CN118685204A - A catalytic cracking oil slurry hydroprocessing process and processing system - Google Patents

A catalytic cracking oil slurry hydroprocessing process and processing system Download PDF

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CN118685204A
CN118685204A CN202310294277.9A CN202310294277A CN118685204A CN 118685204 A CN118685204 A CN 118685204A CN 202310294277 A CN202310294277 A CN 202310294277A CN 118685204 A CN118685204 A CN 118685204A
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hydrogenation
reaction zone
catalytic cracking
hydrogenation reaction
oil
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CN118685204B (en
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王超
张庆军
宋永一
周维
刘继华
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Sinopec Dalian Petrochemical Research Institute Co ltd
China Petroleum and Chemical Corp
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Sinopec Dalian Petrochemical Research Institute Co ltd
China Petroleum and Chemical Corp
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G67/00Treatment of hydrocarbon oils by at least one hydrotreatment process and at least one process for refining in the absence of hydrogen only
    • C10G67/02Treatment of hydrocarbon oils by at least one hydrotreatment process and at least one process for refining in the absence of hydrogen only plural serial stages only
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/70Catalyst aspects
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2400/00Products obtained by processes covered by groups C10G9/00 - C10G69/14
    • C10G2400/30Aromatics

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  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)

Abstract

本发明提供一种催化裂化油浆加氢处理工艺和处理系统,所述处理工艺为首先对催化裂化油浆进行分离得到轻馏分和重馏分;得到的重馏分进入第一加氢反应区反应,得到第一料流;得到的轻馏分和第一料流进入第二加氢反应区反应,反应得到的第二料流经分离后得到加氢油浆。本发明还提供一种催化油浆加氢处理系统,包括分馏单元和油浆加氢单元,其中,分馏单元设置加热炉和分馏塔,油浆加氢单元设置有第一加氢反应区、第二加氢反应区、气液分离器和循环氢压缩机。

The present invention provides a catalytic cracking oil slurry hydroprocessing process and treatment system, wherein the treatment process is to first separate the catalytic cracking oil slurry to obtain a light fraction and a heavy fraction; the obtained heavy fraction enters a first hydrogenation reaction zone for reaction to obtain a first stream; the obtained light fraction and the first stream enter a second hydrogenation reaction zone for reaction, and the second stream obtained by the reaction is separated to obtain a hydrogenated oil slurry. The present invention also provides a catalytic oil slurry hydroprocessing system, comprising a fractionation unit and an oil slurry hydrogenation unit, wherein the fractionation unit is provided with a heating furnace and a fractionation tower, and the oil slurry hydrogenation unit is provided with a first hydrogenation reaction zone, a second hydrogenation reaction zone, a gas-liquid separator and a circulating hydrogen compressor.

Description

一种催化裂化油浆加氢处理工艺和处理系统A catalytic cracking oil slurry hydroprocessing process and processing system

技术领域Technical Field

本发明属于石油加工领域,特别是涉及一种催化裂化油浆加氢工艺和系统。The invention belongs to the field of petroleum processing, and in particular relates to a catalytic cracking oil slurry hydrogenation process and system.

背景技术Background Art

催化裂化油浆是催化裂化工艺过程所产生的一种副产物,我国催化裂化年加工量超过1.5亿吨,油浆的产量约占催化裂化处理量的3%~5%,油浆产量逐年增加。目前油浆大多作为锅炉燃料油或延迟焦化原料的调和料,严重降低了油浆的利用价值,这是因为油浆中富含稠环芳烃,可以作为生产炭黑、碳纤维和针状焦等高附加值化工产品的潜在优质原料。Catalytic cracking slurry oil is a by-product produced in the catalytic cracking process. The annual processing volume of catalytic cracking in my country exceeds 150 million tons, and the output of slurry oil accounts for about 3% to 5% of the catalytic cracking processing volume. The output of slurry oil is increasing year by year. At present, slurry oil is mostly used as a blending material for boiler fuel oil or delayed coking raw materials, which seriously reduces the utilization value of slurry oil. This is because slurry oil is rich in polycyclic aromatic hydrocarbons and can be used as a potential high-quality raw material for the production of high-value-added chemical products such as carbon black, carbon fiber and needle coke.

针状焦是一种性能优良的石油焦,具有热膨胀系数小、颗粒密度大、空隙率小、易于石墨化等优点,主要用于电炉炼钢用的高功率和超高功率石墨电极及特种碳素制品。作为石墨电极的原料针状焦必须具有较低的硫含量。根据针状焦的成焦机理,生产针状焦的原料要求具有的较高的芳烃含量,较低的胶质沥青质含量及灰分含量。而催化裂化油浆几乎都是带侧链的芳烃,是生产针状焦的最好材料。Needle coke is a kind of petroleum coke with excellent performance. It has the advantages of small thermal expansion coefficient, large particle density, small porosity, easy graphitization, etc. It is mainly used for high-power and ultra-high-power graphite electrodes and special carbon products for electric furnace steelmaking. Needle coke, as the raw material of graphite electrode, must have a low sulfur content. According to the coking mechanism of needle coke, the raw materials for producing needle coke are required to have a high aromatic content, low colloidal asphaltene content and ash content. Catalytic cracking slurry is almost all aromatics with side chains, which is the best material for producing needle coke.

由于原油日趋劣质化、重质化,催化裂化油浆硫含量通常较高,需要进行加氢脱硫处理。对催化裂化油浆进行加氢脱硫的同时,还要尽量保证油浆中芳烃不被过多地加氢饱和。As crude oil becomes increasingly inferior and heavier, the sulfur content of catalytic cracking slurry is usually high and needs to be treated with hydrodesulfurization. While hydrodesulfurizing the catalytic cracking slurry, it is also necessary to ensure that the aromatics in the slurry are not overly saturated with hydrogen.

