Disclosure of Invention
The main purpose of the invention is to provide a method for preparing slurry for slurry shield tunneling by using waste slurry, and the slurry has good comprehensive performance by optimizing components.
The salt-resistant slurry for slurry shield tunneling comprises, by weight, 1000-1250 parts of waste slurry, 100-300 parts of water, 30-50 parts of bentonite, 1-5 parts of a thickener, 1-3 parts of an anti-settling agent and 1-3 parts of a lubricant.
Preferably, the density of the waste slurry is 1.10g/cm 3-1.45g/cm3, the viscosity of the Suzuki hopper is 20-75s, the bleeding rate is less than or equal to 20% in 24 hours, the waste slurry is generated when the shield passes through the earlier stratum, if the density and the viscosity of the waste slurry are too high, water is added for dilution, if the density of the waste slurry is too low, bentonite is added for adjustment, and if the viscosity of the waste slurry is too low or the bleeding rate is too high, a thickening agent is added for adjustment.
Preferably, the thickening agent is at least one of hydroxypropyl starch, hydroxyethyl cellulose and sodium carbonate, can improve the salt resistance, calcium and magnesium resistance, viscosity increase and fluid loss reduction effects of the slurry, and effectively adjusts the viscosity and physical stability of the slurry so as to adapt to the tunneling requirement of a silt stratum.
Further preferably, the thickener is a mixture of hydroxyethyl cellulose and sodium carbonate, and the mass ratio of the hydroxyethyl cellulose to the sodium carbonate is 1-3:1.
The anti-settling agent is modified tara gum, which is prepared by mixing tara gum with water, heating to dissolve, adding triethylene tetramine and epichlorohydrin, continuing to react for 1-2h, cooling, filtering, freeze-drying the solid to obtain the ammoniated tara gum, dripping chlorosulfonic acid into humic acid, stirring uniformly after dripping, adding into sodium hydroxide aqueous solution to react, adjusting pH to 4-6 with hydrochloric acid aqueous solution, filtering, collecting the solid, washing the solid with water until the filtrate is neutral, drying to obtain sulfonated sodium humate, dispersing the ammoniated tara gum in ethyl acetate, adding sulfonated sodium humate, adjusting pH to 8-10, reacting at 50-75 ℃ for 2-4h, cooling to room temperature, evaporating the solvent under reduced pressure, and drying the residue to obtain the modified tara gum.
Preferably, the dosage ratio of the tara gum to the triethylene tetramine to the epoxy chloropropane to the sulfonated sodium humate is 20-30:10-18:5-8:5-10.
The tara gum adopted by the invention has the advantages of wide sources, low cost, biodegradability and good biocompatibility, the surface contains active hydroxyl groups, the active hydroxyl groups can react with triethylene tetramine under the action of epoxy chloropropane to generate amino modified tara gum, and then the sulfonated sodium humate is grafted on the surface of the tara gum to obtain the modified tara gum. On one hand, the modified tara gum has better dispersibility, can not form clusters, on the other hand, the modified tara gum can ionize in water, can be adsorbed on the surfaces of clay particles to form a hydration layer, changes the potential of the clay particles, reduces the compression of Ca 2+、Mg2+ plasma in high-salt slurry, and increases the stability of the clay particles so as to prevent coagulation or aggregation, and has larger steric hindrance, can be anchored in the slurry to form a three-dimensional gel network structure, so that the slurry can keep the integral structure when contacting high-concentration brine, prevent the slurry from coagulation and loss, and the tara gum grafted with sulfonated sodium humate can also improve the water retention performance of the slurry, prevent segregation, improve the fluidity of the slurry and further be beneficial to improving the construction efficiency of a shield machine.
Preferably, the lubricant is modified molybdenum disulfide, and the preparation method is as follows:
Adding molybdenum disulfide into sodium hydroxide solution, soaking for 5-8h at room temperature, filtering, washing and drying after soaking, adding into ethanol water solution, adding 3-aminopropyl triethoxysilane, reacting for 1-2h at 40-60 ℃, filtering, washing and drying after the reaction is completed to obtain aminated molybdenum disulfide, dispersing the aminated molybdenum disulfide into N, N-dimethylformamide, adding epoxy phenyl silicone oil, adjusting the pH value to 4-6, then reacting for 3-5h at 60-100 ℃, filtering, washing and drying after the reaction is completed to obtain the modified molybdenum disulfide.
