CN119503473A - Plastic cigarette holder tray loading equipment and plastic cigarette holder production system - Google Patents
Plastic cigarette holder tray loading equipment and plastic cigarette holder production system Download PDFInfo
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- CN119503473A CN119503473A CN202411709396.7A CN202411709396A CN119503473A CN 119503473 A CN119503473 A CN 119503473A CN 202411709396 A CN202411709396 A CN 202411709396A CN 119503473 A CN119503473 A CN 119503473A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
- B65G65/32—Filling devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/26—Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/914—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems incorporating rotary and rectilinear movements
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Abstract
本申请属于塑料烟嘴生产技术领域，尤其涉及一种塑料烟嘴装盘设备及生产系统，包括：第一变距装置包括第一变距载料机构及第一平移机构；第二变距装置包括第二变距机构及第一载料机构；第三变距装置包括第二平移机构、第三变距机构及第二载料机构；中转机械手位于第一变距装置及第二变距装置之间；换盘装置位于第三变距装置一侧，用于提供空料盘及收集满盘；装盘机械手设于换盘装置上，该装盘机械手将第二载料机构、第三载料机构上的物料转移至料盘中。本设备无需频繁中断进行人工换盘或手动转移物料等操作，有效提高了塑料烟嘴装盘的生产效率和装盘质量，降低了生产成本和人工劳动强度。
The present application belongs to the technical field of plastic cigarette holder production, and in particular, relates to a plastic cigarette holder tray loading device and production system, including: a first pitch-changing device including a first pitch-changing loading mechanism and a first translation mechanism; a second pitch-changing device including a second pitch-changing mechanism and a first loading mechanism; a third pitch-changing device including a second translation mechanism, a third pitch-changing mechanism and a second loading mechanism; a transfer manipulator is located between the first pitch-changing device and the second pitch-changing device; a tray-changing device is located on one side of the third pitch-changing device, and is used to provide empty trays and collect full trays; a tray loading manipulator is provided on the tray-changing device, and the tray loading manipulator transfers the materials on the second loading mechanism and the third loading mechanism to the tray. The present device does not need to frequently interrupt operations such as manual tray-changing or manual material transfer, and effectively improves the production efficiency and tray loading quality of plastic cigarette holder tray loading, and reduces production costs and labor intensity.
Description
Technical Field
The application relates to the technical field of plastic cigarette holder production, in particular to plastic cigarette holder tray filling equipment and a production system.
Background
In the related art, there are many problems in the production process of the plastic mouthpiece. The number of cavities tends to be small in terms of producing the mold. This situation directly results in limited throughput per unit time and is not satisfactory for large-scale, high-speed production. Moreover, in the whole production process, the key link of full-automatic online tray loading is not realized. This means that manual intervention is required, or semi-automated, during the process from the production mould to the palletising.
Because of the limitation of manual operation or semi-automatic tray loading mode, the product is extremely easy to be polluted. Contaminants such as dust, impurities and the like in the production environment are easy to adhere to the plastic cigarette holder, and the quality of products is affected. Meanwhile, in the process of carrying and dishing, products are easy to collide with each other due to the lack of an effective automatic protection mechanism, so that bruise is caused. These bruises not only affect the appearance of the product, but in some cases may also compromise the structural integrity of the product, resulting in improper use of the product.
In addition, the low productivity is a combined result of these problems. From the few restriction output of mould chamber number to the non-automation of sabot link influences whole production rhythm, all makes whole production flow consuming time longer, can not satisfy the demand of market to the high-speed production of plastics cigarette holder far away, has seriously restricted the throughput and the economic benefits of enterprise.
It should be noted that the information disclosed in the above background section is only for enhancing understanding of the background of the present disclosure and thus may include information that does not form the prior art that is already known to those of ordinary skill in the art.
Disclosure of Invention
In view of at least one of the above technical problems, the present application provides a plastic mouthpiece dishing apparatus and a production system.
