CN119044192A - Crack detection system, detection assembly and application of crack detection assembly to glass product - Google Patents
Crack detection system, detection assembly and application of crack detection assembly to glass product Download PDFInfo
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- CN119044192A CN119044192A CN202411143104.8A CN202411143104A CN119044192A CN 119044192 A CN119044192 A CN 119044192A CN 202411143104 A CN202411143104 A CN 202411143104A CN 119044192 A CN119044192 A CN 119044192A
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- 238000001514 detection method Methods 0.000 title claims abstract description 77
- 239000011521 glass Substances 0.000 title abstract description 133
- 238000004140 cleaning Methods 0.000 claims abstract description 114
- 230000007246 mechanism Effects 0.000 claims abstract description 38
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 36
- 238000001035 drying Methods 0.000 claims description 30
- 238000000034 method Methods 0.000 abstract description 13
- 230000008569 process Effects 0.000 abstract description 10
- 239000007921 spray Substances 0.000 description 9
- 230000000694 effects Effects 0.000 description 8
- 230000007547 defect Effects 0.000 description 5
- 238000007689 inspection Methods 0.000 description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- 230000001276 controlling effect Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000011179 visual inspection Methods 0.000 description 3
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 235000019738 Limestone Nutrition 0.000 description 1
- 239000006004 Quartz sand Substances 0.000 description 1
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 1
- AYJRCSIUFZENHW-DEQYMQKBSA-L barium(2+);oxomethanediolate Chemical compound [Ba+2].[O-][14C]([O-])=O AYJRCSIUFZENHW-DEQYMQKBSA-L 0.000 description 1
- 239000010428 baryte Substances 0.000 description 1
- 229910052601 baryte Inorganic materials 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 229910021538 borax Inorganic materials 0.000 description 1
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 1
- 239000004327 boric acid Substances 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000010433 feldspar Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000006028 limestone Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 239000004328 sodium tetraborate Substances 0.000 description 1
- 235000010339 sodium tetraborate Nutrition 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/95—Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
- G01N21/9515—Objects of complex shape, e.g. examined with use of a surface follower device
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
- B08B9/36—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by using brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
- B08B9/42—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus being characterised by means for conveying or carrying containers therethrough
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/01—Arrangements or apparatus for facilitating the optical investigation
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/01—Arrangements or apparatus for facilitating the optical investigation
- G01N21/15—Preventing contamination of the components of the optical system or obstruction of the light path
Landscapes
- Analytical Chemistry (AREA)
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Mechanical Engineering (AREA)
- Engineering & Computer Science (AREA)
- Cleaning In General (AREA)
Abstract
The invention relates to the technical field of glass crack detection, and discloses a crack detection system, a detection assembly and application thereof on glass products, wherein the assembly comprises a support assembly, the support assembly is internally provided with a detection mechanism, the support assembly is arranged below the detection mechanism, the support assembly is internally provided with a drainage mechanism, the detection mechanism comprises a cleaning plate, the side wall of the cleaning plate is provided with a rotating shaft, the detection mechanism is internally provided with a first hollow pipe, a second hollow pipe and other parts which are mutually matched, the surface of first hollow tube and second hollow tube and the surface contact of glass vase to the drive clearance board is exerted pressure to the surface of glass vase downwards, and this process reaches and detects the shape of glass vase, and the pressure sensor that is located in first hollow tube and the second hollow tube simultaneously detects the dirty on the glass vase, realizes detecting and clearing up its surface to the glass vase of different shapes, prevents to influence subsequent testing result.
Description
Technical Field
The invention relates to the technical field of glass crack detection, in particular to a crack detection system, a crack detection assembly and application of the crack detection system and the crack detection assembly to glass products.
Background
The glass is an amorphous inorganic nonmetallic material, which is generally prepared by taking various inorganic minerals (such as quartz sand, borax, boric acid, barite, barium carbonate, limestone, feldspar, sodium carbonate and the like) as main raw materials and adding a small amount of auxiliary raw materials, wherein the main components of the glass are silicon dioxide and other oxides, and in the glass production process, cracks on the glass are one of the potential hazards of the glass, so that the glass with the cracks needs to be detected and removed in order to improve the product qualification rate of the glass.
The patent application number 202410061460.9 discloses a glass defect visual inspection device and a glass defect visual inspection method, the glass defect visual inspection device comprises an inspection table, an inspection chamber is arranged in the inspection table, a plurality of groups of first conveying rollers are arranged at the bottom of the inspection chamber at equal intervals, and two ends of the inspection chamber are respectively communicated with a group of feeding and discharging support plates. According to the invention, a laser detection mechanism is added on the basis of visual detection of an industrial lens, a laser emitter and a light sensor are used in a matched mode, laser emitted by the laser emitter passes through glass and is received and converted into an electric signal by the light sensor, when defects such as bubbles, stones, scratches, inclusions and surface cracks exist in the glass, the laser at the position is refracted or blocked, so that the laser received by the position of the light sensor below is weakened or cannot be received, the electric signal is greatly fluctuated, and the defect position is determined.
