problems, the present invention proposes a silty sand layer jacking pipe construction device using a jacking pipe propulsion method, which solves the above technical problems.
发明内容Summary of the invention
为了弥补现有技术的不足,本发明提出了一种顶管推进法的淤泥质砂土层顶管施工装置,本发明通过助推筒的设置;使得助推筒能够通过定位板固定在隧道内;从而在助推筒通过液压推杆推动机体进行开凿隧道的过程中;插入隧道内壁的定位板能够对助推筒提高足够的支撑力;使得液压推杆在安装下一个顶管期间能够推动机体带动刀盘进行开凿隧道;使得土压平衡式顶管机在顶管安装期间依旧能够正常进行开凿工作;大大节省了施工周期;提高了土压平衡式顶管机的施工效率;使得本发明的实用性得到有效提升。In order to make up for the deficiencies of the prior art, the present invention proposes a silty sand layer pipe jacking construction device using a pipe jacking propulsion method. The present invention arranges a booster cylinder, which enables the booster cylinder to be fixed in the tunnel through a positioning plate. Therefore, in the process of the booster cylinder pushing the machine body to excavate the tunnel through the hydraulic push rod, the positioning plate inserted into the inner wall of the tunnel can provide sufficient supporting force for the booster cylinder. The hydraulic push rod can push the machine body to drive the cutter disc to excavate the tunnel during the installation of the next pipe jacking. The earth pressure balance pipe jacking machine can still perform excavation work normally during the installation of the pipe jacking machine, which greatly saves the construction period, improves the construction efficiency of the earth pressure balance pipe jacking machine, and effectively improves the practicability of the present invention.
本发明解决其技术问题所采用的技术方案是:本发明所述的一种顶管推进法的淤泥质砂土层顶管施工装置,包括:The technical solution adopted by the present invention to solve the technical problem is: a silty sand layer jacking construction device of a jacking method of jacking pipe according to the present invention comprises:
机体,所述机体一侧固定安装有刀盘;所述机体靠近刀盘的一面开设有土压仓;所述机体内部安装有螺旋输送机;所述螺旋输送机用于输送土压仓内的沙土;所述机体内部固定安装有驱动电机;所述驱动电机用于驱动刀盘转动;A machine body, a cutter disc is fixedly installed on one side of the machine body; a soil pressure bin is provided on a side of the machine body close to the cutter disc; a screw conveyor is installed inside the machine body; the screw conveyor is used to transport the sand in the soil pressure bin; a drive motor is fixedly installed inside the machine body; the drive motor is used to drive the cutter disc to rotate;
助推筒,所述助推筒位于机体远离刀盘的一侧;所述助推筒与机体滑动连接;所述助推筒内壁固定安装有液压推杆;所述液压推杆远离助推筒的一端与机体固连;所述助推筒侧壁固定安装有定位模块;所述定位模块用于将助推筒固定在隧道内。A booster cylinder, which is located on a side of the machine body away from the cutter disc; the booster cylinder is slidably connected to the machine body; a hydraulic push rod is fixedly installed on the inner wall of the booster cylinder; one end of the hydraulic push rod away from the booster cylinder is fixedly connected to the machine body; a positioning module is fixedly installed on the side wall of the booster cylinder; the positioning module is used to fix the booster cylinder in the tunnel.
优选的,所述定位模块包括:Preferably, the positioning module includes:
固定块;所述固定块与助推筒的内壁固连;所述液压推杆远离机体的一端与固定块固连;所述固定块靠近助推筒的一端开设有贯穿助推筒外壁的定位槽;所述定位槽内滑动密封连接有定位板;A fixing block; the fixing block is fixedly connected to the inner wall of the booster cylinder; the end of the hydraulic push rod away from the body is fixedly connected to the fixing block; the end of the fixing block close to the booster cylinder is provided with a positioning groove penetrating the outer wall of the booster cylinder; a positioning plate is slidingly and sealingly connected in the positioning groove;
螺杆,所述螺杆转动在定位槽的槽底;所述定位板靠近螺杆的一面开设有螺旋槽;所述螺杆远离定位槽的一端螺旋传动连接在螺旋槽内;所述驱动电机通过传动单元驱动螺杆转动。The screw is rotated at the bottom of the positioning groove; a spiral groove is provided on a side of the positioning plate close to the screw; one end of the screw away from the positioning groove is spirally connected in the spiral groove; and the drive motor drives the screw to rotate through a transmission unit.
优选的,所述传动单元包括传动杆;所述固定块内开设有空腔;所述传动杆与驱动电机之间通过传动带进行带传动连接;所述定位板靠近传动杆的一面转动连接有锥齿轮轴;所述螺杆远离定位板的一端固连有伞齿轮;所述锥齿轮轴与伞齿轮在空腔内啮合传动;所述传动杆用于驱动锥齿轮轴转动。Preferably, the transmission unit includes a transmission rod; a cavity is opened in the fixed block; the transmission rod and the driving motor are connected by a transmission belt; the positioning plate is rotatably connected to a bevel gear shaft on a side close to the transmission rod; the end of the screw rod away from the positioning plate is fixedly connected to a bevel gear; the bevel gear shaft and the bevel gear are meshed and transmitted in the cavity; the transmission rod is used to drive the bevel gear shaft to rotate.
优选的,所述传动杆靠近锥齿轮轴的一端固连有驱动齿轮;所述锥齿轮轴的表面滑动连接有锥齿轮环;所述锥齿轮环与空腔内壁之间通过支撑弹簧固连;所述空腔的内壁镶嵌有与锥齿轮环正对的电磁环;所述驱动齿轮用于驱动锥齿轮环转动。Preferably, one end of the transmission rod close to the bevel gear shaft is fixedly connected with a driving gear; the surface of the bevel gear shaft is slidably connected with a bevel gear ring; the bevel gear ring is fixedly connected to the inner wall of the cavity by a supporting spring; the inner wall of the cavity is inlaid with an electromagnetic ring facing the bevel gear ring; the driving gear is used to drive the bevel gear ring to rotate.
