CN118814484A - Fabric modification method and fabric - Google Patents
Fabric modification method and fabric Download PDFInfo
- Publication number
- CN118814484A CN118814484A CN202411140669.0A CN202411140669A CN118814484A CN 118814484 A CN118814484 A CN 118814484A CN 202411140669 A CN202411140669 A CN 202411140669A CN 118814484 A CN118814484 A CN 118814484A
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- Prior art keywords
- fabric
- chitosan
- elemental silver
- modification method
- micron
- Prior art date
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- 239000004744 fabric Substances 0.000 title claims abstract description 84
- 238000002715 modification method Methods 0.000 title claims description 20
- 239000000835 fiber Substances 0.000 claims abstract description 81
- 238000000034 method Methods 0.000 claims abstract description 43
- 239000004365 Protease Substances 0.000 claims abstract description 30
- 108091005804 Peptidases Proteins 0.000 claims abstract description 26
- 102100037486 Reverse transcriptase/ribonuclease H Human genes 0.000 claims abstract description 26
- 230000004048 modification Effects 0.000 claims abstract description 25
- 238000012986 modification Methods 0.000 claims abstract description 25
- 230000008569 process Effects 0.000 claims abstract description 14
- 230000002378 acidificating effect Effects 0.000 claims abstract description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 38
- 239000008367 deionised water Substances 0.000 claims description 29
- 229910021641 deionized water Inorganic materials 0.000 claims description 29
- 239000004094 surface-active agent Substances 0.000 claims description 27
- 235000019419 proteases Nutrition 0.000 claims description 25
- 239000007853 buffer solution Substances 0.000 claims description 13
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 12
- 239000000203 mixture Substances 0.000 claims description 10
- 238000005406 washing Methods 0.000 claims description 10
- 238000001035 drying Methods 0.000 claims description 9
- 229940051841 polyoxyethylene ether Drugs 0.000 claims description 7
- 229920000056 polyoxyethylene ether Polymers 0.000 claims description 7
- IGFHQQFPSIBGKE-UHFFFAOYSA-N Nonylphenol Natural products CCCCCCCCCC1=CC=C(O)C=C1 IGFHQQFPSIBGKE-UHFFFAOYSA-N 0.000 claims description 5
- SNQQPOLDUKLAAF-UHFFFAOYSA-N nonylphenol Chemical group CCCCCCCCCC1=CC=CC=C1O SNQQPOLDUKLAAF-UHFFFAOYSA-N 0.000 claims description 5
- 108090000526 Papain Proteins 0.000 claims description 4
- BNIILDVGGAEEIG-UHFFFAOYSA-L disodium hydrogen phosphate Chemical compound [Na+].[Na+].OP([O-])([O-])=O BNIILDVGGAEEIG-UHFFFAOYSA-L 0.000 claims description 4
- 229940055729 papain Drugs 0.000 claims description 4
- 235000019834 papain Nutrition 0.000 claims description 4
- 239000000693 micelle Substances 0.000 claims description 3
- 239000004953 Aliphatic polyamide Substances 0.000 claims description 2
- 125000001931 aliphatic group Chemical group 0.000 claims description 2
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- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 abstract description 21
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- 238000004873 anchoring Methods 0.000 abstract description 5
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- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 81
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- HMUNWXXNJPVALC-UHFFFAOYSA-N 1-[4-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]piperazin-1-yl]-2-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)ethanone Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)N1CCN(CC1)C(CN1CC2=C(CC1)NN=N2)=O HMUNWXXNJPVALC-UHFFFAOYSA-N 0.000 description 21
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- 235000012239 silicon dioxide Nutrition 0.000 description 21
- 229910052682 stishovite Inorganic materials 0.000 description 21
- 229910052905 tridymite Inorganic materials 0.000 description 21
- VZSRBBMJRBPUNF-UHFFFAOYSA-N 2-(2,3-dihydro-1H-inden-2-ylamino)-N-[3-oxo-3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propyl]pyrimidine-5-carboxamide Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)C(=O)NCCC(N1CC2=C(CC1)NN=N2)=O VZSRBBMJRBPUNF-UHFFFAOYSA-N 0.000 description 18
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 18
- GVGUFUZHNYFZLC-UHFFFAOYSA-N dodecyl benzenesulfonate;sodium Chemical compound [Na].CCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1 GVGUFUZHNYFZLC-UHFFFAOYSA-N 0.000 description 18
- 229940080264 sodium dodecylbenzenesulfonate Drugs 0.000 description 18
- 238000012360 testing method Methods 0.000 description 15
- 239000004599 antimicrobial Substances 0.000 description 14
- 125000005376 alkyl siloxane group Chemical group 0.000 description 12
- 239000003638 chemical reducing agent Substances 0.000 description 12
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- 239000001267 polyvinylpyrrolidone Substances 0.000 description 11
- 229920000036 polyvinylpyrrolidone Polymers 0.000 description 11
- 235000013855 polyvinylpyrrolidone Nutrition 0.000 description 11
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 10
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 10
- 239000006185 dispersion Substances 0.000 description 10
- SQGYOTSLMSWVJD-UHFFFAOYSA-N silver(1+) nitrate Chemical compound [Ag+].[O-]N(=O)=O SQGYOTSLMSWVJD-UHFFFAOYSA-N 0.000 description 10
- 238000006243 chemical reaction Methods 0.000 description 9
- 238000005096 rolling process Methods 0.000 description 8
- AFCARXCZXQIEQB-UHFFFAOYSA-N N-[3-oxo-3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propyl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C(CCNC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)N1CC2=C(CC1)NN=N2 AFCARXCZXQIEQB-UHFFFAOYSA-N 0.000 description 7
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- NIPNSKYNPDTRPC-UHFFFAOYSA-N N-[2-oxo-2-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)ethyl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C(CNC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)N1CC2=C(CC1)NN=N2 NIPNSKYNPDTRPC-UHFFFAOYSA-N 0.000 description 5
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- 239000002245 particle Substances 0.000 description 5
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- 239000002243 precursor Substances 0.000 description 4
- 239000007974 sodium acetate buffer Substances 0.000 description 4
- BHZOKUMUHVTPBX-UHFFFAOYSA-M sodium acetic acid acetate Chemical compound [Na+].CC(O)=O.CC([O-])=O BHZOKUMUHVTPBX-UHFFFAOYSA-M 0.000 description 4
- 230000003068 static effect Effects 0.000 description 4
- LDXJRKWFNNFDSA-UHFFFAOYSA-N 2-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)-1-[4-[2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidin-5-yl]piperazin-1-yl]ethanone Chemical compound C1CN(CC2=NNN=C21)CC(=O)N3CCN(CC3)C4=CN=C(N=C4)NCC5=CC(=CC=C5)OC(F)(F)F LDXJRKWFNNFDSA-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
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- 230000001965 increasing effect Effects 0.000 description 3
- BFXIKLCIZHOAAZ-UHFFFAOYSA-N methyltrimethoxysilane Chemical compound CO[Si](C)(OC)OC BFXIKLCIZHOAAZ-UHFFFAOYSA-N 0.000 description 3
- 239000011148 porous material Substances 0.000 description 3
- 239000002244 precipitate Substances 0.000 description 3
- 238000000967 suction filtration Methods 0.000 description 3
- 230000002195 synergetic effect Effects 0.000 description 3
- HQYALQRYBUJWDH-UHFFFAOYSA-N trimethoxy(propyl)silane Chemical compound CCC[Si](OC)(OC)OC HQYALQRYBUJWDH-UHFFFAOYSA-N 0.000 description 3
- YLZOPXRUQYQQID-UHFFFAOYSA-N 3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)-1-[4-[2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidin-5-yl]piperazin-1-yl]propan-1-one Chemical compound N1N=NC=2CN(CCC=21)CCC(=O)N1CCN(CC1)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F YLZOPXRUQYQQID-UHFFFAOYSA-N 0.000 description 2
- 229920001817 Agar Polymers 0.000 description 2
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 206010059866 Drug resistance Diseases 0.000 description 2
- 102000004190 Enzymes Human genes 0.000 description 2
- 108090000790 Enzymes Proteins 0.000 description 2
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 2
- 229910008051 Si-OH Inorganic materials 0.000 description 2
- 229910006358 Si—OH Inorganic materials 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
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- NDVLTYZPCACLMA-UHFFFAOYSA-N silver oxide Chemical compound [O-2].[Ag+].[Ag+] NDVLTYZPCACLMA-UHFFFAOYSA-N 0.000 description 2
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- WYTZZXDRDKSJID-UHFFFAOYSA-N (3-aminopropyl)triethoxysilane Chemical compound CCO[Si](OCC)(OCC)CCCN WYTZZXDRDKSJID-UHFFFAOYSA-N 0.000 description 1
- 108091005508 Acid proteases Proteins 0.000 description 1
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- 241000588724 Escherichia coli Species 0.000 description 1
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
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- 241000191967 Staphylococcus aureus Species 0.000 description 1
- 125000002777 acetyl group Chemical group [H]C([H])([H])C(*)=O 0.000 description 1
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- 125000000217 alkyl group Chemical group 0.000 description 1
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- 125000000129 anionic group Chemical group 0.000 description 1
- 230000000840 anti-viral effect Effects 0.000 description 1
- 239000011668 ascorbic acid Substances 0.000 description 1
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- 244000052616 bacterial pathogen Species 0.000 description 1
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- SBRXLTRZCJVAPH-UHFFFAOYSA-N ethyl(trimethoxy)silane Chemical compound CC[Si](OC)(OC)OC SBRXLTRZCJVAPH-UHFFFAOYSA-N 0.000 description 1
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- 150000007524 organic acids Chemical class 0.000 description 1
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- 150000002989 phenols Chemical class 0.000 description 1
- -1 polysiloxane Polymers 0.000 description 1
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- 238000001556 precipitation Methods 0.000 description 1
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- 150000003242 quaternary ammonium salts Chemical class 0.000 description 1
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- SCPYDCQAZCOKTP-UHFFFAOYSA-N silanol Chemical compound [SiH3]O SCPYDCQAZCOKTP-UHFFFAOYSA-N 0.000 description 1
- 125000005372 silanol group Chemical group 0.000 description 1
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 1
- 229910001923 silver oxide Inorganic materials 0.000 description 1
- 208000017520 skin disease Diseases 0.000 description 1
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- DENFJSAFJTVPJR-UHFFFAOYSA-N triethoxy(ethyl)silane Chemical compound CCO[Si](CC)(OCC)OCC DENFJSAFJTVPJR-UHFFFAOYSA-N 0.000 description 1
- CPUDPFPXCZDNGI-UHFFFAOYSA-N triethoxy(methyl)silane Chemical compound CCO[Si](C)(OCC)OCC CPUDPFPXCZDNGI-UHFFFAOYSA-N 0.000 description 1
- NBXZNTLFQLUFES-UHFFFAOYSA-N triethoxy(propyl)silane Chemical compound CCC[Si](OCC)(OCC)OCC NBXZNTLFQLUFES-UHFFFAOYSA-N 0.000 description 1
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- D—TEXTILES; PAPER
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- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/83—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with metals; with metal-generating compounds, e.g. metal carbonyls; Reduction of metal compounds on textiles