Among the above-mentioned prior art, through clear up glass goods surface, then detect glass surface through laser detection mechanism, and when detecting to the glass vase, because the shape size of glass vase is different, consequently when clearing up glass vase surface, can't evenly wash the vase surface, in addition, only rely on the dirt clearance to the glass surface friction mode can't be totally to high adhesion to influence the problem of follow-up data that detects through laser detection mechanism.
Accordingly, there is a need for a crack detection system, detection assembly, and application thereof to glass articles that addresses the above-described problems.
Disclosure of Invention
The present invention is directed to a crack detection system, a detection assembly and its application on glass products, which solve the above-mentioned problems of the prior art.
The detection mechanism comprises a cleaning plate, a rotating shaft is arranged on the side wall of the cleaning plate, a first hollow pipe and a second hollow pipe are respectively arranged on the surface of the rotating shaft, and pressure sensors are respectively arranged in the first hollow pipe and the second hollow pipe;
The detection mechanism further comprises an electric control push rod, the electric control push rod is positioned in the support assembly close to the detection mechanism and connected with the inner wall of the support assembly, a cleaning rod is arranged at the end part of the electric control push rod, and a cleaning ring is arranged at one end, far away from the electric control push rod, of the cleaning rod;
the first hollow pipe and the second hollow pipe are respectively provided with an air valve, and the first hollow pipe and the second hollow pipe are mutually communicated with an external air pump through the air valves.
Preferably, the drainage mechanism comprises a support rod, wherein a workbench is arranged at the top end of the support rod, and the support rod is used for supporting the bottom of the workbench;
The surface of workstation is equipped with the waterlogging caused by excessive rainfall hole, just the bottom of workstation is equipped with the drip storehouse, the shape of drip storehouse is trapezoidal, one side of drip storehouse is equipped with the drain pipe, the drain pipe runs through the shell and sets up the side at the shell, the drain pipe is close to the tip in drip storehouse and communicates each other with the inside in drip storehouse.
Preferably, the detection mechanism further comprises a support, a rotating shaft is arranged on one side of the support, a driving roller is arranged on the outer surface of the rotating shaft, a conveying belt is arranged on the surface of the driving roller, a plurality of circulating slots are formed in the surface of the conveying belt, a movable groove is formed in the surface of the conveying belt, a driving motor is arranged at one end, far away from the support, of the rotating shaft, and one side of the driving motor is connected with the support through a fixing plate.
Preferably, the support assembly comprises a housing, a controller is arranged on one side of the housing, and the controller is respectively and mutually and electrically connected with the driving motor, the electric control push rod and the hydraulic rod.
Preferably, the upper surface of workstation is equipped with automatically controlled slide rail, the inside laser detector that is equipped with in one side of automatically controlled slide rail, just laser detector is located one side of drying device.
Preferably, the shell is close to the below of automatically controlled push rod and is equipped with the backup pad, the inside of backup pad is equipped with the hydraulic stem, just the top of hydraulic stem is equipped with the loading board.
Preferably, the inside of clearance board is equipped with the water tank, just the bottom of water tank is equipped with the shower nozzle, one side of water tank communicates there is the inlet tube.
Preferably, a lateral chute is arranged on one side of the shell, close to the electric control push rod, a sliding block is arranged on the inner wall of the shell, and a drying device is arranged on the shell through the sliding block;
the end of the cleaning plate, which is close to the shell, is provided with a hinge part, so that the cleaning plate deflects along any direction of the hinge part, one end of the hinge part, which is far away from the cleaning plate, is provided with an electromagnet, one side of the electromagnet, which is far away from the hinge part, is provided with a baffle plate, the electromagnet is arranged inside one side of the baffle plate in a sliding way, so that the cleaning plate slides on the surface of the baffle plate, one side of the baffle plate, which is far away from the cleaning plate, is provided with a micro motor, the output end of the micro motor penetrates through the baffle plate and is arranged on one side of the electromagnet, and the micro motor is used for controlling the cleaning plate to rotate along the axis of the output end of the micro motor, and one side of the micro motor, which is far away from the baffle plate, is in sliding connection with the inner wall of the shell through a sliding block, so that the cleaning plate transversely slides along the inner wall of the shell;
the number of the hinging pieces, the electromagnets, the baffle plates, the micro motors, the sliding blocks and the transverse sliding grooves is four, and each hinging piece, the electromagnets, the baffle plates, the micro motors, the sliding blocks and the transverse sliding grooves are respectively arranged at two ends of the cleaning plate and the drying device, which are close to the shell.
