CN118727257B

CN118727257B - A flame-retardant webbing and its weaving process

Info

Publication number: CN118727257B
Application number: CN202410761816.XA
Authority: CN
Inventors: 陈霞; 柳祥云
Original assignee: Xiamen Qiute New Material Co ltd
Current assignee: Xiamen Qiute New Material Co ltd
Priority date: 2024-06-13
Filing date: 2024-06-13
Publication date: 2026-02-10
Anticipated expiration: 2044-06-13
Also published as: CN118727257A

Abstract

This invention relates to the field of flame-retardant webbing manufacturing technology, and particularly to a weaving process for flame-retardant webbing, comprising: step S1, weaving process; step S2, dyeing process; step S3, first identification process; step S4, first coating process; step S5, drying process; step S6, second identification process; step S7, second coating process; step S8, secondary drying process; and step S9, inspection process. This invention involves winding relatively rough natural material fibers onto the surface of a primary webbing thread woven from flame-retardant material fibers, thereby making the surface of the final woven webbing base rougher, increasing the interfacial adhesion between the webbing base and the flame-retardant liquid. The dyeing process further immerses the flame-retardant liquid into the woven base, resulting in a flame-retardant webbing that possesses both good tensile strength and good adhesion.

Description

Flame-retardant ribbon and weaving process thereof

Technical Field

The invention relates to the technical field of production and manufacturing of flame-retardant woven belts, in particular to a flame-retardant woven belt and a weaving process thereof.

Background

The flame-retardant braid is braided by adopting flame-retardant fibers through a process, and the product has the effects of stable flame-retardant effect, difficult ignition, self-extinguishment after leaving fire, permanent flame retardance and the like.

In the existing weaving process of the flame-retardant woven belt, single flame-retardant fiber materials are often adopted for weaving, such as flame-retardant polyester fiber materials or flame-retardant polyamide fiber materials, and the like, although the flame-retardant woven belt has higher strength and elasticity, the flame-retardant woven belt has higher tensile strength and wear resistance, but the surface of the flame-retardant woven belt is smoother, the hygroscopicity is poor, the adhesion between the flame-retardant woven belt and the flame-retardant woven belt is lack, the flame-retardant woven belt is not easy to dip-dye, and if the flame-retardant woven belt is woven by adopting natural fiber materials which are easy to dip-dye, the overall durability of the flame-retardant woven belt is difficult to ensure;

The Chinese patent publication No. CN105133324B discloses an ultra-high molecular weight polyethylene flame-retardant braided belt and a preparation method thereof, wherein the prepared ultra-high molecular weight polyethylene fiber is used as a belt material of the braided belt to increase the tensile strength and the wear resistance of the belt, and the adhesive force of the interface between the braided belt and flame-retardant liquid is increased by coating a latex coating on the braided belt to increase the flame-retardant effect.

Disclosure of Invention

Therefore, the invention provides a flame-retardant woven belt and a weaving process thereof, which are used for solving the problem that the flame-retardant woven belt woven by adopting a flame-retardant fiber material in the prior art is difficult to have better section adhesion so as to influence the flame-retardant effect.

In order to achieve the above object, the present invention provides a weaving process of a flame retardant webbing, comprising,

Step S1, braiding a natural material fiber around a primary braiding sub-line according to preset braiding process parameters to obtain a secondary braiding sub-line with the surface wound with the natural material fiber, braiding the secondary braiding sub-line, and braiding the secondary braiding sub-line into a required braid substrate;

the preset weaving process parameters comprise weaving pitch and participation quantity of the natural material fibers;

Step S2, a dip-dyeing procedure, namely, introducing the woven belt substrate into a flame-retardant dip-dyeing box, and carrying out integral dip-dyeing on the woven belt substrate through flame-retardant liquid in the flame-retardant dip-dyeing box;

Step S3, a first identification procedure, namely carrying out real-time image acquisition on the woven belt substrate which is subjected to the dip dyeing procedure through a first identification judgment device, calculating real-time attachment rate according to a real-time image acquisition result, and judging the real-time attachment rate of the woven belt substrate through a standard attachment rate so as to determine whether to adjust the weaving pitch of the natural material fibers;

Step S4, a first brushing step, namely determining whether to carry out flame-retardant liquid spraying operation on the impregnated braid substrate through a first coating device according to the judging result of the step S3;

step S5, a drying procedure, namely drying the ribbon substrate through a first drying device at a preset drying wind speed;

Step S6, a second identification process, namely carrying out secondary real-time image acquisition on the woven belt substrate subjected to the drying process through a second identification judgment device, calculating the real-time bare leak rate of the woven belt substrate according to a secondary real-time image acquisition result, judging the real-time bare leak rate of the woven belt substrate according to a preset bare leak rate, and determining whether to adjust the drying wind speed of the first drying device;

step S7, a second coating step, namely performing flame-retardant liquid secondary spraying operation on the woven belt substrate which is identified in the step S6 and needs to be adjusted through a second coating device;

step S8, a secondary drying procedure, namely, carrying out secondary drying on the woven belt substrate painted in the step S7 through a second drying device, and directly entering a step S9 if the woven belt substrate does not pass through the step S7;

and step S9, a detection procedure, namely weighing and detecting the flame-retardant woven belt which is produced by the weighing device to obtain the real-time woven belt meter weight of the flame-retardant woven belt, and judging the real-time woven belt meter weight of the flame-retardant woven belt according to the standard woven belt meter weight so as to determine whether to adjust the participation quantity of the natural material fibers.

