CN118638338A - A polyurethane sheet based on modified graphene - Google Patents
A polyurethane sheet based on modified graphene Download PDFInfo
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical class [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 80
- 239000004814 polyurethane Substances 0.000 title claims abstract description 35
- 229920002635 polyurethane Polymers 0.000 title claims abstract description 35
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 claims abstract description 44
- 229910021389 graphene Inorganic materials 0.000 claims abstract description 18
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 claims abstract description 16
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims abstract description 15
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 claims abstract description 12
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- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 claims description 4
- 238000004440 column chromatography Methods 0.000 claims description 4
- 239000012975 dibutyltin dilaurate Substances 0.000 claims description 4
- KSBAEPSJVUENNK-UHFFFAOYSA-L tin(ii) 2-ethylhexanoate Chemical compound [Sn+2].CCCCC(CC)C([O-])=O.CCCCC(CC)C([O-])=O KSBAEPSJVUENNK-UHFFFAOYSA-L 0.000 claims description 3
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- YSRVJVDFHZYRPA-UHFFFAOYSA-N melem Chemical compound NC1=NC(N23)=NC(N)=NC2=NC(N)=NC3=N1 YSRVJVDFHZYRPA-UHFFFAOYSA-N 0.000 description 1
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- DXZMANYCMVCPIM-UHFFFAOYSA-L zinc;diethylphosphinate Chemical compound [Zn+2].CCP([O-])(=O)CC.CCP([O-])(=O)CC DXZMANYCMVCPIM-UHFFFAOYSA-L 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/04—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
- C08J9/12—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent
- C08J9/122—Hydrogen, oxygen, CO2, nitrogen or noble gases
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/009—Use of pretreated compounding ingredients
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2203/00—Foams characterized by the expanding agent
- C08J2203/06—CO2, N2 or noble gases
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2203/00—Foams characterized by the expanding agent
- C08J2203/08—Supercritical fluid
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2205/00—Foams characterised by their properties
- C08J2205/04—Foams characterised by their properties characterised by the foam pores
- C08J2205/044—Micropores, i.e. average diameter being between 0,1 micrometer and 0,1 millimeter
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2375/00—Characterised by the use of polyureas or polyurethanes; Derivatives of such polymers
- C08J2375/04—Polyurethanes
- C08J2375/08—Polyurethanes from polyethers
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- Chemical & Material Sciences (AREA)
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- Health & Medical Sciences (AREA)
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- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Polyurethanes Or Polyureas (AREA)
Abstract
本发明公开了一种基于改性石墨烯的聚氨酯板材,属于建筑材料技术领域。各原料按照重量份数计如下:5‑10份改性氧化石墨烯、150‑200份N,N‑二甲基甲酰胺、30‑40份二苯基甲烷二异氰酸酯、50‑60份聚四氢呋喃醚二醇、4‑8份1,4‑丁二醇、0.2‑0.4份催化剂。其中改性氧化石墨烯,相比普通氧化石墨烯,与基体相容性好,团聚现象减轻,能显著增强板材的力学性能;并且改性氧化石墨烯上的有机分子链还能大幅提升板材的阻燃、抑烟和一定程度的力学性能,并且性能长久稳定;除了改性氧化石墨烯外,无其他添加,保证了基体的均质性,不破坏板材的力学性能。The invention discloses a polyurethane sheet based on modified graphene, belonging to the technical field of building materials. Each raw material is calculated by weight as follows: 5-10 parts of modified graphene oxide, 150-200 parts of N, N-dimethylformamide, 30-40 parts of diphenylmethane diisocyanate, 50-60 parts of polytetrahydrofuran ether glycol, 4-8 parts of 1,4-butanediol, and 0.2-0.4 parts of catalyst. Among them, modified graphene oxide has good compatibility with the matrix compared with ordinary graphene oxide, and the agglomeration phenomenon is reduced, which can significantly enhance the mechanical properties of the sheet; and the organic molecular chain on the modified graphene oxide can also greatly improve the flame retardancy, smoke suppression and a certain degree of mechanical properties of the sheet, and the performance is long-term and stable; except for the modified graphene oxide, there is no other addition, which ensures the homogeneity of the matrix and does not destroy the mechanical properties of the sheet.
Description
技术领域Technical Field
本发明属于建筑材料技术领域,具体地,涉及一种基于改性石墨烯的聚氨酯板材。The invention belongs to the technical field of building materials, and in particular relates to a polyurethane plate based on modified graphene.
背景技术Background Art
随着社会的不断发展,人们对建筑的要求也越来越高。除了建筑质量、美观等要求外,建筑物的保温性能也是其中重要的要求之一。因为建筑物的能源消耗占了社会总能源消耗的相当的比重。而建筑物的能源消耗主要是温度调节上的能源消耗。如今节能减排已成为世界经济发展的主流,提高建筑物的保温性能,降低建筑物温度调节的能源消耗具有重大意义。With the continuous development of society, people's requirements for buildings are getting higher and higher. In addition to the requirements of building quality and aesthetics, the thermal insulation performance of buildings is also one of the important requirements. Because the energy consumption of buildings accounts for a considerable proportion of the total energy consumption of society. And the energy consumption of buildings is mainly the energy consumption for temperature regulation. Nowadays, energy conservation and emission reduction have become the mainstream of world economic development. It is of great significance to improve the thermal insulation performance of buildings and reduce the energy consumption of building temperature regulation.