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- A—HUMAN NECESSITIES
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- A01N—PRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
- A01N25/00—Biocides, pest repellants or attractants, or plant growth regulators, characterised by their forms, or by their non-active ingredients or by their methods of application, e.g. seed treatment or sequential application; Substances for reducing the noxious effect of the active ingredients to organisms other than pests
- A01N25/08—Biocides, pest repellants or attractants, or plant growth regulators, characterised by their forms, or by their non-active ingredients or by their methods of application, e.g. seed treatment or sequential application; Substances for reducing the noxious effect of the active ingredients to organisms other than pests containing solids as carriers or diluents
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- A—HUMAN NECESSITIES
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- A01N—PRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
- A01N25/00—Biocides, pest repellants or attractants, or plant growth regulators, characterised by their forms, or by their non-active ingredients or by their methods of application, e.g. seed treatment or sequential application; Substances for reducing the noxious effect of the active ingredients to organisms other than pests
- A01N25/30—Biocides, pest repellants or attractants, or plant growth regulators, characterised by their forms, or by their non-active ingredients or by their methods of application, e.g. seed treatment or sequential application; Substances for reducing the noxious effect of the active ingredients to organisms other than pests characterised by the surfactants
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- A—HUMAN NECESSITIES
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- A01N—PRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
- A01N43/00—Biocides, pest repellants or attractants, or plant growth regulators containing heterocyclic compounds
- A01N43/02—Biocides, pest repellants or attractants, or plant growth regulators containing heterocyclic compounds having rings with one or more oxygen or sulfur atoms as the only ring hetero atoms
- A01N43/04—Biocides, pest repellants or attractants, or plant growth regulators containing heterocyclic compounds having rings with one or more oxygen or sulfur atoms as the only ring hetero atoms with one hetero atom
- A01N43/14—Biocides, pest repellants or attractants, or plant growth regulators containing heterocyclic compounds having rings with one or more oxygen or sulfur atoms as the only ring hetero atoms with one hetero atom six-membered rings
- A01N43/16—Biocides, pest repellants or attractants, or plant growth regulators containing heterocyclic compounds having rings with one or more oxygen or sulfur atoms as the only ring hetero atoms with one hetero atom six-membered rings with oxygen as the ring hetero atom
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01N—PRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
- A01N59/00—Biocides, pest repellants or attractants, or plant growth regulators containing elements or inorganic compounds
- A01N59/16—Heavy metals; Compounds thereof
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
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- A01P1/00—Disinfectants; Antimicrobial compounds or mixtures thereof
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- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/77—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with silicon or compounds thereof
- D06M11/79—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with silicon or compounds thereof with silicon dioxide, silicic acids or their salts
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- D—TEXTILES; PAPER
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- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/01—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural macromolecular compounds or derivatives thereof
- D06M15/03—Polysaccharides or derivatives thereof
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- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/53—Polyethers
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Abstract
本发明公开了一种面料的改性方法,包括如下步骤:在酸性条件下采用蛋白酶对织物的纤维进行改性,且保持改性过程中体系的pH值始终为3.0‑4.0。本发明的面料的改性方法,在纤维表面生成更多的羧基并形成微观粗糙结构,在二氧化硅水溶胶基抗菌剂整理时,综合价键结合和机械钉锚双重作用来改善整理剂在纤维表面的固着强度。The invention discloses a method for modifying fabrics, comprising the following steps: modifying the fibers of the fabrics with a protease under acidic conditions, and maintaining the pH value of the system at 3.0-4.0 during the modification process. The method for modifying the fabrics of the invention generates more carboxyl groups on the fiber surface and forms a microscopic rough structure, and when the silica hydrosol-based antibacterial agent is used for finishing, the dual effects of valence bond bonding and mechanical anchoring are combined to improve the fixing strength of the finishing agent on the fiber surface.
Description
本申请是申请日为2021年10月29日、申请号为2021112745265、发明名称为“一种SiO2水溶胶基抗菌剂及其制备方法和应用”的发明专利申请的分案申请。This application is a divisional application of the invention patent application with an application date of October 29, 2021, application number 2021112745265, and invention name "A SiO2 hydrosol-based antibacterial agent, its preparation method and application".
技术领域Technical Field
本发明涉及纺织品技术领域,具体涉及一种面料的改性方法以及其在面料制备过程中的应用。The invention relates to the technical field of textiles, and in particular to a fabric modification method and application thereof in a fabric preparation process.
背景技术Background Art
纺织品因其疏松多孔的结构,极易吸收人体新陈代谢所分泌的排泄物,为微生物的附着和繁殖提供了有利场所和所需养分,致病菌大量繁殖。纺织品上微生物的存在不仅影响其性能(如霉变、催化、变质等),而且会给使用者身体健康带来严重的健康威胁(如引发皮肤病、进入体内诱发疾病等)。为此,通过对纺织品进行抗菌整理来阻碍并抑制微生物在织物使用及存储过程的代谢与繁殖,对于保护人体健康具有重要意义。近年来,抗菌纺织品已成为功能性纺织品领域内的研究热点。Textiles, due to their loose and porous structure, are very easy to absorb excretions secreted by human metabolism, providing a favorable place and nutrients for the attachment and reproduction of microorganisms, and pathogenic bacteria multiply in large numbers. The presence of microorganisms on textiles not only affects their performance (such as mildew, catalysis, deterioration, etc.), but also poses a serious health threat to the user's health (such as causing skin diseases, inducing diseases when entering the body, etc.). For this reason, it is of great significance to protect human health to hinder and inhibit the metabolism and reproduction of microorganisms during the use and storage of fabrics through antibacterial finishing of textiles. In recent years, antibacterial textiles have become a research hotspot in the field of functional textiles.
抗菌纺织品通常是在纺织品中加入抗菌剂来实现,其制备方法主要有原纤维法和后整理法两种,也有通过混纺或交织方法来实现抗菌功能,其中后整理法是指采用涂层或浸轧法将抗菌剂附着于纤维表面来赋予织物的抗菌效果,因其操作简单而成为目前研究最多的抗菌织物制备方法,但是该方法制备织物的抗菌持久性有待进一步提升。后整理法是指采用物理法、化学法或物理化学联合法将抗菌剂负载到面料表面的方法。Antibacterial textiles are usually made by adding antibacterial agents to textiles. There are two main preparation methods: the original fiber method and the post-finishing method. There are also methods of blending or interweaving to achieve antibacterial function. The post-finishing method refers to the use of coating or padding to attach antibacterial agents to the fiber surface to give the fabric an antibacterial effect. Because of its simple operation, it has become the most studied method for preparing antibacterial fabrics. However, the antibacterial durability of fabrics prepared by this method needs to be further improved. The post-finishing method refers to the method of loading antibacterial agents onto the surface of fabrics by physical, chemical or physical and chemical methods.
抗菌剂是指能够有效抑制微生物生长繁殖或可杀灭微生物的物质,其性能的优劣直接决定了纺织品的抗菌效果。根据来源、抗菌机理和组成结构,可将抗菌剂分为无机抗菌剂、有机抗菌剂和天然抗菌剂。无机抗菌剂主要有银系和铜系两类,银的抗菌效果虽然较好,但是不仅价格高,而且易被氧化生成深色的氧化银或黑色的单质银,铜价格低廉且具有一定的抗病毒作用,但其自身颜色会致使织物色光发生变化。有机抗菌剂主要有季铵盐类、胍类、卤代酚类和卤胺类,虽然具有优异的抗菌性能,但普遍存在毒性大、易使细菌产生抗药性。天然抗菌剂因其良好的生物相容性、可自然降解性、不会使细菌产生抗药性等优点而成为一类极具发展潜力的抗菌剂。其中,壳聚糖系甲壳素脱除部分乙酰基的产物,对大肠杆菌、金黄色葡萄球菌等均有抑制效果,因其资源丰富而成为目前研究最广泛的天然抗菌剂之一。然而,壳聚糖单独使用时的抗菌能力较差,因此,提高抗菌能力是促进壳聚糖产业化应用的关键。Antimicrobial agents refer to substances that can effectively inhibit the growth and reproduction of microorganisms or kill microorganisms. The quality of their performance directly determines the antimicrobial effect of textiles. According to the source, antimicrobial mechanism and composition structure, antimicrobial agents can be divided into inorganic antimicrobial agents, organic antimicrobial agents and natural antimicrobial agents. Inorganic antimicrobial agents are mainly divided into two categories: silver and copper. Although silver has a good antimicrobial effect, it is not only expensive, but also easily oxidized to form dark silver oxide or black elemental silver. Copper is cheap and has a certain antiviral effect, but its own color will cause the color of the fabric to change. Organic antimicrobial agents mainly include quaternary ammonium salts, guanidines, halogenated phenols and halamines. Although they have excellent antimicrobial properties, they are generally toxic and easily cause bacteria to develop drug resistance. Natural antimicrobial agents have become a class of antimicrobial agents with great development potential due to their good biocompatibility, natural degradability, and the fact that they will not cause bacteria to develop drug resistance. Chitosan is a product of chitin with some acetyl groups removed. It has an inhibitory effect on Escherichia coli and Staphylococcus aureus. Due to its abundant resources, it has become one of the most widely studied natural antibacterial agents. However, the antibacterial ability of chitosan is poor when used alone. Therefore, improving the antibacterial ability is the key to promoting the industrial application of chitosan.
目前,根据制备方法可将壳聚糖抗菌剂分为复合型和改性型两大类,其中复合壳聚糖抗菌剂因其制备方法简单和抗菌效果显著而备受关注。但是,复合壳聚糖抗菌剂在应用过程中仍需加入粘合剂或交联剂来提高其与纤维的结合力,进而影响面料的服用性能。据文献报道,使纤维与抗菌剂产生价键结合是提高负载强度最为有效的方法,其中研究较多的接枝法虽可使纤维与抗菌剂形成价键结合,但存在工艺条件严苛、均匀性难控等问题。At present, chitosan antimicrobial agents can be divided into two categories according to the preparation method: composite type and modified type. Composite chitosan antimicrobial agents have attracted much attention due to their simple preparation method and significant antimicrobial effect. However, composite chitosan antimicrobial agents still need to add adhesives or crosslinking agents during application to improve their binding force with fibers, which in turn affects the wearing performance of fabrics. According to literature reports, the most effective method to increase load strength is to allow fibers and antimicrobial agents to form valence bonds. Among them, the grafting method, which has been studied more, can form valence bonds between fibers and antimicrobial agents, but there are problems such as harsh process conditions and difficult to control uniformity.
以上背景技术内容的公开仅用于辅助理解本发明的发明构思及技术方案,其并不必然属于本专利申请的现有技术,在没有明确的证据表明上述内容在本专利申请的申请日以前已经公开的情况下,上述背景技术不应当用于评价本申请的新颖性和创造性。The disclosure of the above background technology content is only used to assist in understanding the inventive concept and technical solution of the present invention. It does not necessarily belong to the prior art of this patent application. In the absence of clear evidence that the above content has been disclosed before the filing date of this patent application, the above background technology should not be used to evaluate the novelty and creativity of the present application.