Further, in the step S1, including,

Step S101, weaving a plurality of flame retardant material fibers into primary braiding sub-wires through a first braiding process;

Step S102, the output end of the primary braiding sub-line braided by the first braiding process is fed into a second braiding process in real time, and the natural material fiber is braided around the primary braiding sub-line by preset braiding process parameters, so that a secondary braiding sub-line with the natural material fiber wound on the surface is obtained;

and step S103, the secondary knitting sub-wires output by the second knitting process are fed into a third knitting process in real time, and the secondary knitting sub-wires are knitted into the mesh belt substrate.

Further, in the step S3, a standard color value and a standard color fluctuation difference value of the flame retardant liquid are set, and a determination range is formed according to the standard color value and the standard color fluctuation difference value;

in the step S3, the real-time image of the woven belt substrate acquired by the first identification and judgment device is divided into a plurality of areas, the color value of each pixel point in any subarea is acquired, the average value of the color values of each pixel point in the subarea is calculated as the mark color value of the subarea,

Respectively judging and marking the marking color values of each partition in the real-time image of the ribbon substrate according to the judging range formed by the standard color values and the standard color fluctuation difference value,

If the marking color value of any partition is within the judging range, marking the partition as an attaching area;

if the marking color value of any partition is not in the judging range, the partition is not marked.

Further, in the step S3, the total area of the real-time image of the webbing base is obtained through the first recognition and determination device, the total area of all the areas with the attachment area marks in the real-time image is obtained according to the area marking result of the real-time image, and the real-time attachment rate of the current webbing base is calculated according to the total area of the real-time image and the total area of all the areas with the attachment area marks;

Where fs=s1/S, fs is the real-time adhesion rate, S1 is the total area of all the marked partitions with the adhesion area in the real-time image, and S is the total area of the real-time image.

Further, in the step S3, a standard attachment rate is further provided, and when the first recognition judgment means calculates the real-time attachment rate, the real-time attachment rate is compared with the standard attachment rate,

If the real-time attachment rate is smaller than the standard attachment rate, the knitting pitch in step S1 is adjusted according to the real-time attachment rate and the standard attachment rate.

Further, when the real-time attachment rate of the webbing base is smaller than the standard attachment rate, the weaving pitch parameter of the natural material fiber in the step S1 is obtained, and the weaving pitch parameter of the natural material fiber is corrected according to the real-time attachment rate and the standard attachment rate;

Wherein Q '=q× [1+ (Fb-Fs)/Fb ], Q' is the braiding pitch of the natural material fiber after correction, Q is the braiding pitch of the natural material fiber in the current braiding process, fb is the set standard attachment rate, and Fs is the real-time attachment rate.

Further, in the step S6, a current color fluctuation difference value for determining the current color value of the webbing base is set, the standard color value of the natural material fiber and the standard color value of the flame retardant material fiber are obtained, the range of the naked leakage color of the natural material fiber and the range of the naked leakage color of the flame retardant material fiber are calculated according to the standard color value of the natural material fiber and the standard color value of the flame retardant material fiber respectively,

Wherein yb1=yb- Δy, yb2=yb+Δy, ya1=ya- Δy, ya2=ya+Δy, yb is a standard color value of the natural material fiber, ya is a standard color value of the flame retardant material fiber, Δy is a current color fluctuation difference, yb1 is a minimum value of a bare color range of the natural material fiber, yb2 is a maximum value of the bare color range of the natural material fiber, ya1 is a minimum value of the bare color range of the flame retardant material fiber, ya2 is a maximum value of the bare color range of the flame retardant material fiber;

The second recognition judging device is used for collecting a secondary real-time image of the woven belt substrate, extracting a real-time color value of the secondary real-time image, determining an image area of the real-time color value in the secondary real-time image within a naked leakage color range of the natural material fiber as a first naked leakage area, determining an image area of the real-time color value within the naked leakage color range of the flame retardant material fiber as a second naked leakage area, and calculating a real-time naked leakage rate according to the obtained total image area of the secondary real-time image;

wherein ls= (s1+s2)/Sz, S1 is a first bare drain area, S2 is a second bare drain area, sz is an image total area of the secondary real-time image, and Ls is a real-time bare drain rate;

comparing the real-time bare leak rate with the standard bare leak rate,

If the real-time bare leak rate is larger than the standard bare leak rate, judging that the woven belt substrate at the current position has defects, and adjusting the real-time drying wind speed in the step S5 according to the real-time bare leak rate and the standard bare leak rate.

