CN119347380A - A magnetic sheet gluing, pressing and curing device and processing method - Google Patents
A magnetic sheet gluing, pressing and curing device and processing method Download PDFInfo
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- CN119347380A CN119347380A CN202411527763.1A CN202411527763A CN119347380A CN 119347380 A CN119347380 A CN 119347380A CN 202411527763 A CN202411527763 A CN 202411527763A CN 119347380 A CN119347380 A CN 119347380A
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- magnetic sheet
- unit
- gluing
- press
- receiving groove
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1002—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
- B05C11/1005—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves responsive to condition of liquid or other fluent material already applied to the surface, e.g. coating thickness, weight or pattern
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/12—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation being performed after the application
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/14—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/26—Processes for applying liquids or other fluent materials performed by applying the liquid or other fluent material from an outlet device in contact with, or almost in contact with, the surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing Of Magnetic Record Carriers (AREA)
- Automatic Assembly (AREA)
Abstract
The application relates to a magnetic sheet gluing, press-fitting and curing device and a processing method, wherein the processing table is provided with a magnetic sheet feeding assembly, a product transferring belt and a mechanical arm, the magnetic sheet feeding assembly comprises a vibrating disc, a sequencing channel, a material receiving groove and a first visual detection unit, one side of the material receiving groove is provided with a turnover unit, the other side of the material receiving groove is provided with a material stirring unit, the turnover unit comprises a turnover head and a driving unit, the turnover head is in a transverse cylindrical shape, the middle of the end face is provided with a transverse material passing channel, the material receiving groove is provided with a slot matched with the turnover head, the material receiving groove is divided into a left groove body and a right groove body, the material passing channel and the two groove bodies are combined to form a material transferring channel when the material passing channel is in a horizontal state, and an elastic pressing piece for pressing the magnetic sheet is arranged in the material passing channel.
Description
Technical Field
The invention relates to the technical field of motor processing, in particular to a magnetic sheet gluing, press-fitting and curing device and a processing method.
Background
In the existing design, the gluing and pressing parts of the magnetic sheet are usually manually operated by manpower, so that the labor intensity is high, the efficiency is low, a semi-automatic gluing device is partially adopted, and part of working procedures still need to be manually interfered, so that the gluing, pressing and curing device and the processing method of the magnetic sheet are needed to solve the problem.
Disclosure of Invention
The technical problem to be solved by the invention is to provide a magnetic sheet gluing, press-fitting and curing device and a processing method of the magnetic sheet gluing, press-fitting and curing device aiming at the defects in the prior art.
The technical scheme adopted for solving the technical problems is as follows:
The magnetic sheet gluing, press-fitting and curing device comprises a processing table, wherein the processing table is provided with a magnetic sheet feeding assembly, a product transferring belt and a manipulator for transferring the magnetic sheet fed by the magnetic sheet feeding assembly onto the product transferring belt; the magnetic sheet feeding assembly comprises a vibration disc for feeding magnetic sheets, a sorting channel for sorting the discharge of the vibration disc, a material receiving groove for receiving the discharge of the sorting channel and a first visual detection unit, wherein one side of the material receiving groove is provided with a turnover unit, the other side of the material receiving groove is provided with a material stirring unit, the turnover unit comprises a turnover head and a driving unit, the turnover head is in a transverse cylindrical shape, the middle of the end face is provided with a transverse material passing channel, the material receiving groove is provided with a slot matched with the turnover head, the slot divides the material receiving groove into a left groove body and a right groove body, the material passing channel is combined with the two groove bodies to form a material moving channel when the material passing channel is in a horizontal state, an elastic pressing piece for pressing the magnetic sheets is arranged in the material passing channel, the first visual detection unit is used for detecting the positive and negative directions of the magnetic sheets entering the material receiving groove and correspondingly controlling the driving unit to operate according to the positive and negative results, the processing table is provided with a magnetic sheet gluing unit, a second visual detection unit, a magnet pressing unit and a magnet feeding assembly on the processing table along the feeding direction of the product conveying belt, the magnet sheet pressing unit and a magnet sheet feeding assembly are sequentially arranged on the processing table, the magnet scraping unit is used for pressing and the magnet sheet feeding unit is used for the magnet sheet on the magnet assembly, the machine tool is used for detecting the gluing condition and the glue overflow erasing condition of the magnetic sheets on the product jig, a solidifying and cooling furnace is arranged on the processing table, and the manipulator is also used for conveying the pressed magnetic sheets into the solidifying and cooling furnace.