优选的,所述驱动齿轮与锥齿轮环之间设有加速齿轮;所述加速齿轮与驱动齿轮啮合传动;所述加速齿轮靠近锥齿轮环的一面固连有传动齿轮;所述传动齿轮与锥齿轮环啮合传动。Preferably, an acceleration gear is provided between the driving gear and the bevel gear ring; the acceleration gear meshes with the driving gear for transmission; a transmission gear is fixedly connected to a side of the acceleration gear close to the bevel gear ring; the transmission gear meshes with the bevel gear ring for transmission.
优选的,所述助推筒靠近机体的一面开设有储存槽;所述储存槽内固定安装有气囊;所述气囊远离储存槽的一端与机体固连;所述助推筒内壁开设有与气囊连通的气孔。Preferably, a storage groove is provided on a side of the booster cylinder close to the body; an airbag is fixedly installed in the storage groove; an end of the airbag away from the storage groove is fixedly connected to the body; and an air hole connected to the airbag is provided on the inner wall of the booster cylinder.
优选的,所述机体靠近助推筒的一面开设有排气口;所述排气口与气囊连通;所述排气口与气孔内均安装有单向阀。Preferably, an exhaust port is provided on one side of the machine body close to the booster cylinder; the exhaust port is communicated with the airbag; and a one-way valve is installed in both the exhaust port and the air hole.
优选的,所述气囊内设有支撑杆;所述支撑杆的一端固连在储存槽的槽底;所述支撑杆远离储存槽的一端开设有圆槽;所述圆槽内滑动连接有连接杆;所述连接杆远离支撑杆的一端与机体固连;所述连接杆内部开设有与排气口连通的通槽;所述通槽远离排气口的一端贯穿支撑杆并与储存槽连通。Preferably, a support rod is provided in the airbag; one end of the support rod is fixedly connected to the bottom of the storage tank; a circular groove is provided at the end of the support rod away from the storage tank; a connecting rod is slidably connected in the circular groove; the end of the connecting rod away from the support rod is fixedly connected to the body; a through groove connected to the exhaust port is provided inside the connecting rod; the end of the through groove away from the exhaust port passes through the support rod and is connected to the storage tank.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
1.本发明通过助推筒的设置;使得助推筒能够通过定位板固定在隧道内;从而在助推筒通过液压推杆推动机体进行开凿隧道的过程中;插入隧道内壁的定位板能够对助推筒提高足够的支撑力;使得液压推杆在安装下一个顶管期间能够推动机体带动刀盘进行开凿隧道;使得土压平衡式顶管机在顶管安装期间依旧能够正常进行开凿工作;大大节省了施工周期;提高了土压平衡式顶管机的施工效率;使得本发明的实用性得到有效提升。1. The present invention arranges a booster cylinder, so that the booster cylinder can be fixed in the tunnel through a positioning plate. Therefore, when the booster cylinder pushes the machine body to dig the tunnel through the hydraulic push rod, the positioning plate inserted into the inner wall of the tunnel can provide sufficient supporting force for the booster cylinder. The hydraulic push rod can push the machine body to drive the cutter disc to dig the tunnel during the installation of the next jacking pipe. The earth pressure balance pipe jacking machine can still perform the digging work normally during the installation of the jacking pipe. The construction period is greatly saved, the construction efficiency of the earth pressure balance pipe jacking machine is improved, and the practicality of the present invention is effectively improved.
2.本发明通过设置加速齿轮;使得加速齿轮转数小于传动齿轮;从而加快加速齿轮的转动速度;由于传动齿轮与加速齿轮固连且同轴;所以转动速度加快的加速齿轮能够带动与其固连的传动齿轮快速转动;使得传动齿轮通过锥齿轮环驱动锥齿轮轴的速度加快;从而使得锥齿轮轴驱动伞齿轮的速度加快;进而加快了螺杆驱动定位板伸出和进入定位槽的速度;节省了助推筒与隧道固定和分离的时间;使得土压平衡式顶管机的施工效率得到有效提升。2. The present invention sets an acceleration gear, which makes the number of revolutions of the acceleration gear smaller than that of the transmission gear, thereby accelerating the rotation speed of the acceleration gear. Since the transmission gear is fixedly connected and coaxial with the acceleration gear, the acceleration gear with the accelerated rotation speed can drive the transmission gear fixedly connected thereto to rotate quickly, thereby accelerating the speed at which the transmission gear drives the bevel gear shaft through the bevel gear ring, thereby accelerating the speed at which the bevel gear shaft drives the bevel gear, thereby accelerating the speed at which the screw drives the positioning plate to extend out and enter the positioning groove, saving the time for fixing and separating the booster tube from the tunnel, and effectively improving the construction efficiency of the earth pressure balance pipe jacking machine.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图和实施方式对本发明进一步说明。The present invention is further described below in conjunction with the accompanying drawings and implementation modes.
图1是本发明的立体图;Fig. 1 is a perspective view of the present invention;
图2是本发明的结构示意图;Fig. 2 is a schematic structural diagram of the present invention;
图3是图2中A处的放大图;Fig. 3 is an enlarged view of point A in Fig. 2;
图4是图2中B处的放大图;FIG4 is an enlarged view of point B in FIG2;
图5是本发明的后视图;Fig. 5 is a rear view of the present invention;
图6是本发明中所使用的伞齿轮的传动立体图;FIG6 is a transmission stereogram of the bevel gear used in the present invention;
图中:1、机体;11、刀盘;12、土压仓;13、螺旋输送机;14、驱动电机;15、液压推杆;16、排气口;17、单向阀;2、助推筒;21、固定块;211、定位槽;212、定位板;213、螺杆;214、螺旋槽;215、伞齿轮;22、传动杆;221、传动带;222、驱动齿轮;23、空腔;231、锥齿轮轴;232、锥齿轮环;233、支撑弹簧;234、电磁环;24、加速齿轮;241、传动齿轮;25、储存槽;251、气囊;252、支撑杆;253、圆槽;254、连接杆;255、通槽;26、气孔。In the figure: 1. body; 11. cutter head; 12. soil pressure bin; 13. screw conveyor; 14. drive motor; 15. hydraulic push rod; 16. exhaust port; 17. one-way valve; 2. booster cylinder; 21. fixing block; 211. positioning groove; 212. positioning plate; 213. screw rod; 214. spiral groove; 215. bevel gear; 22. transmission rod; 221. transmission belt; 222. driving gear; 23. cavity; 231. bevel gear shaft; 232. bevel gear ring; 233. support spring; 234. electromagnetic ring; 24. acceleration gear; 241. transmission gear; 25. storage tank; 251. air bag; 252. support rod; 253. circular groove; 254. connecting rod; 255. through groove; 26. air hole.
