CN118663473A - 3D prints spraying device - Google Patents
3D prints spraying device Download PDFInfo
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- CN118663473A CN118663473A CN202411151004.XA CN202411151004A CN118663473A CN 118663473 A CN118663473 A CN 118663473A CN 202411151004 A CN202411151004 A CN 202411151004A CN 118663473 A CN118663473 A CN 118663473A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/02—Measuring arrangements characterised by the use of mechanical techniques for measuring length, width or thickness
- G01B5/06—Measuring arrangements characterised by the use of mechanical techniques for measuring length, width or thickness for measuring thickness
- G01B5/066—Measuring arrangements characterised by the use of mechanical techniques for measuring length, width or thickness for measuring thickness of coating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0228—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the movement of the objects being rotative
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/50—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/50—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter
- B05B15/55—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter using cleaning fluids
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
Abstract
本发明涉及3D打印工件喷漆技术领域,具体为一种3D打印喷涂装置,包括喷枪以及传动组件,安装在喷枪上的工件助喷机构、设置在工件助喷机构两侧的两个防护机构以及安装在防护机构内的工件夹持机构,所述传动组件安装在其中一个防护机构上。通过在喷枪的喷口部位设置密封的工件助喷机构,当工件需要喷漆的部位位于工件助喷机构内部后,助转组件会带动工件沿着喷枪的喷口进行圆周旋转,此时处于密封环境中的工件便可得到全面喷涂,在此期间,通过工件夹持机构对工件进行定时的抽检,当工件喷漆部位经过湿模规的探测且符合规定厚度后,便可将工件取出,从而确保工件喷漆厚度可以得到层次分明的喷涂。
The present invention relates to the technical field of 3D printing workpiece spraying, specifically a 3D printing spraying device, including a spray gun and a transmission assembly, a workpiece spraying-assisting mechanism installed on the spray gun, two protective mechanisms arranged on both sides of the workpiece spraying-assisting mechanism, and a workpiece clamping mechanism installed in the protective mechanism, wherein the transmission assembly is installed on one of the protective mechanisms. By arranging a sealed workpiece spraying-assisting mechanism at the nozzle of the spray gun, when the part of the workpiece that needs to be sprayed is located inside the workpiece spraying-assisting mechanism, the rotation-assisting assembly will drive the workpiece to rotate in a circle along the nozzle of the spray gun, and the workpiece in a sealed environment can be fully sprayed. During this period, the workpiece is regularly inspected by the workpiece clamping mechanism, and when the workpiece spraying part is detected by the wet mold gauge and meets the specified thickness, the workpiece can be taken out, thereby ensuring that the thickness of the workpiece spraying can be sprayed in distinct layers.
Description
技术领域Technical Field
本发明涉及3D打印工件喷漆技术领域,具体为一种3D打印喷涂装置。The invention relates to the technical field of 3D printing workpiece spray painting, and in particular to a 3D printing spraying device.
背景技术Background Art
3D打印又称增材制造、积层制造,是一种以数字模型文件为基础,运用粉末状金属或塑料等可粘合材料,通过逐层打印的方式来构造物体的技术,而制成后的工件还需要经过喷涂工艺,进而才能达到工件最完美的质感。3D printing, also known as additive manufacturing or layered manufacturing, is a technology that uses digital model files as the basis and uses adhesive materials such as powdered metal or plastic to construct objects by printing layer by layer. The finished workpiece also needs to undergo a spraying process to achieve the most perfect texture of the workpiece.
目前3D打印制成的工件进行喷涂工艺时主要分为手工上色、喷漆上色、浸染上色、电镀上色以及纳米喷镀,其中成本最低且效率最高的便是喷漆上色工艺,同时喷漆的厚度决定了工件整体的层次感以及美感,但是这种喷漆方式并不能对工件表面的漆厚进行及时测定。At present, the spraying process of workpieces made by 3D printing is mainly divided into manual coloring, spray painting, dip dyeing, electroplating and nano-spraying. Among them, the spray painting process has the lowest cost and the highest efficiency. At the same time, the thickness of the spray paint determines the overall layering and beauty of the workpiece. However, this spray painting method cannot measure the paint thickness on the workpiece surface in time.
鉴于上述所示,为此本发明设计了一种3D打印喷涂装置,以解决上述问题。In view of the above, the present invention designs a 3D printing spraying device to solve the above problems.
发明内容Summary of the invention
本发明旨在解决现有技术或相关技术中存在的技术问题之一。The present invention aims to solve one of the technical problems existing in the prior art or related technology.