CN110628461A公开了一种油浆选择性加氢脱硫保留芳烃的方法,通过超声波辅助离心操作来脱除油浆中的催化剂颗粒,然后利用减压蒸馏、双溶剂萃取将油浆中胶质、沥青质及残余催化剂粉末与富集芳香烃的理想组分分离,该方法流程冗长难以大规模工业应用。CN110628461A discloses a method for selective hydrodesulfurization of oil slurry to retain aromatics, wherein the catalyst particles in the oil slurry are removed by ultrasonic-assisted centrifugation, and then the colloid, asphaltenes and residual catalyst powder in the oil slurry are separated from the ideal components enriched in aromatics by vacuum distillation and dual solvent extraction. The method has a lengthy process and is difficult to be applied on a large scale in industry.

发明内容Summary of the invention

基于上述情况,本发明的目的在于提供一种催化裂化油浆加氢处理工艺和处理系统,所述加氢处理工艺可以在高效脱硫的同时最大量地保留催化油浆原料中芳烃,尤其是最大量保留原料中的三环和四环芳烃,解决了现有催化油浆加氢工艺中无法同时兼顾脱硫和保留芳烃两个指标。Based on the above situation, the purpose of the present invention is to provide a catalytic cracking oil slurry hydroprocessing process and a processing system, wherein the hydroprocessing process can retain the maximum amount of aromatics in the catalytic oil slurry feedstock while efficiently desulfurizing, especially retaining the maximum amount of tri-ring and tetra-ring aromatics in the feedstock, thereby solving the problem that the existing catalytic oil slurry hydroprocessing process cannot take into account both desulfurization and aromatics retention at the same time.

本发明提供的技术方案包括如下几个方面:The technical solution provided by the present invention includes the following aspects:

本发明提供一种催化裂化油浆加氢处理工艺,包括如下步骤:The present invention provides a catalytic cracking oil slurry hydroprocessing process, comprising the following steps:

(1)催化裂化油浆经切割分离后得到轻馏分和重馏分;(1) The catalytic cracking slurry is cut and separated to obtain a light fraction and a heavy fraction;

(2)在氢气存在条件下,步骤(1)得到的重馏分进入第一加氢反应区,在其中装填的第一加氢催化剂接触发生反应,得到第一料流;(2) in the presence of hydrogen, the heavy fraction obtained in step (1) enters a first hydrogenation reaction zone, where it contacts and reacts with a first hydrogenation catalyst loaded therein to obtain a first feed stream;

(3)在氢气存在条件下,步骤(1)得到的轻馏分和步骤(2)得到的第一料流进入第二加氢反应区,与其中装填的第二加氢催化剂接触发生反应,反应得到的第二料流经分离后得到加氢油浆。(3) In the presence of hydrogen, the light fraction obtained in step (1) and the first stream obtained in step (2) enter a second hydrogenation reaction zone, contact with a second hydrogenation catalyst loaded therein, and react. The second stream obtained by the reaction is separated to obtain a hydrogenated oil slurry.

进一步的,作为一种具体实施方式,步骤(1)中的轻馏分和重馏分的切割温度为410~470℃,优选为430~450℃。Furthermore, as a specific embodiment, the cutting temperature of the light fraction and the heavy fraction in step (1) is 410-470°C, preferably 430-450°C.

进一步的,作为一种具体实施方式,催化裂化油浆进行脱固净化处理,所述脱固净化处理可以采用本领域现有脱固净化方式中的任一种,如过滤,净化用的过滤装置可以采用金属丝网、无机膜过滤器、中空纤维膜过滤器等中的至少一种;净化处理后催化裂化油浆的固含量小于50mg/L。Furthermore, as a specific implementation method, the catalytic cracking oil slurry is subjected to solid removal and purification treatment, and the solid removal and purification treatment can adopt any of the existing solid removal and purification methods in the art, such as filtration, and the filtering device used for purification can adopt at least one of a metal wire mesh, an inorganic membrane filter, a hollow fiber membrane filter, etc.; the solid content of the catalytic cracking oil slurry after purification treatment is less than 50 mg/L.

进一步的,作为一种具体实施方式,第一加氢反应区的操作条件为:反应温度为200~450℃,优选为320~390℃;反应压力为3.0~8.0MPa,优选为4.0~6.0MPa;体积空速为0.2~1.0h-1,优选为0.3~0.7h-1;氢油体积比为50~1000,优选为200~500。Further, as a specific embodiment, the operating conditions of the first hydrogenation reaction zone are: reaction temperature of 200-450°C, preferably 320-390°C; reaction pressure of 3.0-8.0 MPa, preferably 4.0-6.0 MPa; volume space velocity of 0.2-1.0 h -1 , preferably 0.3-0.7 h -1 ; hydrogen-to-oil volume ratio of 50-1000, preferably 200-500.

进一步的,作为一种具体实施方式,第二加氢反应区的操作条件为:反应温度为100~350℃,优选为200~300℃;反应压力为2.0~6.0MPa,优选为3.0~5.0MPa;体积空速为0.5~2.0h-1,优选为0.8~1.6h-1;氢油体积比为50~1000,优选为200~500。Further, as a specific embodiment, the operating conditions of the second hydrogenation reaction zone are: reaction temperature of 100-350°C, preferably 200-300°C; reaction pressure of 2.0-6.0 MPa, preferably 3.0-5.0 MPa; volume space velocity of 0.5-2.0 h -1 , preferably 0.8-1.6 h -1 ; hydrogen-to-oil volume ratio of 50-1000, preferably 200-500.

进一步的,作为一种具体实施方式,第一加氢反应区的反应压力比第二加氢反应区的反应压力高1.0~4.0MPa,优选为2.0~3.0MPa。Further, as a specific embodiment, the reaction pressure of the first hydrogenation reaction zone is 1.0 to 4.0 MPa higher than the reaction pressure of the second hydrogenation reaction zone, and preferably 2.0 to 3.0 MPa.