The invention provides a crack detection system, which comprises the detection assembly.
The invention also provides application of the detection assembly on glass products, in the process of detecting the glass vase, only the detection mechanism is needed to detect the shape of the glass vase, the outer side surface of the glass vase is cleaned through the first hollow pipe and the second hollow pipe, the cleaning rod and the cleaning ring on the electric control push rod are matched to clean the inner wall of the glass vase, and finally the outer part of the glass vase is dried through the clamping matching of the drying device and the cleaning plate, so that the laser detector can detect surface cracks of the glass vase, the detection result is accurate, the working procedure is reasonable, the structure is integrated, and the glass vase is suitable for popularization and application in the technical field of glass crack detection.
The invention has the technical effects and advantages that:
1. The invention sets up parts such as first hollow tube and second hollow tube in the detection mechanism and cooperates with each other, the surface of first hollow tube and second hollow tube contacts with the surface of the glass vase, and drive the cleaning plate to exert pressure on the surface of the glass vase downwards, make first hollow tube and second hollow tube deform and contact with outside of the glass vase closely all the time, control first hollow tube and second hollow tube to drive the glass vase at the same time, make it rotate, this process achieves the shape detection to the glass vase, the pressure sensor located in first hollow tube and second hollow tube detects the dirty on the glass vase at the same time, realize detecting and cleaning the surface to the glass vase of different shapes, prevent from influencing the subsequent detection result.
2. The cleaning plate and the drying device are mutually matched near the inner side of the shell by adopting the same micro motor, the electromagnet, the baffle plate, the sliding block and other parts, the cleaning plate rotates along the axis of the output end of the micro motor through the rotation of the micro motor, meanwhile, the cleaning plate and the drying device longitudinally slide through the matching of the electromagnet and the sliding rail on the baffle plate, in addition, the sliding block slides on the inner wall of the shell, the drying device and the cleaning plate device transversely slide along the inner wall of the shell, the inner diameter of the glass vase is conveniently cleaned through the matching of the electric control push rod, the situation that the glass vase shifts is prevented during lifting or cleaning, and in addition, the effect of comprehensively drying the outer side of the glass vase is achieved through the rotation of the cleaning plate and the drying device.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a cross-sectional view of the overall structure of the present invention;
FIG. 3 is a schematic view of a purge ring and related structures according to the present invention;
FIG. 4 is a schematic view of a conveyor belt and related structure according to the present invention;
FIG. 5 is a schematic view of a cleaning plate and related structure according to the present invention;
FIG. 6 is a schematic view showing a state that the cleaning plate and the drying device clamp the glass vase;
FIG. 7 is a schematic view of a hydraulic stem and related structures according to the present invention;
FIG. 8 is a schematic view of a first hollow tube and related structure according to the present invention;
FIG. 9 is a schematic view of the initial state of the cleaning plate of the present invention;
FIG. 10 is a schematic view showing a cleaning plate of the present invention rotated 15 counterclockwise;
FIG. 11 is a schematic view showing a cleaning plate of the present invention rotated 15 clockwise;
FIG. 12 is a schematic view showing the distribution of water spray in the glass vase according to the invention;
FIG. 13 is a schematic view of the hydraulic lever of the present invention in operation;
FIG. 14 is a schematic view of the assembly of the cleaning plate and hinge of the present invention and associated structure.
In the figure, 1, a supporting component, 101, a shell, 2, a detection mechanism, 201, a conveying belt, 202, a driving motor, 203, a controller, 204, an electric control push rod, 205, a cleaning rod, 206, a hydraulic rod, 207, a cleaning ring, 208, a rotating shaft, 209, a bracket, 210, a movable groove, 211, a bearing plate, 212, a supporting plate, 213, a driving roller, 214, a laser detector, 215, a drying device, 216, an electric control slide rail, 217, a water inlet pipe, 218, a rotating shaft, 219, a first hollow pipe, 220, a second hollow pipe, 221, a water tank, 222, a cleaning plate, 223, a hinge piece, 224, a baffle, 225, an electromagnet, 3, a water draining mechanism, 301, a water draining pipe, 302, a supporting rod, 303, a draining bin, 304 and a workbench.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, but not all embodiments, and all other embodiments obtained by those skilled in the art without making any inventive effort based on the embodiments of the present invention are within the scope of protection of the present invention.