The magnetic sheet gluing, press-fitting and curing device comprises a magnetic sheet feeding assembly, a feeding table, a first infrared correlation assembly and a second infrared correlation assembly, wherein a vertical plate is arranged on the feeding table, the receiving groove is arranged at the upper end of the vertical plate, and the first infrared correlation assembly is arranged at one end of the vertical plate, and the second infrared correlation assembly is arranged at the other end of the vertical plate.
The magnetic sheet gluing, press-fitting and curing device comprises a stirring fork plate, a telescopic cylinder driving the stirring fork plate to stretch and a first transverse cylinder driving the telescopic cylinder to transversely move, wherein a first fork head and a second fork head are arranged on the stirring fork plate, and the distance between the first fork head and the second fork head is equal to the distance between the feeding position of a material receiving groove and the central position of a material passing channel.
The magnetic sheet gluing, press-fitting and curing device comprises a dispensing head, a Z-axis mechanism driving the dispensing head to move along a Z axis and a Y-axis mechanism driving the Z-axis mechanism to move along a Y axis, wherein the conveying direction of a product conveying belt is along the X axis.
The invention discloses a magnetic sheet gluing, press-fitting and curing device, wherein a glue wiping unit comprises a mounting bracket, and a glue wiping brush, a rotating motor driving the glue wiping brush to rotate and a first lifting cylinder driving the rotating motor to lift are arranged on the mounting bracket.
The magnetic sheet gluing, press-fitting and solidifying device comprises a magnet feeding assembly, a magnetic sheet gluing and solidifying device and a magnetic sheet gluing and solidifying device, wherein the magnet feeding assembly comprises a transverse pushing unit, a vertical column for longitudinally stacking magnets and a longitudinal pushing unit, a storage hole is formed in the vertical column, a base is arranged at the lower end of the vertical column, a discharge hole which is transversely communicated with the storage hole is formed in the base, the movable end of the transverse pushing unit is arranged in the discharge hole in a penetrating manner, and the movable end of the longitudinal pushing unit is arranged in the storage hole in a penetrating manner.
The invention discloses a magnetic sheet gluing, press-mounting and solidifying device, wherein a press-mounting unit comprises an adsorption head for adsorbing a magnet, a second lifting cylinder for driving the adsorption head to lift and a second traversing cylinder for driving the second lifting cylinder to traverse.
The magnetic sheet gluing, press-mounting and solidifying device comprises an adsorption head, wherein the adsorption head comprises a mounting plate fixed with the movable end of a second lifting cylinder, a transverse plate is arranged on the mounting plate, a material pressing head with an air hole is fixedly arranged on the transverse plate in a penetrating mode, and a stabilizing block sleeved outside the material pressing head is fixedly arranged on the mounting plate.
The magnetic sheet gluing, press-mounting and solidifying device comprises a transverse pushing unit, wherein a pushing plate is arranged at the movable end of the transverse pushing unit, two storage holes are formed in an upright post, two groups of positioning units and two mounting grooves are formed in the front side of the pushing plate, each positioning unit comprises two clamping arms, a first guide inclined surface is arranged on each clamping arm, the two first guide inclined surfaces are distributed in a V shape, the clamping arms are transversely and slidably connected with the pushing plate, a reset spring for resetting the clamping arms is arranged on the pushing plate, a guide groove is formed in the upper surface of each clamping arm, a second guide inclined surface is arranged in each guide groove, a guide pillar stretching into each guide groove is arranged on the lower surface of each stabilizing block, a third guide inclined surface matched with each second guide inclined surface is arranged on each guide pillar, when the two guide pillars stretch into the guide groove to move, the two clamping arms are driven, and when the two guide pillars are pressed and the two guide pillars are used for positioning magnetic sheets in a product jig.