目前应用于建筑上的保温材料主要有岩棉、聚苯乙烯泡沫板、挤塑聚苯乙烯泡沫保温板和聚氨酯等。其中聚氨酯全名为聚氨基甲酸酯,是由多元醇和多异氰酸酯经缩聚反应形成,是一种性能优异的高分子材料,以聚氨酯为原料制得的聚氨酯硬泡板材,其导热系数是目前所有保温材料中最低的仅为0.018-0.023W/(m.K),并且其吸水率低、压缩强度大,还具有良好的电学性能、声学性能和耐化学性能,易于成型,生产效率高,能够做到生产工业化,产品规格尺寸标准化,施工装配化,易于控制产品质量和工程质量、施工效率高、美观等许多优点。但是聚氨酯泡沫致命的弱点就是阻燃性能极差,易被点燃,且燃烧过程释放有害气体,具有潜在的安全风险,限制了其在建筑材料技术领域的应用。At present, the insulation materials used in construction mainly include rock wool, polystyrene foam board, extruded polystyrene foam insulation board and polyurethane. Among them, polyurethane is the full name of polyurethane, which is formed by polyol and polyisocyanate through polycondensation reaction. It is a polymer material with excellent performance. The thermal conductivity of polyurethane rigid foam board made of polyurethane is the lowest among all insulation materials at present, which is only 0.018-0.023W/(m.K). In addition, it has low water absorption and high compression strength. It also has good electrical properties, acoustic properties and chemical resistance. It is easy to shape and has high production efficiency. It can achieve industrialized production, standardized product specifications and dimensions, and assembled construction. It is easy to control product quality and engineering quality, high construction efficiency, and beautiful appearance. However, the fatal weakness of polyurethane foam is that it has extremely poor flame retardancy, is easy to ignite, and releases harmful gases during the combustion process, which has potential safety risks, limiting its application in the field of building materials technology.
市面上常见的一些阻燃改性的聚氨酯泡沫板材,由于加入了大量的阻燃填料,使其阻燃性能得到明显提升,但是这些无机填料与聚氨酯的相容性差,破坏了材料的均质性,导致了聚氨酯泡沫板材的力学性能下降明显。综上所述,亟需发明一种阻燃性能好、力学强度高的聚氨酯泡沫板材,以满足建筑材料技术领域的更高需求。Some common flame-retardant modified polyurethane foam sheets on the market have significantly improved their flame retardancy due to the addition of a large amount of flame-retardant fillers, but these inorganic fillers have poor compatibility with polyurethane, which destroys the homogeneity of the material and leads to a significant decrease in the mechanical properties of the polyurethane foam sheet. In summary, it is urgent to invent a polyurethane foam sheet with good flame retardancy and high mechanical strength to meet the higher demands in the field of building materials technology.
发明内容Summary of the invention
本发明的目的在于克服现有技术的缺陷,提供了一种基于改性石墨烯的聚氨酯板材。The purpose of the present invention is to overcome the defects of the prior art and provide a polyurethane sheet based on modified graphene.
本发明的目的可以通过以下技术方案实现:The purpose of the present invention can be achieved through the following technical solutions:
一种基于改性石墨烯的聚氨酯板材,通过以下步骤制得:A polyurethane sheet based on modified graphene is prepared by the following steps:
A1、在三口烧瓶中将改性氧化石墨烯与N,N-二甲基甲酰胺(DMF)混合,机械搅拌1-2h,超声30-45min,使改性氧化石墨烯分散均匀,得到改性氧化石墨烯分散液;A1. In a three-necked flask, the modified graphene oxide was mixed with N,N-dimethylformamide (DMF), mechanically stirred for 1-2 hours, and ultrasonicated for 30-45 minutes to uniformly disperse the modified graphene oxide to obtain a modified graphene oxide dispersion;
A2、向步骤A1中得到的改性氧化石墨烯分散液中加入二苯基甲烷二异氰酸酯(MDI),置于恒温磁力搅拌上,并通入氮气,在70-80℃下搅拌反应2h后,再加入聚四氢呋喃醚二醇,在80-90℃下搅拌2h发生预聚反应,抽真空除气泡,维持温度不变,再加入1,4-丁二醇(扩链剂)和催化剂,搅拌2h反应后,置于烘箱中干燥,得到聚氨酯复合材料;A2, adding diphenylmethane diisocyanate (MDI) to the modified graphene oxide dispersion obtained in step A1, placing it on a constant temperature magnetic stirrer, and introducing nitrogen, stirring and reacting at 70-80° C. for 2 hours, then adding polytetrahydrofuran ether diol, stirring at 80-90° C. for 2 hours to cause a prepolymerization reaction, evacuating to remove bubbles, maintaining the temperature unchanged, then adding 1,4-butanediol (chain extender) and a catalyst, stirring for 2 hours to react, and then placing it in an oven to dry to obtain a polyurethane composite material;
A3、将步骤A2中得到的聚氨酯复合材料置于微孔发泡注塑机中,通过超临界流体设备注入CO2,并在模具中注塑,微孔发泡,得到基于改性石墨烯的聚氨酯板材。A3. The polyurethane composite material obtained in step A2 is placed in a microcellular foaming injection molding machine, CO 2 is injected through a supercritical fluid device, and injection molding is performed in a mold to form microcellular foams to obtain a polyurethane sheet based on modified graphene.