发明内容Summary of the invention
有鉴于此,为了克服现有技术的缺陷,本发明的目的是提供一种面料的改性方法,以对纤维的表面进行改性。In view of this, in order to overcome the defects of the prior art, the object of the present invention is to provide a method for modifying a fabric so as to modify the surface of a fiber.
为了达到上述目的,针对现有抗菌防护面料存在的不足,本发明采用溶胶-凝胶法制备与纤维可发生价键结合的安全无害或低害的高效复合抗菌整理剂。In order to achieve the above-mentioned purpose, in view of the shortcomings of the existing antibacterial protective fabrics, the present invention adopts a sol-gel method to prepare a safe, harmless or low-harmful high-efficiency composite antibacterial finishing agent that can form a valence bond with the fiber.
本发明采用以下的技术方案:The present invention adopts the following technical solutions:
一种SiO2水溶胶基抗菌剂的制备方法,包括如下步骤:A method for preparing a SiO2 hydrosol-based antibacterial agent comprises the following steps:
将微米单质银分散液和壳聚糖溶液混合,继续搅拌,沉淀后得到壳聚糖/微米单质银复合抗菌剂粗制品,洗涤过滤后获得壳聚糖/微米单质银复合抗菌剂;The micron elemental silver dispersion and the chitosan solution are mixed, and the stirring is continued to obtain a chitosan/micron elemental silver composite antibacterial agent crude product after precipitation, and the chitosan/micron elemental silver composite antibacterial agent is obtained after washing and filtering;
将表面活性剂和消泡剂加入到盐酸去离子水溶液中,搅拌,待表面活性剂充分溶解后,再加入壳聚糖/微米单质银复合抗菌剂,搅拌下加入烷基硅氧烷,继续搅拌反应,获得SiO2水溶胶基抗菌剂。Add surfactant and defoamer to deionized hydrochloric acid solution, stir, and add chitosan/micron elemental silver composite antibacterial agent after the surfactant is fully dissolved, add alkyl siloxane while stirring, continue stirring to react, and obtain SiO2 hydrosol-based antibacterial agent.
在本发明的一些实施例中,具有抗菌功能的水溶胶(SiO2水溶胶基抗菌剂)的制备方法具体如下:将质量浓度为0.1%的表面活性剂和0.01%的消泡剂加入到质量浓度0.46%盐酸去离子水溶液中,在温度为25℃的条件下以300r/min的速度搅拌60min,待十二烷基苯磺酸钠充分溶解后,再加入对烷基硅氧烷质量比为15%的壳聚糖/微米单质银复合抗菌剂,继续搅拌60min使所述抗菌剂分散均匀,在600r/min的搅拌条件下于5min内加入质量浓度为4%的烷基硅氧烷,待所述烷基硅氧烷加完之后,继续搅拌60min,接着以2℃/min的升温速度升温至60℃,在搅拌的条件下反应30min,获得SiO2水溶胶基壳聚糖/微米单质银复合抗菌剂。本发明中的质量浓度为形成的溶液中对应物质的质量浓度,而并非是加入的物质的原本浓度。In some embodiments of the present invention, the preparation method of the hydrosol ( SiO2 hydrosol-based antibacterial agent) with antibacterial function is as follows: a surfactant with a mass concentration of 0.1% and a defoamer with a mass concentration of 0.01% are added to a deionized hydrochloric acid solution with a mass concentration of 0.46%, and stirred at a speed of 300r/min for 60min at a temperature of 25°C. After the sodium dodecylbenzene sulfonate is fully dissolved, a chitosan/micron elemental silver composite antibacterial agent with a mass ratio of 15% to alkyl siloxane is added, and stirring is continued for 60min to make the antibacterial agent evenly dispersed, and an alkyl siloxane with a mass concentration of 4% is added within 5min under the stirring condition of 600r/min. After the alkyl siloxane is added, stirring is continued for 60min, and then the temperature is increased to 60°C at a heating rate of 2°C/min, and the reaction is carried out under stirring for 30min to obtain a SiO2 hydrosol-based chitosan/micron elemental silver composite antibacterial agent. The mass concentration in the present invention refers to the mass concentration of the corresponding substance in the formed solution, rather than the original concentration of the added substance.
根据本发明的一些优选实施方面,优选烷基硅氧烷选自甲基三甲氧基硅烷、甲基三乙氧基硅烷、乙基三甲氧基硅烷、乙基三乙氧基硅烷、丙基三甲氧基硅烷、丙基三乙氧基硅烷、γ-氨丙基三乙氧基硅烷中的一种或几种。According to some preferred embodiments of the present invention, the alkyl siloxane is preferably selected from one or more of methyltrimethoxysilane, methyltriethoxysilane, ethyltrimethoxysilane, ethyltriethoxysilane, propyltrimethoxysilane, propyltriethoxysilane, and γ-aminopropyltriethoxysilane.
根据本发明的一些优选实施方面,所述表面活性剂为十二烷基苯磺酸钠和twain-80以质量比为1∶0.1-0.3组成的混合物。According to some preferred implementation aspects of the present invention, the surfactant is a mixture of sodium dodecylbenzene sulfonate and twain-80 in a mass ratio of 1:0.1-0.3.
本步骤的原理为:用阴离子型十二烷基苯磺酸钠和非离子型的twain-80的混合物作为表面活性剂,原因在于twain-80的加入不会改变水溶胶体系的电荷量,但可以增强十二烷基苯磺钠胶束的强度,同时可有效降低水溶胶的粘度,进而提高水溶胶的稳定性和粒径的均一性;消泡剂的加入可有效避免表面活性剂在高速搅拌条件下产生泡沫,进而避免影响烷基硅氧烷的分散性,影响最终的抗菌效果。The principle of this step is: using a mixture of anionic sodium dodecylbenzene sulfonate and non-ionic TWAIN-80 as a surfactant, because the addition of TWAIN-80 will not change the charge of the hydrosol system, but can enhance the strength of the sodium dodecylbenzene sulfonate micelles, and at the same time can effectively reduce the viscosity of the hydrosol, thereby improving the stability of the hydrosol and the uniformity of the particle size; the addition of the defoamer can effectively prevent the surfactant from generating foam under high-speed stirring conditions, thereby avoiding affecting the dispersibility of the alkyl siloxane and affecting the final antibacterial effect.
根据本发明的一些优选实施方面,所述壳聚糖/微米单质银复合抗菌剂的制备中,加入的微米单质银的质量为壳聚糖质量的5~10%。According to some preferred embodiments of the present invention, in the preparation of the chitosan/micron elemental silver composite antibacterial agent, the mass of the added micron elemental silver is 5-10% of the mass of the chitosan.
根据本发明的一些优选实施方面,所述SiO2水溶胶基抗菌剂的制备中,加入的壳聚糖/微米单质银复合抗菌剂的质量为加入的烷基硅氧烷质量的10~20%。According to some preferred implementation aspects of the present invention, in the preparation of the SiO2 hydrosol-based antibacterial agent, the mass of the added chitosan/micron elemental silver composite antibacterial agent is 10-20% of the mass of the added alkyl siloxane.
根据本发明的一些优选实施方面,所述壳聚糖溶液的制备步骤如下:在去离子水中加入壳聚糖和醋酸,形成的壳聚糖溶液中壳聚糖的质量浓度为2~5%,醋酸的质量浓度为1~2%。According to some preferred implementation aspects of the present invention, the chitosan solution is prepared by adding chitosan and acetic acid into deionized water to form a chitosan solution having a chitosan mass concentration of 2-5% and an acetic acid mass concentration of 1-2%.
根据本发明的一些优选实施方面,所述微米单质银分散液制备步骤如下:将十二烷基苯磺钠和乙醇加入去离子水中,搅拌,待十二烷基苯磺酸钠完全溶解后,边搅拌边加入对壳聚糖质量重为5~10%的微米单质银。According to some preferred implementation aspects of the present invention, the steps for preparing the micron elemental silver dispersion are as follows: sodium dodecylbenzene sulfonate and ethanol are added into deionized water, stirred, and after the sodium dodecylbenzene sulfonate is completely dissolved, 5 to 10% of the mass weight of the micron elemental silver to the chitosan is added while stirring.
根据本发明的一些优选实施方面,所述微米单质银的制备包括如下步骤:在去离子水中加入聚乙烯吡咯烷酮和还原剂,体系中的聚乙烯吡咯烷酮的质量浓度为0.5-1.0%、还原剂的质量浓度为1-2%,搅拌,待聚乙烯吡咯烷酮和还原剂完全溶解后,用缓冲溶液将反应液pH调节至3-4,在搅拌的条件下,加入质量浓度为2-5%的硝酸银,加完后继续搅拌,升温至40-50℃,恒温反应30-60min,沉淀微米单质银粗制品,洗涤过滤后获得微米单质银。According to some preferred implementation aspects of the present invention, the preparation of micron elemental silver comprises the following steps: adding polyvinyl pyrrolidone and a reducing agent to deionized water, wherein the mass concentration of polyvinyl pyrrolidone in the system is 0.5-1.0%, and the mass concentration of the reducing agent is 1-2%, stirring, and after the polyvinyl pyrrolidone and the reducing agent are completely dissolved, adjusting the pH of the reaction solution to 3-4 with a buffer solution, adding silver nitrate with a mass concentration of 2-5% under stirring, continuing to stir after adding, heating to 40-50°C, reacting at a constant temperature for 30-60 minutes, precipitating a crude micron elemental silver product, and obtaining micron elemental silver after washing and filtering.
在本发明的一些实施例中,壳聚糖/微米单质银复合抗菌剂的制备包括如下步骤:In some embodiments of the present invention, the preparation of chitosan/micron elemental silver composite antibacterial agent comprises the following steps:
1)制备壳聚糖溶液:在200mL去离子水中加入质量浓度为2-5%的壳聚糖和质量浓度为1.0~2.0%的醋酸。使用的壳聚糖的脱乙酰度≥90%。1) Preparation of chitosan solution: Add chitosan with a mass concentration of 2-5% and acetic acid with a mass concentration of 1.0-2.0% into 200 mL of deionized water. The deacetylation degree of the chitosan used is ≥90%.
2)制备微米单质银分散液:将0.1-0.2%的十二烷基苯磺钠和2-5mL乙醇加入50mL去离子水中,以300r/min的速度搅拌,待十二烷基苯磺酸钠完全溶解后,边搅拌边加入对壳聚糖质量重为5~10%的微米单质银。2) Preparation of micron elemental silver dispersion: 0.1-0.2% sodium dodecylbenzene sulfonate and 2-5 mL ethanol are added to 50 mL deionized water, stirred at a speed of 300 r/min, and after the sodium dodecylbenzene sulfonate is completely dissolved, 5-10% micron elemental silver is added to the chitosan mass while stirring.