Further, when the real-time bare leak rate of the ribbon substrate is greater than the standard bare leak rate, acquiring a drying wind speed parameter of the first drying device in the step S5, and correcting the drying wind speed parameter of the first drying device according to the real-time bare leak rate and the standard bare leak rate;

wherein V '=v× (Lb/Ls), V' is the corrected drying wind speed of the first drying device, V is the obtained current drying wind speed of the first drying device, lb is the set standard bare leak rate, and Ls is the real-time bare leak rate.

Further, in the step S9, real-time determination is performed on the real-time webbing strap weight detected by the weighing device according to the set standard webbing strap weight, if the real-time webbing strap weight detected by the weighing device is greater than the standard webbing strap weight, it is determined that the current weight of the flame-retardant webbing strap has a defect, and the participation amount of the natural material fibers in the step S1 is adjusted according to the real-time webbing strap weight and the standard webbing strap weight;

Wherein N '=n-n× (Gs-Gb)/Gb, N' is the number of participation of the modified natural material fibers, N is the preset number of participation of the natural material fibers, gb is the set standard webbing weight, gs is the real-time webbing weight, and when n× (Gs-Gb)/Gb is less than 1, automatic correction is 1;

If the real-time webbing weight is less than or equal to the standard webbing weight, judging that the current flame-retardant webbing weight is normal, and introducing the output end of the current flame-retardant webbing into a winding packaging device for packaging output.

In another aspect, the present invention provides a flame retardant webbing produced based on the weaving process of any one of the flame retardant webbing described above, comprising,

The flame-retardant material fiber, the natural material fiber and the flame-retardant layer formed by dip-dyeing and coating of flame-retardant liquid,

Wherein the flame retardant material fiber comprises one or more of flame retardant polyester fiber, flame retardant nylon fiber and halogen-free flame retardant polyester fiber;

the natural material fibers comprise one or more of cotton thread fibers, hemp thread fibers and silk fibers;

The flame retardant liquid comprises one or more of halogen flame retardant, phosphorus flame retardant and inorganic flame retardant.

Compared with the prior art, the method has the advantages that the surface of the finally woven braid base is rougher by winding the natural material fiber with the rougher surface on the surface of the primary weaving sub-line woven by the flame retardant material fiber, so that the interfacial adhesion between the woven base and the flame retardant liquid is increased, the flame retardant liquid is soaked into the woven base through the dip dyeing process, the woven flame retardant braid has good tensile strength and better adhesion, the coating effect between the flame retardant liquid and the braid is enhanced, the flame retardant capability of the woven braid is better, the soaked woven base is judged and corrected through the first identification process and the drying process, the soaked woven base is corrected through the second identification process and the secondary drying process, the flame retardant braid with defects after drying is judged and corrected through the detection process, the finally output flame retardant braid has better flame retardant effect, the whole weight is reduced, and the subsequent braid is convenient to use in real time.

Further, the braiding process is divided into a first braiding process, a second braiding process and a third braiding process step by step, so that the braiding processes can be sequentially carried out, the natural material fibers can be wound and braided at the outer surface of each primary braiding sub-wire through the second braiding process, the surface of the secondary braiding sub-wire is rough, and the braid substrate braided by the secondary braiding sub-wire has the tensile strength of the flame retardant material fibers and the adhesive force of the natural material fibers at the surface.

In particular, the first coating process is used for coating and correcting the webbing base which is required to be coated after the determination, namely, when the first identification process determines that the real-time attachment rate of the current webbing base is smaller than the standard attachment rate, namely, the dip dyeing degree of the current webbing base cannot meet the required standard, so that the first coating device is used for compensating and correcting the dip dyed webbing base, and the webbing base which does not reach the standard after dip dyeing is prevented from flowing to the next process.

Further, the woven belt substrate which is introduced into the drying device is dried through the heating wire which is arranged in the drying device, and the drying speed is accelerated through introducing the same-temperature drying into the drying device, so that the condition that the un-dried woven belt substrate flows to the next procedure is avoided, and meanwhile, the drying degree of the woven belt substrate can be adjusted by changing the drying wind speed of the introduced drying wind, so that the real-time drying correction is carried out on the woven belt substrate which is subsequently introduced into the drying device.

In particular, the second recognition process is performed on the woven tape substrate coated with the flame retardant through the drying process to determine whether the dried woven tape substrate has a coating fracture, so that the woven tape substrate has a naked leak, thereby facilitating the determination of whether the second brushing process is performed thereon.