具体实施方式DETAILED DESCRIPTION
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本发明。In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
如图1至图6所示,本发明所述的一种顶管推进法的淤泥质砂土层顶管施工装置,包括:As shown in FIGS. 1 to 6 , a pipe jacking construction device for a muddy sand layer using a pipe jacking method according to the present invention comprises:
机体1,所述机体1一侧固定安装有刀盘11;所述机体1靠近刀盘11的一面开设有土压仓12;所述机体1内部安装有螺旋输送机13;所述螺旋输送机13用于输送土压仓12内的沙土;所述机体1内部固定安装有驱动电机14;所述驱动电机14用于驱动刀盘11转动;A machine body 1, a cutter disc 11 is fixedly mounted on one side of the machine body 1; a soil pressure bin 12 is provided on a side of the machine body 1 close to the cutter disc 11; a screw conveyor 13 is installed inside the machine body 1; the screw conveyor 13 is used to transport the sand in the soil pressure bin 12; a drive motor 14 is fixedly mounted inside the machine body 1; the drive motor 14 is used to drive the cutter disc 11 to rotate;
助推筒2,所述助推筒2位于机体1远离刀盘11的一侧;所述助推筒2与机体1滑动连接;所述助推筒2内壁固定安装有液压推杆15;所述液压推杆15远离助推筒2的一端与机体1固连;所述助推筒2侧壁固定安装有定位模块;所述定位模块用于将助推筒2固定在隧道内。The booster cylinder 2 is located on a side of the machine body 1 away from the cutter disc 11; the booster cylinder 2 is slidably connected to the machine body 1; a hydraulic push rod 15 is fixedly installed on the inner wall of the booster cylinder 2; one end of the hydraulic push rod 15 away from the booster cylinder 2 is fixedly connected to the machine body 1; a positioning module is fixedly installed on the side wall of the booster cylinder 2; the positioning module is used to fix the booster cylinder 2 in the tunnel.
作为本发明的一种实施方式,所述定位模块包括:As an implementation manner of the present invention, the positioning module includes:
固定块21;所述固定块21与助推筒2的内壁固连;所述液压推杆15远离机体1的一端与固定块21固连;所述固定块21靠近助推筒2的一端开设有贯穿助推筒2外壁的定位槽211;所述定位槽211内滑动密封连接有定位板212;The fixing block 21 is fixedly connected to the inner wall of the booster cylinder 2; the end of the hydraulic push rod 15 away from the body 1 is fixedly connected to the fixing block 21; the end of the fixing block 21 close to the booster cylinder 2 is provided with a positioning groove 211 penetrating the outer wall of the booster cylinder 2; the positioning groove 211 is slidably and sealably connected with a positioning plate 212;
螺杆213,所述螺杆213转动在定位槽211的槽底;所述定位板212靠近螺杆213的一面开设有螺旋槽214;所述螺杆213远离定位槽211的一端螺旋传动连接在螺旋槽214内;所述驱动电机14通过传动单元驱动螺杆213转动。The screw 213 rotates at the bottom of the positioning groove 211; a spiral groove 214 is provided on a side of the positioning plate 212 close to the screw 213; one end of the screw 213 away from the positioning groove 211 is spirally connected in the spiral groove 214; the drive motor 14 drives the screw 213 to rotate through a transmission unit.
作为本发明的一种实施方式,所述传动单元包括传动杆22;所述固定块21内开设有空腔23;所述传动杆22与驱动电机14之间通过传动带221进行带传动连接;所述定位板212靠近传动杆22的一面转动连接有锥齿轮轴231;所述螺杆213远离定位板212的一端固连有伞齿轮215;所述锥齿轮轴231与伞齿轮215在空腔23内啮合传动;所述传动杆22用于驱动锥齿轮轴231转动。As an embodiment of the present invention, the transmission unit includes a transmission rod 22; a cavity 23 is opened in the fixed block 21; the transmission rod 22 and the drive motor 14 are connected by a transmission belt 221 for belt transmission; the positioning plate 212 is rotatably connected to a bevel gear shaft 231 on a side close to the transmission rod 22; the end of the screw rod 213 away from the positioning plate 212 is fixedly connected to a bevel gear 215; the bevel gear shaft 231 and the bevel gear 215 are meshed and transmitted in the cavity 23; the transmission rod 22 is used to drive the bevel gear shaft 231 to rotate.
作为本发明的一种实施方式,所述传动杆22靠近锥齿轮轴231的一端固连有驱动齿轮222;所述锥齿轮轴231的表面滑动连接有锥齿轮环232;所述锥齿轮环232与空腔23内壁之间通过支撑弹簧233固连;所述空腔23的内壁镶嵌有与锥齿轮环232正对的电磁环234;所述驱动齿轮222用于驱动锥齿轮环232转动。As an embodiment of the present invention, the transmission rod 22 is fixedly connected to one end close to the bevel gear shaft 231 with a driving gear 222; the surface of the bevel gear shaft 231 is slidably connected with a bevel gear ring 232; the bevel gear ring 232 is fixedly connected to the inner wall of the cavity 23 via a support spring 233; the inner wall of the cavity 23 is inlaid with an electromagnetic ring 234 that is opposite to the bevel gear ring 232; the driving gear 222 is used to drive the bevel gear ring 232 to rotate.