3)制备复合抗菌剂:于25-30℃条件下,以600r/min的速度搅拌,在10-20min内将微米单质银分散液缓慢加入壳聚糖溶液中,待加完后,继续搅拌120-240min,用离心机沉淀出壳聚糖/微米单质银复合抗菌剂粗制品,再用去离子水洗涤3-5次,抽滤获得壳聚糖/微米单质银复合抗菌剂。3) Preparation of composite antibacterial agent: at 25-30°C, stir at a speed of 600r/min, slowly add the micron elemental silver dispersion into the chitosan solution within 10-20min, after the addition is complete, continue stirring for 120-240min, use a centrifuge to precipitate the crude chitosan/micron elemental silver composite antibacterial agent, then wash with deionized water for 3-5 times, and filter to obtain the chitosan/micron elemental silver composite antibacterial agent.
在本发明的一些实施例中,微米单质银的制备包括如下步骤:于25-30℃条件下,在200mL的去离子水中加入质量浓度为0.5-1.0%的聚乙烯吡咯烷酮和质量浓度为1-2%的还原剂,以300r/min的速度搅拌,待聚乙烯吡咯烷酮和还原剂完全溶解后,用醋酸-醋酸钠缓冲溶液将反应液pH调节至3-4,在搅拌的条件下,于5-10min内缓慢加入质量浓度为2-5%的硝酸银,加完后继续搅拌10-20min,再以1-2℃/min的速度升温至40-50℃,恒温反应30-60min,用离心机沉淀微米单质银粗制品,再用去离子水洗涤3-5次,抽滤获得微米单质银,其粒径为1-20μm。In some embodiments of the present invention, the preparation of micron elemental silver comprises the following steps: adding polyvinyl pyrrolidone with a mass concentration of 0.5-1.0% and a reducing agent with a mass concentration of 1-2% to 200 mL of deionized water at 25-30°C, stirring at a speed of 300 r/min, and after the polyvinyl pyrrolidone and the reducing agent are completely dissolved, adjusting the pH of the reaction solution to 3-4 with an acetic acid-sodium acetate buffer solution, slowly adding silver nitrate with a mass concentration of 2-5% within 5-10 minutes under stirring, continuing to stir for 10-20 minutes after the addition, and then heating to 40-50°C at a speed of 1-2°C/min, reacting at a constant temperature for 30-60 minutes, precipitating the micron elemental silver crude product with a centrifuge, and then washing with deionized water 3-5 times, and filtering to obtain micron elemental silver with a particle size of 1-20 μm.
根据本发明的一些优选实施方面,所述微米单质银的制备过程中使用的还原剂为柠檬酸三钠、抗坏血酸中的一种或两种复合物。According to some preferred embodiments of the present invention, the reducing agent used in the preparation process of the micron elemental silver is trisodium citrate, ascorbic acid, or a complex of the two.
本发明还提供了一种根据如上所述的制备方法制备得到的SiO2水溶胶基抗菌剂。The present invention also provides a SiO2 hydrosol-based antibacterial agent prepared according to the above-mentioned preparation method.
本发明还提供了一种如上所述的SiO2水溶胶基抗菌剂在面料制备中的应用。在本发明的一些实施例中,面料的制备方法包括如下步骤:在酸性条件下采用蛋白酶对织物的纤维进行表面改性;之后制备聚烷基硅氧烷水溶胶;采用所述的聚烷基硅氧烷水溶胶对改性后的织物进行整理,得到所述面料;制备所述聚烷基硅氧烷水溶胶过程中使用的表面活性剂为十二烷基苯磺酸钠和twain-80组成的混合物。所述织物所用纤维为脂肪族聚酰胺纤维。The present invention also provides an application of the above-mentioned SiO2 hydrosol-based antibacterial agent in the preparation of fabrics. In some embodiments of the present invention, the method for preparing fabrics comprises the following steps: surface modification of fabric fibers using protease under acidic conditions; then preparing polyalkylsiloxane hydrosol; finishing the modified fabric using the polyalkylsiloxane hydrosol to obtain the fabric; the surfactant used in the preparation of the polyalkylsiloxane hydrosol is a mixture of sodium dodecylbenzene sulfonate and twain-80. The fibers used in the fabric are aliphatic polyamide fibers.
根据本发明的一些优选实施方面,所述酸性条件为pH值为3.0-4.0,优选为3.5。According to some preferred embodiments of the present invention, the acidic condition has a pH value of 3.0-4.0, preferably 3.5.
根据本发明的一些优选实施方面,对织物的纤维进行改性的过程中使用了表面活性剂,所述表面活性剂为非离子表面活性剂,优选壬基酚聚氧乙烯醚类和脂肪族聚氧乙烯醚类表面活性剂。According to some preferred embodiments of the present invention, a surfactant is used in the process of modifying the fibers of the fabric, wherein the surfactant is a nonionic surfactant, preferably a nonylphenol polyoxyethylene ether and aliphatic polyoxyethylene ether surfactants.
根据本发明的一些优选实施方面,对织物的纤维进行改性的过程中使用了缓冲溶液,所述缓冲溶液组成为0.1-0.3mol/L的磷酸氢二钠和0.0.5-0.2mol/L的柠檬酸组成的混合物。优选所述缓冲溶液组成为0.2mol/L的磷酸氢二钠和0.1mol/L的柠檬酸以3∶7的体积比组成的混合物,以使得体系的pH值维持在3.5左右。According to some preferred embodiments of the present invention, a buffer solution is used in the process of modifying the fibers of the fabric, and the buffer solution is composed of a mixture of 0.1-0.3 mol/L disodium hydrogen phosphate and 0.0.5-0.2 mol/L citric acid. Preferably, the buffer solution is composed of a mixture of 0.2 mol/L disodium hydrogen phosphate and 0.1 mol/L citric acid in a volume ratio of 3:7, so that the pH value of the system is maintained at about 3.5.
纤维表面修饰改性的原理如下:对纤维表面进行改性,通过酰胺键(-COONH-)水解生成可与二氧化硅水溶胶微粒表面的硅羟基(-Si-OH)发生反应的羧基(-COOH),同时通过剥蚀作用在纤维表面形成微观粗糙结构,通过机械钉锚和价键结合双重作用提高整理效果的持久性;酸性蛋白酶对聚酰胺纤维表面进行改性时的最佳应用pH值为3.5左右,酸性和蛋白酶均在水解聚酰胺纤维分子结构中酰胺键(-COONH-)生成胺基(-NH2)和羧基(-COOH)的过程中可产生协同增效作用;用缓冲溶液调节pH,可有效中和改性过程中生成的羧基(-COOH),使得体系的pH值始终维持在3.5左右,以保证蛋白酶的效用最高;有机酸对酰胺键的水解较无机强酸缓和,条件易控制;加入非离子表面活性剂可提高纤维表面可润湿性,加速纤维溶胀,进而改善生物酶处理液在纤维表面的铺展,通过提高生物酶与纤维表面的有效接触面积来加入改性效率。The principle of fiber surface modification is as follows: the fiber surface is modified by hydrolyzing the amide bond (-COONH-) to generate carboxyl groups (-COOH) that can react with the silanol (-Si-OH) on the surface of the silica hydrosol particles. At the same time, a microscopic rough structure is formed on the fiber surface through the stripping effect, and the durability of the finishing effect is improved through the dual effects of mechanical anchoring and valence bond combination; the optimal application pH value for acid protease to modify the polyamide fiber surface is about 3.5, and both acid and protease can hydrolyze the amide bond (-COONH-) in the molecular structure of polyamide fibers to generate A synergistic effect can be produced in the process of forming amino groups (-NH2) and carboxyl groups (-COOH); adjusting the pH with a buffer solution can effectively neutralize the carboxyl groups (-COOH) generated during the modification process, so that the pH value of the system is always maintained at around 3.5 to ensure the highest effectiveness of the protease; organic acids are more moderate in hydrolyzing amide bonds than inorganic strong acids, and the conditions are easy to control; adding non-ionic surfactants can improve the wettability of the fiber surface, accelerate fiber swelling, and thereby improve the spreading of the bio-enzyme treatment solution on the fiber surface, thereby increasing the modification efficiency by increasing the effective contact area between the bio-enzyme and the fiber surface.
根据本发明的一些优选实施方面,用缓冲溶液将去离子水的pH值调节至3.0-4.0,再加入表面活性剂和蛋白酶,表面活性剂用量为临界胶束浓度(CMC)的1-1.5倍,体系中蛋白酶的浓度为0.02-2.0g/mL;在浴比为1∶10-35的条件下对织物进行处理,之后将织物进行水洗和烘干。According to some preferred embodiments of the present invention, the pH value of deionized water is adjusted to 3.0-4.0 with a buffer solution, and then a surfactant and a protease are added, wherein the amount of the surfactant is 1-1.5 times the critical micelle concentration (CMC), and the concentration of the protease in the system is 0.02-2.0 g/mL; the fabric is treated at a bath ratio of 1:10-35, and then the fabric is washed and dried.
本发明在蛋白酶改性聚酰胺纤维时加入的非离子表面活性剂,非离子表面活性剂不仅可改善纤维的可润湿性,提高纤维的溶胀性能,提高蛋白酶与纤维表面的有效接触面积,进行改善处理效率。同时,本发明的主要目的是通过蛋白酶改性在纤维表面生成更多的羧基并形成微观粗糙结构,在二氧化硅水溶胶基抗菌剂整理时,综合价键结合和机械钉锚双重作用来改善整理剂在纤维表面的固着强度。The nonionic surfactant added in the process of protease modification of polyamide fiber can not only improve the wettability of fiber, but also improve the swelling performance of fiber, and increase the effective contact area between protease and fiber surface, so as to improve the treatment efficiency. Meanwhile, the main purpose of the present invention is to generate more carboxyl groups and form microscopic rough structure on the fiber surface through protease modification, and improve the fixing strength of the finishing agent on the fiber surface by combining the dual effects of valence bond binding and mechanical anchoring when the silica hydrosol-based antibacterial agent is used for finishing.
在本发明的一些实施例中,纤维表面修饰改性的具体步骤如下:用20mL缓冲溶液将1L去离子水的pH值调节至3.5,再加入表面活性剂和0.2-2.0g的蛋白酶,表面活性剂用量为CMC的1-1.5倍,在40℃条件下将织物处理2-6h,浴比为1∶30。处理后,在60℃灭活10min,将织物取出,水洗后烘干。In some embodiments of the present invention, the specific steps of fiber surface modification are as follows: adjust the pH value of 1L deionized water to 3.5 with 20mL buffer solution, then add surfactant and 0.2-2.0g protease, the amount of surfactant is 1-1.5 times of CMC, treat the fabric at 40℃ for 2-6h, and the bath ratio is 1:30. After treatment, inactivate at 60℃ for 10min, take out the fabric, wash with water and dry.
根据本发明的一些优选实施方面,所述蛋白酶为木瓜蛋白酶,木瓜蛋白酶酶的最佳应用pH值为3.0-4.0,此pH值的酸性不会对纤维损伤产生明显影响,又可以与生物酶作用产生协同效果。According to some preferred implementation aspects of the present invention, the protease is papain, and the optimal application pH value of papain is 3.0-4.0. The acidity of this pH value will not have a significant effect on fiber damage, and can produce a synergistic effect with biological enzymes.