进一步地,各原料按照重量份数计如下:5-10份改性氧化石墨烯、150-200份N,N-二甲基甲酰胺、30-40份二苯基甲烷二异氰酸酯、50-60份聚四氢呋喃醚二醇、4-8份1,4-丁二醇、0.2-0.4份催化剂。Furthermore, the raw materials are calculated in parts by weight as follows: 5-10 parts of modified graphene oxide, 150-200 parts of N,N-dimethylformamide, 30-40 parts of diphenylmethane diisocyanate, 50-60 parts of polytetramethylene ether glycol, 4-8 parts of 1,4-butanediol, and 0.2-0.4 parts of catalyst.
进一步地,步骤A2中催化剂为辛酸亚锡、二月桂酸二丁基锡中的一种。Furthermore, in step A2, the catalyst is one of stannous octoate and dibutyltin dilaurate.
进一步地,步骤A3中注入超临界CO2的压力为10-12MPa,速度为200-220mm/s。Furthermore, in step A3, the pressure of supercritical CO2 injected is 10-12 MPa and the speed is 200-220 mm/s.
先将改性氧化石墨烯与二苯基甲烷二异氰酸酯反应,再通过预聚、扩链、微孔发泡得到聚氨酯板材;使用超临界CO2微孔发泡技术,降低了材料用量,节约成本,而且不会降低材料的力学性能,不仅如此,改性氧化石墨烯还能作为成核剂,降低成核所需要的活化能,使得泡孔由均相成核变为异相成核,使得泡孔尺寸更小,泡孔更多,分布更为均一,使板材的保温性能大幅提升。First, the modified graphene oxide is reacted with diphenylmethane diisocyanate, and then the polyurethane sheet is obtained through prepolymerization, chain extension, and microporous foaming; the use of supercritical CO2 microporous foaming technology reduces the amount of material used, saves costs, and does not reduce the mechanical properties of the material. Not only that, the modified graphene oxide can also be used as a nucleating agent to reduce the activation energy required for nucleation, so that the pores change from homogeneous nucleation to heterogeneous nucleation, making the pore size smaller, the pores more numerous, and the distribution more uniform, which greatly improves the thermal insulation performance of the board.
进一步地,所述改性氧化石墨烯通过以下步骤制得:Furthermore, the modified graphene oxide is prepared by the following steps:
S1、在装有搅拌回流装置三口烧瓶中将三氯氧磷、季戊四醇和甲苯搅拌均匀后,通入氮气,并升温至65℃,反应75min后,再将温度升高至108℃,回流反应直至无氯化氢气体产生,反应结束,冷却至室温,依次用乙醚、苯、二氯甲烷洗涤,减压蒸馏除去溶剂,真空干燥,得到中间体1;三氯氧磷、季戊四醇、甲苯的用量之比为35.4g:13.6g:80mL;S1. After phosphorus oxychloride, pentaerythritol and toluene are uniformly stirred in a three-necked flask equipped with a stirring reflux device, nitrogen is introduced, and the temperature is raised to 65° C. After reacting for 75 minutes, the temperature is raised to 108° C. and refluxed until no hydrogen chloride gas is generated. After the reaction is completed, the mixture is cooled to room temperature, washed with ether, benzene and dichloromethane in sequence, and the solvent is removed by distillation under reduced pressure. The mixture is dried in vacuo to obtain intermediate 1; the ratio of phosphorus oxychloride, pentaerythritol and toluene is 35.4 g:13.6 g:80 mL;
三氯氧磷和季戊四醇发生酯化反应,且三氯氧磷过量,得到中间体1;具体反应过程如下所示:Phosphorus oxychloride and pentaerythritol undergo esterification reaction, and the phosphorus oxychloride is in excess to obtain intermediate 1; the specific reaction process is as follows:
S2、室温,氮气保护下在装有搅拌回流装置三口烧瓶中将中间体1、1-壬胺、三乙胺与甲苯混合,搅拌至固体完全溶解,升温至70℃保温反应7h,反应完成,过滤,减压蒸馏,得到中间体2;中间体1、1-壬胺、三乙胺、甲苯的用量之比为30.7g:14.3g:15mL:75mL;S2. At room temperature, under nitrogen protection, in a three-necked flask equipped with a stirring reflux device, the intermediate 1, 1-nonylamine, triethylamine and toluene were mixed, stirred until the solid was completely dissolved, and the temperature was raised to 70°C for 7 hours of insulation reaction. After the reaction was completed, the mixture was filtered and distilled under reduced pressure to obtain the intermediate 2; the ratio of the intermediate 1, 1-nonylamine, triethylamine and toluene was 30.7 g:14.3 g:15 mL:75 mL;
中间体1和1-壬胺发生亲核取代,通过控制二者的摩尔比接近1:1且中间体1略微过量,使中间体1上只有一个氯基参与反应,三乙胺除去反应生成的氯化氢,得到中间体2;具体反应过程如下所示:Intermediate 1 and 1-nonylamine undergo nucleophilic substitution, and by controlling the molar ratio of the two to be close to 1:1 and a slight excess of intermediate 1, only one chlorine group on intermediate 1 participates in the reaction, and triethylamine removes the hydrogen chloride generated by the reaction to obtain intermediate 2; the specific reaction process is as follows:
S3、室温,氮气保护下在装有搅拌回流装置三口烧瓶中将三聚氰胺、中间体2、三乙胺与甲苯混合,搅拌至固体完全溶解,升温至80℃保温反应8h,反应完成,过滤,旋蒸去除部分溶剂,再通过柱层析提纯(洗脱液采用环己烷/乙酸乙酯的混合溶剂,二者的体积比为1:1),旋蒸除去洗脱液,得到中间体3;三聚氰胺、中间体2、三乙胺、甲苯的用量之比为13.4g:80.6g:30mL:125mL;S3. At room temperature, under nitrogen protection, melamine, intermediate 2, triethylamine and toluene were mixed in a three-necked flask equipped with a stirring reflux device, stirred until the solid was completely dissolved, and the temperature was raised to 80°C for 8 hours of insulation. After the reaction was completed, the mixture was filtered, and part of the solvent was removed by rotary evaporation. The mixture was purified by column chromatography (the eluent was a mixed solvent of cyclohexane/ethyl acetate in a volume ratio of 1:1), and the eluent was removed by rotary evaporation to obtain intermediate 3. The ratio of melamine, intermediate 2, triethylamine and toluene was 13.4 g:80.6 g:30 mL:125 mL.