The magnetic sheet gluing, press-fitting and curing processing method comprises the following steps of:
The magnetic sheets are discharged from a vibration disc, enter a sequencing channel for sequencing, the magnetic sheets falling in the sequencing channel enter a receiving groove, and a first visual detection unit performs forward and reverse detection on the magnetic sheets; if the detection is positive, the material stirring unit is controlled to stir the magnetic sheet to move to the other end of the material receiving groove, if the detection is negative, the material stirring unit is controlled to stir the magnetic sheet to enter the material passing channel and be pressed by the elastic pressing piece, the material stirring unit exits the material passing channel, the driving unit drives the turnover head to turn over for 180 degrees, and the material stirring unit stirs the magnetic sheet to move to the other end of the material receiving groove;
The mechanical arm clamps the magnetic sheet positioned at the end part of the receiving groove and moves the magnetic sheet to be placed in a product jig on a product transfer belt, the product transfer belt transfers the magnetic sheet to a magnetic sheet gluing unit for gluing, the product transfer belt transfers the magnetic sheet after gluing to a second visual detection unit for gluing detection, the product transfer belt transfers the magnetic sheet after gluing to a press-fit unit for magnet press-fitting, the product transfer belt transfers the magnetic sheet after press-fitting to a rubber wiping unit for rubber overflow erasure, the product transfer belt transfers the magnetic sheet after gluing to the second visual detection unit for rubber overflow erasure detection, the product transfer belt transfers the magnetic sheet after detection to a feeding position of the mechanical arm, and the mechanical arm clamps the magnetic sheet to be sent into a solidification cooling furnace.
The automatic glue spreading machine has the advantages that the magnetic sheets are discharged from the magnetic sheet feeding assembly and fed, the magnetic sheets enter the sorting channel to be sorted, the falling magnetic sheets in the sorting channel enter the receiving groove, the first visual detection unit is used for conducting forward and reverse detection on the magnetic sheets, the material shifting unit is controlled to shift the magnetic sheets to the other end of the receiving groove if the magnetic sheets are detected to be forward and reverse, the material shifting unit is controlled to shift the magnetic sheets into the material passing channel and are pressed by the elastic pressing piece, the material shifting unit is withdrawn from the material passing channel, the driving unit drives the turnover head to turn over 180 degrees, the magnetic sheets are shifted to the other end of the receiving groove by the material shifting unit, the mechanical hand clamps the magnetic sheets at the end of the receiving groove and moves the magnetic sheets to the product fixture on the product shifting belt, the product shifting belt is used for gluing the magnetic sheets at the gluing unit, the product shifting belt is used for conducting gluing detection on the second visual detection unit, the product shifting belt is used for conducting magnet pressing after gluing on the magnetic sheets at the position of the pressing unit, the product shifting belt is used for conducting gluing detection on the magnetic sheets after gluing, the product shifting belt is shifted to the position of the rubber scraping unit is used for conducting gluing, the product shifting belt is shifted to the second detection unit is used for conducting the gluing, the magnetic sheets after the gluing is shifted to the position of the second detection unit is used for conducting the magnet pressing, the magnetic sheets are required to be clamped, and the magnetic sheets can be clamped and clamped by the mechanical hand is high in efficiency, and the automatic machine is used for conducting the automatic machine is finished, and the machine is high in the machine and high in quality and easy and finished and can be clamped and cooled and clamped and cooled.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the present invention will be further described with reference to the accompanying drawings and embodiments, in which the drawings in the following description are only some embodiments of the present invention, and other drawings may be obtained by those skilled in the art without inventive effort:
FIG. 1 is a schematic diagram of a glue spreading, press-fitting and curing apparatus for magnetic sheets according to a preferred embodiment of the present invention;
FIG. 2 is an enlarged schematic view of FIG. 1 at A;
FIG. 3 is a schematic view of another view of the adhesive-coating press-mounting and curing apparatus for magnetic sheets according to the preferred embodiment of the present invention;
FIG. 4 is an enlarged schematic view of FIG. 3 at B;
FIG. 5 is a schematic cross-sectional view of a pusher plate of a glue spreading, press-mounting and curing apparatus for magnetic sheets according to a preferred embodiment of the present invention;
FIG. 6 is a schematic view showing the structure of the bottom surface of the stabilizing block of the adhesive-spreading press-mounting curing device for magnetic sheets according to the preferred embodiment of the present invention;
Fig. 7 is a schematic view showing a magnetic sheet feeding assembly of a magnetic sheet gluing press-mounting curing apparatus according to a preferred embodiment of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the following description will be made in detail with reference to the technical solutions in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by a person skilled in the art without any inventive effort, are intended to be within the scope of the present invention, based on the embodiments of the present invention.