为此,本发明所采用的技术方案为:To this end, the technical solution adopted in the present invention is:
一种3D打印喷涂装置,包括喷枪以及传动组件,安装在喷枪上的工件助喷机构、设置在工件助喷机构两侧的两个防护机构以及安装在防护机构内的工件夹持机构,所述传动组件安装在其中一个防护机构上;A 3D printing spraying device, comprising a spray gun and a transmission assembly, a workpiece spraying-assisting mechanism installed on the spray gun, two protection mechanisms arranged on both sides of the workpiece spraying-assisting mechanism, and a workpiece clamping mechanism installed in the protection mechanism, wherein the transmission assembly is installed on one of the protection mechanisms;
所述工件助喷机构包括环罩、安装在环罩上的清洁液管路、安装在环罩底部的排污端以及设置在环罩内的助转组件;The workpiece spray-assisting mechanism comprises an annular cover, a cleaning liquid pipeline installed on the annular cover, a sewage discharge end installed at the bottom of the annular cover, and a rotation-assisting assembly arranged in the annular cover;
所述喷枪的喷头贯穿至环罩内腔,用于对工件进行喷漆;The spray gun has a spray head that penetrates into the inner cavity of the ring cover and is used to spray paint on the workpiece;
所述防护机构包括安装在环罩两端的两个外仓,所述外仓的顶部开设有矩形套管,矩形套管内活动安装有测定油漆厚度的湿模规;The protection mechanism comprises two outer bins installed at both ends of the ring cover, the top of the outer bin is provided with a rectangular sleeve, and a wet mold gauge for measuring the paint thickness is movably installed in the rectangular sleeve;
所述传动组件用于传动助转组件,为工件提供圆周助转的动能;The transmission assembly is used to transmit the rotation-assisting assembly to provide kinetic energy for the workpiece to assist in circular rotation;
所述工件夹持机构包括安装在外仓外端的密封盖,所述密封盖的内端开设有四处倾斜的滑道,滑道内设置有滑块以及安装在滑块外部的紧固叶板。The workpiece clamping mechanism comprises a sealing cover installed at the outer end of the outer bin, the inner end of the sealing cover is provided with a slideway inclined in four directions, a slide block and a fastening blade installed outside the slide block are arranged in the slideway.
本发明在一较佳示例中可以进一步配置为:所述工件助喷机构还包括固定安装在环罩顶部的两组轴夹具、安装在环罩外部槽口中的两个护套、安装在护套内侧一端的密封垫以及安装在护套内侧另一端的挡漆垫;In a preferred example, the present invention can be further configured as follows: the workpiece spray-assisting mechanism also includes two sets of shaft clamps fixedly mounted on the top of the ring cover, two sleeves mounted in the outer notches of the ring cover, a sealing pad mounted at one end of the inner side of the sleeve, and a paint-blocking pad mounted at the other end of the inner side of the sleeve;
所述挡漆垫和密封垫均由橡胶材料制成;The paint retaining pad and the sealing pad are both made of rubber material;
所述护套由不锈钢材料制成。The sheath is made of stainless steel.
本发明在一较佳示例中可以进一步配置为:所述助转组件包括两个防护垫环、安装在防护垫环外部的环齿轮、安装在防护垫环内侧的隔板以及活动安装在相邻两个隔板内的刷辊;In a preferred example, the present invention can be further configured as follows: the rotation-assisting assembly includes two protective gaskets, a ring gear mounted on the outside of the protective gaskets, a partition mounted on the inside of the protective gaskets, and a brush roller movably mounted in two adjacent partitions;
所述环齿轮的外部开设有环齿,且环齿轮远离环罩的一侧开设有环形凸起;The ring gear is provided with ring teeth on its exterior, and a ring protrusion is provided on a side of the ring gear away from the ring cover;
所述刷辊由梁杆和棉辊构成。The brush roller is composed of a beam rod and a cotton roller.
本发明在一较佳示例中可以进一步配置为:所述环罩两端的内壁均开设有凸起的挡料环,所述隔板的底部开设有适配于挡料环的凹槽。In a preferred example, the present invention can be further configured as follows: the inner walls at both ends of the ring cover are provided with raised retaining rings, and the bottom of the partition is provided with a groove adapted to the retaining ring.
本发明在一较佳示例中可以进一步配置为:所述防护机构还包括固定安装在外仓外端的夹座、活动安装在夹座内的按扣以及连接在按扣内部凹槽中的弹簧,且弹簧的另一端固定在外仓上;In a preferred example, the present invention can be further configured as follows: the protection mechanism further includes a clamp seat fixedly mounted on the outer end of the outer bin, a snap button movably mounted in the clamp seat, and a spring connected to the inner groove of the snap button, and the other end of the spring is fixed on the outer bin;
所述外仓的内端开设有向内凹陷的环槽,且环形凸起适配贯穿至环槽内。The inner end of the outer bin is provided with an inwardly recessed annular groove, and the annular protrusion is adapted to penetrate into the annular groove.