三聚氰胺和中间体2发生亲核取代,通过控制二者的摩尔比接近1:2且三聚氰胺略微过量,使三聚氰胺上只有两个氨基参与反应,三乙胺除去反应生成的氯化氢,得到中间体3;具体反应过程如下所示:Melamine and intermediate 2 undergo nucleophilic substitution. By controlling the molar ratio of the two to be close to 1:2 and a slight excess of melamine, only two amino groups on melamine participate in the reaction. Triethylamine removes the hydrogen chloride generated by the reaction to obtain intermediate 3. The specific reaction process is as follows:
S4、在装有搅拌装置三口烧瓶中将氧化石墨烯与N,N-二甲基甲酰胺混合,机械搅拌30min,超声处理45min,加入中间体3和二环己基碳二亚胺(DCC,脱水剂)混合搅拌均匀,55℃下保温反应8h,期间不停搅拌,反应完成,减压蒸馏、洗涤、冷冻干燥,得到改性氧化石墨烯;氧化石墨烯、N,N-二甲基甲酰胺、中间体3、二环己基碳二亚胺的用量之比为10g:100mL:15g:23.4g;S4. In a three-necked flask equipped with a stirring device, graphene oxide and N,N-dimethylformamide were mixed, mechanically stirred for 30 min, ultrasonically treated for 45 min, intermediate 3 and dicyclohexylcarbodiimide (DCC, dehydrating agent) were added, mixed and stirred evenly, and kept warm at 55° C. for 8 h, stirring was continued during the reaction. After the reaction was completed, vacuum distillation, washing, and freeze-drying were performed to obtain modified graphene oxide; the ratio of graphene oxide, N,N-dimethylformamide, intermediate 3, and dicyclohexylcarbodiimide was 10 g:100 mL:15 g:23.4 g;
氧化石墨烯上羧基与中间体3上氨基反应,并且在DCC脱水剂的作用下,不需要很高的条件就能发生;具体反应过程如下所示:The carboxyl group on graphene oxide reacts with the amino group on intermediate 3, and under the action of DCC dehydrating agent, it can occur without very high conditions; the specific reaction process is as follows:
氧化石墨烯具有极高的拉伸强度、拉伸模量,是一种优秀的增强体材料,并且通过化学键合作用接枝有机分子链,即在其表面形成一层有机层,能够使氧化石墨烯表面由亲水变为疏水,减轻改性氧化石墨烯的团聚现象,从而促进改性氧化石墨烯在基体中均匀分散,使其性能得以充分发挥,大幅增强基体的力学性能;另外,氧化石墨烯接枝有机分子链,可以有效防止有机分子的迁移和渗出,保证各项性能的持久性;不仅如此,有机分子链中还含有螺环磷酸酯、三嗪结构和长碳链结构;其中螺环磷酸酯具有良好的阻燃效果,并且拥有稳定的六元杂环结构,在燃烧时季戊四醇骨架会形成焦炭保护层,抑制基体的进一步燃烧,此外,引入三嗪结构,在燃烧时会产生含氮的气体,稀释降低烟雾密度,在高温下自凝结形成蜜勒胺使炭层紧密,提升基体的阻燃抑烟性能;与螺环磷酸酯起到协效作用,显著增强了基体的阻燃性能,最后,长碳链属于亚甲基链节,能进一步提升基体一定程度的力学性能,并且能穿插在基体的分子链中,进一步提升稳定性;Graphene oxide has extremely high tensile strength and tensile modulus, and is an excellent reinforcement material. It can also be grafted with organic molecular chains through chemical bonding, that is, an organic layer is formed on its surface, which can change the surface of graphene oxide from hydrophilic to hydrophobic, reduce the agglomeration of modified graphene oxide, and promote the uniform dispersion of modified graphene oxide in the matrix, so that its performance can be fully exerted and the mechanical properties of the matrix can be greatly enhanced. In addition, the organic molecular chains grafted with graphene oxide can effectively prevent the migration and seepage of organic molecules, and ensure the durability of various properties. In addition, the organic molecular chains also contain spirocyclic phosphates, triazine structures and long Carbon chain structure; spirocyclic phosphate has good flame retardant effect and has a stable six-membered heterocyclic structure. When burning, the pentaerythritol skeleton will form a coke protective layer to inhibit further combustion of the matrix. In addition, the introduction of triazine structure will produce nitrogen-containing gas during combustion, which will dilute and reduce the smoke density. It will self-condense at high temperature to form melem to make the carbon layer tight, thereby improving the flame retardant and smoke suppression performance of the matrix. It plays a synergistic role with spirocyclic phosphate and significantly enhances the flame retardant performance of the matrix. Finally, the long carbon chain belongs to the methylene chain segment, which can further improve the mechanical properties of the matrix to a certain extent, and can be interspersed in the molecular chain of the matrix to further improve the stability.