根据本发明的一些优选实施方面,对改性后的织物进行整理包括如下步骤:用碱剂将聚烷基硅氧烷水溶胶的pH值调节至6-7,采用浸轧的方法对改性后的织物进行整理,之后水洗、干燥,制成所述面料。According to some preferred embodiments of the present invention, finishing the modified fabric comprises the following steps: adjusting the pH value of the polyalkylsiloxane hydrosol to 6-7 with an alkali agent, finishing the modified fabric by a padding method, and then washing and drying to produce the fabric.
根据本发明的一些优选实施方面,所述碱剂是指质量浓度为4-8g/L的氢氧化钠溶液。According to some preferred embodiments of the present invention, the alkali agent refers to a sodium hydroxide solution with a mass concentration of 4-8 g/L.
在本发明的一些实施例中,改性面料聚烷基硅氧烷整理的步骤具体如下:于25-30℃的条件下,用碱剂将聚烷基硅氧烷水溶胶pH值调节至6-7,采用二浸二轧的方法对改性聚酰胺面料进行整理,轧余率为60-100%,然后在温度为80-90℃的条件下烘燥2-5min,再在温度为140-160℃的条件下焙烘3-6min,水洗,最后在温度为80-100℃的条件下烘干,制成多功能聚酰胺面料。In some embodiments of the present invention, the steps of polyalkylsiloxane finishing of modified fabrics are as follows: at 25-30°C, the pH value of the polyalkylsiloxane hydrosol is adjusted to 6-7 with an alkali agent, and the modified polyamide fabric is finished by a two-immersion and two-rolling method with a rolling rate of 60-100%, and then dried at a temperature of 80-90°C for 2-5 minutes, and then baked at a temperature of 140-160°C for 3-6 minutes, washed with water, and finally dried at a temperature of 80-100°C to make a multifunctional polyamide fabric.
本步骤的原理为:聚酰胺纤维在酸性条件下易水解,进而影响织物的使用性能。将二氧化硅溶胶pH值调节至6-7,既不会导致溶胶粒子的急剧缩合,也不会对纤维强度造成明显的影响。The principle of this step is that polyamide fibers are easily hydrolyzed under acidic conditions, which in turn affects the performance of the fabric. Adjusting the pH value of the silica sol to 6-7 will neither cause rapid condensation of the sol particles nor significantly affect the fiber strength.
由于采用了以上的技术方案,相较于现有技术,本发明的有益之处在于:本发明的面料的改性方法,在纤维表面生成更多的羧基并形成微观粗糙结构,在二氧化硅水溶胶基抗菌剂整理时,综合价键结合和机械钉锚双重作用来改善整理剂在纤维表面的固着强度。Due to the adoption of the above technical scheme, compared with the prior art, the benefits of the present invention are: the fabric modification method of the present invention generates more carboxyl groups on the fiber surface and forms a microscopic rough structure, and when the silica hydrosol-based antibacterial agent is finished, the dual effects of valence bond bonding and mechanical anchoring are combined to improve the fixing strength of the finishing agent on the fiber surface.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
图1为本发明优选实施例中采用的聚酰胺纤维原样的显微放大图;FIG1 is a microscopic enlarged view of the original polyamide fiber used in the preferred embodiment of the present invention;
图2为本发明优选实施例1-1中对聚酰胺纤维进行生物酶改性后的显微放大图;FIG2 is a microscopic enlarged view of polyamide fiber after bioenzyme modification in preferred embodiment 1-1 of the present invention;
图3为本发明优选实施例3-1和对比例1-4至1-7制备得到的面料的抑菌效果对照图片。FIG3 is a comparison picture of the antibacterial effects of fabrics prepared in the preferred embodiment 3-1 of the present invention and comparative examples 1-4 to 1-7.
具体实施方式DETAILED DESCRIPTION
为了使本技术领域的人员更好地理解本发明的技术方案,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分的实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本发明保护的范围。In order to enable those skilled in the art to better understand the technical solution of the present invention, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.
实施例1-1纤维表面改性Example 1-1 Fiber surface modification
用20mL缓冲溶液将1L去离子水的pH值调节至蛋白酶最佳应用值3.5,再加入1.0g的蛋白酶和1.2CMC壬基酚聚氧乙烯醚,在40℃条件下处理3h,浴比为1∶30。处理后,在60℃灭活10min,将织物取出,水洗,烘干。Use 20mL buffer solution to adjust the pH value of 1L deionized water to 3.5, the optimal application value of protease, and then add 1.0g protease and 1.2CMC nonylphenol polyoxyethylene ether, and treat at 40℃ for 3h, with a bath ratio of 1:30. After treatment, inactivate at 60℃ for 10min, take out the fabric, wash it with water, and dry it.
实施例1-2纤维表面改性Example 1-2 Fiber surface modification
用20mL缓冲溶液将1L去离子水的pH值调节至蛋白酶最佳应用值3.5,再加入1.5g的蛋白酶和1.2CMC壬基酚聚氧乙烯醚,在40℃条件下处理2h,浴比为1∶35。处理后,在60℃灭活10min,将织物取出,水洗,烘干。Use 20mL buffer solution to adjust the pH value of 1L deionized water to 3.5, the optimal application value of protease, and then add 1.5g protease and 1.2CMC nonylphenol polyoxyethylene ether, and treat at 40℃ for 2h, with a bath ratio of 1:35. After treatment, inactivate at 60℃ for 10min, take out the fabric, wash it with water, and dry it.
实施例1-3纤维表面改性Example 1-3 Fiber surface modification
用20mL缓冲溶液将1L去离子水的pH值调节至蛋白酶最佳应用值3.5,再加入1.0g的蛋白酶和1.2CMC壬基酚聚氧乙烯醚,在40℃条件下处理3h,浴比为1∶25。处理后,在60℃灭活10min,将织物取出,水洗,烘干。Use 20mL buffer solution to adjust the pH value of 1L deionized water to 3.5, the optimal application value of protease, and then add 1.0g protease and 1.2CMC nonylphenol polyoxyethylene ether, and treat at 40℃ for 3h, with a bath ratio of 1:25. After treatment, inactivate at 60℃ for 10min, take out the fabric, wash it with water, and dry it.
实施例2-1具有抗菌功能的水溶胶的制备Example 2-1 Preparation of hydrosol with antibacterial function
1、微米单质银的制备1. Preparation of micron-sized elemental silver
于25℃条件下,在200mL去离子水中加入质量浓度为0.7%的聚乙烯吡咯烷酮和质量浓度为1%的还原剂,以300r/min的速度搅拌,待聚乙烯吡咯烷酮和还原剂完全溶解后,用醋酸-醋酸钠缓冲溶液将反应液pH调节至3-4,在搅拌的条件下,于8min内缓慢加入质量浓度为3%的硝酸银,加完后继续搅拌15min,再以1.5℃/min的速度升温至40℃,恒温反应50min,用离心机沉淀出单质银,再用去离子水洗涤5次,抽滤获得微米单质银。At 25°C, add 0.7% polyvinyl pyrrolidone and 1% reducing agent to 200 mL deionized water, stir at 300 r/min, after the polyvinyl pyrrolidone and the reducing agent are completely dissolved, adjust the pH of the reaction solution to 3-4 with acetic acid-sodium acetate buffer solution, slowly add 3% silver nitrate within 8 minutes under stirring, continue stirring for 15 minutes after the addition, then heat to 40°C at a speed of 1.5°C/min, react at constant temperature for 50 minutes, precipitate elemental silver with a centrifuge, wash with deionized water 5 times, and obtain micron elemental silver by suction filtration.
2、壳聚糖/微米单质银复合抗菌剂的制备2. Preparation of chitosan/micronized silver composite antibacterial agent
壳聚糖溶液:在200mL去离子水中加入质量浓度为3%的壳聚糖溶解和质量浓度为1.0%的醋酸。Chitosan solution: chitosan with a mass concentration of 3% and acetic acid with a mass concentration of 1.0% were added to 200 mL of deionized water to dissolve.
微米单质银分散液:将0.15%的表面活性剂和3mL乙醇加入50mL去离子水中,以300r/min的速度搅拌,待十二烷基苯磺酸钠完全溶解后,边搅拌边加入对壳聚糖质量重为6%的微米单质银。Micron elemental silver dispersion: add 0.15% surfactant and 3mL ethanol into 50mL deionized water, stir at 300r/min, after sodium dodecylbenzene sulfonate is completely dissolved, add 6% micron elemental silver to the mass of chitosan while stirring.
于25℃条件下,以600r/min的速度搅拌,在10min内将微米单质银分散液缓慢加入壳聚糖溶液中,待加完后,继续搅拌150min,用离心机沉淀出单质银,再用去离子水洗涤5次,抽滤获得壳聚糖/微米单质银复合抗菌剂。At 25°C, stir at 600 r/min and slowly add the micron elemental silver dispersion into the chitosan solution within 10 min. After the addition is complete, continue stirring for 150 min. Use a centrifuge to precipitate the elemental silver, wash it with deionized water 5 times, and filter to obtain the chitosan/micron elemental silver composite antibacterial agent.
3、SiO2水溶胶基抗菌剂的制备3. Preparation of SiO2 hydrosol-based antibacterial agent
将质量浓度为0.1%的表面活性剂和0.01%的消泡剂加入到质量浓度0.46%盐酸去离子水溶液中,在温度为25℃的条件下以300r/min的速度搅拌60min,待十二烷基苯磺酸钠充分溶解后,再加入对烷基硅氧烷质量比为15%的壳聚糖/微米单质银复合抗菌剂,继续搅拌60min使所述抗菌剂分散均匀,在600r/min的搅拌条件下于5min内加入质量浓度为4%的甲基三甲氧基硅烷,待所述前驱体加完之后,继续搅拌60min,接着以2℃/min的升温速度升温至60℃,在搅拌的条件下反应30min,获得SiO2水溶胶基抗菌剂。其中表面活性剂为十二烷基苯磺酸钠和twain-80以质量比为1∶0.2组成的混合物。A surfactant with a mass concentration of 0.1% and a defoamer with a mass concentration of 0.01% are added to a deionized hydrochloric acid solution with a mass concentration of 0.46%, and stirred at a speed of 300 r/min for 60 minutes at a temperature of 25°C. After sodium dodecylbenzene sulfonate is fully dissolved, a chitosan/micron elemental silver composite antibacterial agent with a mass ratio of 15% to alkylsiloxane is added, and stirring is continued for 60 minutes to make the antibacterial agent uniformly dispersed, and methyltrimethoxysilane with a mass concentration of 4% is added within 5 minutes under the stirring condition of 600 r/min. After the precursor is added, stirring is continued for 60 minutes, and then the temperature is raised to 60°C at a heating rate of 2°C/min, and the reaction is carried out for 30 minutes under stirring to obtain a SiO2 hydrosol-based antibacterial agent. The surfactant is a mixture of sodium dodecylbenzene sulfonate and twain-80 with a mass ratio of 1:0.2.