本发明在一较佳示例中可以进一步配置为:所述防护机构还包括四个定位件;In a preferred example, the present invention can be further configured as follows: the protection mechanism further includes four positioning members;
所述定位件整体呈U字形结构,且定位件两端的两处端板内均设置有紧固螺栓。The positioning member is in a U-shaped structure as a whole, and fastening bolts are arranged in two end plates at both ends of the positioning member.
本发明在一较佳示例中可以进一步配置为:所述传动组件还包括两组电机夹具、安装在两组电机夹具内的电机、安装在电机内传动轴上的轴杆以及安装在轴杆上的两个齿轮盘。In a preferred example, the present invention can be further configured as follows: the transmission assembly also includes two sets of motor clamps, motors installed in the two sets of motor clamps, a shaft installed on the transmission shaft in the motor, and two gear plates installed on the shaft.
本发明在一较佳示例中可以进一步配置为:所述齿轮盘适配啮合于环齿轮外部的环齿。In a preferred example, the present invention may be further configured as follows: the gear plate is adapted to mesh with the ring teeth outside the ring gear.
本发明在一较佳示例中可以进一步配置为:所述工件夹持机构还包括安装在密封盖内端且适配夹持于滑块的垫板、安装在滑道内的限位件以及设置在限位件外部的压簧,且限位件适配贯穿至滑块的内部。In a preferred example, the present invention can be further configured as follows: the workpiece clamping mechanism also includes a pad installed on the inner end of the sealing cover and adapted to be clamped on the slider, a limiter installed in the slideway, and a compression spring arranged outside the limiter, and the limiter is adapted to pass through the interior of the slider.
本发明在一较佳示例中可以进一步配置为:所述紧固叶板由加厚塑料制成,且紧固叶板的内部开设有均匀分布的疏液槽口。In a preferred example, the present invention can be further configured as follows: the fastening blade is made of thickened plastic, and evenly distributed liquid-repellent grooves are opened inside the fastening blade.
通过采用上述技术方案,本发明所取得的有益效果为:By adopting the above technical solution, the beneficial effects achieved by the present invention are as follows:
1.本发明通过在喷枪的喷口部位设置密封的工件助喷机构,当工件需要喷漆的部位位于工件助喷机构内部后,助转组件会带动工件沿着喷枪的喷口进行圆周旋转,此时处于密封环境中的工件便可得到全面喷涂,在此期间,通过工件夹持机构对工件进行定时的抽检,当工件喷漆部位经过湿模规的探测且符合规定厚度后,便可将工件取出,从而确保工件喷漆厚度可以得到层次分明的喷涂。1. The present invention provides a sealed workpiece spray-assisting mechanism at the nozzle of the spray gun. When the part of the workpiece that needs to be painted is located inside the workpiece spray-assisting mechanism, the rotation-assisting component will drive the workpiece to rotate in a circle along the nozzle of the spray gun. At this time, the workpiece in a sealed environment can be fully sprayed. During this period, the workpiece is regularly inspected by the workpiece clamping mechanism. When the painted part of the workpiece passes the detection of the wet mold gauge and meets the specified thickness, the workpiece can be taken out, thereby ensuring that the paint thickness of the workpiece can be sprayed in distinct layers.
2.本发明通过在环罩的内部设置助转组件,当助转组件被传动后,刷辊便会顺着环罩的内壁进行旋转,当工件被喷漆期间,刷辊的旋转可以避免悬挂的漆液反复滴落在工件的表面,又可以配合后续清洗液对环罩内部进行清理,从而不会干扰后续工件的喷漆处理。2. The present invention arranges a rotation-assisting assembly inside the ring cover. When the rotation-assisting assembly is driven, the brush roller rotates along the inner wall of the ring cover. When the workpiece is being painted, the rotation of the brush roller can prevent the suspended paint liquid from repeatedly dripping onto the surface of the workpiece, and can also cooperate with the subsequent cleaning liquid to clean the inside of the ring cover, thereby not interfering with the subsequent painting process of the workpiece.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明使用时的示意图;Fig. 1 is a schematic diagram of the present invention when in use;
图2为本发明的仰视示意图;FIG2 is a bottom view schematic diagram of the present invention;
图3为本发明防护机构和传动组件的示意图;FIG3 is a schematic diagram of the protection mechanism and the transmission assembly of the present invention;
图4为本发明防护机构的分散示意图;FIG4 is a schematic diagram of a dispersed protection mechanism of the present invention;
图5为本发明图4中A处的放大示意图;FIG5 is an enlarged schematic diagram of point A in FIG4 of the present invention;
图6为本发明工件夹持机构的局部分散示意图;FIG6 is a partial schematic diagram of a workpiece clamping mechanism of the present invention;
图7为本发明图6中B处的放大示意图;FIG7 is an enlarged schematic diagram of point B in FIG6 of the present invention;
图8为本发明的工件助喷机构示意图;FIG8 is a schematic diagram of a workpiece spray-assisting mechanism of the present invention;
图9为本发明工件助喷机构的分散示意图;FIG9 is a schematic diagram of a dispersed workpiece spraying aid mechanism of the present invention;
图10为本发明助转组件的分散示意图。FIG. 10 is a schematic diagram of the dispersion of the rotation-assisting components of the present invention.