需要补充说明的是,使用氧化石墨烯,相比石墨烯性能更加优异,并且氧化石墨烯表面含有大量羟基,能与二苯基甲烷二异氰酸酯产生化学键合作用,进一步提升氧化石墨烯与基体的相容性。It should be added that the use of graphene oxide has better performance than graphene, and the surface of graphene oxide contains a large number of hydroxyl groups, which can produce chemical bonds with diphenylmethane diisocyanate, further improving the compatibility of graphene oxide with the matrix.
本发明的有益效果:Beneficial effects of the present invention:
1、本发明先将改性氧化石墨烯与二苯基甲烷二异氰酸酯反应,再通过预聚、扩链、微孔发泡得到板材,微孔发泡技术不仅节约了成本,还能大幅提升板材的保温性能;1. The present invention first reacts modified graphene oxide with diphenylmethane diisocyanate, and then obtains a plate through prepolymerization, chain extension, and microporous foaming. The microporous foaming technology not only saves costs, but also greatly improves the thermal insulation performance of the plate;
2、制得的改性氧化石墨烯,相比普通氧化石墨烯,与基体相容性好,团聚现象减轻,能显著增强板材的力学性能;并且改性氧化石墨烯上的有机分子链还能大幅提升板材的阻燃、抑烟和一定程度的力学性能,并且性能长久稳定;2. Compared with ordinary graphene oxide, the modified graphene oxide has good compatibility with the matrix, reduced agglomeration, and can significantly enhance the mechanical properties of the board; and the organic molecular chains on the modified graphene oxide can also greatly improve the flame retardancy, smoke suppression and mechanical properties of the board to a certain extent, and the performance is long-term and stable;
3、除了改性氧化石墨烯外,无其他添加,保证了基体的均质性,不破坏板材的力学性能;3. Except for modified graphene oxide, there is no other additive, which ensures the homogeneity of the matrix and does not damage the mechanical properties of the sheet;
因此,本发明制得的板材具有稳定高效的阻燃、抑烟、保温和力学性能,并且均质性良好,实现了无卤阻燃,对环境友好,在建筑材料技术领域具备重要应用价值。Therefore, the board prepared by the present invention has stable and efficient flame retardant, smoke suppression, thermal insulation and mechanical properties, and has good homogeneity, realizes halogen-free flame retardancy, is environmentally friendly, and has important application value in the field of building materials technology.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
实施例1Example 1
制备改性氧化石墨烯:Preparation of modified graphene oxide:
S1、在装有搅拌回流装置三口烧瓶中将35.4g三氯氧磷、13.6g季戊四醇和80mL甲苯搅拌均匀后,通入氮气,并升温至65℃,反应75min后,再将温度升高至108℃,回流反应直至无氯化氢气体产生,反应结束,冷却至室温,依次用乙醚、苯、二氯甲烷洗涤,减压蒸馏除去溶剂,真空干燥,得到中间体1;S1. In a three-necked flask equipped with a stirring reflux device, 35.4 g of phosphorus oxychloride, 13.6 g of pentaerythritol and 80 mL of toluene were stirred evenly, nitrogen was introduced, and the temperature was raised to 65° C. After reacting for 75 min, the temperature was raised to 108° C. and refluxed until no hydrogen chloride gas was generated. After the reaction was completed, the mixture was cooled to room temperature, washed with ether, benzene and dichloromethane in sequence, the solvent was removed by distillation under reduced pressure, and vacuum dried to obtain intermediate 1;
S2、室温,氮气保护下在装有搅拌回流装置三口烧瓶中将30.7g中间体1、14.3g1-壬胺、15mL三乙胺与75mL甲苯混合,搅拌至固体完全溶解,升温至70℃保温反应7h,反应完成,过滤,减压蒸馏,得到中间体2;S2. At room temperature, under nitrogen protection, 30.7 g of intermediate 1, 14.3 g of 1-nonylamine, 15 mL of triethylamine and 75 mL of toluene were mixed in a three-necked flask equipped with a stirring reflux device, and stirred until the solid was completely dissolved. The temperature was raised to 70°C and kept for reaction for 7 h. After the reaction was completed, the mixture was filtered and distilled under reduced pressure to obtain intermediate 2.
