Disclosure of Invention
The application provides a preparation method and application of an abrasion-resistant composite fabric, wherein the abrasion-resistant composite fabric is used for improving the abrasion resistance of the fabric and prolonging the service life, has an antibacterial effect and is closer to the skin of a human body.
The application provides a preparation method of wear-resistant composite fabric, which is characterized by comprising the steps of drawing a plurality of first modified fibers with different twisting degrees to obtain first spinning yarns, drawing a plurality of second modified fibers with different twisting degrees to obtain second spinning yarns, drawing a plurality of third modified fibers with different twisting degrees to obtain third spinning yarns, size-dyeing the first spinning yarns, the second spinning yarns and the third spinning yarns, weaving the first spinning yarns to be used as warp yarns to form first fabric, finishing the second spinning yarns to be used as warp yarns to form second fabric, sewing the first fabric and the second fabric to obtain double-layer wear-resistant fabric, desizing and enzyme washing the double-layer wear-resistant fabric to obtain the wear-resistant composite fabric, wherein raw materials of the first modified fibers comprise modified polylactic acid fibers, polyester fibers and cotton fibers, and nylon fibers, and the second modified fibers comprise nylon fibers, polyurethane fibers, the nylon fibers, the polyester fibers and the nylon fibers or the nylon fibers.
By adopting the technical scheme, the wear-resistant composite fabric is compounded by adopting a double-layer fabric structure, can greatly improve wear resistance, is more suitable for contacting with skin, and reduces discomfort to skin. The first spinning yarn for weaving the first fabric is formed by weaving modified polylactic acid fibers, polyester fibers and cotton fibers, and the wear resistance of the modified polylactic acid fibers can be greatly improved by making yarn drawing between the modified polylactic acid fibers, the polyester fibers and the cotton fibers, and discomfort brought by jean skin to the skin can be reduced. The second spinning yarn is woven by the second fabric, wherein the material of the second spinning yarn is used as the material of jean cloth, and further is used as the decoration of the outer side of the fabric so as to improve the texture of jean. The third spinning yarn not only has the texture of jean cloth, but also can increase the stability of the mutual sewing of the first fabric and the second fabric through the toughness of the third spinning yarn.
Preferably, the synthetic steps of the modified polylactic acid fiber comprise the steps of polymerizing and blending, namely adding triacetin, tributyl citrate, polyethylene glycol, glucolactone and glycerin into a polylactic acid slice for heating and blending to obtain a mixed polymer, toughening and blending, namely reheating the mixed polymer, adding a modified oligomer with TiO 2 to obtain the modified polylactic acid, and blending and spinning, namely adding PHA (polyhydroxystearic acid) into the modified polylactic acid, and carrying out blending and spinning by an electrostatic spinning method to obtain the modified polylactic acid fiber.
Preferably, in the polymerization blending process, the polylactic acid slice includes one of a levorotatory polylactic acid (PLLA), a dextrorotatory polylactic acid (PDLA) and a racemic polylactic acid (PDLLA).
By adopting the technical scheme, the current polylactic acid slice has three types, and experiments show that in the PLLA/PDLA blend fiber, the crystallization rate of the spinning fiber is higher in the solidification process, and the tensile strength of the fiber is increased along with the increase of the stretching ratio and the molecular weight of the polymer. When the viscosity average molecular weight is reduced to a certain degree in the spinning process, the tensile strength of the fiber can reach a certain degree.
Preferably, in the polymerization blending process, the polylactic acid is sliced, the pre-crystallization temperature is 60-100 ℃, the pre-crystallization time is 1-3h, the drying temperature is 85-95 ℃ and the drying time is 20-40h.
By adopting the technical scheme, the water content of the slice can be controlled below 50ppm by controlling parameters, so that higher toughness is achieved, and the wear resistance is improved.
Optionally, in the toughening blending process, the modified oligomer with TiO 2 is the oligomer modified TiO 2 of polylactic acid or the TiO 2 of which the surface is coated with polycaprolactone.
By adopting the technical scheme, the polylactic acid/titanium dioxide composite material is used as a multifunctional material, and due to excellent mechanical, thermal, photocatalysis and antibacterial properties, the TiO 2 modified by the oligomer is added before blending and spinning the polylactic acid, so that the spinning is more uniform, the toughness of the polylactic acid/titanium dioxide composite material is further improved, and as a further preferable mode, the TiO 2 with the surface coated with the polycaprolactone is a porous nanofiber bracket with high natural environment simulating capability and is used for healing wounds of animals by adopting electrostatic spinning. In the application, the polycaprolactone can improve the mechanical property of the fiber by reacting with polylactic acid, and the toughness of the fiber is further improved before mixed spinning by combining with nano-scale TiO 2.