Preferably, the dosage ratio of the molybdenum disulfide, the 3-aminopropyl triethoxysilane and the epoxy phenyl silicone oil is 30-50:1-3:5-8.
The molybdenum disulfide is a good lubricant, and after the molybdenum disulfide is added into the slurry, the resistance among substances in the system can be reduced, so that the fluidity of the slurry is improved, the dispersibility of the molybdenum disulfide in the system can be improved by modifying the molybdenum disulfide, the uniformly dispersed modified molybdenum disulfide has good compression resistance and wear resistance, and the epoxy phenyl silicone oil can form a stable lubricating film layer in the slurry, so that the lubricating stability of the slurry is further improved.
The invention also discloses a preparation method of the salt-resistant slurry for slurry shield tunneling, which comprises the following steps:
And (3) placing waste mud and water generated when the shield passes through the earlier stratum into a slurry mixing tank, adding bentonite, a thickening agent, an anti-settling agent and a lubricant, and fully stirring to obtain the salt-resistant mud for slurry shield tunneling.
Preferably, the stirring condition is that the rotating speed is 700-900rpm, and the stirring time is 20-40min.
Compared with the prior art, the invention has the beneficial effects that:
1. The invention fully utilizes the waste slurry, can effectively save resources and cost, reduce environmental pollution, and can prepare high-quality slurry meeting the requirements of density, viscosity, segregation rate, physical and chemical stability and the like, the slurry can form a compact slurry film on the excavation surface of a silt stratum, and the excavation surface is effectively maintained stable, so that the method is an efficient, environment-friendly and energy-saving slurry shield tunneling slurry preparation method;
2. According to the invention, the anti-settling agent is added to modify the tara gum, the modified tara gum can be ionized in water and can be adsorbed on the surfaces of clay particles to form a hydration layer, so that the potential of the clay particles is changed, the compression of Ca 2+、Mg2+ plasma in high-salt water is reduced, the stability of the clay particles is increased, and thus, the settlement or aggregation is prevented;
3. According to the invention, the dispersibility of the molybdenum disulfide in the system can be improved by adding the lubricant modified molybdenum disulfide, the uniformly dispersed modified molybdenum disulfide has good compression resistance and wear resistance, and the epoxy phenyl silicone oil can form a stable lubricating film layer in slurry, so that the lubricating stability of the slurry is further improved.
Detailed Description
For the sake of brevity, the articles used in the examples below are commercially available products unless otherwise specified, and the methods used are conventional methods unless otherwise specified. The following description of the embodiments of the present invention will be presented in further detail with reference to the examples, which should be understood as being merely illustrative of the present invention and not limiting.
The sources of part of raw materials used in the invention are as follows:
Bentonite with an active ingredient content of 94%, a whiteness of 80%, a particle size of 50 μm, an expansion factor of 10-25, and a density of 2g/cm 3, which is purchased from a tourmaline mineral product processing factory in Lingshou county.
Tara gum, 99% in weight, was purchased from Jiangsu Miao biosciences, inc.
Molybdenum disulfide, 99% pure and 200nm particle size, was purchased from sienna ziyue biotechnology limited.
Epoxy phenyl silicone oil with viscosity of 30-50cst is purchased from Anhui Xinjia organosilicon technology Co.