The magnetic sheet gluing, press-fitting and curing device of the preferred embodiment of the invention is shown in fig. 1, and simultaneously referring to fig. 2-7, and comprises a processing table, wherein the processing table is provided with a magnetic sheet feeding assembly 1, a product conveying belt 2 and a manipulator 3 for conveying the magnetic sheet fed by the magnetic sheet feeding assembly onto the product conveying belt; the magnetic sheet feeding assembly 1 comprises a vibration disc 10 for feeding magnetic sheets, a sequencing channel 11 for sequencing the discharge of the vibration disc 10, a material receiving groove 12 for receiving and taking the discharge of the sequencing channel 11 and a first visual detection unit 13, wherein one side of the material receiving groove 12 is provided with a turnover unit 14, the other side of the material receiving groove is provided with a stirring unit 15, the turnover unit 14 comprises a turnover head 140 and a driving unit 141, the turnover head 140 is in a transverse cylindrical shape, the middle of the end face is provided with a transverse material passing channel 142, the material receiving groove 12 is provided with a slot 120 matched with the turnover head 140, the slot 120 divides the material receiving groove 12 into a left tank body and a right tank body, the material passing channel 142 is in a horizontal state, the material passing channel and the two tank bodies are combined to form a material moving channel, an elastic pressing piece (a pressure rubber block and the like for clamping the magnetic sheets is arranged in the material passing channel 142, the magnetic sheets can not fall off from the material passing channel during turnover), the first visual detection unit 13 is used for detecting the positive and negative of the magnetic sheets entering the material receiving groove 12 and correspondingly controlling the driving unit 141 to run according to the positive and negative results, a gluing unit 4, a second visual detection unit 5, a visual detection unit 7 and a rubber sheet 7 are sequentially arranged on a processing table along the feeding direction of a product transferring belt 2, a magnet assembly 20 is arranged on the processing table, the magnet assembly is used for pressing the magnetic sheet 20, the magnetic sheet assembly is arranged on the product carrying the magnetic sheet assembly, and the magnetic sheet assembly 20 is provided with a magnet assembly 20, the machine comprises a magnet feeding component 8, a glue wiping unit 6, a second visual detection unit 5, a curing cooling furnace 9, a manipulator 3 and a cooling machine, wherein the magnet is used for adsorbing a magnet supplied by the magnet feeding component 8 and pressing the magnet into a hole of a magnetic sheet on a product jig 20;
The magnetic sheet feeding assembly 1 is used for distributing and feeding materials, wherein the magnetic sheets are discharged from the vibration disc 10, enter the sequencing channel 11 for sequencing, the magnetic sheets falling in the sequencing channel 11 enter the receiving groove 12, the first visual detection unit 13 is used for detecting the positive and negative directions of the magnetic sheets, the stirring unit 15 is controlled to stir the magnetic sheets to move to the other end of the receiving groove 12 if the magnetic sheets are detected to be positive, the stirring unit 15 is controlled to stir the magnetic sheets to enter the passing channel 142 and are pressed by the elastic pressing piece, the stirring unit 15 is withdrawn from the passing channel 142, the driving unit 141 drives the turnover head 140 to turn over 180 degrees, the stirring unit 15 is used for stirring the magnetic sheets to move to the other end of the receiving groove 12, and the mechanical arm 3 is used for clamping the magnetic sheets positioned at the end of the receiving groove 12 and moving the magnetic sheets to be placed in a product jig on the product conveying belt 2;
the product transfer belt 2 transfers the magnetic sheet to the position of the magnetic sheet gluing unit 4 for gluing, the product transfer belt 2 transfers the magnetic sheet after gluing to the position of the second visual detection unit 5 for gluing detection, the product transfer belt 2 transfers the magnetic sheet after gluing to the position of the press-fitting unit 7 for magnet press-fitting, the product transfer belt 2 transfers the magnetic sheet after press-fitting to the position of the rubber wiping unit 6 for overflowing glue erasure, the product transfer belt 2 transfers the magnetic sheet after gluing to the position of the second visual detection unit 5 for overflowing glue erasure detection, and the product transfer belt 2 transfers the magnetic sheet after detection to the feeding position of the manipulator 3;
By the method, full-automatic feeding, distributing, turning, gluing, press fitting, detecting and fixing operations of the magnetic sheets can be completed, the automation degree is high, manual intervention is not needed, the processing efficiency is high, and the product consistency is good.