The invention provides a detection assembly as shown in fig. 1-14, which comprises a support assembly 1, wherein a detection mechanism 2 is arranged in the support assembly 1, the support assembly 1 is arranged below the detection mechanism 2, a drainage mechanism 3 is arranged in the support assembly 1, the detection mechanism 2 comprises a cleaning plate 222, the side wall of the cleaning plate 222 is provided with two rotating shafts 218, the surface of each rotating shaft 218 is respectively provided with a first hollow tube 219 and a second hollow tube 220, the inside of each of the first hollow tubes 219 and the inside of the second hollow tube 220 are respectively provided with a pressure sensor, the detection mechanism 2 further comprises an electric control push rod 204, the end part of the electric control push rod 204 is provided with a cleaning rod 205, the surface of the end part of the cleaning rod 205 far away from the electric control push rod 204 is provided with a cleaning ring 207, the cleaning ring 207 is made of sponge materials, the inside of the first hollow tube 219 and the second hollow tube 220 are respectively provided with an air valve, and the first hollow tube 219 and the second hollow tube 220 are mutually communicated with the outside through the air valve.
It should be noted that, the end portions of the two rotating shafts 218 located in the cleaning plate 222 near the cleaning plate 222 are respectively provided with a driving motor, and when in use, the driving motors are only required to be started to control the two rotating shafts 218, the first hollow tube 219 and the second hollow tube 220 to rotate, so as to achieve the effect of cleaning the outer side surface of the glass vase.
As shown in fig. 2, the drainage mechanism 3 includes support rods 302, the top of the support rods 302 is provided with a workbench 304, the number of the support rods 302 is four, each support rod 302 is respectively arranged at four corners of the workbench 304, the surface of the workbench 304 is provided with a drainage hole, the bottom of the workbench 304 is provided with a drainage bin 303, the drainage bin 303 is in an inverted trapezoid shape, one side of the drainage bin 303 is provided with a drainage pipe 301, the drainage pipe 301 penetrates through the shell 101 and is arranged on the side surface of the shell 101, the end of the drainage pipe 301 close to the drainage bin 303 is communicated with the inside of the drainage bin 303, cleaned water flows into the surface of the workbench 304, and water located on the workbench 304 enters the inside of the drainage bin 303 through the drainage holes.
As shown in fig. 2 to 4, the detection mechanism 2 further includes a support 209, one side of the support 209 is provided with a rotation shaft 208, the outer surface of the rotation shaft 208 is provided with a driving roller 213, the surface of the driving roller 213 is provided with a conveying belt 201, the surface of the conveying belt 201 is provided with a plurality of circulation slots, the surface of the conveying belt 201 is provided with a movable slot 210, one end of the rotation shaft 208 away from the support 209 is provided with a driving motor 202, one side of the driving motor 202 is connected with the support 209 through a fixed plate, the driving motor 202 controls the driving roller 213 to rotate, so that the conveying belt 201 conveys the upper glass vase to the inner direction, conveying work of the vase is completed, in addition, after the glass vase above the conveying belt 201 is cleaned, a large amount of water falls into the surface of the workbench 304 through a plurality of circulation slots on the surface of the conveying belt 201, and due to the tension of the water, a small part of the water can not pass through the circulation slots, and at this time when the conveying belt 201 in the water area passes through the surface of the driving roller 213, the conveying belt 201 can overturn, so that the inner water can be discharged to the surface of the workbench 304.
As shown in fig. 2, the support assembly 1 includes a housing 101, a controller 203 is disposed on one side of the housing 101, and the controller 203 is electrically connected with a driving motor 202, an electric control push rod 204 and a hydraulic rod 206, an electric control slide rail 216 is disposed on an upper surface of a workbench 304, a laser detector 214 is disposed inside one side of the electric control slide rail 216, and the control of the driving motor 202, the electric control push rod 204, the hydraulic rod 206 and the electric control slide rail 216 is completed through the controller 203, so that any area of the device is monitored and regulated in real time.
As shown in fig. 2 and 5, a supporting plate 212 is arranged below the casing 101 near the electric control push rod 204, a hydraulic rod 206 is arranged in the supporting plate 212, a bearing plate 211 is arranged at the top end of the hydraulic rod 206, a water tank 221 is arranged in the cleaning plate 222, a spray nozzle is arranged at the bottom of the water tank 221, a water inlet pipe 217 is communicated with one side of the water tank 221, the water tank 221 and the spray nozzle are arranged in the cleaning rod 205, and the water inlet pipe and the spray nozzle are connected with the outside through one side of the water pipe, so that water is sucked into the outside and sprayed out to the surface of the glass vase through the spray nozzle, and the effect of cleaning the surface of the glass vase is achieved.