Optionally, one or more of acetone and chloroform is used as a solvent in the blending yarn process.
According to the technical scheme, in the method for preparing the electrostatic spinning method, acetone, chloroform and a mixture of the acetone and the chloroform are adopted, so that uniformity of materials in spinning can be improved, and as different-thickness nanofibers are loaded, softer solvents are needed, according to tests, the diameter of the modified polylactic acid fibers can be shortened and even reach 500nm along with the increase of the spinning time, and the toughness of the composite fibers can also be improved.
Preferably, in the step of fabric finishing, the treatment temperature in the desizing treatment is 40-70 ℃, the concentration of desizing enzyme is 6-15 g/L, and the treatment liquid of the enzyme washing treatment contains 1-2 g/L of cellulase and 0.2-0.4 g/L of citric acid.
On the other hand, the application discloses application of the wear-resistant composite fabric, and the wear-resistant composite fabric prepared by the preparation method of the wear-resistant composite fabric is suitable for jeans wear.
In the wear-resistant composite fabric, the modified polylactic acid fibers are adopted in the first spinning yarns, so that the wear-resistant composite fabric is beneficial to being attached to the skin of a human body, is beneficial to degradation of clothes, and can greatly improve the wear resistance of the wear-resistant composite fabric, so that jeans wear is more resistant.
One or more technical schemes provided by the application have at least the following technical effects or advantages:
1. The wear-resistant composite fabric is compounded by adopting a double-layer fabric structure, wherein the first fabric is mutually close to the skin of a wearer, and is formed by mutually knitting modified polylactic acid fibers, polyester fibers and cotton fibers, so that the wear resistance of the fabric can be greatly improved, and the discomfort of jean skin caused by the jean skin can be reduced.
2. According to the application, the polylactic acid/titanium dioxide composite material is used as a multifunctional material, and before blending and spinning of polylactic acid, the TiO 2 modified by the oligomer is added, so that the spinning is more uniform, and the toughness of the polylactic acid/titanium dioxide composite material is improved.
3. According to the method for preparing the polylactic acid by the electrostatic spinning method, acetone, chloroform and a mixture of the acetone and the chloroform are adopted, so that the uniformity of materials in spinning can be improved, and the toughness of the composite fiber is further improved.
Detailed Description
The application provides a preparation method of wear-resistant composite fabric, which is used for improving the wear resistance of the fabric and prolonging the service life, has an antibacterial effect and is closer to the skin of a human body.
The technical solutions in the embodiments of the present application will be clearly and completely described below. It will be apparent that the described embodiments are only some, but not all, embodiments of the application. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.
It should be noted that the terms "first," "second," and the like in the description and in the claims are used for distinguishing between similar objects and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used may be interchanged where appropriate such that the embodiments of the application described herein may be implemented in sequences other than those described herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or server that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed but may include other steps or modules not expressly listed or inherent to such process, method, article, or apparatus.
Raw materials
Polyester fiber (more than 85% of polyethylene terephthalate is polyester fiber in China) the application is commercial polyester fiber;
The cotton fiber is made of natural high molecular compounds, adopts cotton as a raw material and is subjected to modern technological treatment, and has a structural formula (C6H 10O 5) n;
Spandex fiber, the application is polyurethane fiber sold in the market;
the nylon fiber is commercially available nylon fiber
Polylactic acid slice, CAS No. 26100-51-6 molecular formula (C 3H6O3) x purity 95-98%, in the embodiment of the application, PLLA (L-polylactic acid) PDLA (D-polylactic acid) PDLLA (racemic polylactic acid) is adopted;
glyceryl triacetate, CAS number 102-76-1 molecular weight 218.204 purity 98.0-99.0%;
tributyl citrate with CAS number 77-94-1 molecular weight 360.45 purity 98.0-99.0%;
Polyethylene glycol with CAS number 25322-68-3 molecular weight 104.15 purity 98.0-99.0%;
Gluconolactone, CAS number 90-80-2 molecular weight 178.14 purity 98.0-99.0%;
Glycerin, CAS number 56-81-5 molecular weight 92.094 purity 98.0-99.0%;
Titanium dioxide with CAS number 13463-67-7 molecular weight 79.87 purity 99.0-99.5%;
Polyhydroxystearic acid, CAS number 58128-22-6 molecular weight 310.35 purity 98.0-99.0%;
Polycaprolactone has a molecular weight 114.14 purity of 98.0-99.0% for CAS No. 24980-41-4 and a molecular weight 58.079 purity of 99.0-99.5% for CAS No. 37-64-1
Chloroform, CAS number 67-66-3 molecular weight 119.38 purity 99.0-99.5%
Raw material example
The synthesis steps of the modified polylactic acid fiber comprise:
S1, polymerization blending, namely adding triacetin, tributyl citrate, polyethylene glycol, gluconolactone and glycerin into a polylactic acid slice according to a proportion, and heating in a reaction kettle, wherein the blending temperature is 200-300 ℃ to obtain a mixed polymer;
S2, toughening and blending, namely reheating the mixed high polymer to 200-300 ℃, and adding a modified oligomer with TiO 2 to obtain modified polylactic acid;
And S3, blending spinning, namely adding PHA (polyhydroxystearic acid) into the modified polylactic acid, and carrying out blending spinning by an electrostatic spinning method to obtain the modified polylactic acid fiber.