作为本发明的一种实施方式,所述驱动齿轮222与锥齿轮环232之间设有加速齿轮24;所述加速齿轮24与驱动齿轮222啮合传动;所述加速齿轮24靠近锥齿轮环232的一面固连有传动齿轮241;所述传动齿轮241与锥齿轮环232啮合传动;As an embodiment of the present invention, an acceleration gear 24 is provided between the driving gear 222 and the bevel gear ring 232; the acceleration gear 24 is meshed with the driving gear 222 for transmission; a transmission gear 241 is fixedly connected to a side of the acceleration gear 24 close to the bevel gear ring 232; the transmission gear 241 is meshed with the bevel gear ring 232 for transmission;
现有的土压平衡式顶管机的刀盘11在施工现场进行开凿时,主顶进油缸需要通过顶管推动土压平衡式顶管机在开凿的隧道内前进,当一个顶管推入隧道后,需要安装下一个顶管才能继续推动土压平衡式顶管机前进;而安装下一个顶管会消耗一定的时间;使得土压平衡式顶管机在顶管安装期间无法正常进行开凿工作,从而延长了整个土压平衡式顶管机的施工周期;大大降低了土压平衡式顶管机的施工效率;When the cutter head 11 of the existing earth pressure balance pipe jacking machine is excavating at the construction site, the main jacking oil cylinder needs to push the earth pressure balance pipe jacking machine forward in the excavated tunnel through the jacking pipe. After a jacking pipe is pushed into the tunnel, the next jacking pipe needs to be installed to continue to push the earth pressure balance pipe jacking machine forward; and the installation of the next jacking pipe consumes a certain amount of time; so that the earth pressure balance pipe jacking machine cannot perform excavation work normally during the installation of the jacking pipe, thereby extending the construction period of the entire earth pressure balance pipe jacking machine; greatly reducing the construction efficiency of the earth pressure balance pipe jacking machine;
工作时,先在工作坑内安装主顶进油缸;再将土压平衡式顶管机吊入工作坑内;使得土压平衡式顶管机的机体1位于主顶进油缸的一侧,且使得土压平衡式顶管机的刀盘11朝向另一个工作坑的方向施工;随后控制主顶进油缸通过推动助推筒2来推动机体1往靠近工作坑内壁的方向移动;使得机体1带动刀盘11与工作坑内壁接触,此时驱动电机14驱动刀盘11转动;使得刀盘11对工作坑内壁的切割形成隧道;由于初始状态下,电磁环234处于断电状态,使得锥齿轮环232受支撑弹簧233的支撑而位于传动齿轮241的一侧;此时传动齿轮241与锥齿轮环232分离且不处于啮合状态,所以此时驱动电机14驱动刀盘11转动的过程中;驱动电机14虽然能够通过传动带221驱动传动杆22转动;但是传动杆22无法通过驱动齿轮222和传动齿轮241驱动锥齿轮环232转动;所以此时位于定位槽211内的定位板212不会伸出定位槽211;避免定位板212阻挡助推筒2进入隧道内;During operation, first install the main jacking cylinder in the working pit; then hoist the earth pressure balance pipe jacking machine into the working pit; make the body 1 of the earth pressure balance pipe jacking machine located on one side of the main jacking cylinder, and make the cutter head 11 of the earth pressure balance pipe jacking machine face the direction of another working pit for construction; then control the main jacking cylinder to push the body 1 to move towards the inner wall of the working pit by pushing the booster cylinder 2; make the body 1 drive the cutter head 11 to contact the inner wall of the working pit, and at this time, the drive motor 14 drives the cutter head 11 to rotate; make the cutter head 11 cut the inner wall of the working pit to form a tunnel; because in the initial state, the electromagnetic ring 234 is in the power-off state The bevel gear ring 232 is supported by the support spring 233 and is located on one side of the transmission gear 241. At this time, the transmission gear 241 is separated from the bevel gear ring 232 and is not in a meshing state. Therefore, during the process of the drive motor 14 driving the cutter head 11 to rotate, although the drive motor 14 can drive the transmission rod 22 to rotate through the transmission belt 221, the transmission rod 22 cannot drive the bevel gear ring 232 to rotate through the drive gear 222 and the transmission gear 241. Therefore, the positioning plate 212 located in the positioning groove 211 will not extend out of the positioning groove 211 at this time, so as to prevent the positioning plate 212 from blocking the booster cylinder 2 from entering the tunnel.