In a first aspect, there is provided a plastic mouthpiece dishing apparatus comprising:
the first variable-pitch device comprises a first variable-pitch material carrying mechanism and a first translation mechanism, the first variable-pitch material carrying mechanism is arranged on the first translation mechanism, the first variable-pitch material carrying mechanism drives materials on the first variable-pitch material carrying mechanism to be arranged in a variable pitch manner along a first direction, and the first translation mechanism drives the variable-pitch material carrying mechanism to move along the first direction;
The second distance changing device comprises a second distance changing mechanism and a first material carrying mechanism, the first material carrying mechanism is arranged on the second distance changing mechanism, the second distance changing mechanism is positioned on one side of the first translation mechanism, and the second distance changing mechanism drives the first material carrying mechanism to be arranged along a second direction in a distance changing way;
The third distance changing device comprises a second translation mechanism, a third distance changing mechanism and a second material loading mechanism, wherein the second translation mechanism is positioned at one side of the second distance changing mechanism, the second translation mechanism drives the third distance changing mechanism to move along a second direction, the second material loading mechanism is arranged on the third distance changing mechanism, and the third distance changing mechanism drives the second material loading mechanism to be arranged along the second direction in a distance changing way;
the transfer manipulator is positioned between the first distance changing device and the second distance changing device, and transfers the materials on the first distance changing material loading mechanism to the second material loading mechanism and the third material loading mechanism respectively;
the disc changing device is positioned at one side of the third distance changing device and is used for providing an empty disc and collecting a full disc;
The tray loading manipulator is arranged on the tray changing device and transfers the materials on the second material loading mechanism and the third material loading mechanism into the tray.
The equipment has at least one of the following advantages or beneficial effects that the equipment can drive the materials to realize variable-pitch arrangement along the first direction through the first variable-pitch material loading mechanism in the first variable-pitch device, and meanwhile, the first translation mechanism can drive the variable-pitch material loading mechanism to move along the first direction, and further cooperates with variable-pitch operation, so that the arrangement interval of the materials in the first direction can be accurately adjusted according to preset requirements. The second distance changing mechanism in the second distance changing device can drive the first material loading mechanism to change the distance and arrange along the second direction, so that accurate regulation and control of the distance of materials in the second direction is realized. The third distance changing mechanism in the third distance changing device can drive the second material loading mechanism to change the distance and arrange along the second direction, so that the arrangement interval of the materials in the second direction is further ensured to meet specific production requirements. The multi-directional and multi-ring pitch-changing arrangement can realize accurate and orderly arrangement layout of materials such as plastic cigarette holders before dishing, and lay a foundation for subsequent efficient and accurate dishing. The transfer manipulator is arranged between the first distance changing device and the second distance changing device, and can automatically transfer the materials which are subjected to preliminary distance changing arrangement on the first distance changing material loading mechanism to the second material loading mechanism and the third material loading mechanism respectively, so that automatic connection and transfer of the materials among different distance changing devices are realized, manual intervention is not needed, the material transfer efficiency is greatly improved, and errors and delays possibly caused by manual operation are reduced. The tray loading manipulator arranged on the tray changing device can accurately and efficiently transfer the materials which are subjected to the variable-pitch arrangement on the second material loading mechanism and the third material loading mechanism into the tray, and the automatic continuous operation of the whole process of variable-pitch arrangement and transfer from the materials to the final tray loading is realized. The whole process does not need to frequently interrupt operations such as manual disc replacement or manual material transfer, so that the production efficiency and the disc loading quality of plastic cigarette holder disc loading are effectively improved, and the production cost and the manual labor intensity are reduced.
In some possible implementations, the first variable-pitch loading mechanism is configured to receive 64 plastic cigarettes, the transfer robot is configured to aspirate 64 plastic cigarettes, and transfer 48 plastic cigarettes to the second loading mechanism, and 16 plastic cigarettes to the third loading mechanism.
In some possible implementations, when the number of plastic holders on the third loading mechanism is 48, the tray loading manipulator sucks the 48 plastic holders on the third loading mechanism and transfers them onto the tray of the tray changing device.