Example 1
The preparation method of the salt-resistant slurry for slurry shield tunneling comprises the following steps:
1140g of waste slurry generated when a shield passes through a pre-stratum and 200g of water are placed in a slurry mixing tank, 40g of bentonite, 4g of thickener, 2g of modified tara gum and 2g of modified molybdenum disulfide are added, and stirring is carried out for 30min at the rotating speed of 800rpm to obtain salt-resistant slurry for slurry shield tunneling, wherein the density of the waste slurry is 1.31g/cm 3, the viscosity of a threo funnel is 53s, the bleeding rate of the threo funnel is 18%, and the thickener is a mixture of 2.5g of hydroxyethyl cellulose and 1.5g of sodium carbonate;
The preparation method of the modified tara gum comprises the steps of mixing 26g of tara gum with 400mL of water, heating at 80 ℃ for 15min to obtain a tara gum solution, adding 14g of triethylene tetramine and 6.6g of epichlorohydrin, continuously reacting for 1.5h, cooling, filtering, freeze-drying the solid at-40 ℃ for 24h to obtain the ammoniated tara gum, dropwise adding 10mL of chlorosulfonic acid into 10g of humic acid, uniformly stirring after dropwise adding, then adding into 200mL of 1mol/L of sodium hydroxide aqueous solution, reacting for 15min, adjusting the pH to 5 with 1mol/L of hydrochloric acid aqueous solution, filtering, collecting the solid, washing the solid until the filtrate is neutral, drying to obtain sodium sulfonate, dispersing the ammoniated tara gum into 800mL of ethyl acetate, adding 8.6g of sodium sulfonate, adjusting the pH to 9, reacting at 65 ℃ for 3h, cooling to room temperature, evaporating the solvent under reduced pressure, and drying the frozen residue at-40 ℃ for 24h to obtain the modified tara gum.
The preparation method of the modified molybdenum disulfide comprises the following steps:
Adding 43.4g of molybdenum disulfide into 500mL of 1mol/L sodium hydroxide solution, soaking for 7h at room temperature, filtering after soaking, collecting solids, washing until filtrate is neutral, drying, adding the solids into 600mL of 50wt% ethanol water solution, adding 2g of 3-aminopropyl triethoxysilane, reacting for 1.5h at 50 ℃, filtering after the reaction is finished, collecting the solids, washing the solids with water for 3 times, drying for 6h at 80 ℃ to obtain the aminated molybdenum disulfide, dispersing the aminated molybdenum disulfide into 800mL of N, N-dimethylformamide, adding 6.8g of epoxy phenyl silicone oil, adjusting the pH value to 5, reacting for 4h at 80 ℃, filtering after the reaction is finished, collecting a filter cake, washing the filter cake with ethanol for 3 times, and drying for 8h at 60 ℃ to obtain the modified molybdenum disulfide.
Example 2
The preparation method of the salt-resistant slurry for slurry shield tunneling comprises the following steps:
1000g of waste slurry generated when a shield passes through a pre-stratum and 100g of water are placed in a slurry mixing tank, 30g of bentonite, 4g of thickener, 1g of modified tara gum and 3g of modified molybdenum disulfide are added, and stirring is carried out for 40min at the rotating speed of 700rpm to obtain salt-resistant slurry for slurry shield tunneling, wherein the density of the waste slurry is 1.10g/cm 3, the viscosity of a threo funnel is 20s, the bleeding rate of 24h is 15%, and the thickener is a mixture of 2g of hydroxyethyl cellulose and 2g of sodium carbonate;
The preparation method of the modified tara gum comprises the steps of mixing 20g of tara gum with 400mL of water, heating at 80 ℃ for 15min to obtain tara gum solution, adding 10.2g of triethylene tetramine and 5g of epichlorohydrin, continuously reacting for 1h, cooling, filtering, freeze-drying solids at-40 ℃ for 24h to obtain ammoniated tara gum, dropwise adding 10mL of chlorosulfonic acid into 10g of humic acid, uniformly stirring after dropwise adding, adding into 200mL of 1mol/L of sodium hydroxide aqueous solution, reacting for 15min, adjusting pH to 5 by using 1mol/L of hydrochloric acid aqueous solution, filtering, collecting solids, washing the solids until filtrate is neutral, drying to obtain sulfonated sodium humate, dispersing the ammoniated tara gum into 800mL of ethyl acetate, adding 5g of sulfonated sodium humate, adjusting pH to 10, reacting at 55 ℃ for 2h, cooling to room temperature, decompressing, evaporating solvent, freeze-drying residues at-40 ℃ for 24h to obtain the modified tara gum.