附图标记:Reference numerals:
100、工件助喷机构;110、环罩;120、轴夹具;130、护套;140、挡漆垫;150、密封垫;160、清洁液管路;170、排污端;180、助转组件;181、防护垫环;182、环齿轮;183、隔板;184、刷辊;100, workpiece spraying mechanism; 110, ring cover; 120, shaft fixture; 130, sheath; 140, paint blocking pad; 150, sealing pad; 160, cleaning liquid pipeline; 170, sewage discharge end; 180, rotation-assisting assembly; 181, protective pad ring; 182, ring gear; 183, partition; 184, brush roller;
200、喷枪;200, spray gun;
300、防护机构;310、外仓;320、湿模规;330、夹座;340、按扣;350、弹簧;360、定位件;300, protective mechanism; 310, outer compartment; 320, wet mold gauge; 330, clamping seat; 340, snap button; 350, spring; 360, positioning member;
400、传动组件;410、电机夹具;420、电机;430、轴杆;440、齿轮盘;400, transmission assembly; 410, motor fixture; 420, motor; 430, shaft; 440, gear plate;
500、工件夹持机构;510、密封盖;520、垫板;530、限位件;540、压簧;550、滑块;560、紧固叶板。500, workpiece clamping mechanism; 510, sealing cover; 520, pad; 530, limiter; 540, compression spring; 550, slider; 560, fastening blade.
具体实施方式DETAILED DESCRIPTION
为使本发明的目的、技术方案和优点更加清楚明了,下面结合具体实施方式并参照附图,对本发明进一步详细说明。需要说明的是,在不冲突的情况下,本发明的实施例及实施例中的特征可以相互组合。To make the purpose, technical solution and advantages of the present invention more clear, the present invention is further described in detail below in combination with specific implementations and with reference to the accompanying drawings. It should be noted that the embodiments of the present invention and the features in the embodiments can be combined with each other without conflict.
该理解,这些描述只是示例性的,而并非要限制本发明的范围。It is to be understood that these descriptions are exemplary only and are not intended to limit the scope of the invention.
下面结合附图描述本发明的一些实施例提供的一种3D打印喷涂装置。A 3D printing spraying device provided by some embodiments of the present invention is described below in conjunction with the accompanying drawings.
实施例1:Embodiment 1:
结合图1-图10所示,本发明提供的一种3D打印喷涂装置,包括喷枪200以及传动组件400,安装在喷枪200上的工件助喷机构100、设置在工件助喷机构100两侧的两个防护机构300以及安装在防护机构300内的工件夹持机构500,传动组件400安装在其中一个防护机构300上。As shown in Figures 1 to 10, a 3D printing spraying device provided by the present invention includes a spray gun 200 and a transmission assembly 400, a workpiece spray-assisting mechanism 100 installed on the spray gun 200, two protection mechanisms 300 arranged on both sides of the workpiece spray-assisting mechanism 100, and a workpiece clamping mechanism 500 installed in the protection mechanism 300, and the transmission assembly 400 is installed on one of the protection mechanisms 300.
工件助喷机构100包括环罩110、轴夹具120、护套130、挡漆垫140、密封垫150、清洁液管路160、排污端170和助转组件180,且助转组件180还包括防护垫环181、环齿轮182、隔板183以及刷辊184,防护机构300包括外仓310、湿模规320、夹座330、按扣340、弹簧350和定位件360,传动组件400包括电机夹具410、电机420、轴杆430以及两个齿轮盘440,工件夹持机构500包括密封盖510、垫板520、限位件530、压簧540、滑块550和紧固叶板560。The workpiece spray-assisting mechanism 100 includes a ring cover 110, a shaft clamp 120, a sleeve 130, a paint-blocking pad 140, a sealing pad 150, a cleaning liquid pipeline 160, a sewage discharge end 170 and an auxiliary rotation assembly 180, and the auxiliary rotation assembly 180 also includes a protective gasket 181, a ring gear 182, a partition 183 and a brush roller 184. The protective mechanism 300 includes an outer bin 310, a wet mold gauge 320, a clamp seat 330, a snap 340, a spring 350 and a positioning member 360. The transmission assembly 400 includes a motor clamp 410, a motor 420, a shaft 430 and two gear plates 440. The workpiece clamping mechanism 500 includes a sealing cover 510, a pad 520, a limit member 530, a compression spring 540, a slider 550 and a fastening blade 560.