In some possible implementations, the first variable-pitch loading mechanism comprises a first cylinder, a telescopic connecting rod structure, first loading blocks and a first positioning jig, wherein the first loading blocks are provided with four and slidably arranged on the first translation mechanism, the first cylinder is provided with two and is arranged on the first translation mechanism in parallel, the two first cylinders are connected with the first loading blocks through the telescopic connecting rod structure, the two first cylinders drive the plurality of first loading blocks to open or close along a first direction, and the first positioning jig is provided with a plurality of first loading blocks and is arranged on the first loading blocks at intervals.
In some possible implementations, the second loading mechanism comprises a second loading block and a second positioning jig, wherein the second positioning jig is provided with a plurality of second loading blocks and is arranged on the second loading block at intervals, the second loading block is provided with 12 second loading blocks and is movably arranged on the second distance changing mechanism, and the second distance changing mechanism drives the second loading block to open or close along a second direction.
In some possible implementations, the third loading mechanism comprises a third loading block and a third positioning jig, the third positioning jig is provided with a plurality of third loading blocks and is arranged on the third loading block at intervals, the third loading block is provided with 12 third loading blocks and is movably arranged on the third distance changing mechanism, and the third distance changing mechanism drives the third loading block to open or close along the second direction.
In some possible implementations, the transfer manipulator comprises a double-shaft moving mechanism and a first material sucking jig, wherein the first material sucking jig is in transmission connection with the double-shaft moving mechanism, the first material sucking jig is provided with 64 material sucking ends, and the double-shaft moving mechanism drives the first material sucking jig to move along the second direction and the third direction.
In some possible implementations, the tray loading manipulator comprises a third translation mechanism, a first lifting mechanism, a second material sucking jig and a third material sucking jig, wherein the second material sucking jig is in transmission connection with the first lifting mechanism, 48 material sucking ends are arranged on the second material sucking jig, the third material sucking jig is in transmission connection with the second lifting mechanism, 48 material sucking ends are arranged on the third material sucking jig, the first lifting mechanism and the second lifting mechanism are arranged on the third translation mechanism in parallel, the third translation mechanism is positioned on the tray loading device, and the third translation mechanism can drive the second material sucking jig and the third material sucking jig to move along the first direction.
In some possible implementations, the disc changer includes a transfer lane disposed to one side of the third pitch device along the second direction.
In a second aspect, there is provided a plastic mouthpiece production system comprising:
an injection molding machine;
the material taking manipulator is arranged on the injection molding machine;
The plastic cigarette holder tray-loading device is arranged at one side of the injection molding machine;
the material taking manipulator can take out 64 plastic cigarette holders from the injection molding machine and transfer the plastic cigarette holders to the first variable-pitch material loading mechanism.
The application will be further described with reference to the drawings and examples.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following description will briefly explain the embodiments or the drawings needed in the prior art, and it is obvious that the drawings in the following description are only some embodiments of the present application and that other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a structural diagram of a plastic mouthpiece dishing apparatus provided by an embodiment of the present application;
FIG. 2 is a block diagram of a first torque converter according to an embodiment of the present application;
FIG. 3 is a block diagram of a second torque converter according to an embodiment of the present application;
FIG. 4 is a block diagram of a third torque converter according to an embodiment of the present application;
fig. 5 is a block diagram of a transfer manipulator according to an embodiment of the present application;
In the figure:
100. the device comprises a first distance changing device, a first distance changing material loading mechanism, a first translation mechanism, a first cylinder, a telescopic connecting rod structure, a first material loading block, a first positioning jig and a first positioning jig, wherein the first distance changing device comprises a first distance changing material loading mechanism, a first translation mechanism, a first cylinder, a telescopic connecting rod structure, a first material loading block and a first positioning jig;
200. the device comprises a first distance changing device, a first distance changing mechanism, a first loading block, a first positioning jig, a second distance changing device, a second distance changing mechanism, a second loading block and a second positioning jig, wherein the first distance changing device is provided with a first distance changing mechanism;
300. the device comprises a third distance changing device, a second translation mechanism, a third distance changing mechanism, a third loading block, a third positioning jig and a third positioning jig, wherein the third distance changing device comprises a third distance changing device, a second translation mechanism, a third distance changing mechanism, a third loading block and a third positioning jig;
400. the device comprises a transfer manipulator, 410 a double-shaft moving mechanism, 420 a first material sucking jig;
500. a disc changer 510, a transfer lane;
600. the tray loading manipulator, 610, a third translation mechanism, 620, a first lifting mechanism, 630, a second lifting mechanism, 640, a second material sucking jig, 650, a third material sucking jig;
Detailed Description
In order that the above objects, features and advantages of the application will be readily understood, a more particular description of the application will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present application. The present application may be embodied in many other forms than described herein and similarly modified by those skilled in the art without departing from the spirit of the application, whereby the application is not limited to the specific embodiments disclosed below.