The preparation method of the modified molybdenum disulfide comprises the following steps:
Adding 30.3g of molybdenum disulfide into 500mL of 1mol/L sodium hydroxide solution, soaking for 5h at room temperature, filtering after soaking, collecting solids, washing until filtrate is neutral, drying, adding the solids into 600mL of 50wt% ethanol water solution, adding 1g of 3-aminopropyl triethoxysilane, reacting for 1h at 50 ℃, filtering after the reaction is finished, collecting the solids, washing the solids with water for 3 times, drying for 6h at 80 ℃ to obtain aminated molybdenum disulfide, dispersing the aminated molybdenum disulfide into 800mL of N, N-dimethylformamide, adding 5.1g of epoxy phenyl silicone oil, adjusting the pH value to 4, reacting for 3h at 60 ℃, filtering after the reaction is finished, collecting filter cakes, washing the filter cakes with ethanol for 3 times, and drying for 8h at 60 ℃ to obtain modified molybdenum disulfide.
Example 3
The preparation method of the salt-resistant slurry for slurry shield tunneling comprises the following steps:
Setting 1250g of waste slurry generated when a shield passes through a pre-stratum and 300g of water in a slurry mixing tank, adding 50g of bentonite, 5g of thickener, 3g of modified tara gum and 1g of modified molybdenum disulfide, and stirring for 20min at the rotating speed of 900rpm to obtain salt-resistant slurry for slurry shield tunneling, wherein the density of the waste slurry is 1.45g/cm 3, the viscosity of a threo funnel is 75s and the bleeding rate of 24h is 13%, and the thickener is a mixture of 3g of hydroxyethyl cellulose and 2g of sodium carbonate;
The preparation method of the modified tara gum comprises the steps of mixing 30g of tara gum with 400mL of water, heating at 80 ℃ for 15min to obtain a tara gum solution, adding 18g of triethylene tetramine and 8g of epichlorohydrin, continuously reacting for 2h, cooling, filtering, freeze-drying solids at-40 ℃ for 24h to obtain an ammoniated tara gum, dropwise adding 10mL of chlorosulfonic acid into 10g of humic acid, uniformly stirring after dropwise adding, adding into 200mL of 1mol/L of sodium hydroxide aqueous solution, reacting for 15min, adjusting pH to 5 by using 1mol/L of hydrochloric acid aqueous solution, filtering, collecting solids, washing the solids until filtrate is neutral, drying to obtain sodium sulfonate, dispersing the ammoniated tara gum into 800mL of ethyl acetate, adding 10g of sodium sulfonate, adjusting pH to 8, reacting at 75 ℃ for 4h, cooling to room temperature, evaporating the solvent under reduced pressure, freeze-drying the residues at-40 ℃ for 24h to obtain the modified tara gum.
The preparation method of the modified molybdenum disulfide comprises the following steps:
50g of molybdenum disulfide is added into 500mL of 1mol/L sodium hydroxide solution, dipping is carried out for 8 hours at room temperature, filtering is carried out after the dipping is finished, solid matters are collected and washed until filtrate is neutral, drying is carried out, then the solid matters are added into 600mL of 50wt% ethanol water solution, 3g of 3-aminopropyl triethoxysilane is added for reaction for 2 hours at 60 ℃, solid matters are collected after the reaction is finished, the solid matters are filtered and dried for 6 hours at 80 ℃ after being washed for 3 times by water, the molybdenum disulfide is dispersed into 800mL of N, N-dimethylformamide, 7.9g of epoxy phenyl silicone oil is added, the pH value is regulated to 5, then the reaction is carried out for 3 hours at 100 ℃, filter cakes are filtered and collected after the reaction is finished, and the filter cakes are dried for 8 hours at 60 ℃ after the filter cakes are washed for 3 times by ethanol, so as to obtain modified molybdenum disulfide.