其中,工件助喷机构100包括环罩110、安装在环罩110上的清洁液管路160、安装在环罩110底部的排污端170以及设置在环罩110内的助转组件180;The workpiece spraying aid mechanism 100 includes an annular cover 110, a cleaning liquid pipeline 160 installed on the annular cover 110, a sewage discharge end 170 installed at the bottom of the annular cover 110, and a rotation-aiding assembly 180 disposed in the annular cover 110;
喷枪200的喷头贯穿至环罩110内腔,用于对工件进行喷漆;The spray head of the spray gun 200 penetrates into the inner cavity of the ring cover 110 and is used to spray paint on the workpiece;
防护机构300包括安装在环罩110两端的两个外仓310,外仓310的顶部开设有矩形套管,矩形套管内活动安装有测定油漆厚度的湿模规320;The protection mechanism 300 includes two outer bins 310 installed at both ends of the ring cover 110. A rectangular sleeve is provided on the top of the outer bin 310. A wet gauge 320 for measuring the paint thickness is movably installed in the rectangular sleeve.
传动组件400用于传动助转组件180,为工件提供圆周助转的动能;The transmission assembly 400 is used to transmit the rotation-assisting assembly 180 to provide kinetic energy for the workpiece to rotate in a circular direction;
工件夹持机构500包括安装在外仓310外端的密封盖510,密封盖510的内端开设有四处倾斜的滑道,滑道内设置有滑块550以及安装在滑块550外部的紧固叶板560。The workpiece clamping mechanism 500 includes a sealing cover 510 installed at the outer end of the outer bin 310 , and an inner end of the sealing cover 510 is provided with four inclined slideways, in which a slider 550 and a fastening blade 560 installed outside the slider 550 are arranged.
由于现今3D工件制成后需要进行喷漆处理,但是这类工件采用手持式喷枪或者自动喷枪喷漆作业时,工件表面的油漆厚度难以实时检测,工件的圆周喷涂,油漆厚度的层次不能得到区分,因此这种喷涂后工件的美感不够分明,且油漆的消耗量较大。Nowadays, 3D workpieces need to be painted after they are manufactured. However, when such workpieces are painted with handheld spray guns or automatic spray guns, the paint thickness on the workpiece surface is difficult to detect in real time. The circumferential spraying of the workpiece and the layers of paint thickness cannot be distinguished. Therefore, the beauty of the workpiece after spraying is not clear enough, and the paint consumption is large.
该装置在使用前,需要将其中一个密封盖510向外拉伸,直至四个紧固叶板560从外仓310内腔撤出,接着将待喷漆的工件放置在四个紧固叶板560的内侧,当工件的一端得到夹持后,便可将密封盖510以及四个紧固叶板560重新插入外仓310的内腔,直至工件裸露的一端没入环罩110的内腔,此时工件便可悬空于环罩110内腔的中心位置,当喷枪200将油漆抽入并向着环罩110内腔喷射后,沿环罩110内腔中心位置悬空的工件便可被喷漆处理,随着电机420的启动,其内部传动轴便会驱动轴杆430以及两个齿轮盘440,而两个环齿轮182便可得到同步助转,此时工件便可得到两个防护垫环181居中助转,而四个弹性收缩的紧固叶板560既不会干扰工件旋转的同时,又避免了油漆出现大量的浪费,与此同时,被两个防护垫环181传动的刷辊184便可对环罩110内壁积聚的油漆进行刮除,此时积聚在环罩110内壁的油漆便不会对工件的喷漆造成干扰,当工件取出,清洁液从清洁液管路160喷射至环罩110内腔后,持续转动的刷辊184便可对环罩110内壁进行清洗,从而会为后续工件提供洁净的环境。Before using the device, one of the sealing covers 510 needs to be stretched outward until the four fastening blades 560 are withdrawn from the inner cavity of the outer chamber 310, and then the workpiece to be painted is placed on the inner side of the four fastening blades 560. After one end of the workpiece is clamped, the sealing cover 510 and the four fastening blades 560 can be reinserted into the inner cavity of the outer chamber 310 until the exposed end of the workpiece is immersed in the inner cavity of the ring cover 110. At this time, the workpiece can be suspended in the center of the inner cavity of the ring cover 110. When the spray gun 200 draws paint in and sprays it toward the inner cavity of the ring cover 110, the workpiece suspended along the center of the inner cavity of the ring cover 110 can be painted. As the motor 420 is started, its internal transmission shaft drives the shaft 430. And two gear plates 440, and the two ring gears 182 can be assisted to rotate synchronously. At this time, the workpiece can be assisted to rotate in the center by the two protective gaskets 181, and the four elastically contracted fastening blades 560 will not interfere with the rotation of the workpiece and avoid a large amount of paint waste. At the same time, the brush roller 184 driven by the two protective gaskets 181 can scrape off the paint accumulated on the inner wall of the ring cover 110. At this time, the paint accumulated on the inner wall of the ring cover 110 will not interfere with the painting of the workpiece. When the workpiece is taken out and the cleaning liquid is sprayed from the cleaning liquid pipeline 160 to the inner cavity of the ring cover 110, the continuously rotating brush roller 184 can clean the inner wall of the ring cover 110, thereby providing a clean environment for subsequent workpieces.