Preferably, the magnetic sheet feeding assembly 1 further comprises a feeding table 16, wherein a vertical plate 17 is arranged on the feeding table 16, a receiving groove 12 is arranged at the upper end of the vertical plate 17, a first infrared correlation assembly 18 positioned at one end of the vertical plate 17 and a second infrared correlation assembly 19 positioned at the other end of the vertical plate are arranged on the feeding table 16, the shifting unit 15 comprises a shifting fork plate 150, a telescopic cylinder 151 driving the shifting fork plate 150 to stretch and retract and a first transverse moving cylinder 152 driving the telescopic cylinder 151 to transversely move, a first fork head 153 and a second fork head 154 are arranged on the shifting fork plate 150, and the distance between the first fork head 153 and the second fork head 154 is equal to the distance between the feeding position of the receiving groove 12 and the central position (the position of an elastic pressing piece) of a material passing channel 142.
Preferably, the magnetic sheet gluing unit 4 comprises a dispensing head 40, a Z-axis mechanism 41 driving the dispensing head to move along a Z axis and a Y-axis mechanism 42 driving the Z-axis mechanism to move along a Y axis, wherein the conveying direction of the product conveying belt 2 is along the X axis direction, and the product conveying belt 2 is matched to form a three-axis moving platform, so that the smooth operation of dispensing is ensured, and meanwhile, the structure is simplified.
Preferably, the rubber wiping unit 6 comprises a mounting bracket, wherein a rubber wiping brush 60, a rotating motor 61 for driving the rubber wiping brush to rotate and a first lifting cylinder 62 for driving the rotating motor to lift are arranged on the mounting bracket, and the rubber wiping unit is in an existing structure.
Preferably, the magnet feeding assembly 8 comprises a transverse pushing unit 80, a vertical column 81 for longitudinally stacking magnets and a longitudinal pushing unit 82, wherein a storage hole 810 is formed in the vertical column 81, a base 83 is arranged at the lower end of the vertical column 81, a discharge hole 830 which is transversely communicated with the storage hole 810 is formed in the base 83, the movable end of the transverse pushing unit 80 is arranged in the discharge hole 830 in a penetrating mode, the movable end (a cylinder 820) of the longitudinal pushing unit 82 is arranged in the storage hole 810 in a penetrating mode, the press mounting unit 7 comprises an adsorption head 70 for adsorbing magnets, a second lifting cylinder 71 for driving the adsorption head 70 to lift and a second traversing cylinder 72 for driving the second lifting cylinder 71 to traverse, the adsorption head 70 comprises a mounting plate 700 which is fixed with the movable end of the second lifting cylinder, a transverse plate 701 is arranged on the mounting plate 700, a pressing head 702 with air holes is fixedly arranged on the transverse plate 701, a stabilizing block 703 sleeved outside the pressing head is fixedly arranged on the mounting plate 700, and when the press mounting plate is operated, the magnet 82 at the lowest end of the storage hole is pushed out of the storage unit 80 by means of reciprocating movement, the movable end of the transverse pushing unit 80, the second lifting cylinder 71 is driven by the movable end of the magnet 82 to move transversely, and the second lifting cylinder 71 can be mounted transversely and moved transversely, and the adsorption head 70 can be moved transversely, and the adsorption structure can be completed by the second lifting and the magnet can be moved conveniently and tightly, and the adsorption lifting and the magnet can be moved transversely and loaded by the lifting and the lifting cylinder 71 can be moved transversely and moved by the lifting cylinder.