S3、室温,氮气保护下在装有搅拌回流装置三口烧瓶中将13.4g三聚氰胺、80.6g中间体2、30mL三乙胺与125mL甲苯混合,搅拌至固体完全溶解,升温至80℃保温反应8h,反应完成,过滤,旋蒸去除部分溶剂,再通过柱层析提纯(洗脱液采用环己烷/乙酸乙酯的混合溶剂,二者的体积比为1:1),旋蒸除去洗脱液,得到中间体3;S3, at room temperature, under nitrogen protection, in a three-necked flask equipped with a stirring reflux device, 13.4 g of melamine, 80.6 g of intermediate 2, 30 mL of triethylamine and 125 mL of toluene were mixed, stirred until the solid was completely dissolved, and the temperature was raised to 80°C for 8 h. After the reaction was completed, the mixture was filtered, and part of the solvent was removed by rotary evaporation. The mixture was then purified by column chromatography (the eluent was a mixed solvent of cyclohexane/ethyl acetate in a volume ratio of 1:1), and the eluent was removed by rotary evaporation to obtain intermediate 3;
S4、在装有搅拌装置三口烧瓶中将10g氧化石墨烯与100mL的N,N-二甲基甲酰胺混合,机械搅拌30min,超声处理45min,加入15g中间体3和23.4g二环己基碳二亚胺混合搅拌均匀,55℃下保温反应8h,期间不停搅拌,反应完成,减压蒸馏、洗涤、冷冻干燥,得到改性氧化石墨烯。S4. In a three-necked flask equipped with a stirring device, 10 g of graphene oxide was mixed with 100 mL of N,N-dimethylformamide, mechanically stirred for 30 min, ultrasonically treated for 45 min, 15 g of intermediate 3 and 23.4 g of dicyclohexylcarbodiimide were added and mixed and stirred evenly, and the mixture was kept warm at 55°C for 8 h with continuous stirring. After the reaction was completed, the mixture was distilled under reduced pressure, washed, and freeze-dried to obtain modified graphene oxide.
实施例2Example 2
制备改性氧化石墨烯:Preparation of modified graphene oxide:
S1、在装有搅拌回流装置三口烧瓶中将70.8g三氯氧磷、27.2g季戊四醇和160mL甲苯搅拌均匀后,通入氮气,并升温至65℃,反应75min后,再将温度升高至108℃,回流反应直至无氯化氢气体产生,反应结束,冷却至室温,依次用乙醚、苯、二氯甲烷洗涤,减压蒸馏除去溶剂,真空干燥,得到中间体1;S1. In a three-necked flask equipped with a stirring reflux device, 70.8 g of phosphorus oxychloride, 27.2 g of pentaerythritol and 160 mL of toluene were stirred evenly, nitrogen was introduced, and the temperature was raised to 65° C. After reacting for 75 min, the temperature was raised to 108° C. and refluxed until no hydrogen chloride gas was generated. After the reaction was completed, the mixture was cooled to room temperature, washed with ether, benzene and dichloromethane in sequence, the solvent was removed by distillation under reduced pressure, and vacuum dried to obtain intermediate 1;
S2、室温,氮气保护下在装有搅拌回流装置三口烧瓶中将61.4g中间体1、28.6g1-壬胺、30mL三乙胺与150mL甲苯混合,搅拌至固体完全溶解,升温至70℃保温反应7h,反应完成,过滤,减压蒸馏,得到中间体2;S2. At room temperature, under nitrogen protection, in a three-necked flask equipped with a stirring reflux device, 61.4 g of intermediate 1, 28.6 g of 1-nonylamine, 30 mL of triethylamine and 150 mL of toluene were mixed, and the mixture was stirred until the solid was completely dissolved. The mixture was heated to 70°C and kept for 7 h. After the reaction was completed, the mixture was filtered and distilled under reduced pressure to obtain intermediate 2.
S3、室温,氮气保护下在装有搅拌回流装置三口烧瓶中将26.8g三聚氰胺、161.2g中间体2、60mL三乙胺与250mL甲苯混合,搅拌至固体完全溶解,升温至80℃保温反应8h,反应完成,过滤,旋蒸去除部分溶剂,再通过柱层析提纯(洗脱液采用环己烷/乙酸乙酯的混合溶剂,二者的体积比为1:1),旋蒸除去洗脱液,得到中间体3;S3, at room temperature, under nitrogen protection, in a three-necked flask equipped with a stirring reflux device, 26.8 g of melamine, 161.2 g of intermediate 2, 60 mL of triethylamine and 250 mL of toluene were mixed, stirred until the solid was completely dissolved, and the temperature was raised to 80°C for 8 h. After the reaction was completed, the mixture was filtered, and part of the solvent was removed by rotary evaporation. The mixture was then purified by column chromatography (the eluent was a mixed solvent of cyclohexane/ethyl acetate in a volume ratio of 1:1), and the eluent was removed by rotary evaporation to obtain intermediate 3;
S4、在装有搅拌装置三口烧瓶中将20g氧化石墨烯与200mL的N,N-二甲基甲酰胺混合,机械搅拌30min,超声处理45min,加入30g中间体3和46.8g二环己基碳二亚胺混合搅拌均匀,55℃下保温反应8h,期间不停搅拌,反应完成,减压蒸馏、洗涤、冷冻干燥,得到改性氧化石墨烯。S4. In a three-necked flask equipped with a stirring device, 20 g of graphene oxide was mixed with 200 mL of N,N-dimethylformamide, mechanically stirred for 30 min, ultrasonically treated for 45 min, 30 g of intermediate 3 and 46.8 g of dicyclohexylcarbodiimide were added and mixed and stirred evenly, and the mixture was kept warm at 55°C for 8 h with continuous stirring. After the reaction was completed, the mixture was distilled under reduced pressure, washed, and freeze-dried to obtain modified graphene oxide.