Comparative example 1
The preparation method of the salt-resistant slurry for slurry shield tunneling is similar to the embodiment 1, and is characterized in that the used anti-settling agent is tara gum, and specifically comprises the following steps:
1140g of waste slurry generated when a shield passes through a pre-stratum and 200g of water are placed in a slurry mixing tank, 40g of bentonite, 4g of thickener, 2g of tara gum and 2g of modified molybdenum disulfide are added, and stirring is carried out for 30min at the rotating speed of 800rpm to obtain salt-resistant slurry for slurry shield tunneling, wherein the density of the waste slurry is 1.31g/cm 3, the viscosity of a threo funnel is 53s, the bleeding rate of 24h is 18%, and the thickener is a mixture of 2.5g of hydroxyethyl cellulose and 1.5g of sodium carbonate;
the preparation method of the modified molybdenum disulfide comprises the following steps:
Adding 43.4g of molybdenum disulfide into 500mL of 1mol/L sodium hydroxide solution, soaking for 7h at room temperature, filtering after soaking, collecting solids, washing until filtrate is neutral, drying, adding the solids into 600mL of 50wt% ethanol water solution, adding 2g of 3-aminopropyl triethoxysilane, reacting for 1.5h at 50 ℃, filtering after the reaction is finished, collecting the solids, washing the solids with water for 3 times, drying for 6h at 80 ℃ to obtain the aminated molybdenum disulfide, dispersing the aminated molybdenum disulfide into 800mL of N, N-dimethylformamide, adding 6.8g of epoxy phenyl silicone oil, adjusting the pH value to 5, reacting for 4h at 80 ℃, filtering after the reaction is finished, collecting a filter cake, washing the filter cake with ethanol for 3 times, and drying for 8h at 60 ℃ to obtain the modified molybdenum disulfide.
Comparative example 2
The preparation method of the salt-resistant slurry for slurry shield tunneling is similar to the embodiment 1, and is characterized in that the lubricant is molybdenum disulfide, and specifically comprises the following steps:
1140g of waste slurry generated when a shield passes through a pre-stratum and 200g of water are placed in a slurry mixing tank, 40g of bentonite, 4g of thickener, 2g of modified tara gum and 2g of molybdenum disulfide are added, and stirring is carried out for 30min at the rotating speed of 800rpm to obtain salt-resistant slurry for slurry shield tunneling, wherein the density of the waste slurry is 1.31g/cm 3, the viscosity of a threo funnel is 53s, the bleeding rate of 24h is 18%, and the thickener is a mixture of 2.5g of hydroxyethyl cellulose and 1.5g of sodium carbonate.
The preparation method of the modified tara gum comprises the steps of mixing 26g of tara gum with 400mL of water, heating at 80 ℃ for 15min to obtain a tara gum solution, adding 14g of triethylene tetramine and 6.6g of epichlorohydrin, continuously reacting for 1.5h, cooling, filtering, freeze-drying the solid at-40 ℃ for 24h to obtain the ammoniated tara gum, dropwise adding 10mL of chlorosulfonic acid into 10g of humic acid, uniformly stirring after dropwise adding, then adding into 200mL of 1mol/L of sodium hydroxide aqueous solution, reacting for 15min, adjusting the pH to 5 with 1mol/L of hydrochloric acid aqueous solution, filtering, collecting the solid, washing the solid until the filtrate is neutral, drying to obtain sodium sulfonate, dispersing the ammoniated tara gum into 800mL of ethyl acetate, adding 8.6g of sodium sulfonate, adjusting the pH to 9, reacting at 65 ℃ for 3h, cooling to room temperature, evaporating the solvent under reduced pressure, and drying the frozen residue at-40 ℃ for 24h to obtain the modified tara gum.
Test case
Test subjects salt-resistant slurry for slurry shield tunneling prepared in examples 1 to 3 and comparative examples 1 to 2;
viscosity test, namely measuring the viscosity of slurry by adopting a Su funnel viscometer and a stopwatch, wherein the unit is s;
The water separation rate is measured by a measuring cylinder and a glass plate, namely the water separation rate of the slurry, namely the ratio of the water separated from the slurry to the original slurry volume within 24 hours when the sample slurry is prepared, and the smaller the value is, the better the stability of the slurry is;
Fluid loss performance, namely measuring the water loss of slurry by adopting an inflator fluid loss meter;
static force-using mud static force test, the test results are shown in table 1:
TABLE 1 results of Performance test of salt-resistant mud for slurry shield tunneling
As can be seen from the experimental results in Table 1, the salt-resistant slurry for slurry shield tunneling prepared in examples 1 to 3 of the present invention has higher comprehensive properties.
The foregoing is merely a preferred embodiment of the present invention and is not intended to limit the scope of the present invention, but various modifications and variations will be apparent to those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the scope of the present invention.