实施例2-2具有抗菌功能的水溶胶的制备Example 2-2 Preparation of hydrosol with antibacterial function
1、微米单质银的制备1. Preparation of micron-sized elemental silver
于25℃条件下,在200mL去离子水中加入质量浓度为0.5%的聚乙烯吡咯烷酮和质量浓度为1.5%的还原剂,以300r/min的速度搅拌,待聚乙烯吡咯烷酮和还原剂完全溶解后,用醋酸-醋酸钠缓冲溶液将反应液pH调节至3-4,在搅拌的条件下,于8min内缓慢加入质量浓度为5%的硝酸银,加完后继续搅拌15min,再以1.5℃/min的速度升温至40℃,恒温反应30min,用离心机沉淀出单质银,再用去离子水洗涤5次,抽滤获得微米单质银。At 25° C., add 0.5% polyvinyl pyrrolidone and 1.5% reducing agent to 200 mL deionized water, stir at 300 r/min, after the polyvinyl pyrrolidone and the reducing agent are completely dissolved, adjust the pH of the reaction solution to 3-4 with acetic acid-sodium acetate buffer solution, slowly add 5% silver nitrate within 8 minutes under stirring, continue stirring for 15 minutes after the addition, then heat to 40° C. at a speed of 1.5° C./min, react at constant temperature for 30 minutes, precipitate elemental silver with a centrifuge, wash with deionized water 5 times, and obtain micron elemental silver by suction filtration.
2、壳聚糖/微米单质银复合抗菌剂的制备2. Preparation of chitosan/micronized silver composite antibacterial agent
壳聚糖溶液:在200mL去离子水中加入质量浓度为3%的壳聚糖溶解和质量浓度为1.0%的醋酸。Chitosan solution: chitosan with a mass concentration of 3% and acetic acid with a mass concentration of 1.0% were added to 200 mL of deionized water to dissolve.
微米单质银分散液:将0.15%的表面活性剂和3mL乙醇加入50mL去离子水中,以300r/min的速度搅拌,待十二烷基苯磺酸钠完全溶解后,边搅拌边加入对壳聚糖质量重为10%的微米单质银。Micron elemental silver dispersion: add 0.15% surfactant and 3mL ethanol into 50mL deionized water, stir at 300r/min, after sodium dodecylbenzene sulfonate is completely dissolved, add 10% micron elemental silver to the mass of chitosan while stirring.
于25℃条件下,以600r/min的速度搅拌,在10min内将微米单质银分散液缓慢加入壳聚糖溶液中,待加完后,继续搅拌200min,用离心机沉淀出单质银,再用去离子水洗涤5次,抽滤获得壳聚糖/微米单质银复合抗菌剂。At 25°C, stir at a speed of 600 r/min and slowly add the micron elemental silver dispersion into the chitosan solution within 10 minutes. After the addition is complete, continue stirring for 200 minutes, use a centrifuge to precipitate the elemental silver, wash it with deionized water for 5 times, and filter to obtain the chitosan/micron elemental silver composite antibacterial agent.
3、SiO2水溶胶基抗菌剂的制备3. Preparation of SiO2 hydrosol-based antibacterial agent
将质量浓度为0.16%的表面活性剂和0.016%的消泡剂加入到质量浓度0.5%盐酸去离子水溶液中,在温度为25℃的条件下以300r/min的速度搅拌60min,待十二烷基苯磺酸钠充分溶解后,再加入对烷基硅氧烷质量比为20%的壳聚糖/微米单质银复合抗菌剂,继续搅拌90min使所述抗菌剂分散均匀,在600r/min的搅拌条件下于5min内加入质量浓度为4%的丙基三甲氧基硅烷,待所述前驱体加完之后,继续搅拌60min,接着以1.5℃/min的升温速度升温至40℃,在搅拌的条件下反应30min,获得SiO2水溶胶基抗菌剂。其中表面活性剂为十二烷基苯磺酸钠和twain-80以质量比为1∶0.3组成的混合物。A surfactant with a mass concentration of 0.16% and a defoamer with a mass concentration of 0.016% are added to a deionized hydrochloric acid solution with a mass concentration of 0.5%, and stirred at a speed of 300 r/min for 60 minutes at a temperature of 25°C. After sodium dodecylbenzene sulfonate is fully dissolved, a chitosan/micron elemental silver composite antibacterial agent with a mass ratio of 20% to alkylsiloxane is added, and stirring is continued for 90 minutes to make the antibacterial agent evenly dispersed. Propyltrimethoxysilane with a mass concentration of 4% is added within 5 minutes under a stirring condition of 600 r/min. After the precursor is added, stirring is continued for 60 minutes, and then the temperature is raised to 40°C at a heating rate of 1.5°C/min, and the reaction is carried out for 30 minutes under stirring to obtain a SiO2 hydrosol-based antibacterial agent. The surfactant is a mixture of sodium dodecylbenzene sulfonate and twain-80 with a mass ratio of 1:0.3.
实施例2-3具有抗菌功能的水溶胶的制备Example 2-3 Preparation of hydrosol with antibacterial function
1、微米单质银的制备1. Preparation of micron-sized elemental silver
于25℃条件下,在200mL去离子水中加入质量浓度为0.7%的聚乙烯吡咯烷酮和质量浓度为1%的还原剂,以300r/min的速度搅拌,待聚乙烯吡咯烷酮和还原剂完全溶解后,用醋酸-醋酸钠缓冲溶液将反应液pH调节至3-4,在搅拌的条件下,于10min内缓慢加入质量浓度为4%的硝酸银,加完后继续搅拌15min,再以1.5℃/min的速度升温至40℃,恒温反应40min,用离心机沉淀出单质银,再用去离子水洗涤5次,抽滤获得微米单质银。At 25° C., add 0.7% polyvinyl pyrrolidone and 1% reducing agent to 200 mL deionized water, stir at 300 r/min, after the polyvinyl pyrrolidone and the reducing agent are completely dissolved, adjust the pH of the reaction solution to 3-4 with acetic acid-sodium acetate buffer solution, slowly add 4% silver nitrate within 10 minutes under stirring, continue stirring for 15 minutes after the addition, then heat to 40° C. at a speed of 1.5° C./min, react at constant temperature for 40 minutes, precipitate elemental silver with a centrifuge, wash with deionized water 5 times, and obtain micron elemental silver by suction filtration.
2、壳聚糖/微米单质银复合抗菌剂的制备2. Preparation of chitosan/micronized silver composite antibacterial agent
壳聚糖溶液:在200mL去离子水中加入质量浓度为3%的壳聚糖溶解和质量浓度为1.0%的醋酸。Chitosan solution: chitosan with a mass concentration of 3% and acetic acid with a mass concentration of 1.0% were added to 200 mL of deionized water to dissolve.
微米单质银分散液:将0.1%的表面活性剂和3mL乙醇加入50mL去离子水中,以300r/min的速度搅拌,待十二烷基苯磺酸钠完全溶解后,边搅拌边加入对壳聚糖质量重为8%的微米单质银。Micron elemental silver dispersion: add 0.1% surfactant and 3mL ethanol into 50mL deionized water, stir at 300r/min, after sodium dodecylbenzene sulfonate is completely dissolved, add 8% micron elemental silver to the mass of chitosan while stirring.
于25℃条件下,以600r/min的速度搅拌,在10min内将微米单质银分散液缓慢加入壳聚糖溶液中,待加完后,继续搅拌150min,用离心机沉淀出单质银,再用去离子水洗涤5次,抽滤获得壳聚糖/微米单质银复合抗菌剂。At 25°C, stir at 600 r/min and slowly add the micron elemental silver dispersion into the chitosan solution within 10 min. After the addition is complete, continue stirring for 150 min. Use a centrifuge to precipitate the elemental silver, wash it with deionized water 5 times, and filter to obtain the chitosan/micron elemental silver composite antibacterial agent.
3、SiO2水溶胶基抗菌剂的制备3. Preparation of SiO2 hydrosol-based antibacterial agent
将质量浓度为0.13%的表面活性剂和0.013%的消泡剂加入到质量浓度0.46%盐酸去离子水溶液中,在温度为25℃的条件下以300r/min的速度搅拌60min,待十二烷基苯磺酸钠充分溶解后,再加入对烷基硅氧烷质量比为20%的壳聚糖/微米单质银复合抗菌剂,继续搅拌60min使所述抗菌剂分散均匀,在600r/min的搅拌条件下于5min内加入质量浓度为4%的烷基硅氧烷(甲基三甲氧基硅烷与丙基三甲氧基硅烷的质量比为3∶1),待所述前驱体加完之后,继续搅拌60min,接着以2℃/min的升温速度升温至40℃,在搅拌的条件下反应40min,获得SiO2水溶胶基抗菌剂。其中表面活性剂为十二烷基苯磺酸钠和twain-80以质量比为1∶0.1组成的混合物。A surfactant with a mass concentration of 0.13% and a defoamer with a mass concentration of 0.013% are added to a deionized hydrochloric acid solution with a mass concentration of 0.46%, and stirred at a speed of 300r/min for 60min at a temperature of 25°C. After sodium dodecylbenzene sulfonate is fully dissolved, a chitosan/micron elemental silver composite antibacterial agent with a mass ratio of 20% to alkyl siloxane is added, and stirring is continued for 60min to make the antibacterial agent uniformly dispersed. Under the stirring condition of 600r/min, a mass concentration of 4% alkyl siloxane (the mass ratio of methyltrimethoxysilane to propyltrimethoxysilane is 3:1) is added within 5min. After the precursor is added, stirring is continued for 60min, and then the temperature is raised to 40°C at a heating rate of 2°C/min, and the reaction is carried out under stirring for 40min to obtain a SiO2 hydrosol-based antibacterial agent. The surfactant is a mixture of sodium dodecylbenzene sulfonate and twain-80 with a mass ratio of 1:0.1.
实施例2-1至2-3提供了一种多功能复合抗菌整理剂的制备方法,具有以下优点:工艺简单,工艺参数稳定易控制;抗菌整理剂抗菌效果优异;具有可与纤维表面发生价键结合的活性基团,整理面料抗菌效果持久;整理剂可同时赋予整理面料良好的抑菌抗菌性、拒水性和柔软的手感。Examples 2-1 to 2-3 provide a method for preparing a multifunctional composite antibacterial finishing agent, which has the following advantages: simple process, stable and easy-to-control process parameters; the antibacterial finishing agent has excellent antibacterial effect; it has active groups that can form valence bonds with the fiber surface, and the antibacterial effect of the finished fabric is long-lasting; the finishing agent can simultaneously give the finished fabric good antibacterial and antibacterial properties, water repellency and soft feel.
实施例3-1面料的制备Example 3-1 Preparation of fabric
本实施例中的多功能面料的制备方法具体包括如下步骤:The preparation method of the multifunctional fabric in this embodiment specifically includes the following steps:
(1)纤维表面改性处理:采用实施例1-1中的纤维表面改性方法对聚酰胺织物进行改性;(1) Fiber surface modification: The polyamide fabric is modified by the fiber surface modification method in Example 1-1;
(2)复合抗菌整理剂的制备:采用实施例2-1中的制备方法制备得到SiO2水溶胶基壳聚糖/微米单质银复合抗菌剂。(2) Preparation of composite antibacterial finishing agent: The SiO2 hydrosol-based chitosan/micron elemental silver composite antibacterial agent was prepared by the preparation method in Example 2-1.