The embodiment provides a plastic cigarette holder production system which comprises an injection molding machine, a material taking manipulator and plastic cigarette holder tray filling equipment.
The plastic cigarette holder tray loading device comprises an injection molding machine, a material taking manipulator, a plastic cigarette holder tray loading device and a material taking manipulator, wherein the material taking manipulator is arranged on the injection molding machine, the plastic cigarette holder tray loading device is arranged on one side of the injection molding machine, and the material taking manipulator can take out 64 plastic cigarette holders from the injection molding machine and transfer the 64 plastic cigarette holders to a first variable-distance material loading mechanism 110 of the plastic cigarette holder tray loading device.
When the injection molding machine finishes the injection molding processing of the plastic cigarette holders, the injection molding machine is opened, and the material taking manipulator takes out 64 plastic cigarette holders from the injection molding machine and transfers the 64 plastic cigarette holders to the first variable-pitch material loading mechanism 110 of the plastic cigarette holder dishing device.
As shown in fig. 1, the embodiment provides a plastic cigarette holder tray filling device, which comprises a first distance changing device 100, a second distance changing device 200, a third distance changing device 300, a transfer manipulator 400, a tray changing device 500 and a tray filling manipulator 600.
The first variable-pitch material loading mechanism 110 in the first variable-pitch device 100 can drive materials to realize variable-pitch arrangement along a first direction, and the first translation mechanism 120 can drive the variable-pitch material loading mechanism to move along the first direction, so that the arrangement distance of the materials in the first direction can be accurately adjusted according to preset requirements in further cooperation with variable-pitch operation. The second distance changing mechanism 210 in the second distance changing device 200 can drive the first material loading mechanism to change the distance and arrange along the second direction, so as to realize precise adjustment and control of the distance between materials in the second direction. The third pitch-changing mechanism 320 in the third pitch-changing device 300 can also drive the second loading mechanism 220 to change the pitch and arrange along the second direction, so as to further ensure that the arrangement space of the materials in the second direction meets the specific production requirement. The multi-directional and multi-ring pitch-changing arrangement can realize accurate and orderly arrangement layout of materials such as plastic cigarette holders before dishing, and lay a foundation for subsequent efficient and accurate dishing. The transfer manipulator 400 is arranged between the first distance changing device 100 and the second distance changing device 200, and can automatically transfer the materials which are subjected to preliminary distance changing arrangement on the first distance changing material loading mechanism 110 to the second material loading mechanism 220 and the third material loading mechanism 330 respectively, so that automatic connection and transfer of the materials among different distance changing devices are realized, manual intervention is not needed, the material transfer efficiency is greatly improved, and errors and delays possibly caused by manual operation are reduced. The tray loading manipulator 600 arranged on the tray changing device 500 can accurately and efficiently transfer the materials which have been subjected to the variable-distance arrangement on the second loading mechanism 220 and the third loading mechanism 330 into the tray, and realizes the automatic continuous operation of the whole process of variable-distance arrangement and transfer from the materials to final tray loading. The whole process does not need to frequently interrupt operations such as manual disc replacement or manual material transfer, so that the production efficiency and the disc loading quality of plastic cigarette holder disc loading are effectively improved, and the production cost and the manual labor intensity are reduced.
The following describes a specific structure of the plastic mouthpiece dishing apparatus.