进一步的,作为一种具体实施方式,第一加氢反应区的体积空速比第二加氢反应区的体积空速低0.2~1.2h-1,优选为0.5~1.0h-1Further, as a specific embodiment, the volume space velocity of the first hydrogenation reaction zone is 0.2 to 1.2 h -1 lower than the volume space velocity of the second hydrogenation reaction zone, and preferably 0.5 to 1.0 h -1 .

进一步的,作为一种具体实施方式,第一加氢反应区的反应温度比第二加氢反应区的反应温度高20~150℃,优选为50~100℃。Further, as a specific embodiment, the reaction temperature of the first hydrogenation reaction zone is 20 to 150°C higher than the reaction temperature of the second hydrogenation reaction zone, preferably 50 to 100°C.

进一步的,作为一种具体实施方式,第一加氢反应单元装填的第一加氢催化剂为活性金属组分为钼和镍的加氢催化剂,按照第一加氢催化剂重量为基准计,钼以氧化物计含量为1~5wt%,镍以氧化物计含量为0.5~4.5wt%;第一加氢催化剂包括载体和活性金属组分,载体为氧化铝、氧化硅等无机耐熔金属氧化物中的至少一种,优选为氧化铝。Furthermore, as a specific embodiment, the first hydrogenation catalyst loaded in the first hydrogenation reaction unit is a hydrogenation catalyst whose active metal components are molybdenum and nickel. Based on the weight of the first hydrogenation catalyst, the content of molybdenum as oxide is 1-5wt%, and the content of nickel as oxide is 0.5-4.5wt%; the first hydrogenation catalyst includes a carrier and an active metal component, and the carrier is at least one of inorganic refractory metal oxides such as alumina and silicon oxide, preferably alumina.

进一步的,作为一种具体实施方式,第一加氢反应单元还装填有加氢保护剂和加氢脱金属催化剂,按照液相物料流经方向,依次装填加氢保护剂、加氢脱金属催化剂和第一加氢催化剂。所述加氢保护剂和加氢脱金属催化剂可以采用市售商品,也可以按照本领域已经公开的方法进行制备,具体的可以采用中国石油化工股份有限公司抚顺石油化工研究院开发的FZC系列加氢保护剂和加氢脱金属催化剂。Further, as a specific embodiment, the first hydrogenation reaction unit is also loaded with a hydrogenation protective agent and a hydrodemetallization catalyst, and the hydrogenation protective agent, the hydrodemetallization catalyst and the first hydrogenation catalyst are loaded in sequence according to the flow direction of the liquid phase material. The hydrogenation protective agent and the hydrodemetallization catalyst can be commercially available products, or can be prepared according to methods disclosed in the art, and specifically, the FZC series hydrogenation protective agent and hydrodemetallization catalyst developed by Fushun Petrochemical Research Institute of Sinopec can be used.

进一步的,作为一种具体实施方式,第二加氢反应单元装填的第二加氢催化剂为活性金属组分为钼和钴的加氢催化剂,按照第二加氢催化剂重量为基准计,钼以氧化物计含量为3~18wt%,钴以氧化物计含量为1~4wt%;第二加氢催化剂包括载体和活性金属组分,载体为氧化铝、氧化硅等无机耐熔金属氧化物中的至少一种,优选为氧化铝。Furthermore, as a specific embodiment, the second hydrogenation catalyst loaded in the second hydrogenation reaction unit is a hydrogenation catalyst whose active metal components are molybdenum and cobalt. Based on the weight of the second hydrogenation catalyst, the content of molybdenum in terms of oxide is 3-18wt%, and the content of cobalt in terms of oxide is 1-4wt%. The second hydrogenation catalyst includes a carrier and an active metal component, and the carrier is at least one of inorganic refractory metal oxides such as alumina and silica, and is preferably alumina.

进一步的,作为一种具体实施方式,步骤(3)中的分离为气液分离,分离得到的气体经净化后作为循环氢经由循环氢压缩机增压后分别进入第一加氢反应区和第二加氢反应区使用;循环氢压缩机设置为多级压缩,一级压缩机出口连通第二加氢反应区,保持第二加氢反应区在较低加氢压力下运行,多级压缩机出口连通第一加氢反应区,保持第一加氢反应区在较高加氢压力下运行。Furthermore, as a specific implementation method, the separation in step (3) is gas-liquid separation, and the separated gas is purified and then pressurized by a circulating hydrogen compressor as circulating hydrogen before entering the first hydrogenation reaction zone and the second hydrogenation reaction zone for use; the circulating hydrogen compressor is configured to have multi-stage compression, the outlet of the first-stage compressor is connected to the second hydrogenation reaction zone to keep the second hydrogenation reaction zone running at a relatively low hydrogenation pressure, and the outlet of the multi-stage compressor is connected to the first hydrogenation reaction zone to keep the first hydrogenation reaction zone running at a relatively high hydrogenation pressure.

进一步的,作为一种具体实施方式,第一加氢反应区对反应器的形式和数量没有特殊要求,通常情况下第一加氢反应区设置一台以上的加氢反应器,当设置2台以上加氢反应器时,反应器之间以串联和/或并联的方式连接,优选以串联方式连接;所述加氢反应器可以为固定床加氢反应器、流化床加氢反应器、沸腾床加氢反应器、悬浮床加氢反应器中的至少一种,优选采用固定床加氢反应器。Furthermore, as a specific implementation, the first hydrogenation reaction zone has no special requirements on the form and number of reactors. Usually, the first hydrogenation reaction zone is equipped with more than one hydrogenation reactor. When more than two hydrogenation reactors are arranged, the reactors are connected in series and/or in parallel, preferably in series. The hydrogenation reactor can be at least one of a fixed bed hydrogenation reactor, a fluidized bed hydrogenation reactor, an ebullient bed hydrogenation reactor, and a suspended bed hydrogenation reactor, preferably a fixed bed hydrogenation reactor.