The support assembly 1 comprises a housing 101, one side of the housing 101, which is close to an electric control push rod 204, is provided with a transverse chute, the housing 101 is provided with a drying device 215 through the transverse chute, the end of the cleaning rod 205, which is close to the housing 101, is provided with a hinge 223, the cleaning rod 205 deflects along any direction of a hinge, one end of the hinge 223, which is far away from the cleaning rod 205, is provided with an electromagnet 225, the electromagnet 225 is arranged inside one side of the baffle 224, which is close to the surface of the baffle 224, the side, which is far away from the cleaning rod 205, is provided with a micro motor, the output end of the micro motor penetrates through the baffle 224 and is arranged on one side of the electromagnet 225, and is used for controlling the cleaning rod 205 to rotate along the axis angle of the output end of the micro motor, one side, which is far away from the baffle 224, is connected with the inner wall of the housing 101 in a sliding manner through a sliding block, of the hinge 223, the electromagnet 225, the baffle 224, the micro motor, the slider and the micro motor are arranged in any number of the two groups of the hinge 223, the electromagnet 225, the baffle 224, the micro motor, the sliding block and the transverse chute are respectively arranged at the end of the cleaning rod 205, which is close to the housing 101, and the drying assembly, and the end of the micro motor, and the micro motor 205 are arranged, respectively.
In summary, when the glass vase to be detected is placed above the conveying belt 201, the driving motor 202 is started to control the driving roller 213 to rotate, so that the conveying belt 201 starts to transport, when the conveying belt 201 conveys the glass vase to the lower side of the detecting mechanism 2, the electromagnet 225 positioned on the cleaning rod 205 close to the outer shell 101 is controlled to slide downwards along the baffle 224, the cleaning rod 205 is controlled to slide downwards, the surfaces of the first hollow pipe 219 and the second hollow pipe 220 are in contact with the surface of the glass vase, then the motors positioned on the ends of the first hollow pipe 219 and the second hollow pipe 220 close to the cleaning rod 205 are controlled to rotate, the water tank 221 and the spray head positioned in the cleaning rod 205 are controlled to spray water to the surface of the glass vase, dirt on the surface of the glass vase is softened, the glass vase is cleaned by matching with the first hollow pipe 219 and the second hollow pipe 220, then the conveying of the glass vase to the area of the electric control push rod 204 through the conveying belt 201, the electric control push rod 204 is controlled to extend into the glass vase, the inner wall of the glass vase is cleaned through the cleaning rod 205 and the cleaning ring 207, then the inner wall of the glass vase is cleaned through the cleaning rod 205 and finally the glass vase surface is detected through the laser detector 214, and finally the glass vase surface is dried.
Although the first hollow tube 219 and the second hollow tube 220 in the detection mechanism 2 rotate and cooperate with the water tank 221 and the spray head to clean dirt on the surface of the glass vase, the detection mechanism 2 cannot clean the glass vase according to different shapes due to the plurality of shapes of the glass vase, so as to influence the detection result of the subsequent laser detector 214, at this time, the pressure sensor arranged in the first hollow tube 219 and the second hollow tube 220 detects the internal pressure state, and the first hollow tube 219 and the second hollow tube 220 simultaneously rotate through friction force when being driven to rotate in the cleaning process according to the detected pressure value, and the detection data of the pressure sensor cooperate with the pressure sensor are transmitted to the controller 203 in the rotating process, and the shape of the glass vase is drawn according to the controller 203, so that the cleaning mode of the first hollow tube 219 and the second hollow tube 220 is adjusted in real time, which comprises the following specific steps:
When the conveyor 201 conveys the glass vase to the area of the detection mechanism 2, the cleaning plate 222 is controlled to be close to the electromagnet 225 in the end part of the casing 101, so that the cleaning plate 222 slides downwards along one side of the baffle 224, the surfaces of the first hollow tube 219 and the second hollow tube 220 are attached to the outer surface of the glass vase, and the first hollow tube 219 and the second hollow tube 220 are made of flexible materials, and are matched with the pressure fit generated by the downward sliding of the cleaning plate 222 to deform the first hollow tube 219 and the second hollow tube 220 along the surface profile of the glass vase, so that the shape of the glass vase is detected, and meanwhile, the pressure value received by the surface of the glass vase is detected through the pressure sensor in the first hollow tube 219 to reflect the dirt condition outside the glass vase.