Examples
Example 1
Drawing three 30Ttex modified polylactic acid fibers, two 35Ttex polyester fibers and five 30Ttex cotton fibers to obtain a first spinning yarn, drawing five 30Ttex spandex fibers and five 35Ttex polyester fibers to obtain a second spinning yarn, drawing five 30Ttex spandex fibers and five 35Ttex polyester fibers to obtain a third spinning yarn;
size dyeing, namely size dyeing the first spinning yarn, the second spinning yarn and the third spinning yarn;
The method comprises the steps of weaving, namely weaving a first spinning yarn serving as warp yarns to form a first fabric, weaving a second spinning yarn serving as warp yarns to form a second fabric, finishing, namely mutually sewing the first fabric and the second fabric by a third spinning yarn to obtain a double-layer wear-resistant fabric, and carrying out desizing treatment and enzyme washing treatment on the double-layer wear-resistant fabric, wherein the treatment temperature in the desizing treatment is 50 ℃, the concentration of desizing enzyme is 10g/L, the treatment liquid of the enzyme washing treatment contains 1.5g/L of cellulase and 0.3g/L of citric acid, and finally the wear-resistant composite fabric is obtained.
In the modified polylactic acid fiber in example 1, during the modification process, the modified oligomer of TiO 2 is TiO 2 coated with polycaprolactone on the surface. And the polylactic acid slice adopts L-polylactic acid (PLLA).
Examples 2 to 9
Examples 2 to 9 are different from example 1 in that the raw material components of the first modified fiber, the second modified fiber and the third modified fiber are different, and specific parameters are shown in table 1.
Table 1, fiber raw material composition tables of examples 1 to 9
Comparative example
Comparative example 1
Comparative example 1 is different in that the raw material of the first modified fiber is polyester fiber as well as cotton fiber.
Comparative example 2
The difference of comparative example 2 is that the raw materials of the first modified fiber are polylactic acid fiber, polyester fiber and cotton fiber, and the polylactic acid fiber is a commercially available finished polylactic acid fiber.
Performance test
In order to further study the performance parameters of the wear-resistant composite fabric, the application further carries out the verification of the following examples.
1. Wear resistance of fabrics
The experiment adopts a flat friction method to measure the resistance of the composite fabric after zero water washing and quantitative times of water washing, and the characterization index is friction quality loss, and the larger the quality loss rate is, the better the wear resistance of the fabric is. The abrasion resistance of each group of fabrics was subjected to abrasion tests at 300, 800 and 1200 turns in turn, and the mass loss percentage was calculated.
2. Breaking performance of fabric
Bursting refers to the phenomenon that a part of a fabric is destroyed under the action of external force perpendicular to the plane of the fabric, and the higher the bursting strength is, the better the bursting performance of the fabric is. The bursting performance of the jean fabric after zero water washing and multiple water washing is measured by adopting a spherical ejector rod in the experiment. And testing bursting strength of each fabric after different washing times.
3. Mechanical properties of fabrics
The fabric stretchability refers to the fact that the fabric generates a stretch breaking phenomenon when bearing a certain tensile load, so that a test method of constant force elongation (constant load 25N) is selected in an experiment, and mechanical stretching tests are carried out on the composite fabric after different washing times.
4. Antibacterial Performance test the composite fabric was subjected to an antibacterial test according to the modified AATCC 100-1999 standard test method, and the inoculated bacteria were staphylococcus aureus (ATCC 6538) and escherichia coli (ATCC 43895) to calculate the bactericidal rate by counting the number of surviving bacteria. Where the staphylococcus aureus concentration was 1.50×106CFU in the test and the escherichia coli concentration was 3.76×106CFU in the test.