进一步的,作为一种具体实施方式,第二加氢反应区对反应器的形式和数量没有特殊要求,通常情况下第一加氢反应区设置一台以上的加氢反应器,当设置2台以上加氢反应器时,反应器之间以串联和/或并联的方式连接,优选以串联方式连接;所述加氢反应器可以为固定床加氢反应器、流化床加氢反应器、沸腾床加氢反应器、悬浮床加氢反应器中的至少一种,优选采用固定床加氢反应器。Furthermore, as a specific implementation, the second hydrogenation reaction zone has no special requirements on the form and number of reactors. Usually, the first hydrogenation reaction zone is equipped with more than one hydrogenation reactor. When more than two hydrogenation reactors are arranged, the reactors are connected in series and/or in parallel, preferably in series. The hydrogenation reactor can be at least one of a fixed bed hydrogenation reactor, a fluidized bed hydrogenation reactor, an ebullient bed hydrogenation reactor, and a suspended bed hydrogenation reactor, preferably a fixed bed hydrogenation reactor.

进一步的,作为一种具体实施方式,步骤(3)得到的加氢油浆硫含量满足下游针状焦原料的要求,一般不大于0.5w%,总芳烃含量相较于加氢进料损失率不高于2个百分点,三环和四环芳烃含量相较于加氢进料损失率不高于4个百分点。Furthermore, as a specific implementation method, the sulfur content of the hydrogenated oil slurry obtained in step (3) meets the requirements of the downstream needle coke feedstock, generally not more than 0.5w%, the total aromatics content loss rate compared to the hydrogenation feed is not higher than 2 percentage points, and the three-ring and four-ring aromatics content loss rate compared to the hydrogenation feed is not higher than 4 percentage points.

本发明还提供一种催化油浆加氢处理系统,包括分馏单元和油浆加氢单元,其中,分馏单元设置加热炉和分馏塔,油浆加氢单元设置有第一加氢反应区、第二加氢反应区、气液分离器和循环氢压缩机。The present invention also provides a catalytic oil slurry hydroprocessing system, comprising a fractionation unit and an oil slurry hydrogenation unit, wherein the fractionation unit is provided with a heating furnace and a fractionation tower, and the oil slurry hydrogenation unit is provided with a first hydrogenation reaction zone, a second hydrogenation reaction zone, a gas-liquid separator and a circulating hydrogen compressor.

进一步的,作为一种具体实施方式,所述催化油浆加氢处理系统还包括油浆脱固净化单元,所述油浆脱固净化单元采用过滤装置,具体可以采用金属丝网、无机膜过滤器、中空纤维膜过滤器等中的至少一种。Furthermore, as a specific embodiment, the catalytic oil slurry hydroprocessing system also includes an oil slurry desolidification purification unit, and the oil slurry desolidification purification unit adopts a filtering device, which can specifically adopt at least one of a metal wire mesh, an inorganic membrane filter, a hollow fiber membrane filter, etc.

进一步的,作为一种具体实施方式,催化裂化油浆首先进入油浆脱固净化单元进行脱固处理,净化后油浆进入减压分馏单元,经加热炉加热后进入分馏塔,分离后得到轻馏分和重馏分。Furthermore, as a specific implementation method, the catalytic cracking oil slurry first enters the oil slurry desolidification purification unit for desolidification treatment, and the purified oil slurry enters the vacuum distillation unit, and after being heated by the heating furnace, enters the distillation tower to obtain light fraction and heavy fraction after separation.

进一步的,作为一种具体实施方式,分馏塔得到的重馏分经管线进入第二加氢反应区,反应后得到第一料流。Furthermore, as a specific implementation, the heavy fraction obtained from the distillation tower enters the second hydrogenation reaction zone through a pipeline, and the first feed stream is obtained after the reaction.

进一步的,作为一种具体实施方式,分馏塔得到的轻馏分和第一加氢反应区得到的第一料流经管线进入第二加氢反应区,反应后得到第二料流。Furthermore, as a specific implementation, the light fraction obtained from the distillation tower and the first stream obtained from the first hydrogenation reaction zone enter the second hydrogenation reaction zone through a pipeline, and a second stream is obtained after reaction.

进一步的,作为一种具体实施方式,第二加氢反应区得到的第二料流经管线进入气液分离器,分离后得到气体和净化油浆;分离得到的气体经循环氢压缩机压缩后分别与第一加氢反应区、第二加氢反应区连通。Furthermore, as a specific implementation method, the second material flow obtained in the second hydrogenation reaction zone enters the gas-liquid separator through a pipeline, and gas and purified oil slurry are obtained after separation; the separated gas is compressed by a circulating hydrogen compressor and then connected to the first hydrogenation reaction zone and the second hydrogenation reaction zone respectively.

本发明提供的催化裂化油浆加氢处理工艺和处理系统与现有技术相比,优点在于:Compared with the prior art, the catalytic cracking oil slurry hydroprocessing process and processing system provided by the present invention have the following advantages:

