Disclosure of Invention
The invention aims to overcome the defects in the prior art and provides a manufacturing method of a printed circuit board with a built-in passive device, which is beneficial to simplifying the processing flow, reducing the pollution in the processing of the manufacturing process and improving the reliability of the printed circuit board.
In order to achieve the above purpose, the invention is realized by adopting the following technical scheme:
in a first aspect, the present invention provides a method for manufacturing a printed wiring board with a built-in passive device, including:
processing a slotted hole on an inner core plate with a graphic circuit;
Fixing the components in the slots through conductive adhesive, wherein after the conductive adhesive is connected with component end poles, a plane conductive layer is formed on the inner layer core plates at two sides;
Performing a lamination process on the plane conductive layer of the conductive adhesive to embed components in the PCB;
And carrying out laser/mechanical drilling processing on the planar conductive layer area to conduct between the terminal of the component and the PCB network.
Furthermore, the slot hole is rectangular, and glue blocking points are respectively designed at the positions close to four corners on the long edge of the slot hole.
Further, the glue blocking point is at least 0.35mm away from the short side of the slot hole, and the height of the glue blocking point is 0.1-0.3 mm.
Further, the application mode of the conductive adhesive comprises the steps of pasting, printing, spraying and dispensing.
Further, the method further comprises: the temporary carrier/jig is attached to the first surface of the inner core board to isolate the connection between the component terminals.
Further, the temporary carrier/jig uses an adhesive tape or a flat jig to form a plane between the surface of the component and the inner core board.
Furthermore, the temporary carrier/jig uses a planar jig with a boss, so that the surface of the component is staggered with the surface of the inner core plate, and a plane is not maintained; or the jig with the boss is used for realizing that components with different thicknesses are embedded on the same inner core plate.
Further, the method further comprises: and respectively attaching a layer of insulating medium on the upper and lower parts of the inner core plate through a pressing process.
Furthermore, after laser/mechanical drilling processing is carried out on the plane conducting layer area, stable connection is formed between the terminal electrode of the component and the PCB network through an electro-coppering process.
Further, the component is any one or more of a capacitor, a resistor and an inductor.
Compared with the prior art, the invention has the beneficial effects that:
The invention provides a manufacturing method of a printed circuit board with a built-in passive device, which is characterized in that components are fixed in slots through conductive adhesive, so that SMT (surface mount technology) processes in the production of the built-in components can be omitted, the use of solder paste can be reduced, the surface treatment process required by SMT welding pads can be omitted, the simplification of the processing process is facilitated, the pollution in the processing of the manufacturing process is reduced, and the reliability of the printed circuit board is improved.
Detailed Description
The invention is further described below with reference to the accompanying drawings. The following examples are only for more clearly illustrating the technical aspects of the present invention, and are not intended to limit the scope of the present invention.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first", "a second", etc. may explicitly or implicitly include one or more such feature. In the description of the present invention, unless otherwise indicated, the meaning of "a plurality" is two or more.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art in a specific case.
Embodiment 1, as shown in fig. 1 to 6, this embodiment describes a method for manufacturing a printed wiring board with a built-in passive device, including: the method comprises the steps of processing a slot 101 (a) with a special design on an inner core board 101 with a pattern circuit, fixing a component 401 in the inner core board 101 through a conductive adhesive 301, forming a planar conductive layer on the inner core boards 101 at two sides after the component 401 is connected with end poles of the component, embedding the component 401 in a PCB (printed circuit board) through a pressing process, and conducting between the component 401 and a PCB network through laser/mechanical drilling processing on the planar conductive layer of the conductive adhesive 301; the special designed slot 101 (a) is processed on the inner core board 101 with the pattern, as shown in fig. 6, glue blocking points are designed at two ends of the slot 101 (a), wherein, a glue blocking point is respectively designed at the long edge of the slot 101 (a) and near four corners, the glue blocking points are adjusted according to the type of the component 401, at least 0.35mm is away from the short edge of the slot 101 (a), the height of the glue blocking point is 0.1-0.3 mm, and when the conductive adhesive 301 is used, the flow of the adhesive can be blocked, so that the conductive adhesive 301 can prevent the end of the component 401 from conducting and shorting.