It should be noted that, after the first hollow tube 219 and the second hollow tube 220 contact the surface of the glass vase, the air is sucked to the outside through the air valve, so that the first hollow tube 219 and the second hollow tube 220 are expanded, and are completely attached to the surface of the glass vase, thereby facilitating the detection of dirt on the outer side of the glass vase by matching with the pressure sensor and facilitating the detection of the external shape of the glass vase.
It should be noted that, when the surfaces of the first hollow tube 219 and the second hollow tube 220 are attached to the outer surface of the glass vase, the rotation shaft 208 is controlled to rotate the first hollow tube 219 and the second hollow tube 220, and the glass vase is also driven to rotate clockwise during rotation, in addition, the draining groove is arranged on the surface of the conveying belt 201, so that the draining groove can limit the glass vase when the glass vase is horizontally placed, and the glass vase is prevented from being deviated during conveying.
When the pressure sensor in the first hollow tube 219 detects that a dirty spot exists on the outer surface of the glass vase, the cleaning plate 222 is controlled to rotate the cleaning plate 222 clockwise by 15 degrees through the micro motor (refer to fig. 11 specifically), the first hollow tube 219 in the clockwise deflection state can increase the pressure on the surface of the glass vase, the first hollow tube 219 is controlled to rotate clockwise, the region with the dirty spot can roll away towards the second hollow tube 220, the micro motor is controlled again to rotate the cleaning plate 222 anticlockwise by 15 degrees, the pressure of the second hollow tube 220 on the surface of the glass vase is increased, the second hollow tube 220 is controlled to rotate anticlockwise to drive the glass vase, the dirty spot on the surface of the glass vase moves towards the first hollow tube 219, the process is in a cyclic reciprocating mode, and accordingly the dirty spots can be respectively contacted with the surfaces of the first hollow tube 219 and the second hollow tube 220, and the dirty spot is pressed through the first hollow tube 219 and the second hollow tube 220, and accordingly the effect of cleaning the surface of the special-shaped glass vase is achieved.
After the cleaning work of the outer surface of the glass vase is completed, as part of water is splashed into the vase from the vase inlet and accumulated in the bottom S1 area (see fig. 12) of the vase in the process of spraying water to the outer surface of the glass vase through the spray head, the conveying belt 201 is driven to move the glass vase towards the laser detector 214, the cleaning rod 205 and the cleaning ring 207 are controlled to be inserted into the glass vase through the electric control push rod 204 to clean the inner wall of the vase, and after the glass vase moves to the electric control push rod 204, a cleaning mode is adjusted according to the vase profile detected by the first hollow tube 219 and the second hollow tube 220 on the cleaning plate 222.
When the abnormal shape vase is detected through the first hollow tube 219 and the second hollow tube 220, the controller 203 controls the hydraulic rod 206 to jack up upwards, the tail of the abnormal shape vase is inclined upwards, water in the glass vase flows into the region S2 from the region S1 (see fig. 13), meanwhile, the electric control push rod 204 is controlled to push out in the direction of the vase, the cleaning rod 205 and the cleaning ring 207 are controlled to be inserted into the vase, the surface of the cleaning ring 207 is contacted with water, the water is scraped and absorbed outwards, in addition, the cleaning plate 222 is controlled to slide in the direction of the electric control push rod 204 near the sliding block on the inner side of the shell 101, the micro motor is controlled to control the cleaning plate 222 to rotate 90 degrees, the first hollow tube 219 and the second hollow tube 220 face the direction of the glass vase and are contacted with one side surface of the glass vase, in addition, the drying device 215 is controlled to rotate 90 degrees anticlockwise, the air outlet faces one side of the glass vase and contacts with the other side of the glass vase, the cleaning plate 222 and the drying device 215 realize a fixed clamping effect on the glass vase, and the cleaning process of displacing the glass vase is prevented when the cleaning rod 205 passes through the cleaning ring 222 and the cleaning rod.
It should be noted that, when the controller 203 drives the hydraulic rod 206 to lift the glass vase, the glass vase will be in an inclined state, at this time, the electromagnet 225 located at the position where the cleaning plate 222 is close to the baffle 224 is controlled to slide in the direction of the glass vase, so that the end of the cleaning plate 222 close to the glass vase mouth moves downward, at this time, the inclination of the cleaning plate 222 is consistent with that of the glass vase, the corresponding drying device 215 keeps the inclination consistent with that of the glass vase at this time through the cooperation of the corresponding electromagnet 225 and the hinge member 223 (see fig. 6 specifically), during this process, the head region of the glass vase is clamped and fixed by the cleaning plate 222 and the end position of the drying device 215, and the tail region of the glass vase is clamped and fixed by the cleaning plate 222 and the tail of the drying device 215, at this time, the electric control push rod 204 is controlled to drive the cleaning rod 205 to stretch and reciprocate in the glass vase, and cooperate with the cleaning ring 207 to scrape the water in the region of the glass vase S2, so that the glass vase is prevented from shifting when lifted or the inner wall of the glass vase is cleaned.