As shown in fig. 1, the first distance-varying device 100 includes a first distance-varying material-loading mechanism 110 and a first translation mechanism 120, the first distance-varying material-loading mechanism 110 is disposed on the first translation mechanism 120, the first distance-varying material-loading mechanism 110 drives the materials thereon to be arranged along a first direction in a distance-varying manner, and the first translation mechanism 120 drives the distance-varying material-loading mechanism to move along the first direction.
The structure of the first translation mechanism 120 is not particularly limited, and in the present embodiment, the first translation mechanism 120 is a cylinder-driven slider structure.
In operation, the first translation mechanism 120 drives the first variable-pitch loading mechanism 110 to move left, so that the first variable-pitch loading mechanism 110 is close to the injection molding machine, and the material taking manipulator is convenient to feed materials to the first variable-pitch loading mechanism 110. The first translation mechanism 120 drives the first variable-pitch loading mechanism 110 to move to the right, so that the first variable-pitch loading mechanism 110 is close to the transfer manipulator 400, and the transfer manipulator 400 is convenient to take materials from the first variable-pitch loading mechanism 110.
It should be noted that the first direction corresponds to the X axis (i.e., the left-right direction) of the spatial coordinate axis, the second direction corresponds to the Y axis (i.e., the front-back direction) of the spatial coordinate axis, and the third direction corresponds to the Z axis (i.e., the up-down direction) of the spatial coordinate axis.
It should be noted that the first variable-pitch loading mechanism 110 has an opened state and a closed state. When the first variable-pitch loading mechanism 110 is close to the injection molding machine, the first variable-pitch loading mechanism 110 is in an open state, and thus corresponds to the material taking manipulator, and the material is conveniently discharged. When the first variable-pitch loading mechanism 110 approaches the transfer manipulator 400, the first variable-pitch loading mechanism 110 is in a folded state. This is because, when the relay robot 400 grips the product, if the product distribution is too dispersed, the stroke of each gripping action of the relay robot 400 becomes long, and it is necessary to precisely control the gripping points at a plurality of different positions, which increases the complexity of gripping and the time cost. And the plastic cigarette holder is folded and changed in distance through the first distance-changing material carrying mechanism 110, so that materials are relatively concentrated, and the interval between products is reduced. In this way, the transfer robot 400 may perform the grabbing operation in a relatively small area, so as to reduce the stroke and complexity of the grabbing action, just like gathering the dispersed objects together, so that the transfer robot 400 can complete the grabbing task more easily and efficiently. In addition, the layout of the materials after the folding and the distance changing is more compact, and the follow-up transportation, storage or other operations are facilitated.
Illustratively, the reclaiming robot withdraws 64 injection molded mouthpieces from the injection molding machine at a time and transfers them onto the first variable-pitch loading mechanism 110, at which time the 64 injection molded mouthpieces are arranged in 4 rows and 16 columns. When the first variable-pitch loading mechanism 110 is retracted, the row spacing of the 64 injection molded mouthpieces of the batch is reduced.
As shown in fig. 1, the second distance-varying device 200 includes a second distance-varying mechanism 210 and a first loading mechanism, the first loading mechanism is disposed on the second distance-varying mechanism 210, the second distance-varying mechanism 210 is disposed on one side of the first translation mechanism 120, and the second distance-varying mechanism 210 drives the first loading mechanism to be arranged along a second direction.
The structure of the second pitch changing mechanism 210 is not particularly limited, and in the present embodiment, the second pitch changing mechanism 210 is a linear motor.
When in operation, the second distance changing mechanism 210 controls the first material loading mechanism to open, so that the partial column distances of the first material loading mechanism and the first distance changing material loading mechanism 110 are the same, and the transfer manipulator 400 grabs a part of the injection molding cigarette holder from the first distance changing material loading mechanism 110 and transfers the part of the injection molding cigarette holder to the first material loading mechanism. The second distance-changing mechanism 210 controls the first loading mechanism to be folded, specifically, controls the first loading mechanism to be folded backwards, so that the subsequent palletizing manipulator 600 is convenient to suck.