Further, the second coating device is used for carrying out the second coating operation on the braid substrate which is subjected to the second judgment and is judged to be required to be coated, so that the naked leakage part of the braid substrate which is naked and leaked because of drying is subjected to compensation correction, the naked leakage area of the braid substrate is covered, the coated braid substrate is dried through the second drying device, and the final naked leakage area of the braid substrate is reduced.

Especially, carry out real-time bearing through weighing device to the fire-retardant meshbelt that will export, acquire the real-time meshbelt meter of weaving meshbelt and weigh, when real-time meshbelt meter is heavy more than standard meshbelt meter, then indicate that its surface can reach required adhesion when the pitch parameter is woven at present to the natural material fibre quantity of participation is too much to lead to its real time meshbelt meter to weigh too much, can adjust its meshbelt meter heavy through reducing the fibrous participation quantity of natural material this moment, in order to reduce its final product weight, make its more convenient to use.

Drawings

FIG. 1 is a flowchart of a weaving process of the flame retardant webbing of the present embodiment;

FIG. 2 is a flow chart of each process of the production line of the weaving process of the flame-retardant webbing of the embodiment;

FIG. 3 is a flowchart of the knitting process of the present embodiment;

fig. 4 is a logic diagram of the decision of the adjustment of the weaving pitch of the fibers of the natural material according to this embodiment.

Detailed Description

The invention will be further described with reference to examples for the purpose of making the objects and advantages of the invention more apparent, it being understood that the specific examples described herein are given by way of illustration only and are not intended to be limiting.

Preferred embodiments of the present invention are described below with reference to the accompanying drawings. It should be understood by those skilled in the art that these embodiments are merely for explaining the technical principles of the present invention, and are not intended to limit the scope of the present invention.

It should be noted that, in the description of the present invention, terms such as "upper," "lower," "left," "right," "inner," "outer," and the like indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, which are merely for convenience of description, and do not indicate or imply that the apparatus or elements must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.

In addition, it should be noted that, in the description of the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, integrally connected, mechanically connected, electrically connected, directly connected, indirectly connected through an intermediate medium, or in communication between two elements. The specific meaning of the above terms in the present invention can be understood by those skilled in the art according to the specific circumstances.

Referring to fig. 1 and 2, fig. 1 is a flowchart of a weaving process of the flame-retardant webbing of the embodiment, and fig. 2 is a flowchart of each process of a weaving process production line of the flame-retardant webbing of the embodiment, including flame-retardant material fibers 101, natural material fibers 102, primary weaving sub-wires 103, secondary weaving sub-wires 104, a webbing base 105, a flame-retardant dip-dyeing box 1, a first identification judging device 2, a first coating device 3, a first drying device 4, a second identification judging device 5, a second coating device 6, and a second drying device 7;

In particular, the present embodiment provides a weaving process of a flame retardant webbing, comprising,

Step S1, braiding a natural material fiber 102 around a primary braiding sub-line 103 according to preset braiding process parameters to obtain a secondary braiding sub-line 104 with the natural material fiber 102 wound on the surface, braiding the secondary braiding sub-line 104, and braiding the secondary braiding sub-line 104 into a required braid base 105;

the preset weaving process parameters comprise weaving pitch and participation quantity of the natural material fibers 102;

step S2, a dip dyeing procedure, namely introducing the woven belt substrate 105 into a flame-retardant dip dyeing box 1, and carrying out integral dip dyeing on the woven belt substrate 105 through flame-retardant liquid in the flame-retardant dip dyeing box 1;

Step S3, a first identification process, namely performing real-time image acquisition on the woven belt substrate 105 which completes the dip dyeing process through a first identification judgment device 2, calculating real-time attachment rate according to a real-time image acquisition result, and judging the real-time attachment rate of the woven belt substrate 105 through a standard attachment rate so as to determine whether to adjust the weaving pitch of the natural material fibers 102;

Step S4, a first coating process, wherein whether the impregnated woven belt substrate 105 is subjected to flame retardant liquid spraying operation by the first coating device 3 is determined according to the judging result of the step S3;

Step S5, a drying procedure, namely drying the ribbon substrate 105 through the first drying device 4 at a preset drying wind speed;

In step S5, since it is required to ensure that the webbing substrate 105 fed into the first drying device 4 can be dried normally within the same passing time, it is required to keep the drying temperature thereof always within a relatively stable constant temperature range, and in general, the drying temperature of the normal temperature drying box for drying the coating should not be lower than 100 degrees celsius, the maximum temperature thereof should be set according to the actual selection of the natural material fiber 102 and the flame retardant material fiber 101 selected in the actual production process, but generally, the maximum temperature thereof should not be higher than 150 degrees celsius, and in this embodiment, a constant temperature of 115 degrees celsius is adopted as the drying temperature of the first drying device 4 and the second drying device 5.