由于机体1受主顶进油缸的推动而不断钻入的过程中;机体1会带动刀盘11挤压切割的沙土;使得切割的沙土受挤压进入土压仓12;由于机体1内安装有与土压仓12连通的螺旋输送机13;使得螺旋输送机13能够将土压仓12内的沙土排出,而且为方便螺旋输送机13将土压仓12内的沙土排出,工作人员往往在机体1内添加水泵,使得水泵对土压仓12内的沙土进行水洗,使得沙土松软便于排出;随主顶进油缸的推动;机体1会通过刀盘11不断钻入;当主顶进油缸伸长量最大时,控制主顶进油缸收缩;此时将一节顶管吊入工作坑内;使得顶管位于主顶进油缸与助推筒2之间;使得主顶进油缸能够通过顶管推动助推筒2往远离主顶进油缸的方向移动;使得助推筒2推动机体1和刀盘11继续钻入;直至主顶进油缸伸长量最大时;此时该节顶管推动助推筒2完全进入机体1所钻的隧道;由于此时助推筒2进入隧道的深度有限;所以再往第一节顶管与主顶进油缸之间吊入一节顶管;使得主顶进油缸通过两节顶管推动助推筒2不断进入隧道中;使得助推筒2进入隧道的深度增大;在主顶进油缸达到伸长量最大时,此时主顶进油缸复位;而外界的工作人员继续往工作坑内吊入顶管,但此时土压平衡式顶管机的操作员可直接控制电磁环234通电;使得电磁环234能够吸附锥齿轮环232挤压支撑弹簧233并靠近传动齿轮241;使得传动齿轮241与锥齿轮环232啮合;此时控制驱动电机14反向转动;使得反向转动的驱动电机14能够通过传动带221驱动传动杆22转动;使得传动杆22能够带动表面固连的驱动齿轮222转动;由于驱动齿轮222与加速齿轮24啮合;而加速齿轮24与传动齿轮241固连;使得驱动齿轮222通过驱动加速齿轮24和传动齿轮241来带动锥齿轮环232转动;使得锥齿轮环232能够带动其所滑动连接的锥齿轮轴231同步转动;由于锥齿轮轴231与伞齿轮215啮合;使得锥齿轮轴231能够驱动伞齿轮215转动;使得伞齿轮215能够带动与其固连的螺杆213转动;由于螺杆213螺旋传动连接在螺旋槽214内;使得转动的螺杆213能够相对于定位板212而不断伸出螺旋槽214;从而使得定位板212受螺杆213的推动而不断伸出定位槽211;使得伸出定位槽211的定位板212能够插入隧道内壁的沙土中;此时助推筒2被固定在隧道内;随后再控制电磁环234断电;使得锥齿轮环232能够在支撑弹簧233恢复力的推动下复位;此时锥齿轮环232与传动齿轮241分离;控制驱动电机14正向转动;使得正向转动的驱动电机14能够驱动刀盘11进行切割;而且此时液压推杆15受控制伸长;使得液压推杆15能够推动机体1往远离助推筒2的方向移动;使得机体1推动刀盘11继续钻入;直至顶管工作坑内安装完成后;控制电磁环234再次通电;此时正向转动的驱动电机14驱动螺杆213反向转动;使得螺杆213螺旋进入螺旋槽214内;使得螺旋槽214内的螺杆213通过螺旋槽214的槽壁推动定位板212进入定位槽211;使得助推筒2不再通过定位板212固定在隧道内壁;此时控制主顶进油缸通过顶管推动助推筒2不断进入;在主顶进油缸不断伸长的同时,液压推杆15不断伸缩;使得助推筒2能够不断靠近机体1;直至助推筒2与机体1接触;随后主顶进油缸通过顶管推动助推筒2带动机体1继续向隧道内钻入;而无定位板212制成;则助推筒2推动机体1时,受沙土阻挡的刀盘11会通过机体1对助推筒2产生阻挡力;使得助推筒2在阻挡力作用下向后推动顶管伸出隧道;所以助推筒2通过液压推杆15推动机体1进行开凿隧道的过程中;插入隧道内壁的定位板212能够对助推筒2提高足够的支撑力;以保证助推筒2在安装下一个顶管期间通过液压推杆15推动机体1带动刀盘11进行开凿隧道;As the machine body 1 is pushed by the main jacking cylinder and continuously drills, the machine body 1 drives the cutter head 11 to squeeze the cut sand and soil, so that the cut sand and soil are squeezed into the soil pressure bin 12. Since a screw conveyor 13 connected to the soil pressure bin 12 is installed in the machine body 1, the screw conveyor 13 can discharge the sand and soil in the soil pressure bin 12. In order to facilitate the screw conveyor 13 to discharge the sand and soil in the soil pressure bin 12, the staff often adds a water pump in the machine body 1, so that the water pump washes the sand and soil in the soil pressure bin 12, making the sand and soil soft and easy to discharge. With the push of the main jacking cylinder, the machine The machine body 1 will continue to drill through the cutter head 11; when the main jacking oil cylinder has reached its maximum extension, the main jacking oil cylinder is controlled to retract; at this time, a section of jacking pipe is hoisted into the working pit; the jacking pipe is located between the main jacking oil cylinder and the booster cylinder 2; the main jacking oil cylinder can push the booster cylinder 2 to move away from the main jacking oil cylinder through the jacking pipe; the booster cylinder 2 pushes the machine body 1 and the cutter head 11 to continue drilling; until the main jacking oil cylinder has reached its maximum extension; at this time, the section of jacking pipe pushes the booster cylinder 2 to completely enter the tunnel drilled by the machine body 1; since the depth of the booster cylinder 2 entering the tunnel is limited at this time; so when the first section of jacking pipe and the main A section of jacking pipe is hoisted between the jacking cylinders; the main jacking cylinder pushes the booster cylinder 2 into the tunnel continuously through the two sections of jacking pipe; the depth of the booster cylinder 2 entering the tunnel increases; when the main jacking cylinder reaches the maximum extension, the main jacking cylinder is reset; and the outside staff continue to hoist the jacking pipe into the working pit, but at this time the operator of the earth pressure balance pipe jacking machine can directly control the electromagnetic ring 234 to be energized; the electromagnetic ring 234 can absorb the bevel gear ring 232 to squeeze the support spring 233 and approach the transmission gear 241; the transmission gear 241 is meshed with the bevel gear ring 232; at this time, the control The drive motor 14 is forced to rotate in the opposite direction; the drive motor 14 rotating in the opposite direction can drive the transmission rod 22 to rotate through the transmission belt 221; the transmission rod 22 can drive the driving gear 222 fixed on the surface to rotate; since the driving gear 222 is meshed with the acceleration gear 24; and the acceleration gear 24 is fixedly connected to the transmission gear 241; the driving gear 222 drives the bevel gear ring 232 to rotate by driving the acceleration gear 24 and the transmission gear 241; the bevel gear ring 232 can drive the bevel gear shaft 231 to which it is slidably connected to rotate synchronously; since the bevel gear shaft 231 is meshed with the bevel gear shaft 231, the bevel gear shaft 231 is meshed with the bevel gear shaft 231. The bevel gear shaft 231 is meshed with the bevel gear 215, so that the bevel gear 215 can drive the screw 213 connected thereto to rotate. Since the screw 213 is spirally connected in the spiral groove 214, the rotating screw 213 can continuously extend out of the spiral groove 214 relative to the positioning plate 212. As a result, the positioning plate 212 is pushed by the screw 213 and continuously extends out of the positioning groove 211. The positioning plate 212 extending out of the positioning groove 211 can be inserted into the sand on the inner wall of the tunnel. At this time, the booster cylinder 2 is fixed in the tunnel. Then the electromagnetic ring is controlled 234 is powered off; the bevel gear ring 232 can be reset under the push of the restoring force of the support spring 233; at this time, the bevel gear ring 232 is separated from the transmission gear 241; the drive motor 14 is controlled to rotate forward; the forward-rotating drive motor 14 can drive the cutter head 11 to cut; and at this time, the hydraulic push rod 15 is controlled to extend; the hydraulic push rod 15 can push the machine body 1 to move away from the booster cylinder 2; the machine body 1 pushes the cutter head 11 to continue drilling; until the installation in the jacking pit is completed; the