As shown in fig. 1, the third distance-varying device 300 includes a second translation mechanism 310, a third distance-varying mechanism 320, and a second loading mechanism 220, wherein the second translation mechanism 310 is located at one side of the second distance-varying mechanism 210, the second translation mechanism 310 drives the third distance-varying mechanism 320 to move along a second direction, the second loading mechanism 220 is disposed on the third distance-varying mechanism 320, and the third distance-varying mechanism 320 drives the second loading mechanism 220 to be arranged along a second direction.
The structure of the second translation mechanism 310 is not particularly limited, and the structure of the third displacement mechanism 320 is not particularly limited, and in this embodiment, the second translation mechanism 310 and the third displacement mechanism 320 are both linear motors.
When the device works, the third distance changing mechanism 320 controls the second material loading mechanism 220 to open, the second translation mechanism 310 drives the third distance changing mechanism 320 to move forward, so that part of the third distance changing mechanism 320 is staggered with the second distance changing mechanism 210, the staggered part is defined as a material loading area, and the transfer manipulator 400 grabs another part of injection molding cigarette holder from the first distance changing material loading mechanism 110 and transfers the injection molding cigarette holder to the second material loading mechanism 220. Until the second shifting mechanism 310 drives the third distance changing mechanism 320 to move backwards after grabbing twice, the third distance changing mechanism 320 drives the second loading mechanism 220 to fold, and the subsequent palletizing manipulator 600 can conveniently absorb the second loading mechanism.
The transfer manipulator 400 is positioned between the first distance changing device 100 and the second distance changing device 200, and the transfer manipulator 400 transfers the materials on the first distance changing material loading mechanism 110 to the second material loading mechanism 220 and the third material loading mechanism 330 respectively;
The disc changer 500 is located at one side of the third distance changer 300 and is used for providing empty discs and collecting full discs;
The tray loading manipulator 600 is arranged on the tray changing device, and the tray loading manipulator 600 transfers the materials on the second loading mechanism 220 and the third loading mechanism 330 into the tray.
The working process of the plastic cigarette holder tray filling equipment is as follows:
The first step, the first variable-pitch material loading mechanism 110 receives 64 plastic cigarette holders in an open state, and then the first variable-pitch material loading mechanism 110 is changed into a closed state;
The second step, the second loading mechanism 220 and the third loading mechanism 330 are in an open state, and part of the third loading mechanism 330 is staggered with the second loading mechanism 220;
The third step, the middle rotating manipulator 400 sucks 64 plastic cigarette holders, transfers 48 plastic cigarette holders to the second material loading mechanism 220, and transfers 16 plastic cigarette holders to the staggered part of the third material loading mechanism 330;
Fourth, the second loading mechanism 220 becomes a folded state;
Fifthly, the tray loading manipulator 600 takes out 48 plastic cigarette holders from the second loading mechanism 220 and transfers the plastic cigarette holders to the tray changing device 500;
the sixth step, repeating the third step to the fifth step until the number of the plastic cigarette holders on the third material loading mechanism 330 is 48;
seventh, when the number of plastic cigarette holders on the third loading mechanism 330 is 48, the tray loading manipulator 600 sucks the 48 plastic cigarette holders on the third loading mechanism 330 and transfers the plastic cigarette holders to the tray of the tray changing device 500;
and eighth step, the plastic cigarette holder is coiled by cycling the steps.
As shown in fig. 2, in some embodiments, the first variable-pitch loading mechanism 110 includes a first cylinder 111, a telescopic link structure 112, a first loading block 113 and a first positioning jig 114, the first loading block 113 has four and is slidably disposed on the first translation mechanism 120, the first cylinder 111 has two and is disposed on the first translation mechanism 120 in parallel, the two first cylinders 111 are connected with the first loading block 113 through the telescopic link structure 112, the two first cylinders 111 drive the plurality of first loading blocks 113 to open or close along a first direction, and the first positioning jig 114 has a plurality of first positioning jigs and is disposed on the first loading block 113 at intervals.
The two first cylinders 111 drive the plurality of first loading blocks 113 to open or close along the first direction through the telescopic connecting rod structure 112, so that the spacing between the loading blocks is flexibly adjusted.