After finishing cleaning the inner wall of the glass vase, starting the drying device 215 and blowing and drying the surface of the glass vase, simultaneously controlling the first hollow tube 219 and the second hollow tube 220 to rotate, and enabling the glass vase to rotate by virtue of friction force generated by the first hollow tube 219 and the second hollow tube 220, so that the effect of drying the outer surface of the glass vase is achieved, the detection result of the laser detector 214 is avoided, after finishing the drying work, the cleaning plate 222 moves to an initial position through a sliding block, and controls the micro motor to rotate 90 degrees anticlockwise and restore to an initial state, meanwhile, the drying device 215 is controlled to move to the initial position through the sliding block and rotate 90 degrees clockwise and restore to the initial state, and then the hydraulic rod 206 is controlled to move downwards, so that the surface of the glass vase is in full contact with the surface of the conveying belt 201, and the glass vase is conveyed into the area of the laser detector 214 through the conveying belt 201 to detect cracks, and the detection effect of the glass vase is achieved.
It should be noted that the same micro motor, electromagnet 225, hinge 223, electromagnet 225 and other parts are adopted at the left and right ends of the drying device 215 and the cleaning plate 222 to connect with the inner wall of the housing 101, in addition, the electromagnet 225 is slidably disposed inside one side of the baffle 224, and a sliding rail matched with the electromagnet is disposed in the baffle 224, the cleaning plate 222 and the drying device 215 are driven to slide on the surface of the sliding rail by the magnetic force control electromagnet 225, the micro motor controls the baffle 224 and the cleaning plate 222 to rotate around the axis of the output end of the micro motor, and the sliding block located at one side of the micro motor is connected with the inner wall of the housing 101 by the sliding rail, so that the electromagnetic force on the sliding rail controls the sliding block to slide along the surface by a corresponding distance, so that the cleaning plate 222 and the drying device 215 move transversely along the inner wall of the housing 101.
The invention also provides an application of the detection component on glass products, in the process of detecting the glass vase, only the detection mechanism 2 is needed to detect the shape of the glass vase, the outer side surface of the glass vase is cleaned through the first hollow pipe 219 and the second hollow pipe 220, the inner wall of the glass vase is cleaned by matching the cleaning rod 205 on the electric control push rod 204 and the cleaning ring 207, and finally the outside of the glass vase is dried by matching the clamping of the drying device 215 and the cleaning plate 222, so that the laser detector 214 detects surface cracks of the glass vase, the detection result is accurate, the working procedure is reasonable, the structure is integrated, and the detection component is suitable for popularization and application in the technical field of glass crack detection.
It should be noted that the foregoing description is only a preferred embodiment of the present invention, and although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood that modifications, equivalents, improvements and modifications to the technical solution described in the foregoing embodiments may occur to those skilled in the art, and all modifications, equivalents, and improvements are intended to be included within the spirit and principle of the present invention.
Claims (10)
1. The detection assembly comprises a support assembly (1), wherein a detection mechanism (2) is arranged inside the support assembly (1), a drainage mechanism (3) is arranged inside the support assembly (1), and the drainage mechanism (3) is positioned below the detection mechanism (2), and is characterized in that the detection mechanism (2) comprises a cleaning plate (222), a rotating shaft (218) is arranged on the side wall of the cleaning plate (222), a first hollow pipe (219) and a second hollow pipe (220) are respectively arranged on the surface of the rotating shaft (218), and pressure sensors are respectively arranged inside the first hollow pipe (219) and the second hollow pipe (220);
The detection mechanism (2) further comprises an electric control push rod (204), the electric control push rod (204) is positioned in the support assembly (1) close to the detection mechanism (2) and is connected with the inner wall of the support assembly (1), a cleaning rod (205) is arranged at the end part of the electric control push rod (204), and a cleaning ring (207) is arranged at one end, far away from the electric control push rod (204), of the cleaning rod (205);
the first hollow pipe (219) and the second hollow pipe (220) are internally provided with air valves, and the first hollow pipe (219) and the second hollow pipe (220) are mutually communicated with an external air pump through the air valves.