Step S6, a second identification and judgment device 5 is used for carrying out secondary real-time image acquisition on the woven belt substrate 105 after the drying process is completed, calculating the real-time bare leak rate of the woven belt substrate 105 according to the secondary real-time image acquisition result, and judging the real-time bare leak rate of the woven belt substrate 105 according to the preset bare leak rate so as to determine whether to adjust the drying wind speed of the first drying device 4;

Step S7, a second coating step, namely performing flame-retardant liquid secondary spraying operation on the woven belt substrate 105 which is identified in the step S6 and needs to be adjusted through the second coating device 6;

step S8, a secondary drying process, namely, carrying out secondary drying on the woven belt substrate 105 painted in the step S7 through a second drying device 7, and directly entering a step S9 if the woven belt substrate 105 does not pass through the step S7;

Step S9, a detection procedure, namely weighing and detecting the produced flame-retardant woven belt through a weighing device to obtain the real-time woven belt meter weight of the flame-retardant woven belt, and judging the real-time woven belt meter weight of the flame-retardant woven belt according to the standard woven belt meter weight to determine whether to adjust the participation quantity of the natural material fibers 102.

Referring to fig. 3, a flowchart of the knitting process according to the present embodiment is shown;

specifically, in step S1, including,

Step S101, weaving a plurality of flame retardant material fibers 101 into primary weaving sub-wires 103 through a first weaving process;

Step S102, the output end of the primary knitting sub-line 103 knitted by the first knitting process is fed into the second knitting process in real time, and the natural material fiber 102 is knitted around the primary knitting sub-line 103 by preset knitting process parameters, so as to obtain a secondary knitting sub-line 104 with the surface wound with the natural material fiber 102;

step S103, the secondary knitting sub-wires 104 outputted from the plurality of second knitting steps are fed to the third knitting step in real time, and the secondary knitting sub-wires 104 are knitted into the webbing base 105.

The weaving process is divided into the first weaving process, the second weaving process and the third weaving process step by step, so that the weaving processes can be sequentially carried out, the steps are progressive, the weaving pitch and the participation amount of the natural material fibers 102 in the second weaving process are adjusted in real time, the natural material fibers 102 can be wound and woven at the outer surface of each primary weaving sub-line 103 according to the real-time state of the real-time flame-retardant woven belt by a proper weaving process, the surface roughness of the secondary weaving sub-lines 104 and the woven belt substrate 105 woven by the secondary weaving sub-lines 104 can be adjusted and corrected in real time according to the real-time state, and the finally output woven belt substrate 105 has the better tensile strength of the flame-retardant material fibers 101 and the better adhesion of the natural material fibers 102 at the surface.

With continued reference to FIG. 4, a logic diagram of the present embodiment for determining the pitch of the woven fibers of the natural material is shown;

Specifically, in step S3, a standard color value and a standard color fluctuation difference value of the flame retardant liquid are set, and a determination range is formed according to the standard color value and the standard color fluctuation difference value;

In step S3, the real-time image of the web substrate 105 acquired by the first recognition judging device 2 is divided into a plurality of areas, the color values of each pixel point in any one of the areas are acquired, the average value of the color values of each pixel point in the area is calculated as the mark color value of the area,

The mark color values of each partition in the real-time image of the webbing base 105 are respectively subjected to determination marking according to the determination range formed by the standard color value and the standard color fluctuation difference value,

By dividing each pixel point in the image acquisition into a plurality of judging areas and comparing the marking color values of the pixel points in each judging area with the calculated judging ranges, the real-time attachment degree of the flame retardant liquid at the woven belt substrate 105 is imaged so as to be convenient for judging and comparing, and the real-time attachment rate Fs between the flame retardant liquid and the woven belt substrate 105 is convenient for subsequent calculation.

In this embodiment, the standard color value of the set flame retardant liquid should be selected according to the type of the flame retardant liquid actually used or the color of the added dye, for example, when the red dye is used to dye the flame retardant liquid to help to distinguish it, if the rgb value of the color of the flame retardant liquid is (240,30,30), the color value is calculated to be 240+30+30=300, i.e. in this embodiment, the value 300 is used as the standard color value of the flame retardant liquid, wherein the standard color fluctuation difference is affected by factors such as site illumination and dyeing impurities, so that the standard color fluctuation difference should be set selectively according to the production scene in the actual production process, which is not repeated here, but generally the standard color fluctuation difference should not be greater than 30.