electromagnetic ring 234 is controlled to be powered on again; at this time, the forward-rotating drive motor 14 drives the screw rod 213 to rotate in the opposite direction, so that the screw rod 213 spirally enters the spiral groove 214, so that the screw rod 213 in the spiral groove 214 pushes the positioning plate 212 into the positioning groove 211 through the groove wall of the spiral groove 214, so that the booster cylinder 2 is no longer fixed to the inner wall of the tunnel through the positioning plate 212; at this time, the main jacking oil cylinder is controlled to push the booster cylinder 2 to continuously enter through the jacking pipe; while the main jacking oil cylinder is continuously extended, the hydraulic push rod 15 is continuously extended and retracted, so that the booster cylinder 2 can continuously approach the machine body 1, until the booster cylinder 2 contacts the machine body 1; then the main jacking oil cylinder pushes the booster cylinder through the jacking pipe The push cylinder 2 drives the machine body 1 to continue drilling into the tunnel; and there is no positioning plate 212; when the booster cylinder 2 pushes the machine body 1, the cutter head 11 blocked by the sand will generate a blocking force on the booster cylinder 2 through the machine body 1; so that the booster cylinder 2 pushes the jacking pipe backward to extend out of the tunnel under the action of the blocking force; so the booster cylinder 2 pushes the machine body 1 through the hydraulic push rod 15 to excavate the tunnel; the positioning plate 212 inserted into the inner wall of the tunnel can provide sufficient support for the booster cylinder 2; to ensure that the booster cylinder 2 pushes the machine body 1 through the hydraulic push rod 15 to drive the cutter head 11 to excavate the tunnel during the installation of the next jacking pipe;
由于土压平衡式顶管机在沙土层内工作;所以难免会有沙土进入机体1内,而传动齿轮241和锥齿轮环232;驱动齿轮222和加速齿轮24均为啮合传动;若传动齿轮241、锥齿轮环232、驱动齿轮222和加速齿轮24等传动元件暴露在固定块21外部,则沙土会落至传动齿轮241、锥齿轮环232、驱动齿轮222和加速齿轮24等传动元件的啮合间隙中,从而对传动元件造成磨损;进而降低使用寿命;所以本发明通过在固定块21内开设空腔23;使得传动元件均位于空腔23内;从而避免了外界沙土的进入,进而保证了传动齿轮241、锥齿轮环232、驱动齿轮222和加速齿轮24等传动元件的使用寿命;Since the earth pressure balance pipe jacking machine works in a sand layer, it is inevitable that sand will enter the machine body 1, and the transmission gear 241 and the bevel gear ring 232; the drive gear 222 and the acceleration gear 24 are all meshing transmissions; if the transmission elements such as the transmission gear 241, the bevel gear ring 232, the drive gear 222 and the acceleration gear 24 are exposed to the outside of the fixed block 21, the sand will fall into the meshing gap of the transmission elements such as the transmission gear 241, the bevel gear ring 232, the drive gear 222 and the acceleration gear 24, thereby causing wear on the transmission elements, thereby reducing the service life; therefore, the present invention provides a cavity 23 in the fixed block 21, so that the transmission elements are all located in the cavity 23, thereby avoiding the entry of external sand, thereby ensuring the service life of the transmission elements such as the transmission gear 241, the bevel gear ring 232, the drive gear 222 and the acceleration gear 24;
由于驱动电机14驱动刀盘11转动,为保证驱动电机14具有一定的驱动力来驱动刀盘11切割土壤;因为转速过高会导致刀具的过度磨损、设备的过载和振动等问题,同时也会影响切割效果和施工安全;所以驱动电机14的驱动速度不会过快,从而能够确保提供足够的力量和切割效果;而通过设置加速齿轮24;使得加速齿轮24转数小于传动齿轮241;从而加快加速齿轮24的转动速度;由于传动齿轮241与加速齿轮24固连且同轴;所以转动速度加快的加速齿轮24能够带动与其固连的传动齿轮241快速转动;使得传动齿轮241通过锥齿轮环232驱动锥齿轮轴231的速度加快;从而使得锥齿轮轴231驱动伞齿轮215的速度加快;进而加快了螺杆213驱动定位板212伸出和进入定位槽211的速度;节省了助推筒2与隧道固定和分离的时间;使得土压平衡式顶管机的施工效率得到有效提升;Since the drive motor 14 drives the cutter disc 11 to rotate, in order to ensure that the drive motor 14 has a certain driving force to drive the cutter disc 11 to cut the soil; because too high a rotation speed will cause excessive wear of the cutter, overload and vibration of the equipment, and will also affect the cutting effect and construction safety; the driving speed of the drive motor 14 will not be too fast, so as to ensure that sufficient force and cutting effect are provided; and by setting the acceleration gear 24; the number of revolutions of the acceleration gear 24 is less than that of the transmission gear 241; thereby accelerating the rotation speed of the acceleration gear 24; since the transmission gear 241 is fixedly connected and coaxial with the acceleration gear 24; the accelerated rotation speed of the acceleration gear 24 can drive the transmission gear 241 fixedly connected thereto to rotate quickly; so that the transmission gear 241 drives the bevel gear shaft 231 through the bevel gear ring 232 to accelerate the speed; thereby, the bevel gear shaft 231 drives the bevel gear 215 to accelerate the speed; thereby accelerating the speed at which the screw 213 drives the positioning plate 212 to extend and enter the positioning groove 211; saving the time for fixing and separating the booster tube 2 from the tunnel; thereby effectively improving the construction efficiency of the earth pressure balance pipe jacking machine;
本发明通过助推筒2的设置;使得助推筒2能够通过定位板212固定在隧道内;从而在助推筒2通过液压推杆15推动机体1进行开凿隧道的过程中;插入隧道内壁的定位板212能够对助推筒2提高足够的支撑力;使得液压推杆15在安装下一个顶管期间能够推动机体1带动刀盘11进行开凿隧道;使得土压平衡式顶管机在顶管安装期间依旧能够正常进行开凿工作;大大节省了施工周期;提高了土压平衡式顶管机的施工效率;使得本发明的实用性得到有效提升。The present invention sets a booster cylinder 2, which enables the booster cylinder 2 to be fixed in the tunnel through a positioning plate 212. Therefore, when the booster cylinder 2 pushes the machine body 1 to excavate the tunnel through the hydraulic push rod 15, the positioning plate 212 inserted into the inner wall of the tunnel can provide sufficient supporting force for the booster cylinder 2. The hydraulic push rod 15 can push the machine body 1 to drive the cutter head 11 to excavate the tunnel during the installation of the next jacking pipe. The earth pressure balance pipe jacking machine can still perform the excavation work normally during the installation of the jacking pipe, which greatly saves the construction period and improves the construction efficiency of the earth pressure balance pipe jacking machine. The practicality of the present invention is effectively improved.