The conductive adhesive 301 is used as a medium to realize the connection between the component 401 and the PCB circuit, so that the use of solder paste in the production of the traditional built-in passive component printed circuit board is replaced, the surface treatment processing of the circuit board before welding is not needed, and the production flow is simplified; the conductive adhesive 301 is manufactured by a processing technology in the circuit board manufacturing process, and is generally manufactured by adopting a patch/printing/spraying/dispensing mode aiming at different types of conductive materials (film/paste).
The temporary carrier/jig 501 is attached to the first surface of the inner core board 101, so that the terminals of the components 401 are isolated when the components 401 are placed, and the short circuit between the terminals of the components 401 is avoided when the conductive adhesive 301 is applied; the temporary carrier/jig 501 may be of a type that uses an adhesive tape or a flat jig to form a plane between the surface of the component 401 and the inner core board 101, or a flat jig with a boss to stagger the surface of the component 401 and the surface of the inner core board 101 without maintaining a plane, or a jig with a boss to embed components 401 of different thicknesses on the same inner core board 101.
The conductive adhesive 301 is used to conduct connection on the side wall of the component 401, a planar conductive layer is formed on the second surface of the inner core board 101, laser/mechanical drilling processing is performed in the area of the planar conductive layer, and after copper electroplating process, the terminal of the component 401 is connected with the PCB network, so that the function of the component 401 is exerted.
The description of the above embodiment will be made with reference to a preferred embodiment.
1. As shown in fig. 2, after the inner layer pattern is manufactured, a slot 101 (a) required by the built-in component 401 is processed on the inner layer core board 101 through a CNC process, the slot 101 (a) is usually designed to be larger than the component by 0.1-0.3 mm, and glue blocking points are required to be manufactured on two sides of the slot 101 (a) (the distance between the glue blocking points and two sides depends on the components 401 with different specifications);
Component 401 capacitor, resistor, inductor, or combinations thereof;
2. As shown in fig. 3, after the temporary carrier/jig 501 is attached to the first surface of the inner core board 101, the conductive adhesive 301 is attached to the inner core board 101 and the component 401 by means of pasting/printing/spraying/dispensing, so as to form a planar conductive layer on the first surface of the inner core board 101;
The conductive material comprises a film type material and a paste type material, the processing technology comprises light curing and thermosetting, the conductive medium type in the material comprises gold, silver, copper or other conductive materials, and the thickness of the processed conductive material is usually 0.05-0.10 mm;
3. As shown in fig. 4, a layer of insulating medium 201 is respectively attached to the upper and lower parts of the inner core board 101 through a pressing process, so that the component 401 is embedded into the PCB;
4. as shown in fig. 5, the planar conductive layer area on the first surface of the inner core board 101 is subjected to laser/mechanical drilling processing by means of laser/mechanical drilling, and after copper electroplating, the component 401 and the PCB network are conducted;
5. according to the functional design requirement of the PCB product, the outer layer manufacturing process can be selected to form the PCB product, or the lamination of the printed circuit board can be increased through the secondary/multiple lamination process.
Embodiment 2, this embodiment describes a method for manufacturing a printed wiring board with a built-in passive device, including: after a circuit pattern is manufactured on the inner core board 101, the slot 101 (a) corresponding to the component 401 is fished out through a CNC process, and glue blocking points are designed at two ends of the slot 101 (a); the first surface of the inner core plate 101 is tightly attached to a temporary carrier/jig 501 by an adhesive tape or vacuum adsorption method, so that the first surface and the temporary carrier plane keep a gapless state; after the component 401 is placed in the slot 101 (a), the conductive adhesive 301 (paste or film) is filled into the gap between the slot 101 (a) and the component 401 from the second surface of the inner core board 101, at this time, the adhesive blocking points at the two ends of the slot 101 (a) can prevent the conductive adhesive from flowing, so as to avoid the short circuit between the ends of the component 401, the conductive adhesive 301 is cured by using UV light or baking, the temporary carrier is removed to obtain a piece of inner core board 101 fixed with the component 401, the component 401 is embedded in the internal structure of the PCB by pressing, and the conductive adhesive is processed at the position of the conductive adhesive, so that the component 401 is conducted with the circuit after copper electroplating.
The above description describes the PCB circuit board structure, main features, fabrication methods and advantages of the present invention. It should be appreciated by those skilled in the art that the embodiments described above may be implemented with equivalent alternatives or equivalent modifications, and are within the scope of the present invention.