Further, a pushing plate 800 is arranged at the movable end of the transverse pushing unit 80, two storage holes 810 are formed in the upright columns, two groups of positioning units and two mounting grooves are formed in the front side of the pushing plate 800, each positioning unit comprises two clamping arms 801, first guide inclined planes 802 are arranged on the two clamping arms 801, the two first guide inclined planes 802 are distributed in a V shape, the clamping arms 801 are transversely and slidably connected with the pushing plate 800, a reset spring 803 for resetting the clamping arms is arranged on the pushing plate 800, a guide groove 804 is formed in the upper surface of the clamping arms 801, a second guide inclined plane 805 is arranged in the guide groove 804, a guide pillar 704 extending into the guide groove 804 is arranged on the lower surface of the stabilizing block 703, a third guide inclined plane 705 matched with the second guide inclined plane 805 is arranged on the guide pillar 704, and when the two guide pillars 704 extend into the guide groove 804 to move, the two clamping arms 801 are driven to be folded;
when the magnet is absorbed by the absorption head 70 in the descending direction, the two guide posts 704 firstly extend into the guide grooves 804 to move so as to drive the two clamping arms 801 to fold, the gap of the V-shaped grooves is folded, the cylindrical magnet is extruded forwards slowly to reach the position right below the material pressing head 702, and the material pressing head 702 is pumped, so that the magnet can be accurately absorbed;
During press fitting, the two guide posts 704 are used for positioning magnetic sheets in the product jig, the product transfer belt 2 drives the product jig to finely adjust, so that the magnetic sheets in the product jig are attached to the two guide posts 704, at the moment, holes on the magnetic sheets and magnets on the pressing head 702 are completely opposite to each other, and the second lifting cylinder 71 drives the adsorption head 70 to move downwards, so that press fitting operation can be accurately completed;
The press fitting precision control device is reasonable and compact in structure, can well control press fitting precision, and is good in reliability.
The magnetic sheet gluing, press-fitting and curing processing method comprises the following steps of:
The magnetic sheets are discharged from a vibration disc, enter a sequencing channel for sequencing, the magnetic sheets falling in the sequencing channel enter a receiving groove, and a first visual detection unit performs forward and reverse detection on the magnetic sheets; if the detection is positive, the material stirring unit is controlled to stir the magnetic sheet to move to the other end of the material receiving groove, if the detection is negative, the material stirring unit is controlled to stir the magnetic sheet to enter the material passing channel and be pressed by the elastic pressing piece, the material stirring unit exits the material passing channel, the driving unit drives the turnover head to turn over for 180 degrees, and the material stirring unit stirs the magnetic sheet to move to the other end of the material receiving groove;
The product transfer belt transfers the magnetic sheet to the magnetic sheet gluing unit to glue, the product transfer belt transfers the magnetic sheet after gluing to the second visual detection unit to glue and detect, the product transfer belt transfers the magnetic sheet after gluing to the press-fit unit to press-fit the magnet, the product transfer belt transfers the magnetic sheet after press-fit to the rubber wiping unit to erase the overflow glue, the product transfer belt transfers the magnetic sheet after gluing to the second visual detection unit to erase the overflow glue, and the product transfer belt transfers the detected magnetic sheet to the feeding position of the manipulator;
By the method, full-automatic feeding, distributing, turning, gluing, press fitting, detecting and fixing operations of the magnetic sheets can be completed, the automation degree is high, manual intervention is not needed, the processing efficiency is high, and the product consistency is good.
It will be understood that modifications and variations will be apparent to those skilled in the art from the foregoing description, and it is intended that all such modifications and variations be included within the scope of the following claims.