Specifically, in step S3, the total area of the real-time image of the webbing base 105 is obtained by the first recognition determination device 2, the total area of all the areas with the attachment area mark partitions in the real-time image is obtained according to the partition mark result of the real-time image, and the real-time attachment rate of the current webbing base 105 is calculated according to the total area of the real-time image and the total area of all the areas with the attachment area mark partitions;

In this embodiment, the image division adopts an equal area division manner, the number of image areas can directly affect the real-time attachment rate calculation accuracy, the real-time attachment rate calculation accuracy can be improved by using a manner of dividing more areas, and in actual use, corresponding division setting is required to be performed by combining with the calculation capability of the image processing device, and the number of the divided areas is generally not less than 100;

For example, when the acquired image area is divided into N image determination areas, and the acquired area of each image determination area is a, the total area s=n×a of the real-time image, and Nf total areas of the attachment area mark areas in the real-time image, the total area s1=nf×a of all the attachment area mark areas in the real-time image, that is, the real-time attachment ratio fs= (nf×a)/(n×a).

Specifically, in step S3, a standard attachment rate is also provided, and when the first recognition judgment means 2 has calculated the real-time attachment rate, the real-time attachment rate is compared with the standard attachment rate,

If the real-time attachment rate is smaller than the standard attachment rate, the weaving pitch in the step S1 is adjusted according to the real-time attachment rate and the standard attachment rate;

if the real-time adhesion rate is equal to or higher than the standard adhesion rate, the comparison is made without adjusting the knitting pitch in step S1.

By comparing the calculated real-time adhesion rate with the standard adhesion rate, the degree of dip-dyeing of the current webbing base 105 is determined, that is, when the real-time adhesion rate is smaller than the standard adhesion rate, the degree of dip-dyeing of the current webbing base 105 does not meet the required dip-dyeing standard, and therefore, correction is required, that is, the interfacial adhesion between the surface of the webbing base 105 and the flame retardant liquid is insufficient, and therefore, the pitch between the natural material fibers 102 wound on the surface is required to be reduced, so that the coverage rate of the natural material fibers 101 is increased, and the purpose of increasing the surface adhesion of the subsequent webbing base 105 is achieved.

Specifically, when the real-time attachment rate of the webbing base 105 is smaller than the standard attachment rate, the weaving pitch parameter of the natural material fiber 102 in step S1 is acquired, and the weaving pitch parameter of the natural material fiber 102 is corrected according to the real-time attachment rate and the standard attachment rate;

wherein Q '=q× [1+ (Fb-Fs)/Fb ], Q' is the braiding pitch of the natural material fiber 102 after correction, Q is the braiding pitch of the natural material fiber 102 in the current braiding process, fb is the set standard attachment rate, and Fs is the real-time attachment rate.

In this embodiment, the weaving pitch and standard attachment rate of the natural material fiber 102 are selected according to the material of the natural material fiber 102 and the flame retardant effect of the required flame retardant webbing, and the weaving pitch and standard attachment rate of the webbing with flame retardant requirement are set in combination with the actual production process mode, generally, the standard attachment rate of the webbing with flame retardant requirement is not lower than 0.96.

The description will not be repeated here, and the actual operation of the implementation personnel will not be affected.

And when the calculated real-time adhesion rate is smaller than the standard adhesion rate, the first recognition procedure judges that the current woven belt substrate 105 needs to be coated for the first time, and the first coating procedure is used for coating and correcting the woven belt substrate 105 which needs to be coated after the judgment, namely, when the first recognition procedure judges that the real-time adhesion rate of the current woven belt substrate 105 is smaller than the standard adhesion rate, the dip dyeing degree of the current woven belt substrate 105 cannot meet the required flame retardant effect, so that the first coating device is required to carry out compensation and correction on the dip dyed woven belt substrate 105, and the woven belt substrate 105 which does not reach the dip dyeing standard is prevented from flowing to the next procedure.

Specifically, in step S6, a current color fluctuation difference value for judging the current color value of the webbing base 105 is set, the standard color value of the natural material fiber 102 and the standard color value of the flame retardant material fiber 101 are obtained, the range of the naked leak color of the natural material fiber 102 and the range of the naked leak color of the flame retardant material fiber 101 are calculated according to the standard color value of the natural material fiber 102 and the standard color value of the flame retardant material fiber 101 respectively,

Wherein yb1=yb- Δy, yb2=yb+Δy, ya1=ya- Δy, ya2=ya+Δy, yb is the standard color value of the natural material fiber 102, ya is the standard color value of the flame retardant material fiber 101, Δy is the current color fluctuation difference, yb1 is the minimum value of the bare color range of the natural material fiber 102, yb2 is the maximum value of the bare color range of the natural material fiber 102, ya1 is the minimum value of the bare color range of the flame retardant material fiber 101, ya2 is the maximum value of the bare color range of the flame retardant material fiber 101;

The woven belt substrate 105 is subjected to secondary real-time image acquisition through the second identification and judgment device 5, real-time color values of the secondary real-time images are extracted, the image area of the real-time color values in the secondary real-time images within the range of the naked eye color of the natural material fiber 102 is determined to be used as a first naked eye area, the image area of the real-time color values within the range of the naked eye color of the flame retardant material fiber 101 is determined to be used as a second naked eye area, and the real-time naked eye rate is calculated according to the acquired total image area of the secondary real-time images;

comparing the real-time bare leak rate with the standard bare leak rate,

If the real-time bare leak rate is greater than the standard bare leak rate, judging that the woven belt substrate 105 at the current position has defects, and adjusting the real-time drying wind speed in the step S5 according to the real-time bare leak rate and the standard bare leak rate;

when the real-time bare leak rate is smaller than or equal to the standard bare leak rate, it is determined that the woven belt substrate 105 at the current position has no defect, and the drying wind speed in step S5 is not required to be adjusted.