本发明提供的催化裂化油浆加氢处理工艺中,通过对净化后油浆进行分馏处理,然后再进一步对分馏得到的轻馏分和重馏分分别进行加氢处理。轻馏分在较低反应压力和反应温度及较高体积空速,并匹配使用钼-钴型加氢催化剂下进行处理,轻馏分组分在此反应条件下的脱硫路径更多地按照直接脱硫的路径进行,因此避免了轻馏分组分中芳烃尤其是三环和四环芳烃的加氢饱和;重组分在相对较高的反应压力和反应温度及较低的体积空速,并匹配使用钼-镍型加氢催化剂,重馏分组分在此反应条件下的脱硫路径可以按照直接脱硫以及加氢饱和脱硫两种路径同时进行,可以在保证脱硫效果的同时,五环及以上芳烃有一定程度的加氢饱和转化为三环和四环芳烃。通过以上技术,可最大程度保留油浆中芳烃的组成,尤其是保留三环和四环芳烃,以满足优质针状焦原料的要求。解决了现有技术中催化裂化油浆全馏分加氢处理生产针状焦原料时无法同时兼顾高效脱硫和最大量保留原料中三环和四环芳烃的问题。In the catalytic cracking oil slurry hydroprocessing process provided by the present invention, the purified oil slurry is fractionated, and then the light fraction and the heavy fraction obtained by the fractionation are further hydroprocessed respectively. The light fraction is treated at a lower reaction pressure and reaction temperature and a higher volume space velocity, and is matched with a molybdenum-cobalt type hydrogenation catalyst. The desulfurization path of the light fraction component under this reaction condition is more in accordance with the path of direct desulfurization, thereby avoiding the hydrogenation saturation of aromatic hydrocarbons, especially three-ring and four-ring aromatic hydrocarbons in the light fraction component; the heavy fraction is at a relatively high reaction pressure and reaction temperature and a lower volume space velocity, and is matched with a molybdenum-nickel type hydrogenation catalyst. The desulfurization path of the heavy fraction component under this reaction condition can be carried out simultaneously according to two paths of direct desulfurization and hydrogenation saturation desulfurization, which can ensure the desulfurization effect while converting five-ring and above aromatic hydrocarbons into three-ring and four-ring aromatic hydrocarbons to a certain extent through hydrogenation saturation. Through the above technology, the composition of aromatic hydrocarbons in the oil slurry can be retained to the greatest extent, especially the three-ring and four-ring aromatic hydrocarbons, to meet the requirements of high-quality needle coke raw materials. The invention solves the problem that in the prior art, when the whole fraction of catalytic cracking slurry is hydrotreated to produce needle coke raw materials, both efficient desulfurization and maximum retention of tri-ring and tetra-ring aromatics in the raw materials cannot be taken into account.

本发明提供的催化裂化油浆加氢处理工艺设置两个加氢反应区,操作灵活,油浆原料性质发生变化时可及时调整操作,保证加氢精制效果,同时最大程度保留油浆中芳烃的组成。The catalytic cracking oil slurry hydroprocessing process provided by the present invention is provided with two hydrogenation reaction zones, and the operation is flexible. When the properties of the oil slurry raw material change, the operation can be adjusted in time to ensure the hydrorefining effect, while retaining the composition of aromatics in the oil slurry to the greatest extent.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明提供的催化裂化油浆加氢处理工艺流程示意图。FIG1 is a schematic diagram of a catalytic cracking oil slurry hydroprocessing process provided by the present invention.

具体实施方式DETAILED DESCRIPTION

下面通过具体实施例,并结合附图对本申请技术方案进行详细描述,以保证本领域技术人员能够对技术方案进行充分的理解,但不因此现在本申请技术方案的保护范围,具体保护范围以权利要求书中的内容为准。The technical solution of the present application is described in detail below through specific embodiments and in combination with the accompanying drawings to ensure that those skilled in the art can fully understand the technical solution, but this does not limit the protection scope of the technical solution of the present application. The specific protection scope shall be subject to the contents in the claims.

在本文中,本发明实施例和比较例中所用的油浆原料及经过脱固净化单元净化后的油浆性质如表1所示。Herein, the properties of the slurry oil raw materials used in the embodiments of the present invention and the comparative examples and the slurry oil properties after being purified by the desolidification purification unit are shown in Table 1.

本发明中使用的加氢保护剂、加氢脱金属剂为中国石油化工股份有限公司抚顺石油化工研究院开发的FZC加氢保护剂、FZC加氢脱金属催化剂。第一加氢催化剂、第二加氢催化剂的具体性质见表2。所述第一加氢催化剂、第二加氢催化剂可以采用本领域现有加氢催化剂制备方法进行制备,如采用专利CN101492612A中公开的方法进行制备。The hydrogenation protective agent and the hydrogenation demetallization agent used in the present invention are FZC hydrogenation protective agent and FZC hydrogenation demetallization catalyst developed by Fushun Petrochemical Research Institute of Sinopec. The specific properties of the first hydrogenation catalyst and the second hydrogenation catalyst are shown in Table 2. The first hydrogenation catalyst and the second hydrogenation catalyst can be prepared by the existing hydrogenation catalyst preparation method in the art, such as the method disclosed in patent CN101492612A.

图1为本发明提供的催化裂化油浆加氢处理工艺流程图,具体工艺过程如下:催化裂化油浆1进入油浆脱固净化单元2,处理后得到净化后催化裂化油浆原料4和含固浓缩油浆原料3,净化后催化裂化油浆原料4经由加热炉5加热后进入分馏塔6,经分馏塔分馏后得到气体7、轻馏分8、重馏分9,重馏分9和新氢10进入第一加氢反应区12,与其中装填的加氢保护剂、加氢脱金属催化剂和第一加氢催化剂接触进行反应,反应后得到的反应产物(第一料流)、轻馏分8和新氢10进入第二加氢反应区11,与其中装填的第二加氢催化剂接触进行反应,反应后得到的反应流出物(第二料流)进入气液分离器13,经气液分离器13分离后得到富氢气体14和加氢油浆16,富氢气体14经循环氢压缩机15增压后循环回第一加氢反应区、第二加氢反应区。FIG1 is a process flow chart of catalytic cracking oil slurry hydroprocessing provided by the present invention, and the specific process is as follows: catalytic cracking oil slurry 1 enters oil slurry desolidification purification unit 2, and after treatment, purified catalytic cracking oil slurry raw material 4 and solid-containing concentrated oil slurry raw material 3 are obtained, the purified catalytic cracking oil slurry raw material 4 is heated by a heating furnace 5 and enters a distillation tower 6, and after fractionation in the distillation tower, gas 7, light fraction 8, and heavy fraction 9 are obtained, and the heavy fraction 9 and new hydrogen 10 enter the first hydrogenation reaction zone 12, and react with the hydrogenation protective agent, hydrogenation desolidification agent, etc. filled therein. The metal catalyst contacts with the first hydrogenation catalyst for reaction. The reaction product (first stream), light fraction 8 and new hydrogen 10 obtained after the reaction enter the second hydrogenation reaction zone 11, contact with the second hydrogenation catalyst loaded therein for reaction. The reaction effluent (second stream) obtained after the reaction enters the gas-liquid separator 13, and hydrogen-rich gas 14 and hydrogenated oil slurry 16 are obtained after separation by the gas-liquid separator 13. The hydrogen-rich gas 14 is pressurized by the circulating hydrogen compressor 15 and circulated back to the first hydrogenation reaction zone and the second hydrogenation reaction zone.