TABLE 2 Performance test experiment Table for examples 1-9, comparative examples 1-2
Conclusion analysis
Analysis was performed according to the above test, and the most significant damage in clothing and household use was due to abrasion caused by abrasion of different forms and sizes of abrasion operations, after which the fabric fibers were broken, detached, pulled out and disintegrated. The friction part of the fabric will produce quality loss, and the loss rate of quality loss can be used for judging the fabric loss condition. The wear resistance of the fabric is analyzed after the fabric is washed for 0 times, 20 times and 40 times. In addition, the bursting strength, the breaking strength and the breaking elongation of the composite fabric are increased along with the washing times, and the composite fabric is in a descending trend. The reason is that the more the washing times are, the fabric is gradually reduced in mechanical property under the repeated action of mechanical external force after the fabric is continuously washed, dried, rubbed and ironed for many times in the washing process, and the fluff on the surface of the fabric is reduced and thinned, so that the bursting force and the mechanical property of the fabric are reduced. Because the polyester fiber and the cotton fiber are added into the first spinning yarn and the second spinning yarn, the polyester fiber and the cotton fiber have better elastic recovery property, so that certain elasticity is still kept after the water washing for a plurality of times, further better mechanical property can be kept,
From the analysis of examples 1-9, example 5 is a preferred example, wherein when the raw material of the first spun yarn is modified polylactic acid fiber, polyester fiber, cotton fiber, the raw material of the second spun yarn is spandex fiber, cotton fiber, and the raw material of the third spun yarn is spandex fiber, polyester fiber.
In addition, when the polyester fiber is not added to the first fabric in combination with comparative examples 1 to 2, the abrasion resistance and various mechanical properties thereof are reduced, because polylactic acid has more excellent mechanical properties. However, the improvement in the properties is not high because the polylactic acid is not modified and further investigation is required.
In addition, by wherein the modified polylactic acid fiber is added with titanium dioxide modified with polylactic acid oligomer during the modification process, since titanium metal has a specific role in skin morphogenesis and function. Therefore, the titanium ion as exogenous ion can destroy the ecological balance of bacteria, but has little influence on the skin of human body, thereby being capable of improving the antibacterial effect and reducing the injury of the skin of human body.
Example 10
Example 10 differs from example 5 in that the modified oligomer of TiO 2 is an oligomer-modified TiO 2 of polylactic acid.
Example 11 is different from example 5 in that the polylactic acid chips were right-handed polylactic acid (PDLA).
Example 12 differs from example 5 in that the polylactic acid chips were made of racemic polylactic acid (PDLLA).
Performance test
In order to further study the performance parameters of the wear-resistant composite fabric, the application further carries out the experiment and performs the verification of the embodiment. Specific data are shown in the following test table.
TABLE 3 Experimental Table of Performance test of examples 5,10-12
Conclusion analysis
Example 12 is the preferred example, wherein the modified oligomer of TiO 2 is TiO 2 surface coated with polycaprolactone when the modified polylactic acid fiber is modified in accordance with the above test. And the polylactic acid slice adopts racemic polylactic acid (PDLLA).
In addition, in the process of blending the modified polylactic acid with the blended yarn, the application adopts the mixture of acetone and chloroform, so that the uniformity of materials in spinning can be improved, the spinning time is improved, and the toughness of the composite fiber can be further improved.
Application example
The application also discloses application of the wear-resistant composite fabric, and the wear-resistant composite fabric prepared by the preparation method of the wear-resistant composite fabric is suitable for jeans wear.
The jeans wear adopted at present is classified into upper garment, lower garment and upper and lower connected body. The upper garment comprises jean jackets, jean shirts, jean jackets, jean waistcoats, jean business suit jackets, jean windshields, jean, etc., the lower garment comprises jean, jean half-skirt, jean long skirt, etc., and the upper and lower garment comprises jean, suspender jean, etc.
Preferably, the composite fabric of the present application is more suitable for clothing such as jeans shirts, jeans half-skirts, jeans long-skirts, etc. which are attached to the skin of a human body. As the jean wear is inevitably moved in daily activities such as sitting, squatting and exercising, the friction between the elbow, the knee, the hip and the like, the wear-resisting effect of the jean wear can be realized through the composite fabric, the antibacterial effect of the jean wear can be improved, and the damage of the jean wear to the skin can be reduced.
It should be noted that the sequence of the embodiments of the present application is only for description, and does not represent the advantages and disadvantages of the embodiments. And the foregoing description has been directed to specific embodiments of this specification. Other embodiments are within the scope of the following claims. In some cases, the actions or steps recited in the claims can be performed in a different order than in the embodiments and still achieve desirable results. In some embodiments, multitasking and parallel processing are also possible or may be advantageous.
The foregoing description of the preferred embodiments of the application is not intended to limit the application to the precise form disclosed, and any such modifications, equivalents, and alternatives falling within the spirit and scope of the application are intended to be included within the scope of the application.
This description is merely exemplary in nature and is intended to cover any and all modifications, variations, combinations, or equivalents that are within the scope of the present application. It will be apparent to those skilled in the art that various modifications and variations can be made to the present application without departing from the scope of the application. Thus, the present application is intended to include such modifications and alterations insofar as they come within the scope of the application or the equivalents thereof.