The first loading blocks 113 are four and slidably disposed on the first translation mechanism 120, and can simultaneously load a plurality of materials, so as to improve the loading efficiency.
As shown in fig. 3, in some embodiments, the second loading mechanism 220 includes a second loading block 221 and a second positioning jig 222, the second positioning jig 222 has a plurality of second loading blocks 221 and is disposed on the second loading block 221 at intervals, the second loading block 221 has 12 second loading blocks 221 and is movably disposed on the second distance-varying mechanism 210, and the second distance-varying mechanism 210 drives the second loading block 221 to open or close along the second direction.
The number of second positioning jigs 222 is 48, and the second positioning jigs 222 are used for positioning and placing the plastic cigarette holder, wherein each second carrier block 221 is provided with 4 second positioning jigs 222.
In the second loading mechanism 220, the second loading block 221 is loaded with the plastic cigarette holder in the open state, so that the second loading block 221 conveniently corresponds to the transfer manipulator 400, and the second loading block 221 is loaded with the plastic cigarette holder in the closed state, so that the second loading block is favorable for being absorbed by the tray loading manipulator 600 and is conveniently placed in the tray to be orderly arranged.
In some embodiments, as shown in fig. 4, the third loading mechanism 330 includes a third loading block 331 and a third positioning jig 332, the third positioning jig 332 has a plurality of third loading blocks 331 and is disposed on the third loading block 331 at intervals, the third loading block 331 has 12 third loading blocks 331 and is movably disposed on the third distance-varying mechanism 320, and the third distance-varying mechanism 320 drives the third loading block 331 to open or close along the second direction.
The third positioning fixtures 332 are 48 and are used for positioning and placing the plastic cigarette holder, wherein 4 second positioning fixtures 222 are arranged on each third carrier block 331.
In the third loading mechanism 330, the third loading block 331 is loaded with plastic cigarette holders in an open state, so that the third loading block 331 conveniently corresponds to the transfer manipulator 400, and the third loading block 331 is loaded with plastic cigarette holders in a closed state, so that the third loading block 331 is favorable for being absorbed by the tray loading manipulator 600 and is conveniently placed in the tray to be orderly arranged.
In addition, after the plastic cigarette holders in the third loading mechanism 330 are filled with 48 plastic cigarette holders, the plastic cigarette holders are acquired by the tray loading manipulator 600, so that the moving times of the tray loading manipulator 600 are reduced, and the efficiency of the tray loading manipulator 600 is improved.
As shown in fig. 5, in some embodiments, the transfer robot 400 includes a dual-axis moving mechanism 410 and a first suction jig 420, the first suction jig 420 is in transmission connection with the dual-axis moving mechanism 410, the first suction jig 420 has 64 suction ends, and the dual-axis moving mechanism 410 drives the first suction jig 420 to move along the second direction and the third direction.
The first material sucking fixture 420 is provided with 64 material sucking ends, so that the transferring manipulator 400 can suck a large number of plastic cigarette holders at a time.
The dual-shaft moving mechanism 410 drives the first suction tool 420 to move along the second direction and the third direction. This dual axis motion design allows the transfer robot 400 to be flexibly positioned in a plane. Because the dual-shaft moving mechanism 410 can precisely control the position of the first suction jig 420, and can realize precise material transfer by combining 64 suction ends.
As shown in fig. 1, in some embodiments, the tray loading manipulator 600 includes a third translation mechanism 610, a first lifting mechanism 620, a second lifting mechanism 630, a second suction jig 640 and a third suction jig 650, where the second suction jig 640 is in transmission connection with the first lifting mechanism 620, the second suction jig 640 has 48 suction ends, the third suction jig 650 is in transmission connection with the second lifting mechanism 630, the third suction jig 650 has 48 suction ends, the first lifting mechanism 620 and the second lifting mechanism 630 are arranged on the third translation mechanism 610 in parallel, the third translation mechanism 610 is located on the tray changing device 500, and the third translation mechanism 610 can drive the second suction jig 640 and the third suction jig 650 to move along the first direction.