实施例1Example 1

采用图1所述的工艺流程,采用表1中所述的催化裂化油浆为原料。其中轻馏分和重馏分的切割温度为445℃,第一加氢反应区和第二加氢反应区的反应条件见表3。其中第一加氢催化剂和第二加氢催化剂性质见表2。反应后得到的加氢油浆性质见表4。The process flow described in FIG1 is adopted, and the catalytic cracking slurry described in Table 1 is used as the raw material. The cutting temperature of the light fraction and the heavy fraction is 445° C. The reaction conditions of the first hydrogenation reaction zone and the second hydrogenation reaction zone are shown in Table 3. The properties of the first hydrogenation catalyst and the second hydrogenation catalyst are shown in Table 2. The properties of the hydrogenated slurry obtained after the reaction are shown in Table 4.

实施例2Example 2

采用图1所述的工艺流程,采用表1中所述的催化裂化油浆为原料。其中轻馏分和重馏分的切割温度为425℃,第一加氢反应区和第二加氢反应区的反应条件见表3。其中第一加氢催化剂和第二加氢催化剂性质见表2。反应后得到的加氢油浆性质见表4。The process flow described in FIG1 is adopted, and the catalytic cracking slurry described in Table 1 is used as the raw material. The cutting temperature of the light fraction and the heavy fraction is 425° C. The reaction conditions of the first hydrogenation reaction zone and the second hydrogenation reaction zone are shown in Table 3. The properties of the first hydrogenation catalyst and the second hydrogenation catalyst are shown in Table 2. The properties of the hydrogenated slurry obtained after the reaction are shown in Table 4.

实施例3Example 3

采用图1所述的工艺流程,采用表1中所述的催化裂化油浆为原料。其中轻馏分和重馏分的切割温度为445℃,第一加氢反应区和第二加氢反应区的反应条件见表3。其中第一加氢催化剂和第二加氢催化剂性质见表2。反应后得到的加氢油浆性质见表4。The process flow described in FIG1 is adopted, and the catalytic cracking slurry described in Table 1 is used as the raw material. The cutting temperature of the light fraction and the heavy fraction is 445° C. The reaction conditions of the first hydrogenation reaction zone and the second hydrogenation reaction zone are shown in Table 3. The properties of the first hydrogenation catalyst and the second hydrogenation catalyst are shown in Table 2. The properties of the hydrogenated slurry obtained after the reaction are shown in Table 4.

比较例1Comparative Example 1

与实施例1相比,不同之处在于催化裂化油浆没有进行分馏,全馏分依次进入第一加氢反应区和第二加氢反应区进行反应,具体反应条件见表5,反应结果见表6。Compared with Example 1, the difference is that the catalytic cracking oil slurry is not fractionated, and the whole fraction enters the first hydrogenation reaction zone and the second hydrogenation reaction zone in sequence for reaction. The specific reaction conditions are shown in Table 5, and the reaction results are shown in Table 6.

比较例2Comparative Example 2

与实施例1基本相同,不同之处在于第一加氢反应区和第二加氢反应区均装填第一加氢催化剂。具体反应条件见表5,反应结果见表6。The reaction conditions are basically the same as those in Example 1, except that the first hydrogenation reaction zone and the second hydrogenation reaction zone are both loaded with the first hydrogenation catalyst. The specific reaction conditions are shown in Table 5, and the reaction results are shown in Table 6.

比较例3Comparative Example 3

与实施例2基本相同,不同之处在于第一加氢反应区和第二加氢反应区均装填第二加氢催化剂。具体反应条件见表5,反应结果见表6。The reaction conditions are basically the same as those in Example 2, except that the first hydrogenation reaction zone and the second hydrogenation reaction zone are both loaded with the second hydrogenation catalyst. The specific reaction conditions are shown in Table 5, and the reaction results are shown in Table 6.

比较例4Comparative Example 4

与实施例3相比,不同之处在于第一加氢反应区和第二加氢反应区的操作条件不按照本申请的原则设计。具体反应条件见表5,反应结果见表6。Compared with Example 3, the difference is that the operating conditions of the first hydrogenation reaction zone and the second hydrogenation reaction zone are not designed according to the principles of this application. The specific reaction conditions are shown in Table 5, and the reaction results are shown in Table 6.