实施例3Example 3
A1、在三口烧瓶中将5g由实施例2制得的改性氧化石墨烯与150gN,N-二甲基甲酰胺混合,机械搅拌1h,超声30min,使改性氧化石墨烯分散均匀,得到改性氧化石墨烯分散液;A1. In a three-necked flask, 5 g of the modified graphene oxide prepared in Example 2 was mixed with 150 g of N,N-dimethylformamide, mechanically stirred for 1 h, and ultrasonicated for 30 min to uniformly disperse the modified graphene oxide to obtain a modified graphene oxide dispersion;
A2、向步骤A1中得到的改性氧化石墨烯分散液中加入30g二苯基甲烷二异氰酸酯,置于恒温磁力搅拌上,并通入氮气,在70℃下搅拌反应2h后,再加入50g聚四氢呋喃醚二醇(相对分子量1000),在80℃下搅拌2h发生预聚反应,抽真空除气泡,维持温度不变,再加入4g的1,4-丁二醇和0.2g辛酸亚锡,搅拌2h反应后,置于烘箱中干燥,得到聚氨酯复合材料;A2, to the modified graphene oxide dispersion obtained in step A1, 30g of diphenylmethane diisocyanate was added, placed on a constant temperature magnetic stirrer, and nitrogen was introduced. After stirring and reacting at 70°C for 2h, 50g of polytetrahydrofuran ether diol (relative molecular weight 1000) was added, and the mixture was stirred at 80°C for 2h for prepolymerization reaction. Vacuuming was performed to remove bubbles, and the temperature was maintained constant. Then, 4g of 1,4-butanediol and 0.2g of stannous octoate were added, and the mixture was stirred for 2h for reaction, and then dried in an oven to obtain a polyurethane composite material;
A3、将步骤A2中得到的聚氨酯复合材料置于微孔发泡注塑机中,通过超临界流体设备以压力为10MPa,速度为200mm/s,注入CO2,并在模具中注塑,微孔发泡,得到基于改性石墨烯的聚氨酯板材。A3. The polyurethane composite material obtained in step A2 is placed in a microcellular foaming injection molding machine, CO 2 is injected through a supercritical fluid device at a pressure of 10 MPa and a speed of 200 mm/s, and injection molding is performed in a mold to form microcellular foams to obtain a polyurethane sheet based on modified graphene.
实施例4Example 4
A1、在三口烧瓶中将7.5g由实施例2制得的改性氧化石墨烯与175gN,N-二甲基甲酰胺混合,机械搅拌1.5h,超声40min,使改性氧化石墨烯分散均匀,得到改性氧化石墨烯分散液;A1. In a three-necked flask, 7.5 g of the modified graphene oxide obtained in Example 2 was mixed with 175 g of N,N-dimethylformamide, mechanically stirred for 1.5 h, and ultrasonicated for 40 min to uniformly disperse the modified graphene oxide to obtain a modified graphene oxide dispersion;
A2、向步骤A1中得到的改性氧化石墨烯分散液中加入35g二苯基甲烷二异氰酸酯,置于恒温磁力搅拌上,并通入氮气,在75℃下搅拌反应2h后,再加入55g聚四氢呋喃醚二醇(相对分子量1000),在85℃下搅拌2h发生预聚反应,抽真空除气泡,维持温度不变,再加入6g的1,4-丁二醇和0.3g二月桂酸二丁基锡,搅拌2h反应后,置于烘箱中干燥,得到聚氨酯复合材料;A2, to the modified graphene oxide dispersion obtained in step A1, 35g of diphenylmethane diisocyanate was added, placed on a constant temperature magnetic stirrer, and nitrogen was introduced. After stirring and reacting at 75°C for 2h, 55g of polytetrahydrofuran ether diol (relative molecular weight 1000) was added, and the mixture was stirred at 85°C for 2h for prepolymerization reaction. Vacuuming was performed to remove bubbles, and the temperature was maintained unchanged. 6g of 1,4-butanediol and 0.3g of dibutyltin dilaurate were added. After stirring and reacting for 2h, the mixture was placed in an oven for drying to obtain a polyurethane composite material;
A3、将步骤A2中得到的聚氨酯复合材料置于微孔发泡注塑机中,通过超临界流体设备以压力为11MPa,速度为210mm/s,注入CO2,并在模具中注塑,微孔发泡,得到基于改性石墨烯的聚氨酯板材。A3. The polyurethane composite material obtained in step A2 is placed in a microcellular foaming injection molding machine, CO 2 is injected through a supercritical fluid device at a pressure of 11 MPa and a speed of 210 mm/s, and injection molding is performed in a mold to form microcellular foams to obtain a polyurethane sheet based on modified graphene.