作为本发明的一种实施方式,所述助推筒2靠近机体1的一面开设有储存槽25;所述储存槽25内固定安装有气囊251;所述气囊251远离储存槽25的一端与机体1固连;所述助推筒2内壁开设有与气囊251连通的气孔26。As an embodiment of the present invention, a storage groove 25 is provided on a side of the booster cylinder 2 close to the body 1; an airbag 251 is fixedly installed in the storage groove 25; one end of the airbag 251 away from the storage groove 25 is fixedly connected to the body 1; and an air hole 26 connected to the airbag 251 is provided on the inner wall of the booster cylinder 2.
作为本发明的一种实施方式,所述机体1靠近助推筒2的一面开设有排气口16;所述排气口16与气囊251连通;所述排气口16与气孔26内均安装有单向阀17。As an embodiment of the present invention, an exhaust port 16 is provided on one side of the body 1 close to the booster cylinder 2 ; the exhaust port 16 is communicated with the air bag 251 ; and a one-way valve 17 is installed in both the exhaust port 16 and the air hole 26 .
作为本发明的一种实施方式,所述气囊251内设有支撑杆252;所述支撑杆252的一端固连在储存槽25的槽底;所述支撑杆252远离储存槽25的一端开设有圆槽253;所述圆槽253内滑动连接有连接杆254;所述连接杆254远离支撑杆252的一端与机体1固连;所述连接杆254内部开设有与排气口16连通的通槽255;所述通槽255远离排气口16的一端贯穿支撑杆252并与储存槽25连通;As an embodiment of the present invention, a support rod 252 is provided inside the airbag 251; one end of the support rod 252 is fixedly connected to the bottom of the storage tank 25; a circular groove 253 is provided at one end of the support rod 252 away from the storage tank 25; a connecting rod 254 is slidably connected in the circular groove 253; one end of the connecting rod 254 away from the support rod 252 is fixedly connected to the body 1; a through groove 255 connected to the exhaust port 16 is provided inside the connecting rod 254; one end of the through groove 255 away from the exhaust port 16 passes through the support rod 252 and is connected to the storage tank 25;
工作时,在安装下一个顶管过程中;助推筒2推动机体1在隧道内进行开凿;此时机体1受推动而沿着助推筒2往靠近刀盘11的方向滑动;此时助推筒2与机体1之间会有间隙形成;此时隧道内壁的沙土容易落至助推筒2与机体1之间的间隙;而在下一个顶管安装完成后,主顶进油缸会通过顶管推动助推筒2靠近机体1;此时助推筒2与机体1之间的间隙不断缩小;为避免进入间隙的沙土阻挡助推筒2与机体1相互靠近;对此本发明通过设置气囊251,在液压推杆15推动机体1开凿的过程中;机体1拉动气囊251往远离储存槽25的方向移动;由于气囊251靠近储存槽25槽底的一端固连有圆环;且圆环与储存槽25滑动密封连接;且支撑杆252与圆环滑动连接;所以气囊251会拉动圆环沿着支撑杆252滑动至储存槽25的槽口处;圆环用于对储存槽25密封;避免泥沙进入储存槽25;而此时气囊251伸出储存槽25;使得气囊251能够对进入助推筒2与机体1之间的沙土进行阻挡;从而减少进入助推筒2与机体1之间的沙土;由于气囊251为柔性的橡胶材料;所以沙土会对气囊251造成挤压而使得气囊251变形;所以通过设置支撑杆252;使得支撑杆252和连接杆254位于气囊251内部;从而使得支撑杆252和连接杆254能够对气囊251进行支撑;以提高气囊251的强度;保证气囊251能够有效的阻挡大量的沙土进入助推筒2与机体1之间的间隙;当气囊251伸出储存槽25时,机体1内的气体会经气孔26的单向阀17进入储存槽25;由于连接杆254与机体1固连;机体1会拉动连接杆254伸出圆槽253;使得伸出圆槽253的连接杆254能够对伸出储存槽25的气囊251进行有效支撑;而且在主顶进油缸会通过顶管推动助推筒2靠近机体1时,此时气囊251受挤压进入储存槽25;此时储存槽25内的气体经通槽255进入排气口16,并由排气口16排出;使得排气口16喷出的气体能够吹向助推筒2与机体1之间的间隙;使得气囊251表面的沙土会因气流的吹动而被吹出助推筒2与机体1之间的间隙;若落至气囊251表面的沙土干燥或成结块状,则会造成排气口16排出的气流难以吹动;对此使用者可将气孔26通过水管与水泵连通;使得水泵往排气口16内填充水流;使得水流能够经气囊251和排气口16喷出;使得喷出的水流能够对落至气囊251表面的沙土进行稀释;而且稀释的沙土会被水冲出助推筒2与机体1之间的间隙;以保证助推筒2与机体1之间的间隙的清洁,而且排气口16排出的水流能够将靠近助推筒2的隧道内壁层润湿;从而提高隧道内壁的润滑度;方便主顶进油缸通过顶管推动助推筒2快速靠近机体1;进而使得本发明的实际应用效果得到有效提升。During operation, in the process of installing the next jacking pipe, the booster cylinder 2 pushes the machine body 1 to excavate in the tunnel. At this time, the machine body 1 is pushed and slides along the booster cylinder 2 in the direction close to the cutter head 11. At this time, a gap will be formed between the booster cylinder 2 and the machine body 1. At this time, the sand on the inner wall of the tunnel will easily fall into the gap between the booster cylinder 2 and the machine body 1. After the installation of the next jacking pipe is completed, the main jacking cylinder will push the booster cylinder 2 close to the machine body 1 through the jacking pipe. At this time, the gap between the booster cylinder 2 and the machine body 1 is constantly narrowing. In order to avoid the sand entering the gap from blocking the booster cylinder 2 and the machine body 1 from approaching each other, the present invention provides an air bag 251, and in the process of the hydraulic push rod 15 pushing the machine body 1 to excavate, the machine body 1 pulls the air bag 251 to move in the direction away from the storage tank 25. Since the end of the air bag 251 close to the bottom of the storage tank 25 is fixedly connected with a ring, and the ring is connected to the storage tank The storage groove 25 is slidably sealed and connected; and the support rod 252 is slidably connected to the ring; so the airbag 251 will pull the ring to slide along the support rod 252 to the notch of the storage groove 25; the ring is used to seal the storage groove 25; to prevent mud and sand from entering the storage groove 25; at this time, the airbag 251 extends out of the storage groove 25; so that the airbag 251 can block the sand and soil entering between the booster cylinder 2 and the