表1原料性质Table 1 Raw material properties

项目project 油浆原料Slurry oil raw materials 净化油浆Purification of slurry oil 密度/g·cm-3 Density/g·cm -3 1.12621.1262 1.12531.1253 凝点/℃Pour point/℃ 21twenty one 2020 残炭/%Residual carbon/% 10.3410.34 8.818.81 灰分/%Ash/% 0.2630.263 0.0070.007 元素组成Elemental composition 碳/氢Carbon/Hydrogen 89.51/7.2689.51/7.26 90.05/7.2490.05/7.24 硫/氮Sulfur/Nitrogen 2.15/0.222.15/0.22 2.15/0.232.15/0.23 固含量/mg·L-1 Solid content/mg·L -1 32503250 4242 总芳烃Total aromatics 92.892.8 92.592.5 单环和双环芳烃Monocyclic and bicyclic aromatic hydrocarbons 23.523.5 23.223.2 三环和四环芳烃Tricyclic and tetracyclic aromatic hydrocarbons 52.352.3 52.152.1

表2催化剂性质Table 2 Catalyst properties

表3实施例反应条件Table 3 Example reaction conditions

项目project 实施例1Example 1 实施例2Example 2 实施例3Example 3 第一加氢反应区The first hydrogenation reaction zone 压力/MPaPressure/MPa 66 66 55 反应温度/℃Reaction temperature/℃ 335335 345345 345345 空速/h-1 Airspeed/h -1 0.420.42 0.450.45 0.420.42 氢油体积比Hydrogen to oil volume ratio 500500 500500 500500 第二加氢反应区Second hydrogenation reaction zone 压力/MPaPressure/MPa 44 44 55 反应温度/℃Reaction temperature/℃ 290290 280280 280280 空速/h-1 Airspeed/h -1 1.21.2 1.21.2 1.21.2 氢油体积比Hydrogen to oil volume ratio 400400 400400 400400

表4实施例反应结果Table 4 Example reaction results

项目project 实施例1Example 1 实施例2Example 2 实施例3Example 3 加氢油浆性质Hydrogenated oil properties 硫含量/%Sulfur content/% 0.390.39 0.420.42 0.410.41 氮含量/%Nitrogen content/% 0.180.18 0.190.19 0.180.18 总芳烃(质谱)/%Total aromatics (mass spectrum)/% 92.292.2 91.891.8 91.591.5 三环和四环芳烃,wt%Tricyclic and tetracyclic aromatic hydrocarbons, wt% 51.851.8 51.551.5 51.051.0

表5对比例反应条件Table 5 Comparative Example Reaction Conditions

表6对比例反应结果Table 6 Comparative Example Reaction Results

项目project 对比例1Comparative Example 1 对比例2Comparative Example 2 对比例3Comparative Example 3 对比例4Comparative Example 4 加氢油浆性质Hydrogenated oil properties 硫含量/%Sulfur content/% 0.560.56 0.360.36 0.380.38 0.680.68 氮含量/%Nitrogen content/% 0.210.21 0.170.17 0.200.20 0.210.21 总芳烃(质谱)/%Total aromatics (mass spectrum)/% 89.289.2 84.884.8 87.887.8 90.290.2 三环和四环芳烃,wt%Tricyclic and tetracyclic aromatic hydrocarbons, wt% 49.749.7 47.547.5 50.550.5 50.850.8

通过上述描述及实施案例、比较案例的对比分析发现,本发明可实现油浆加氢优异的脱硫效果,同时最大程度保留油浆中的芳烃组成,满足优质针状焦原料生产的要求。Through the above description and comparative analysis of implementation cases and comparative cases, it is found that the present invention can achieve excellent desulfurization effect of slurry oil hydrogenation, while retaining the aromatic composition in the slurry oil to the greatest extent, meeting the requirements for the production of high-quality needle coke raw materials.

Claims (19)