实施例5Example 5
A1、在三口烧瓶中将10g由实施例2制得的改性氧化石墨烯与200gN,N-二甲基甲酰胺混合,机械搅拌2h,超声45min,使改性氧化石墨烯分散均匀,得到改性氧化石墨烯分散液;A1. In a three-necked flask, 10 g of the modified graphene oxide prepared in Example 2 was mixed with 200 g of N,N-dimethylformamide, mechanically stirred for 2 h, and ultrasonicated for 45 min to uniformly disperse the modified graphene oxide to obtain a modified graphene oxide dispersion;
A2、向步骤A1中得到的改性氧化石墨烯分散液中加入40g二苯基甲烷二异氰酸酯,置于恒温磁力搅拌上,并通入氮气,在80℃下搅拌反应2h后,再加入60g聚四氢呋喃醚二醇(相对分子量1000),在90℃下搅拌2h发生预聚反应,抽真空除气泡,维持温度不变,再加入8g的1,4-丁二醇和0.4g二月桂酸二丁基锡,搅拌2h反应后,置于烘箱中干燥,得到聚氨酯复合材料;A2, to the modified graphene oxide dispersion obtained in step A1, 40g of diphenylmethane diisocyanate was added, placed on a constant temperature magnetic stirrer, and nitrogen was introduced. After stirring and reacting at 80°C for 2h, 60g of polytetrahydrofuran ether diol (relative molecular weight 1000) was added, and the mixture was stirred at 90°C for 2h for prepolymerization reaction. Vacuuming was performed to remove bubbles, and the temperature was maintained unchanged. Then, 8g of 1,4-butanediol and 0.4g of dibutyltin dilaurate were added. After stirring for 2h, the mixture was dried in an oven to obtain a polyurethane composite material;
A3、将步骤A2中得到的聚氨酯复合材料置于微孔发泡注塑机中,通过超临界流体设备以压力为12MPa,速度为220mm/s,注入CO2,并在模具中注塑,微孔发泡,得到基于改性石墨烯的聚氨酯板材。A3. The polyurethane composite material obtained in step A2 is placed in a microcellular foaming injection molding machine, CO 2 is injected through a supercritical fluid device at a pressure of 12 MPa and a speed of 220 mm/s, and injection molding is performed in a mold to form microcellular foams to obtain a polyurethane sheet based on modified graphene.
对比例1Comparative Example 1
使用相同质量普通的氧化石墨烯替换实施例5中的氧化石墨烯,其余步骤与实施例5相同。Ordinary graphene oxide of the same mass was used to replace the graphene oxide in Example 5, and the remaining steps were the same as in Example 5.
对比例2Comparative Example 2
使用市售,由河北华纳新型建材有限公司生产的硬泡聚氨酯保温板。Commercially available rigid polyurethane foam insulation boards produced by Hebei Huana New Building Materials Co., Ltd. were used.
将实施例3-5,对比例1-2,根据不同测试标准制成相应形状,进行如下的性能测试:Examples 3-5 and comparative examples 1-2 were made into corresponding shapes according to different test standards, and the following performance tests were performed:
采用国家标准GB 9641-1988《硬质泡沫塑料拉伸性能试验方法》测定抗拉强度;The tensile strength was determined using the national standard GB 9641-1988 "Test method for tensile properties of rigid foam plastics";
采用国家标准GB/2406.1-2008《塑料用氧指数法测定燃烧行为》测定氧指数;The oxygen index is determined using the national standard GB/2406.1-2008 "Determination of combustion behavior of plastics by oxygen index method";
采用国家标准GB/T 8627-2007《建筑材料燃烧或分解的烟密度试验方法》测定烟密度;The smoke density is measured using the national standard GB/T 8627-2007 "Test method for smoke density of burning or decomposition of building materials";
在密闭保温室内,用试样板材把密闭保温室进行分隔成AB两个室,AB两室内体积相同,A室内初始温度为100℃,B室内初始温度为25℃,2h后,再测量B室温度;In the sealed insulation room, use the sample plate to separate the sealed insulation room into two rooms AB. The volumes of the two rooms AB are the same. The initial temperature of room A is 100℃, and the initial temperature of room B is 25℃. After 2h, measure the temperature of room B.
测得结果如下表所示:The measured results are shown in the following table:
由上表可知,本发明实施例制得的板材其阻燃、抑烟和力学性能都高于对比例,并且保温性能优良,无卤阻燃,对环境友好,在建筑材料技术领域具备重要应用价值。It can be seen from the above table that the flame retardant, smoke suppression and mechanical properties of the board prepared in the embodiment of the present invention are higher than those of the control example, and the board has excellent thermal insulation performance, is halogen-free and flame-retardant, and is environmentally friendly, and has important application value in the field of building materials technology.
在说明书的描述中,参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of the specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
以上内容仅仅是对本发明所作的举例和说明,所属本技术领域的技术人员对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,只要不偏离发明或者超越本权利要求书所定义的范围,均应属于本发明的保护范围。The above contents are merely examples and explanations of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the invention or exceed the scope defined by the claims, they shall all fall within the protection scope of the present invention.
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| CN120607685A (en) * | 2025-06-19 | 2025-09-09 | 江苏驿凯汽车内饰件有限公司 | Polyurethane foam material, preparation method and application |
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| CN119820760A (en) * | 2025-01-23 | 2025-04-15 | 云南菩丕实业有限公司 | Electromagnetic radiation prevention automobile foot pad and production method thereof |
| CN120607685A (en) * | 2025-06-19 | 2025-09-09 | 江苏驿凯汽车内饰件有限公司 | Polyurethane foam material, preparation method and application |
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