Claims (10)
1. A glue spreading, press-mounting and curing device for magnetic sheets comprises a processing table, and is characterized in that a magnetic sheet feeding assembly, a product transferring belt and a manipulator for transferring the magnetic sheets fed by the magnetic sheet feeding assembly onto the product transferring belt are arranged on the processing table, the magnetic sheet feeding assembly comprises a vibration disc for feeding the magnetic sheets, a sorting channel for sorting the discharge of the vibration disc, a receiving groove for receiving and sorting the discharge of the sorting channel and a first visual detection unit, a turning unit is arranged on one side of the receiving groove, a stirring unit is arranged on the other side of the receiving groove, the turning unit comprises a turning head and a driving unit, the turning head is in a transverse cylinder shape, a transverse overfeeding channel is arranged in the middle of the end face of the turning head, the receiving groove is provided with a slot matched with the turning head, the slot divides the receiving groove into a left groove body and a right groove body and a groove body, the overfeeding channel is combined with the two groove bodies to form a moving channel when the overfeeding channel is in a horizontal state, an elastic press-holding piece is arranged in the overfeeding channel, an elastic press-holding piece is used for receiving the magnetic sheet in the sorting channel, the first visual detection unit is used for detecting the magnetic sheet entering the receiving groove, the turning unit is arranged on one side of the receiving groove, the stirring unit, the other side of the receiving groove is provided with a stirring unit, the stirring unit is arranged on the other side of the magnetic sheet, the magnetic sheet is used for stirring unit is used for stirring the magnetic sheet, the magnetic sheet is arranged in the forward and backward direction, the magnetic sheet receiving unit is used for the magnetic sheet receiving and backward direction, the magnetic sheet is arranged on the product is sequentially, the product is pressed and the product is sequentially and placed on the product feeding and has a second glue feeding unit and has a magnet-sucking and magnetic sheet feeding unit and has a magnet-sucking device which is arranged on the upper-conveying unit and is arranged in the magnetic sheet and the device and has a first visual device and a magnet device and used for the device and is sequentially and used for the device and is sequentially and placed and used on the device and made and is placed and transported. The machine tool is used for detecting the gluing condition and the glue overflow erasing condition of the magnetic sheets on the product jig, a solidifying and cooling furnace is arranged on the processing table, and the manipulator is also used for conveying the pressed magnetic sheets into the solidifying and cooling furnace.
2. The magnetic sheet gluing, press-fitting and curing device according to claim 1, wherein the magnetic sheet feeding assembly further comprises a feeding table, a vertical plate is arranged on the feeding table, the receiving groove is arranged at the upper end of the vertical plate, and a first infrared correlation assembly positioned at one end of the vertical plate and a second infrared correlation assembly positioned at the other end of the vertical plate are arranged on the feeding table.
3. The magnetic sheet gluing, press-fitting and curing device according to claim 2, wherein the material shifting unit comprises a material shifting fork plate, a telescopic cylinder driving the material shifting fork plate to stretch out and draw back and a first transverse cylinder driving the telescopic cylinder to transversely move, a first fork head and a second fork head are arranged on the material shifting fork plate, and the distance between the first fork head and the second fork head is equal to the distance between the feeding position of the material receiving groove and the central position of the material passing channel.
4. The device for gluing, press-fitting and curing the magnetic sheet according to claim 1, wherein the magnetic sheet gluing unit comprises a dispensing head, a Z-axis mechanism driving the dispensing head to move along a Z axis and a Y-axis mechanism driving the Z-axis mechanism to move along a Y axis, and the transfer direction of the product transfer belt is along the X-axis direction.
5. The magnetic sheet gluing, press-fitting and curing device according to claim 1, wherein the gluing unit comprises a mounting bracket, and a gluing brush, a rotating motor driving the gluing brush to rotate and a first lifting cylinder driving the rotating motor to lift are arranged on the mounting bracket.
6. The magnetic sheet gluing, press-fitting and curing device according to claim 1, wherein the magnet feeding assembly comprises a transverse pushing unit, a vertical column for longitudinally stacking magnets and a longitudinal pushing unit, a storage hole is formed in the vertical column, a base is arranged at the lower end of the vertical column, a discharge hole which is transversely communicated with the storage hole is formed in the base, the movable end of the transverse pushing unit is arranged in the discharge hole in a penetrating mode, and the movable end of the longitudinal pushing unit is arranged in the storage hole in a penetrating mode.
7. The glue spreading, press-fitting and curing device for magnetic sheets according to claim 6, wherein the press-fitting unit comprises an adsorption head for adsorbing a magnet, a second lifting cylinder for driving the adsorption head to lift and a second traversing cylinder for driving the second lifting cylinder to traverse.
8. The gluing, press-fitting and curing device for magnetic sheets according to claim 7, wherein the adsorption head comprises a mounting plate fixed with the movable end of the second lifting cylinder, a transverse plate is arranged on the mounting plate, a material pressing head with air holes is fixedly arranged on the transverse plate in a penetrating manner, and a stabilizing block sleeved outside the material pressing head is fixedly arranged on the mounting plate.