2. The detection assembly according to claim 1, wherein the drainage mechanism (3) comprises a support rod (302), a workbench (304) is arranged at the top end of the support rod (302), and the support rod (302) is used for supporting the bottom of the workbench (304);
the surface of workstation (304) is equipped with the waterlogging caused by excessive rainfall hole, just the bottom of workstation (304) is equipped with drip storehouse (303), the shape of drip storehouse (303) is trapezoidal, one side of drip storehouse (303) is equipped with drain pipe (301), drain pipe (301) run through shell (101) and set up in the side of shell (101), the tip that drain pipe (301) is close to drip storehouse (303) communicates each other with the inside of drip storehouse (303).
3. The detection assembly according to claim 1, wherein the detection mechanism (2) further comprises a support (209), one side of the support (209) is provided with a rotating shaft (208), and the outer surface of the rotating shaft (208) is provided with a driving roller (213), the surface of the driving roller (213) is provided with a conveying belt (201), the surface of the conveying belt (201) is provided with a plurality of circulating slots, the surface of the conveying belt (201) is provided with a movable slot (210), one end, far away from the support (209), of the rotating shaft (208) is provided with a driving motor (202), and one side of the driving motor (202) is connected with the support (209) through a fixed plate.
4. The detection assembly according to claim 1, wherein the support assembly (1) comprises a housing (101), a controller (203) is arranged on one side of the housing (101), and the controller (203) is electrically connected with the driving motor (202), the electric control push rod (204) and the hydraulic rod (206) respectively.
5. The detection assembly according to claim 2, wherein an electric control slide rail (216) is arranged on the upper surface of the workbench (304), a laser detector (214) is arranged inside one side of the electric control slide rail (216), and the laser detector (214) is positioned on one side of the drying device.
6. The detection assembly according to claim 4, wherein a supporting plate (212) is arranged below the housing (101) close to the electric control push rod (204), a hydraulic rod (206) is arranged inside the supporting plate (212), and a bearing plate (211) is arranged at the top end of the hydraulic rod (206).
7. The detection assembly according to claim 5, wherein a water tank (221) is arranged in the cleaning plate (222), a nozzle is arranged at the bottom of the water tank (221), and a water inlet pipe (217) is communicated with one side of the water tank (221).
8. The detection assembly according to claim 4, wherein a lateral chute is arranged on one side of the housing (101) close to the electric control push rod (204), a sliding block is arranged on the inner wall of the housing (101), and a drying device (215) is arranged on the housing (101) through the sliding block;
The end of the cleaning plate (222) close to the shell (101) is provided with a hinge part (223), so that the cleaning plate (222) deflects along any direction of a hinge part, one end of the hinge part (223) away from the cleaning plate (222) is provided with an electromagnet (225), one side of the electromagnet (225) away from the hinge part (223) is provided with a baffle plate (224), the electromagnet (225) is arranged inside one side of the baffle plate (224) in a sliding manner, the cleaning plate (222) slides along the surface of the baffle plate (224), one side of the baffle plate (224) away from the cleaning plate (222) is provided with a micro motor, and the output end of the micro motor penetrates through one side of the baffle plate (224) and is used for controlling the cleaning plate (222) to rotate along the axis of the output end of the micro motor, and one side of the micro motor away from the baffle plate (224) is in sliding connection with the inner wall of the shell (101) through a sliding block, so that the cleaning plate (222) transversely slides along the inner wall of the shell (101);
The number of the hinge parts (223), the electromagnets (225), the baffle plates (224), the micro motors, the sliding blocks and the transverse sliding grooves is four, and each hinge part (223), the electromagnet (225), the baffle plates (224), the micro motors, the sliding blocks and the transverse sliding grooves are respectively arranged at two ends of the cleaning plate (222) and the drying device (215) close to the shell (101).
9. A crack detection system comprising a detection assembly as claimed in any one of claims 1 to 8.
10. Use of the detection assembly of claim 8 on a glazing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202411143104.8A CN119044192A (en) | 2024-08-20 | 2024-08-20 | Crack detection system, detection assembly and application of crack detection assembly to glass product |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202411143104.8A CN119044192A (en) | 2024-08-20 | 2024-08-20 | Crack detection system, detection assembly and application of crack detection assembly to glass product |
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| Publication Number | Publication Date |
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| CN119044192A true CN119044192A (en) | 2024-11-29 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202411143104.8A Pending CN119044192A (en) | 2024-08-20 | 2024-08-20 | Crack detection system, detection assembly and application of crack detection assembly to glass product |
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| CN (1) | CN119044192A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119387203A (en) * | 2024-12-30 | 2025-02-07 | 远东幕墙(珠海)有限公司 | Glass cleaning method and related device |
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- 2024-08-20 CN CN202411143104.8A patent/CN119044192A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119387203A (en) * | 2024-12-30 | 2025-02-07 | 远东幕墙(珠海)有限公司 | Glass cleaning method and related device |
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