In this embodiment, the standard color value Yb of the natural material fiber 102 and the standard color value Ya of the flame retardant material fiber 101 are both selected according to the own color of the material, for example, if a white cotton yarn with an own color rgb value of (250,200,200) is used as the natural material fiber 102 and a black flame retardant polyester with an own color rgb value of (10,10,10) is used as the flame retardant material fiber 101, the standard color value yb=250+200+200=650 of the natural material fiber 102 is calculated, the standard color value ya=10+10+10=30 of the flame retardant material fiber 101 is calculated, the value of the color difference Δy is determined according to the own color of the selected material, and a large error may exist in the Δy of the color difference due to the own color of the material, but generally the Δy of the color difference is determined to be not greater than 50.

Specifically, when the real-time bare leak rate of the webbing base 105 is greater than the standard bare leak rate, the drying wind speed parameter of the first drying device 4 in step S5 is acquired, and the drying wind speed parameter of the first drying device 4 is corrected according to the real-time bare leak rate and the standard bare leak rate;

wherein V '=v× (Lb/Ls), V' is the corrected drying wind speed of the first drying device 4, V is the obtained current drying wind speed of the first drying device 4, lb is the set standard bare leak rate, and Ls is the real-time bare leak rate.

By comparing the calculated real-time bare leak rate with the standard bare leak rate, the second identifying device 5 can determine the coverage degree of the flame retardant liquid on the current webbing base 105, that is, when the real-time bare leak rate is greater than the standard bare leak rate, the coverage degree of the flame retardant liquid on the surface of the webbing base 105 after drying cannot reach the required standard, the surface of the webbing base 105 has bare leak condition, and the situation of coating and correcting the same is required, that is, the drying wind speed in the current second drying device may have too high wind speed, so that the drying speed of the flame retardant liquid on the surface of the webbing base 105 is too high, and the situation of broken bare leak occurs, therefore, the real-time drying wind speed in the first drying device 4 needs to be reduced, and the drying speed is more uniform.

However, the drying air speed in the first drying device 4 should be set to a minimum air speed value, when the real-time drying air speed of the first drying device 4 is lower than the minimum air speed value, an alarm is given to avoid the situation that the fire-retardant liquid at the braid substrate 105 fails to be dried normally due to the too low air speed, and the minimum air speed value should be set in combination with the actual production process mode, and generally, the minimum drying air speed value should not be lower than 1 m/s.

Specifically, in step S9, real-time determination is performed according to the real-time webbing meter weight detected by the set standard webbing meter weight symmetric weighing device, if the real-time webbing meter weight detected by the weighing device is greater than the standard webbing meter weight, it is determined that the current flame-retardant webbing has defects in its own weight, and the participation amount of the natural material fibers 102 in step S1 is adjusted according to the real-time webbing meter weight and the standard webbing meter weight;

Wherein N '=n-n× (Gs-Gb)/Gb, N' is the number of participation of the modified natural material fibers 102, N is the preset number of participation of the natural material fibers 102, gb is the set standard webbing weight per meter, gs is the real-time webbing weight per meter, and when n× (Gs-Gb)/Gb is less than 1, automatic correction is 1;

If the real-time webbing weight is smaller than or equal to the standard webbing weight, judging that the current flame-retardant webbing weight is normal, and introducing the output end of the current flame-retardant webbing into a winding packaging device for packaging output;

Wherein N '=n-n× (Gs-Gb)/Gb, N' is the number of participation of the modified natural material fibers 102, N is the preset number of participation of the natural material fibers 102, gb is the set standard webbing weight per meter, gs is the real-time webbing weight per meter, and when n× (Gs-Gb)/Gb is less than 1, automatic correction is 1.

The real-time weight bearing is carried out on the to-be-output flame-retardant braid through the weighing device, the real-time braid meter weight of the braided braid is obtained, when the real-time braid meter weight exceeds the standard braid meter weight, the surface of the braided braid can reach the required adhesive force under the current braiding pitch parameter, and meanwhile, the number of the involved natural material fibers 102 is excessive, so that the real-time braid meter weight is excessively high, and at the moment, the real-time braid meter weight can be adjusted by reducing the participation number of the natural material fibers 102, so that the final finished product weight of the braided braid is reduced, and the braided braid is more convenient to use.