The third translation mechanism 610 can drive the second suction jig 640 and the third suction jig 650 to move along the first direction. In combination with the lifting functions of the first lifting mechanism 620 and the second lifting mechanism 630, the palletizing robot 600 may flexibly move the suction jig in a three-dimensional space. In addition, the first lifting mechanism 620 independently controls the second suction jig 640 to lift and suck materials, and the second lifting mechanism 630 independently controls the third suction jig 650 to lift and suck materials, thereby realizing the transfer of the plastic cigarette holder.
As shown in FIG. 1, in some embodiments, the disc changer 500 includes a moving track 510, and the moving track 510 is disposed on one side of the third pitch device 300 along the second direction.
In the description of the present application, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on the drawings, are merely for convenience in describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present application.
In the description of the present application, unless expressly stated or limited otherwise, a first feature "up" or "down" on a second feature may be that the first and second features are in direct contact, or that the first and second features are in indirect contact via an intermediary. Moreover, a first feature being "above," "over" and "on" a second feature may be a first feature being directly above or obliquely above the second feature, or simply indicating that the first feature is level higher than the second feature. The first feature being "under", "below" and "beneath" the second feature may be the first feature being directly under or obliquely below the second feature, or simply indicating that the first feature is less level than the second feature.
It will be understood that if an element is referred to as being "fixed" or "disposed" on another element, it can be directly on the other element or intervening elements may also be present. If an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and the like as used herein, if any, are for descriptive purposes only and do not represent a unique embodiment.
In the description of the present application, it should be understood that the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In the description of the present application, the meaning of "plurality" means at least two, for example, two, three, etc., unless specifically defined otherwise.
In the embodiments of the present application, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured" and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected or integrally formed, mechanically connected or electrically connected, directly connected or indirectly connected through an intermediate medium, or in communication between two elements or in interaction with each other. The specific meaning of the above terms in the embodiments of the present application will be understood by those of ordinary skill in the art according to specific circumstances.
The above is merely a preferred embodiment of the present application, and is not intended to limit the present application in any way. Any person skilled in the art can make many possible variations and modifications to the technical solution of the present application or modifications to equivalent embodiments using the methods and technical contents disclosed above, without departing from the scope of the technical solution of the present application. Therefore, all equivalent changes according to the shape, structure and principle of the present application are covered in the protection scope of the present application.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202411709396.7A CN119503473B (en) | 2024-11-27 | 2024-11-27 | Plastic cigarette holder tray loading equipment and plastic cigarette holder production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202411709396.7A CN119503473B (en) | 2024-11-27 | 2024-11-27 | Plastic cigarette holder tray loading equipment and plastic cigarette holder production system |
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| Publication Number | Publication Date |
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| CN119503473A true CN119503473A (en) | 2025-02-25 |
| CN119503473B CN119503473B (en) | 2025-11-18 |
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| CN202411709396.7A Active CN119503473B (en) | 2024-11-27 | 2024-11-27 | Plastic cigarette holder tray loading equipment and plastic cigarette holder production system |
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101885420A (en) * | 2010-07-20 | 2010-11-17 | 格兰达技术（深圳）有限公司 | Tray charging method and vibratory tray charger |
| CN104477647A (en) * | 2014-12-03 | 2015-04-01 | 成都宏明双新科技股份有限公司 | Automatic tray filler |
| WO2023070345A1 (en) * | 2021-10-27 | 2023-05-04 | 常德富博智能科技有限公司 | Automatic tray feeding, collecting and recovering device |
-
2024
- 2024-11-27 CN CN202411709396.7A patent/CN119503473B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101885420A (en) * | 2010-07-20 | 2010-11-17 | 格兰达技术（深圳）有限公司 | Tray charging method and vibratory tray charger |
| CN104477647A (en) * | 2014-12-03 | 2015-04-01 | 成都宏明双新科技股份有限公司 | Automatic tray filler |
| WO2023070345A1 (en) * | 2021-10-27 | 2023-05-04 | 常德富博智能科技有限公司 | Automatic tray feeding, collecting and recovering device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN119503473B (en) | 2025-11-18 |
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