实施例2:Embodiment 2:
结合图8-图10所示,在实施例一的基础上,工件助喷机构100还包括固定安装在环罩110顶部的两组轴夹具120、安装在环罩110外部槽口中的两个护套130、安装在护套130内侧一端的密封垫150以及安装在护套130内侧另一端的挡漆垫140;As shown in FIG8-FIG10, on the basis of the first embodiment, the workpiece spraying assisting mechanism 100 further includes two sets of shaft clamps 120 fixedly mounted on the top of the ring cover 110, two sleeves 130 mounted in the outer notches of the ring cover 110, a sealing gasket 150 mounted on one end of the inner side of the sleeve 130, and a paint blocking pad 140 mounted on the other end of the inner side of the sleeve 130;
挡漆垫140和密封垫150均由橡胶材料制成;The paint retaining pad 140 and the sealing pad 150 are both made of rubber material;
护套130由不锈钢材料制成;The sheath 130 is made of stainless steel;
助转组件180包括两个防护垫环181、安装在防护垫环181外部的环齿轮182、安装在防护垫环181内侧的隔板183以及活动安装在相邻两个隔板183内的刷辊184;The rotation-assisting assembly 180 includes two protective gaskets 181 , a ring gear 182 mounted on the outside of the protective gaskets 181 , a partition 183 mounted on the inside of the protective gaskets 181 , and a brush roller 184 movably mounted in two adjacent partitions 183 ;
环齿轮182的外部开设有环齿,且环齿轮182远离环罩110的一侧开设有环形凸起;The ring gear 182 is provided with ring teeth on its exterior, and a ring protrusion is provided on a side of the ring gear 182 away from the ring cover 110;
刷辊184由梁杆和棉辊构成;The brush roller 184 is composed of a beam and a cotton roller;
环罩110两端的内壁均开设有凸起的挡料环,隔板183的底部开设有适配于挡料环的凹槽。The inner walls at both ends of the ring cover 110 are provided with protruding material blocking rings, and the bottom of the partition plate 183 is provided with a groove adapted to the material blocking ring.
利用螺栓将两个环齿轮182分别固定安装在两个防护垫环181的外部,此时两个防护垫环181会贴合于环罩110两端的内壁,随着两个环齿轮182被同步传动后,两个防护垫环181便可带动隔板183和刷辊184进行匀速转动,此时两个隔板183贴合于环罩110内壁两处挡料环进行转动的同时,又可以避免油漆对环罩110内腔造成淤堵,而得到刮除的油漆便会进入排污端170内,最终从排污端170向外排空。Use bolts to fix the two ring gears 182 on the outside of the two protective gasket rings 181 respectively. At this time, the two protective gasket rings 181 will fit the inner walls at both ends of the ring cover 110. As the two ring gears 182 are synchronously driven, the two protective gasket rings 181 can drive the partition 183 and the brush roller 184 to rotate at a uniform speed. At this time, the two partitions 183 fit the two retaining rings on the inner wall of the ring cover 110 and rotate, which can prevent the paint from clogging the inner cavity of the ring cover 110, and the scraped paint will enter the sewage discharge end 170 and finally be discharged outward from the sewage discharge end 170.
实施例3:Embodiment 3:
结合图3-图7所示,在实施例一的基础上,防护机构300还包括四个定位件360、固定安装在外仓310外端的夹座330、活动安装在夹座330内的按扣340以及连接在按扣340内部凹槽中的弹簧350,且弹簧350的另一端固定在外仓310上;As shown in FIGS. 3 to 7 , based on the first embodiment, the protection mechanism 300 further includes four positioning members 360 , a clamping seat 330 fixedly mounted on the outer end of the outer bin 310 , a snap button 340 movably mounted in the clamping seat 330 , and a spring 350 connected to the inner groove of the snap button 340 , and the other end of the spring 350 is fixed on the outer bin 310 ;
外仓310的内端开设有向内凹陷的环槽,且环形凸起适配贯穿至环槽内;The inner end of the outer bin 310 is provided with an inwardly recessed annular groove, and the annular protrusion is adapted to penetrate into the annular groove;
定位件360整体呈U字形结构,且定位件360两端的两处端板内均设置有紧固螺栓;The positioning member 360 is in a U-shaped structure as a whole, and fastening bolts are arranged in two end plates at both ends of the positioning member 360;
工件夹持机构500还包括安装在密封盖510内端且适配夹持于滑块550的垫板520、安装在滑道内的限位件530以及设置在限位件530外部的压簧540,且限位件530适配贯穿至滑块550的内部;The workpiece clamping mechanism 500 further includes a backing plate 520 installed at the inner end of the sealing cover 510 and adapted to be clamped on the slider 550, a stopper 530 installed in the slideway, and a compression spring 540 arranged outside the stopper 530, and the stopper 530 is adapted to penetrate the interior of the slider 550;
紧固叶板560由加厚塑料制成,且紧固叶板560的内部开设有均匀分布的疏液槽口。The fastening blade 560 is made of thickened plastic, and evenly distributed liquid-repellent grooves are formed inside the fastening blade 560 .