Meanwhile, in order to avoid that the participation amount of the natural material fiber 102 is too low, since a minimum participation amount is preset, the minimum participation amount is set to be 1 in the embodiment, and an alarm is given when the participation amount of the natural material fiber 102 is less than or equal to 1.

The standard webbing weight in the embodiment should be preset according to the application scenario of the required flame-retardant webbing, and the weighing mode of the actual weighing device needs to be selected, because the flame-retardant webbing in the embodiment is produced in real time, the weighing device needs to carry out weighing calculation on a part of the flame-retardant webbing under the condition that the real-time webbing is not cut, slight errors can be generated, the standard webbing weight in the actual production needs to be judged by combining the size parameters of the real-time webbing, the calculation unit of the standard webbing weight is gram/meter, and the rest modes are not described too much, and do not affect the actual operation of the person skilled in the art.

Another aspect of the present invention provides a flame retardant webbing produced based on the weaving process of any one of the flame retardant webbing described above,

Comprising flame retardant material fiber 101, natural material fiber 102 and flame retardant layer formed by dip-dyeing and coating flame retardant liquid,

Wherein the flame retardant material fiber 101 comprises one or more of flame retardant polyester fiber, flame retardant nylon fiber and halogen-free flame retardant polyester fiber;

The natural material fibers 102 include one or more of cotton fibers, hemp fibers, and silk fibers;

Thus far, the technical solution of the present invention has been described in connection with the preferred embodiments shown in the drawings, but it is easily understood by those skilled in the art that the scope of protection of the present invention is not limited to these specific embodiments. Equivalent modifications and substitutions for related technical features may be made by those skilled in the art without departing from the principles of the present invention, and such modifications and substitutions will be within the scope of the present invention.

The above description is only of the preferred embodiments of the present invention and is not intended to limit the present invention, and various modifications and variations of the present invention will be apparent to those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A weaving process of a flame-retardant woven belt is characterized by comprising the following steps of,

the preset weaving process parameters comprise weaving pitch and participation quantity of the natural material fibers, and a plurality of flame retardant material fibers are woven into primary weaving sub-lines;

2. The weaving process of the flame retardant webbing according to claim 1, wherein in the step S1, comprising,

3. The weaving process of a flame retardant webbing according to claim 1, wherein in the step S3, a standard color value and a standard color fluctuation difference value of the flame retardant liquid are set, and a determination range is formed according to the standard color value and the standard color fluctuation difference value;

4. A weaving process of a flame retardant woven tape according to claim 3, wherein in the step S3, a total area of a real-time image of the woven tape substrate is obtained by the first identification and judgment device, a total area of all the mark partitions with the attaching areas in the real-time image is obtained according to a partition mark result of the real-time image, and a real-time attaching rate of the current woven tape substrate is calculated according to the total area of the real-time image and the total area of all the mark partitions with the attaching areas;

5. The process for weaving a flame retardant webbing according to claim 4, wherein in the step S3, a standard attachment rate is further provided, and when the first identification judgment means has calculated the real-time attachment rate, the real-time attachment rate is compared with the standard attachment rate,

6. The process of claim 5, wherein when the real-time adhesion rate of the webbing base is smaller than the standard adhesion rate, the weaving pitch parameter of the natural material fiber in step S1 is obtained, and the weaving pitch parameter of the natural material fiber is corrected according to the real-time adhesion rate and the standard adhesion rate;

7. The weaving process of the flame retardant webbing according to claim 1, wherein in the step S6, a current color fluctuation difference value for determining a current color value of the webbing base is provided, a standard color value of the natural material fiber and a standard color value of the flame retardant material fiber are obtained, a bare color range of the natural material fiber and a bare color range of the flame retardant material fiber are calculated from the standard color value of the natural material fiber and the standard color value of the flame retardant material fiber, respectively,

comparing the real-time bare leak rate with the standard bare leak rate,

8. The process of weaving a flame retardant webbing according to claim 7, wherein when the real-time bare leak rate of the webbing base is greater than a standard bare leak rate, the drying wind speed parameter of the first drying device in step S5 is obtained, and the drying wind speed parameter of the first drying device is corrected according to the real-time bare leak rate and the standard bare leak rate;

9. The process of claim 1, wherein in step S9, real-time determination is made on the real-time webbing weight detected by the weighing device according to the set standard webbing weight, if the real-time webbing weight detected by the weighing device is greater than the standard webbing weight, it is determined that there is a defect in the current weight of the flame-retardant webbing itself, and the participation amount of the natural material fibers in step S1 is adjusted according to the real-time webbing weight and the standard webbing weight;

10. A flame retardant webbing produced based on the weaving process of the flame retardant webbing according to any one of claims 1-9, wherein the flame retardant webbing comprises the flame retardant material fiber, the natural material fiber and a flame retardant layer dip-coated with a flame retardant liquid,