(3)改性面料聚烷基硅氧烷整理:于25℃的条件下,用碱剂将步骤(2)中的聚烷基硅氧烷水溶胶基抗菌剂pH值调节至6-7,采用二浸二轧的方法对步骤(1)改性聚酰胺面料进行整理,轧余率为80%,然后在温度为80℃的条件下烘燥2min,再在温度为140℃的条件下焙烘3min,水洗,最后在温度为80℃的条件下烘干,制成多功能聚酰胺面料。(3) Finishing of modified fabric with polyalkylsiloxane: At 25°C, the pH value of the polyalkylsiloxane hydrosol-based antibacterial agent in step (2) is adjusted to 6-7 with an alkali agent, and the modified polyamide fabric in step (1) is finished by a double dipping and double rolling method with a rolling rate of 80%, followed by drying at 80°C for 2 min, and then baking at 140°C for 3 min, washing with water, and finally drying at 80°C to produce a multifunctional polyamide fabric.
实施例3-2面料的制备Example 3-2 Preparation of fabric
本实施例中的多功能面料的制备方法具体包括如下步骤:The preparation method of the multifunctional fabric in this embodiment specifically includes the following steps:
(1)纤维表面改性处理:采用实施例1-2中的纤维表面改性方法对聚酰胺织物进行改性;(1) Fiber surface modification: The polyamide fabric is modified by the fiber surface modification method in Example 1-2;
(2)复合抗菌整理剂的制备:采用实施例2-2中的制备方法制备得到SiO2水溶胶基壳聚糖/微米单质银复合抗菌剂。(2) Preparation of composite antibacterial finishing agent: The SiO2 hydrosol-based chitosan/micron elemental silver composite antibacterial agent was prepared by the preparation method in Example 2-2.
(3)改性面料聚烷基硅氧烷整理:于25℃的条件下,用碱剂将步骤(2)中的聚烷基硅氧烷水溶胶基抗菌剂pH值调节至6-7,采用二浸二轧的方法对步骤(1)改性聚酰胺面料进行整理,轧余率为80%,然后在温度为80℃的条件下烘燥2min,再在温度为140℃的条件下焙烘3min,水洗,最后在温度为80℃的条件下烘干,制成多功能聚酰胺面料。(3) Finishing of modified fabric with polyalkylsiloxane: At 25°C, the pH value of the polyalkylsiloxane hydrosol-based antibacterial agent in step (2) is adjusted to 6-7 with an alkali agent, and the modified polyamide fabric in step (1) is finished by a double dipping and double rolling method with a rolling rate of 80%, followed by drying at 80°C for 2 min, and then baking at 140°C for 3 min, washing with water, and finally drying at 80°C to produce a multifunctional polyamide fabric.
实施例3-3面料的制备Example 3-3 Preparation of fabric
本实施例中的多功能面料的制备方法具体包括如下步骤:The preparation method of the multifunctional fabric in this embodiment specifically includes the following steps:
(1)纤维表面改性处理:采用实施例1-3中的纤维表面改性方法对聚酰胺织物进行改性;(1) Fiber surface modification: The polyamide fabric is modified by the fiber surface modification method in Examples 1-3;
(2)复合抗菌整理剂的制备:采用实施例2-3中的制备方法制备得到SiO2水溶胶基壳聚糖/微米单质银复合抗菌剂。(2) Preparation of composite antibacterial finishing agent: The SiO2 hydrosol-based chitosan/micron elemental silver composite antibacterial agent was prepared by the preparation method in Example 2-3.
(3)改性面料聚烷基硅氧烷整理:于25℃的条件下,用碱剂将步骤(2)中的聚烷基硅氧烷水溶胶基抗菌剂pH值调节至6-7,采用二浸二轧的方法对步骤(1)改性聚酰胺面料进行整理,轧余率为80%,然后在温度为80℃的条件下烘燥2min,再在温度为140℃的条件下焙烘3min,水洗,最后在温度为80℃的条件下烘干,制成多功能聚酰胺面料。(3) Finishing of modified fabric with polyalkylsiloxane: At 25°C, the pH value of the polyalkylsiloxane hydrosol-based antibacterial agent in step (2) is adjusted to 6-7 with an alkali agent, and the modified polyamide fabric in step (1) is finished by a double dipping and double rolling method with a rolling rate of 80%, followed by drying at 80°C for 2 min, and then baking at 140°C for 3 min, washing with water, and finally drying at 80°C to produce a multifunctional polyamide fabric.
实施例3-1至3-3提供了一种多功能聚酰胺面料的制备方法,具有以下优点:工艺简单,工艺参数稳定易控制;面料同时具有优良的疏水性、抗静电性和舒适的手感;面料抗菌功能特性持久,耐洗性好。Examples 3-1 to 3-3 provide a method for preparing a multifunctional polyamide fabric, which has the following advantages: the process is simple, and the process parameters are stable and easy to control; the fabric has excellent hydrophobicity, antistatic properties and a comfortable feel; the fabric has long-lasting antibacterial properties and good washability.
对比例1-1Comparative Example 1-1
本对比例与实施例1-1的区别在于:本对比例的纤维表面改性方法中在采用蛋白酶进行改性时,不加入非离子表面活性剂。本对比例剩余的其他步骤与实施例1-1基本一致。The difference between this comparative example and Example 1-1 is that in the fiber surface modification method of this comparative example, when protease is used for modification, no nonionic surfactant is added. The remaining steps of this comparative example are basically the same as those of Example 1-1.
对比例1-2Comparative Example 1-2
本对比例与实施例1-1的区别在于:本对比例的纤维表面改性方法中控制体系的pH值为4.2。本对比例剩余的其他步骤与实施例1-1基本一致。The difference between this comparative example and Example 1-1 is that the pH value of the control system in the fiber surface modification method of this comparative example is 4.2. The remaining steps of this comparative example are basically the same as those of Example 1-1.
对比例1-3Comparative Examples 1-3
本对比例与实施例1-1的区别在于:本对比例的纤维表面改性方法中控制体系的pH值为2.8。本对比例剩余的其他步骤与实施例1-1基本一致。The difference between this comparative example and Example 1-1 is that the pH value of the control system in the fiber surface modification method of this comparative example is 2.8. The remaining steps of this comparative example are basically the same as those of Example 1-1.
对比例1-4Comparative Examples 1-4
本对比例与实施例3-1的区别在于:本对比例中在制备SiO2水溶胶基抗菌剂时,采用微米单质银替代壳聚糖/微米单质银复合抗菌剂,本对比例剩余的其他步骤与实施例2-1和实施例3-1基本一致。The difference between this comparative example and Example 3-1 is that in this comparative example, when preparing the SiO2 hydrosol-based antibacterial agent, micron elemental silver is used to replace the chitosan/micron elemental silver composite antibacterial agent, and the remaining steps of this comparative example are basically the same as those of Examples 2-1 and Example 3-1.
对比例1-5Comparative Examples 1-5
本对比例与实施例3-1的区别在于:本对比例中在制备SiO2水溶胶基抗菌剂时,采用纳米单质银替代壳聚糖/微米单质银复合抗菌剂,本对比例剩余的其他步骤与实施例2-1和实施例3-1基本一致。The difference between this comparative example and Example 3-1 is that in this comparative example, when preparing the SiO2 hydrosol-based antibacterial agent, nano-elemental silver is used to replace the chitosan/micron elemental silver composite antibacterial agent, and the remaining steps of this comparative example are basically the same as those of Examples 2-1 and Example 3-1.
对比例1-6Comparative Examples 1-6
本对比例与实施例3-1的区别在于:本对比例中在制备SiO2水溶胶基抗菌剂时,采用壳聚糖替代壳聚糖/微米单质银复合抗菌剂,本对比例剩余的其他步骤与实施例2-1和实施例3-1基本一致。The difference between this comparative example and Example 3-1 is that in this comparative example, when preparing the SiO2 hydrosol-based antibacterial agent, chitosan is used instead of the chitosan/micron elemental silver composite antibacterial agent, and the remaining steps of this comparative example are basically the same as those of Examples 2-1 and Example 3-1.
对比例1-7Comparative Examples 1-7
本对比例与实施例3-1的区别在于:本对比例中在制备SiO2水溶胶基抗菌剂时,采用壳聚糖/纳米单质银复合抗菌剂替代壳聚糖/微米单质银复合抗菌剂,本对比例剩余的其他步骤与实施例2-1和实施例3-1基本一致。其中,纳米单质银采用常规方法制备得到,再采用实施例2-1中的步骤2制备得到壳聚糖/纳米单质银复合抗菌剂。The difference between this comparative example and Example 3-1 is that: in this comparative example, when preparing the SiO2 hydrosol-based antibacterial agent, chitosan/nano-elemental silver composite antibacterial agent is used to replace chitosan/micron-elemental silver composite antibacterial agent, and the remaining steps of this comparative example are basically the same as those of Example 2-1 and Example 3-1. Among them, nano-elemental silver is prepared by a conventional method, and then chitosan/nano-elemental silver composite antibacterial agent is prepared by step 2 in Example 2-1.
对比例1-8Comparative Examples 1-8
本对比例与实施例3-1的区别在于:本对比例的面料制备方法中没有实施例3-1中的步骤(1),即本对比例不对纤维表面改性处理。本对比例剩余的其他步骤与实施例3-1基本一致。The difference between this comparative example and Example 3-1 is that the fabric preparation method of this comparative example does not include step (1) in Example 3-1, that is, this comparative example does not perform surface modification treatment on the fiber. The remaining steps of this comparative example are basically the same as those of Example 3-1.