9. The magnetic sheet gluing, press-fitting and curing device according to claim 8 is characterized in that a pushing plate is arranged at the movable end of the transverse pushing unit, two storage holes are formed in the upright posts, two groups of positioning units and two mounting grooves are formed in the front side of the pushing plate, each positioning unit comprises two clamping arms, a first guide inclined surface is formed in each clamping arm, the two first guide inclined surfaces are distributed in a V shape, the clamping arms are in transverse sliding connection with the pushing plate, a reset spring for resetting the clamping arms is arranged on the pushing plate, a guide groove is formed in the upper surface of each clamping arm, a second guide inclined surface is formed in each guide groove, a guide pillar which stretches into each guide groove is arranged on the lower surface of each stabilizing block, a third guide inclined surface matched with the corresponding second guide inclined surface is formed in each guide pillar, when the two guide pillars stretch into the guide grooves to move, the two clamping arms are driven to fold, and when the two clamping arms are pressed and the two guide pillars are used for positioning magnetic sheets in a product jig.
10. A method for gluing, press-fitting and curing a magnetic sheet, using the device for gluing, press-fitting and curing a magnetic sheet according to any one of claims 1 to 9, the method comprising the steps of:
The magnetic sheets are discharged from a vibration disc, enter a sequencing channel for sequencing, the magnetic sheets falling in the sequencing channel enter a receiving groove, and a first visual detection unit performs forward and reverse detection on the magnetic sheets; if the detection is positive, the material stirring unit is controlled to stir the magnetic sheet to move to the other end of the material receiving groove, if the detection is negative, the material stirring unit is controlled to stir the magnetic sheet to enter the material passing channel and be pressed by the elastic pressing piece, the material stirring unit exits the material passing channel, the driving unit drives the turnover head to turn over for 180 degrees, and the material stirring unit stirs the magnetic sheet to move to the other end of the material receiving groove;
The mechanical arm clamps the magnetic sheet positioned at the end part of the receiving groove and moves the magnetic sheet to be placed in a product jig on a product transfer belt, the product transfer belt transfers the magnetic sheet to a magnetic sheet gluing unit for gluing, the product transfer belt transfers the magnetic sheet after gluing to a second visual detection unit for gluing detection, the product transfer belt transfers the magnetic sheet after gluing to a press-fit unit for magnet press-fitting, the product transfer belt transfers the magnetic sheet after press-fitting to a rubber wiping unit for rubber overflow erasure, the product transfer belt transfers the magnetic sheet after gluing to the second visual detection unit for rubber overflow erasure detection, the product transfer belt transfers the magnetic sheet after detection to a feeding position of the mechanical arm, and the mechanical arm clamps the magnetic sheet to be sent into a solidification cooling furnace.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202411527763.1A CN119347380B (en) | 2024-10-30 | 2024-10-30 | Magnetic sheet gluing, press-fitting and curing device and processing method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202411527763.1A CN119347380B (en) | 2024-10-30 | 2024-10-30 | Magnetic sheet gluing, press-fitting and curing device and processing method |
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| CN119347380A true CN119347380A (en) | 2025-01-24 |
| CN119347380B CN119347380B (en) | 2025-10-28 |
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| CN202411527763.1A Active CN119347380B (en) | 2024-10-30 | 2024-10-30 | Magnetic sheet gluing, press-fitting and curing device and processing method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN119819533A (en) * | 2025-01-31 | 2025-04-15 | 珠海市枫杨科技有限公司 | Full-automatic glue rolling and drying integrated machine for magnetic sheets and magnetic sheet smearing method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101599357A (en) * | 2008-06-02 | 2009-12-09 | 北京中科三环高技术股份有限公司 | Magnetic sheet is carried out the apparatus and method of automatic glue application and automatic stacking |
| CN104505995A (en) * | 2014-11-26 | 2015-04-08 | 东莞市李群自动化技术有限公司 | Assembly production line device and production technology for outer rotor of brushless motor |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN119819533A (en) * | 2025-01-31 | 2025-04-15 | 珠海市枫杨科技有限公司 | Full-automatic glue rolling and drying integrated machine for magnetic sheets and magnetic sheet smearing method |
| CN119819533B (en) * | 2025-01-31 | 2026-01-30 | 珠海市枫杨科技有限公司 | A fully automatic magnetic sheet roller coating and drying integrated machine and a magnetic sheet coating method |
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|---|---|
| CN119347380B (en) | 2025-10-28 |
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