body 1; thereby reducing the sand and soil entering between the booster cylinder 2 and the body 1; because the airbag 251 is a flexible rubber material; the sand and soil will squeeze the airbag 251 and cause the airbag 251 to deform; so by setting the support rod 252; the support rod 252 and the connecting rod 254 are located inside the airbag 251; so that the support rod 252 and the connecting rod 254 can support the airbag 251; to improve the strength of the airbag 251; to ensure the airbag 251 can effectively prevent a large amount of sand and soil from entering the gap between the booster cylinder 2 and the body 1; when the airbag 251 extends out of the storage groove 25, the gas in the body 1 will enter the storage groove 25 through the one-way valve 17 of the air hole 26; because the connecting rod 254 is fixedly connected to the body 1; the body 1 will pull the connecting rod 254 to extend out of the circular groove 253; so that the connecting rod 254 extending out of the circular groove 253 can effectively support the airbag 251 extending out of the storage groove 25; and when the main jacking cylinder pushes the booster cylinder 2 close to the body 1 through the jacking pipe, the airbag 251 is squeezed into the storage groove 25; at this time, the gas in the storage groove 25 enters the exhaust port 16 through the through groove 255 and is discharged from the exhaust port 16; so that the gas ejected from the exhaust port 16 can blow to the gap between the booster cylinder 2 and the body 1; so that the sand and soil on the surface of the airbag 251 will be blown away by the airflow Blown out of the gap between the booster cylinder 2 and the machine body 1; if the sand and soil falling on the surface of the air bag 251 is dry or agglomerated, it will make the airflow discharged from the exhaust port 16 difficult to blow; in this regard, the user can connect the air hole 26 to the water pump through a water pipe; so that the water pump fills water into the exhaust port 16; so that the water flow can be sprayed out through the air bag 251 and the exhaust port 16; so that the sprayed water flow can dilute the sand and soil falling on the surface of the air bag 251; and the diluted sand and soil will be flushed out of the gap between the booster cylinder 2 and the machine body 1 by water; to ensure the cleanliness of the gap between the booster cylinder 2 and the machine body 1, and the water flow discharged from the exhaust port 16 can moisten the inner wall layer of the tunnel close to the booster cylinder 2; thereby improving the lubricity of the inner wall of the tunnel; facilitating the main jacking cylinder to push the booster cylinder 2 quickly close to the machine body 1 through the jacking pipe; thereby effectively improving the actual application effect of the present invention.
在本发明的描述中,需要说明的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图1所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明保护范围的限制,此外,术语“第一”、“第二”、“第三”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" and the like indicate directions or positional relationships based on the directions or positional relationships shown in FIG1 , and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as limiting the scope of protection of the present invention; in addition, the terms "first", "second", "third" and the like are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present invention are shown and described above. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.
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| CN114194574A (en) * | 2021-12-17 | 2022-03-18 | 贺文旭 | Portable mapping geographic information data acquisition system and use method thereof |
| US20220235882A1 (en) * | 2021-06-03 | 2022-07-28 | CHINA CONSTRUCTION INDUSTRIAL & ENERGY ENGINEERING GROUP Co.,Ltd. | Real-time intelligent monitoring system for long-distance curved pipe jacking |
| CN115306415A (en) * | 2022-08-03 | 2022-11-08 | 南京南部路桥建设(集团)有限公司 | A small-diameter pipeline jacking device and construction method |
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| US20220235882A1 (en) * | 2021-06-03 | 2022-07-28 | CHINA CONSTRUCTION INDUSTRIAL & ENERGY ENGINEERING GROUP Co.,Ltd. | Real-time intelligent monitoring system for long-distance curved pipe jacking |
| CN114194574A (en) * | 2021-12-17 | 2022-03-18 | 贺文旭 | Portable mapping geographic information data acquisition system and use method thereof |
| CN115306415A (en) * | 2022-08-03 | 2022-11-08 | 南京南部路桥建设(集团)有限公司 | A small-diameter pipeline jacking device and construction method |
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