结果与讨论Results and Discussion
(1)纤维表面改性效果测试(1) Fiber surface modification effect test
对实施例1-1至1-3以及对比例1-1至1-3制备得到的纤维改性织物进行如下末端羧基含量和失重率。其中,末端羧基含量的测试方法采用申请号200580018511.5、名称为用于改性聚酰胺的方法专利说明书中第13页中记载的方法进行测试;失重率测试采用恒温干重法,具体方法为:将织物于105~110℃烘箱中,烘至恒重平衡(约4h),用分析天平称取重量,失重率=(W0-W1)/W0×100%,式中:W0为处理前织物重量;W1为处理后织物重量。改性效果测试结果如下表1所示:The fiber modified fabrics prepared in Examples 1-1 to 1-3 and Comparative Examples 1-1 to 1-3 were tested for the terminal carboxyl content and weight loss rate as follows. The terminal carboxyl content was tested by the method described on page 13 of the patent specification of Application No. 200580018511.5, entitled Method for Modifying Polyamide; the weight loss rate was tested by the constant temperature dry weight method, specifically: the fabric was dried in an oven at 105-110°C until constant weight balance (about 4 hours), and the weight was measured using an analytical balance, weight loss rate = (W 0 -W 1 )/W 0 × 100%, where: W 0 is the weight of the fabric before treatment; W 1 is the weight of the fabric after treatment. The test results of the modification effect are shown in Table 1 below:
表1纤维表面改性效果测试结果Table 1 Test results of fiber surface modification effect
表1的测试结果表明,实施例处理纤维的末端羧基含量明显高于对比例处理纤维。实施例1-1处理纤维的末端羧基含量高于对比例1-1处理纤维,说明非离子表面活性剂的加入,提高了酰胺键的水解速率。实施例1-2处理纤维的末端羧基含量最高,是因为实施例1-2中蛋白酶的质量浓度高,纤维与生物酶在单位时间内的有效接触机会多。The test results in Table 1 show that the terminal carboxyl content of the fiber treated in the example is significantly higher than that of the fiber treated in the comparative example. The terminal carboxyl content of the fiber treated in Example 1-1 is higher than that of the fiber treated in the comparative example 1-1, indicating that the addition of the nonionic surfactant increases the hydrolysis rate of the amide bond. The terminal carboxyl content of the fiber treated in Example 1-2 is the highest because the mass concentration of the protease in Example 1-2 is high, and there are more effective contact opportunities between the fiber and the biological enzyme per unit time.
对比例1-1处理纤维的末端羧基含量高于对比例1-2和对比例1-3处理的纤维,这可能是由于对比例1-1处理液的pH值处于木瓜蛋白酶的最佳活性pH值范围内,所以对比例1-1处理的纤维末端羧基含量是对比例处理纤维中最高。此外,对比例1-2和对比例1-3相比,对比例1-3处理纤维的末端羧基含量稍高,可能是由于对比例1-3处理液pH值较低(pH=2.8),酸性越强,酰胺键稳定性越差。对比例处理纤维的失重率表明,纤维的失重是由酸性和蛋白酶共同作用而造成的,对比例1-1处理纤维末端羧基含量最大,而失重率不是最大,说明蛋白酶对酰胺键的水解较酸性条件对酰胺键的水解缓和,不至于在短时间内使聚酰胺分子链断裂生成小分子物而脱离纤维主体。The terminal carboxyl content of the fiber treated in Comparative Example 1-1 is higher than that of the fiber treated in Comparative Example 1-2 and Comparative Example 1-3. This may be because the pH value of the treatment solution of Comparative Example 1-1 is within the optimal active pH range of papain, so the terminal carboxyl content of the fiber treated in Comparative Example 1-1 is the highest among the fibers treated in the comparative examples. In addition, compared with Comparative Example 1-2 and Comparative Example 1-3, the terminal carboxyl content of the fiber treated in Comparative Example 1-3 is slightly higher. This may be because the pH value of the treatment solution of Comparative Example 1-3 is relatively low (pH=2.8). The stronger the acidity, the worse the stability of the amide bond. The weight loss rate of the fiber treated in the comparative example shows that the weight loss of the fiber is caused by the combined action of acidity and protease. The terminal carboxyl content of the fiber treated in Comparative Example 1-1 is the largest, but the weight loss rate is not the largest, indicating that the hydrolysis of the amide bond by the protease is more moderate than the hydrolysis of the amide bond by the acidic condition, so that the polyamide molecular chain will not be broken in a short time to generate small molecules and separate from the fiber body.
(2)抗菌率测试(2) Antibacterial rate test
如图3所示,对实施例3-1至3-3以及对比例1-4至1-7制备得到的面料进行抗菌率测试;抗菌率的测试方法参照GB/T 20944.1-2007纺织品抗菌性能的评价第1部分:琼脂平皿扩散法。抗菌率测试结果如下表2所示:As shown in FIG3 , the fabrics prepared in Examples 3-1 to 3-3 and Comparative Examples 1-4 to 1-7 were tested for antibacterial rate; the test method for antibacterial rate was based on GB/T 20944.1-2007 Evaluation of antibacterial properties of textiles Part 1: Agar plate diffusion method. The test results of antibacterial rate are shown in Table 2 below:
表2抗菌率测试结果Table 2 Antibacterial rate test results
表2的测试结果表明,以烷基聚硅氧烷水溶胶为基体时,壳聚糖的抗菌性最差(对比例1-6),微米单质银(对比例1-4)的抗菌性与纳米单质银(对比例1-5)的抗菌性均达到100%,单质银可显著改善壳聚糖的抗菌性,壳聚糖/微米单质银(实施例3-1、实施例3-2和实施例3-3)的抗菌性与单质银(对比例1-4和对比例1-5)的抗菌性相近,而优于壳聚糖/纳米单质银(对比例1-7)的抗菌性。原因分析:壳聚糖是一种多孔性材料,单质银与壳聚糖复合时,单质银有一部分吸附于壳聚糖表面,另一部分吸附到壳聚糖孔隙内部,单质银粒径越小,吸附至壳聚糖孔隙内部的概率越大,而单质银是一种接触型抗菌剂,所以壳聚糖/微米单质银(实施例)的抗菌性优于壳聚糖/纳米单质银的抗菌性(对比例1-7)。The test results in Table 2 show that when alkyl polysiloxane hydrosol is used as the matrix, the antibacterial property of chitosan is the worst (Comparative Examples 1-6), the antibacterial property of micron elemental silver (Comparative Examples 1-4) and the antibacterial property of nano elemental silver (Comparative Examples 1-5) both reach 100%, and elemental silver can significantly improve the antibacterial property of chitosan. The antibacterial property of chitosan/micron elemental silver (Example 3-1, Example 3-2 and Example 3-3) is similar to that of elemental silver (Comparative Examples 1-4 and Comparative Examples 1-5), and is better than the antibacterial property of chitosan/nano elemental silver (Comparative Example 1-7). Cause analysis: Chitosan is a porous material. When elemental silver is compounded with chitosan, part of the elemental silver is adsorbed on the surface of chitosan, and the other part is adsorbed into the pores of chitosan. The smaller the particle size of elemental silver, the greater the probability of adsorption into the pores of chitosan. Elemental silver is a contact antibacterial agent, so the antibacterial property of chitosan/micron elemental silver (Example) is better than that of chitosan/nano elemental silver (Comparative Examples 1-7).
(3)持久性测试(3) Durability test
对实施例3-1至3-3以及对比例1-8制备得到的面料进行如下测试抗菌率、手感和静态接触角,其中,抗菌率的测试方法参照GB/T 20944.1-2007纺织品抗菌性能的评价第1部分:琼脂平皿扩散法;手感的测试采用手触摸法;静态接触角的测试采用OCA50Micro型全自动单一纤维接触角测量仪(德国Dataphysics仪器股份有限公司)进行测试;洗涤方法参照GB/T 8629-2017纺织品试验用家庭洗涤和干燥程序。测试结果如下表3所示:The fabrics prepared in Examples 3-1 to 3-3 and Comparative Examples 1-8 were tested for antibacterial rate, hand feel and static contact angle as follows, wherein the test method for antibacterial rate refers to GB/T 20944.1-2007 Evaluation of antibacterial properties of textiles Part 1: Agar plate diffusion method; the hand feel test adopts the hand touch method; the static contact angle test adopts OCA50Micro fully automatic single fiber contact angle measuring instrument (German Dataphysics Instrument Co., Ltd.); the washing method refers to GB/T 8629-2017 Household washing and drying procedures for textile testing. The test results are shown in Table 3 below:
表3测试结果Table 3 Test results
表3的测试结果表明采用聚烷基硅氧烷水溶胶基抗菌剂对聚酰胺面料进行整理时,对比例1-8制备的面料(未经生物酶改性)的抗菌性、手感和静态接触角均与实施例3-1制备的面料(生物酶改性)的相近,但经过20次或50次洗涤之后,实施例3-1制备的面料的各项性能均显著优于对比例1-8制备的面料,原因主要是生物酶改性不仅可在纤维表面形成与硅羟基(Si-OH)发生价键结合的羧基(-COOH),而且可形成微观粗糙结构,粗糙结构与聚烷基硅氧烷涂层产生机械啮合作用,进而提高整理效果的持久性。The test results in Table 3 show that when the polyamide fabric is finished with a polyalkylsiloxane hydrosol-based antibacterial agent, the antibacterial property, feel and static contact angle of the fabric prepared in Comparative Examples 1-8 (without bioenzyme modification) are similar to those of the fabric prepared in Example 3-1 (bioenzyme modified), but after 20 or 50 washes, the various properties of the fabric prepared in Example 3-1 are significantly better than those of the fabric prepared in Comparative Examples 1-8. The main reason is that bioenzyme modification can not only form carboxyl groups (-COOH) on the fiber surface that are valence-bonded with silanol groups (Si-OH), but also form a microscopic rough structure. The rough structure produces a mechanical meshing effect with the polyalkylsiloxane coating, thereby improving the durability of the finishing effect.
表3同时表明,改变聚烷基硅氧烷前驱体(即烷基硅氧烷的具体物质)可赋予整理面料不同的手感(实施例3-1、实施例3-2和实施例3-3),但不会影响抗菌性(即抗菌率)和疏水性(即静态接触角),也不会对整理效果的持久性产生明显的影响。Table 3 also shows that changing the polyalkylsiloxane precursor (i.e., the specific substance of alkylsiloxane) can give the finished fabric a different feel (Example 3-1, Example 3-2, and Example 3-3), but will not affect the antibacterial property (i.e., antibacterial rate) and hydrophobicity (i.e., static contact angle), nor will it have a significant effect on the durability of the finishing effect.
本发明的制备方法中,在进行纤维改性时,控制体系pH为3.5左右,此时的酸性与蛋白酶对聚酰胺纤维表面的剥蚀具有协同增效作用,经剥蚀后的纤维不仅可有效增加其对聚烷基硅氧烷水溶胶的吸附量,而且可通过机械钉锚作用和价键结合(纤维上的-COOH和聚烷基硅氧烷上的-OH)达到提高效果的持久性。同时,聚烷基硅氧烷的形成的薄膜可以弥补剥蚀作用多纤维强力造成的损伤。In the preparation method of the present invention, when modifying the fiber, the pH of the system is controlled to be about 3.5. The acidity at this time has a synergistic effect with the stripping of the polyamide fiber surface by the protease. The stripped fiber can not only effectively increase its adsorption amount of the polyalkylsiloxane hydrosol, but also improve the durability of the effect through mechanical anchoring and valence bond bonding (-COOH on the fiber and -OH on the polyalkylsiloxane). At the same time, the film formed by the polyalkylsiloxane can make up for the damage caused by the stripping effect.
上述实施例只为说明本发明的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本发明的内容并据以实施,并不能以此限制本发明的保护范围。凡根据本发明精神实质所作的等效变化或修饰,都应涵盖在本发明的保护范围之内。The above embodiments are only for illustrating the technical concept and features of the present invention, and their purpose is to enable people familiar with the technology to understand the content of the present invention and implement it accordingly, and they cannot be used to limit the protection scope of the present invention. Any equivalent changes or modifications made according to the spirit of the present invention should be included in the protection scope of the present invention.
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