利用在外仓310的顶部开设矩形套管,且在矩形套管一侧的柱头内活动安装预紧螺栓,接着调节湿模规320伸入外仓310内腔的高度,并转动预紧螺栓,直至湿模规320得到固定,此时湿模规320贯穿至外仓310内腔的端头便可与工件的表面进行贴合,当被夹持的工件居中旋转且被喷枪200直面喷涂时,处于旋转的工件便可得到喷涂油漆的同时,又可以利用调距后的湿模规320对油漆厚度进行实时检测,从而可以对工件分层次喷涂油漆。A rectangular sleeve is opened on the top of the outer bin 310, and a pre-tightening bolt is movably installed in the column head on one side of the rectangular sleeve. Then, the height of the wet gauge 320 extending into the inner cavity of the outer bin 310 is adjusted, and the pre-tightening bolt is rotated until the wet gauge 320 is fixed. At this time, the end of the wet gauge 320 that penetrates into the inner cavity of the outer bin 310 can fit with the surface of the workpiece. When the clamped workpiece is rotated in the center and sprayed directly by the spray gun 200, the rotating workpiece can be sprayed with paint, and the paint thickness can be detected in real time by using the wet gauge 320 after the distance adjustment, so that the workpiece can be sprayed with paint in layers.
实施例4:Embodiment 4:
结合图3-图10所示,在实施例一的基础上,传动组件400包括安装其中一个外仓310上的两组电机夹具410、安装在两组电机夹具410内的电机420、安装在电机420内传动轴上的轴杆430以及安装在轴杆430上的两个齿轮盘440。As shown in Figures 3 to 10 , based on the first embodiment, the transmission assembly 400 includes two sets of motor clamps 410 installed on one of the outer bins 310, a motor 420 installed in the two sets of motor clamps 410, a shaft 430 installed on the transmission shaft in the motor 420, and two gear plates 440 installed on the shaft 430.
齿轮盘440适配啮合于环齿轮182外部的环齿;The gear plate 440 is adapted to mesh with the ring teeth on the outside of the ring gear 182;
利用将两组电机夹具410固定安装在其中一个外仓310的顶部,且将电机420固定安装在两组电机夹具410的内部,并利用两组轴夹具120对轴杆430提供稳定的支撑力,当电机420启动后,其内部传动轴便会驱动轴杆430,进而被传动的两个齿轮盘440便可同时驱动两个环齿轮182,此时得到双向施压的刷辊184便可对油漆进行增压刮除,以提高聚集在环罩110内壁上油漆的清洁效率。Two sets of motor clamps 410 are fixedly installed on the top of one of the outer bins 310, and the motor 420 is fixedly installed inside the two sets of motor clamps 410, and two sets of shaft clamps 120 are used to provide stable support force for the shaft 430. When the motor 420 is started, its internal transmission shaft will drive the shaft 430, and then the two driven gear plates 440 can drive the two ring gears 182 at the same time. At this time, the brush roller 184 with bidirectional pressure can pressurize and scrape the paint to improve the cleaning efficiency of the paint accumulated on the inner wall of the ring cover 110.