1. A catalytic cracking slurry oil hydrotreating process comprises the following steps:
(1) Cutting and separating the catalytic cracking slurry oil to obtain a light fraction and a heavy fraction;
(2) In the presence of hydrogen, the heavy fraction obtained in the step (1) enters a first hydrogenation reaction zone, and a first hydrogenation catalyst filled in the first hydrogenation reaction zone is contacted and reacts to obtain a first material flow;
(3) In the presence of hydrogen, the light fraction obtained in the step (1) and the first material flow obtained in the step (2) enter a second hydrogenation reaction zone to be contacted and reacted with a second hydrogenation catalyst filled in the second hydrogenation reaction zone, and the second material flow obtained by the reaction is separated to obtain hydrogenated slurry oil.
2. The catalytic cracking slurry hydroprocessing process according to claim 1, characterized in that: the cutting temperature of the light fraction and the heavy fraction in the step (1) is 410 to 470 ℃, preferably 430 to 450 ℃.
3. The catalytic cracking slurry hydroprocessing process according to claim 1, characterized in that: the catalytic cracking slurry oil is subjected to solid removal and purification treatment, and the solid content of the catalytic cracking slurry oil after the purification treatment is less than 50mg/L.
4. The catalytic cracking slurry hydroprocessing process according to claim 1, characterized in that: the operating conditions of the first hydrogenation reaction zone are: the reaction temperature is 200-450 ℃, preferably 320-390 ℃; the reaction pressure is 3.0-8.0 MPa, preferably 4.0-6.0 MPa; the volume airspeed is 0.2-1.0 h -1, preferably 0.3-0.7 h -1; the volume ratio of the hydrogen oil is 50 to 1000, preferably 200 to 500.
5. The catalytic cracking slurry hydroprocessing process according to claim 1, characterized in that: the second hydrogenation reaction zone is operated under the following conditions: the reaction temperature is 100-350 ℃, preferably 200-300 ℃; the reaction pressure is 2.0-6.0 MPa, preferably 3.0-5.0 MPa; the volume airspeed is 0.5-2.0 h -1, preferably 0.8-1.6 h -1; the volume ratio of the hydrogen oil is 50 to 1000, preferably 200 to 500.
6. The catalytic cracking slurry hydroprocessing process according to claim 1, characterized in that: the reaction pressure in the first hydrogenation reaction zone is 1.0-4.0 MPa, preferably 2.0-3.0 MPa, higher than that in the second hydrogenation reaction zone.
7. The catalytic cracking slurry hydroprocessing process according to claim 1, characterized in that: the volume space velocity of the first hydrogenation reaction zone is 0.2-1.2 h -1, preferably 0.5-1.0 h -1 lower than the volume space velocity of the second hydrogenation reaction zone.
8. The catalytic cracking slurry hydroprocessing process according to claim 1, characterized in that: the reaction temperature of the first hydrogenation reaction zone is 20-150 ℃, preferably 50-100 ℃, higher than the reaction temperature of the second hydrogenation reaction zone.
9. The catalytic cracking slurry hydroprocessing process according to claim 1, characterized in that: the first hydrogenation catalyst filled in the first hydrogenation reaction unit is a hydrogenation catalyst with active metal components of molybdenum and nickel, wherein the content of the molybdenum is 1-5wt% based on the weight of the first hydrogenation catalyst, and the content of the nickel is 0.5-4.5wt% based on the weight of the first hydrogenation catalyst; the first hydrogenation catalyst comprises a carrier and an active metal component, wherein the carrier is at least one of inorganic refractory metal oxides such as alumina, silica and the like, and preferably alumina.
10. The catalytic cracking slurry hydroprocessing process according to claim 1, characterized in that: the first hydrogenation reaction unit is also filled with a hydrogenation protecting agent and a hydrogenation demetallization catalyst, and the hydrogenation protecting agent, the hydrogenation demetallization catalyst and the first hydrogenation catalyst are sequentially filled according to the flowing direction of the liquid phase material.
11. The catalytic cracking slurry hydroprocessing process according to claim 1, characterized in that: the second hydrogenation catalyst filled in the second hydrogenation reaction unit is a hydrogenation catalyst with active metal components of molybdenum and cobalt, wherein the content of the molybdenum is 3-18 wt% based on the weight of the second hydrogenation catalyst, and the content of the cobalt is 1-4 wt% based on the weight of the oxide; the second hydrogenation catalyst comprises a carrier and an active metal component, wherein the carrier is at least one of inorganic refractory metal oxides such as alumina, silica and the like, and preferably alumina.
12. The catalytic cracking slurry hydroprocessing process according to claim 1, characterized in that: the separation in the step (3) is gas-liquid separation, and the gas obtained by separation is purified and then is used as circulating hydrogen to enter a first hydrogenation reaction zone and a second hydrogenation reaction zone for use after being pressurized by a circulating hydrogen compressor.
13. The catalytic cracking slurry hydroprocessing process according to claim 1, characterized in that: the sulfur content of the hydrogenated slurry oil obtained in the step (3) is not more than 0.5 percent, the total aromatic hydrocarbon content is not more than 2 percent compared with the hydrogenation feeding loss rate, and the tricyclic and tetracyclic aromatic hydrocarbon contents are not more than 4 percent compared with the hydrogenation feeding loss rate.
14. A catalytic slurry oil hydrotreating system comprises a fractionating unit and a slurry oil hydrotreating unit, wherein the fractionating unit is provided with a heating furnace and a fractionating tower, and the slurry oil hydrotreating unit is provided with a first hydrogenation reaction zone, a second hydrogenation reaction zone, a gas-liquid separator and a circulating hydrogen compressor.
15. The catalytic cracking slurry hydroprocessing system according to claim 14, wherein: the catalytic slurry oil hydrotreatment system further comprises a slurry oil solid removal and purification unit, and the slurry oil solid removal and purification unit adopts a filtering device.
16. The catalytic cracking slurry hydroprocessing system according to claim 15, wherein: the catalytic cracking slurry oil firstly enters a slurry oil removing and purifying unit for removing solid, the purified slurry oil enters a decompression fractionating unit, and enters a fractionating tower after being heated by a heating furnace, and light fraction and heavy fraction are obtained after separation.
17. The catalytic cracking slurry hydroprocessing system according to claim 14, wherein: the heavy fraction obtained from the fractionating tower enters a second hydrogenation reaction zone through a pipeline, and a first material flow is obtained after the reaction.
18. The catalytic cracking slurry hydroprocessing system according to claim 14, wherein: the light fraction obtained by the fractionating tower and the first material flow obtained by the first hydrogenation reaction zone enter a second hydrogenation reaction zone through a pipeline, and a second material flow is obtained after the reaction.
19. The catalytic cracking slurry hydroprocessing system according to claim 14, wherein: a second material flow obtained in the second hydrogenation reaction zone enters a gas-liquid separator through a pipeline, and gas and purified oil slurry are obtained after separation; and the separated gas is compressed by a circulating hydrogen compressor and then is respectively communicated with the first hydrogenation reaction zone and the second hydrogenation reaction zone.
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CN103773483A (en) * 2012-10-24 2014-05-07 中国石油化工股份有限公司 Coal liquefied oil boiling bed hydrogenation technique
CN112342058A (en) * 2019-08-06 2021-02-09 中国石油化工股份有限公司 Method and system for treating catalytic cracking slurry oil
CN113122330A (en) * 2019-12-31 2021-07-16 中国石油化工股份有限公司 Method and system for preparing petroleum coke by catalyzing oil slurry and ethylene tar

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5286371A (en) * 1992-07-14 1994-02-15 Amoco Corporation Process for producing needle coke
CN103666556A (en) * 2012-09-03 2014-03-26 中国石油化工股份有限公司 Preparation method of petroleum coke
CN103773483A (en) * 2012-10-24 2014-05-07 中国石油化工股份有限公司 Coal liquefied oil boiling bed hydrogenation technique
CN112342058A (en) * 2019-08-06 2021-02-09 中国石油化工股份有限公司 Method and system for treating catalytic cracking slurry oil
CN113122330A (en) * 2019-12-31 2021-07-16 中国石油化工股份有限公司 Method and system for preparing petroleum coke by catalyzing oil slurry and ethylene tar

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