本发明的工作原理及使用流程:利用螺栓将两个隔板183分别固定安装在两个防护垫环181上,且将刷辊184活动安装在相邻两个隔板183内,此时刷辊184会贴合于环罩110的内壁,而清洁液管路160外部连接有水管,喷漆作业下的水管处于封闭状态,而固定安装在环罩110顶部的两组轴夹具120会为轴杆430提供稳定的承载力,并利用螺栓将防护垫环181安装在环齿轮182上,而防护垫环181适配贴合于环罩110的内壁中,此时沿环罩110两端对称分布的两组助转组件180便可被两个齿轮盘440啮合传动,而喷枪200的喷头贯穿至两个护套130内腔,且分别安装在两个护套130内的两个挡漆垫140和两个密封垫150会对喷枪200的外壁夹紧,此时喷枪200喷管便会与环罩110内腔分隔,当喷枪200底部注料管将油漆吸入,并在喷枪200外端气管的增压下,喷枪200贯穿至环罩110内腔的喷头便可对位于两个防护垫环181中部的工件进行喷漆作业,当电机420启动并运行时,其内部传动轴便会带动轴杆430进行旋转,而两个齿轮盘440便会同时驱动两个环齿轮182此时置于两个防护垫环181内侧的工件便可得到助转,随着工件待喷漆部位得到全面喷涂后,通过按压其中两个按扣340,接着将其中一个密封盖510向外拉伸,而得到四个紧固叶板560对工件的约束,随着紧固叶板560从外仓310内腔的抽离,被螺栓约束在外仓310顶部矩形套管内的湿模规320便可贴合于工件的表面,当工件喷漆部位经过湿模规320底端后,处于调高的湿模规320便可对工件喷漆部位油漆的厚度进行测量,且均布的四个紧固叶板560处于弹性支撑状态,当工件被两个防护垫环181助转后,设置在工件两端的多个紧固叶板560便可为工件的旋转提供居中调平,此时工件待喷漆部位便可在不受阻挡的同时,又可以方便对工件喷漆厚度的抽检观测;The working principle and use process of the present invention are as follows: two partitions 183 are fixedly installed on two protective gasket rings 181 by bolts, and the brush roller 184 is movably installed in two adjacent partitions 183. At this time, the brush roller 184 will fit the inner wall of the ring cover 110, and the cleaning liquid pipeline 160 is connected to the outside with a water pipe. The water pipe is in a closed state during the painting operation, and the two sets of shaft clamps 120 fixedly installed on the top of the ring cover 110 will provide a stable bearing capacity for the shaft rod 430, and the protective gasket ring 181 is installed on the ring gear 182 by bolts, and the protective gasket ring 181 is adapted to fit In the inner wall of the ring cover 110, the two sets of auxiliary rotation components 180 symmetrically distributed at both ends of the ring cover 110 can be meshed and driven by the two gear plates 440, and the nozzle of the spray gun 200 penetrates into the inner cavity of the two sheaths 130, and the two paint blocking pads 140 and the two sealing pads 150 respectively installed in the two sheaths 130 will clamp the outer wall of the spray gun 200. At this time, the spray gun 200 nozzle will be separated from the inner cavity of the ring cover 110. When the injection pipe at the bottom of the spray gun 200 sucks the paint, and under the pressure of the air pipe at the outer end of the spray gun 200, the nozzle of the spray gun 200 that penetrates into the inner cavity of the ring cover 110 can The workpiece located in the middle of the two protective gasket rings 181 is subjected to the painting operation. When the motor 420 is started and running, its internal transmission shaft will drive the shaft 430 to rotate, and the two gear plates 440 will simultaneously drive the two ring gears 182. At this time, the workpiece placed inside the two protective gasket rings 181 can be assisted in rotation. After the part of the workpiece to be painted is fully sprayed, by pressing two of the snaps 340 and then stretching one of the sealing covers 510 outward, the four fastening blades 560 are restrained on the workpiece. As the fastening blades 560 are withdrawn from the inner cavity of the outer bin 310, The wet mold gauge 320 constrained by bolts in the rectangular sleeve at the top of the outer bin 310 can be attached to the surface of the workpiece. When the painted part of the workpiece passes the bottom end of the wet mold gauge 320, the wet mold gauge 320 in the height adjustment can measure the thickness of the paint on the painted part of the workpiece, and the four evenly distributed fastening blades 560 are in an elastic support state. When the workpiece is assisted in rotation by the two protective pad rings 181, the multiple fastening blades 560 arranged at both ends of the workpiece can provide centering and leveling for the rotation of the workpiece. At this time, the part of the workpiece to be painted can be unobstructed, and the paint thickness of the workpiece can be conveniently inspected and observed.
当该装置喷漆完成后,便可利用水管将清洁液注入环罩110内腔中,同时旋转中的两个防护垫环181便会配合两个隔板183和一个刷辊184沿着环罩110内壁进行滚刷,斌配合清洁液的冲洗,被滚刷的漆层便可在未干前得到清理,同时伴随工件喷漆期间进行转动的刷辊184又可以避免悬挂的漆液滴落至工件的表面。When the device is finished painting, the cleaning liquid can be injected into the inner cavity of the ring cover 110 through a water pipe, and the two rotating protective pad rings 181 will cooperate with the two partitions 183 and a brush roller 184 to roll and brush along the inner wall of the ring cover 110. With the flushing of the cleaning liquid, the paint layer being rolled and brushed can be cleaned before it dries. At the same time, the brush roller 184 rotating during the painting of the workpiece can prevent the suspended paint liquid from dripping onto the surface of the workpiece.
尽管已经示出和描述了本发明的实施例,本领域的普通技术人员可以理解,在不脱离本发明的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
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