CN119972716A - Device and method for utilizing vegetable waste into feed - Google Patents

Device and method for utilizing vegetable waste into feed Download PDF

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Publication number
CN119972716A
CN119972716A CN202510140794.XA CN202510140794A CN119972716A CN 119972716 A CN119972716 A CN 119972716A CN 202510140794 A CN202510140794 A CN 202510140794A CN 119972716 A CN119972716 A CN 119972716A
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China
Prior art keywords
vegetable
module
gear
crushing
slag
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CN202510140794.XA
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Chinese (zh)
Inventor
孙潇潇
房健
顾颖
魏学敏
沈晓阳
韩善花
李进
胡晨浩
张雪君
张正球
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Lianyungang Rural Energy Environment Protection Office Room
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Lianyungang Rural Energy Environment Protection Office Room
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Priority to CN202510140794.XA priority Critical patent/CN119972716A/en
Publication of CN119972716A publication Critical patent/CN119972716A/en
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Abstract

本发明公开了一种蔬菜尾菜饲料化利用装置及其方法,包括底箱,所述底箱顶端的一侧固定有上置处理箱,且所述上置处理箱的一侧外壁上安装有用于输送蔬菜尾菜的皮带输送模块,并且所述皮带输送模块一侧的底箱顶端设置有用于切除蔬菜并形成尾菜的废料切除模块,被切下的尾菜通过皮带输送模块输送至上置处理箱中。本发明整合皮带输送模块、废料切除模块、上置处理箱、带轮驱动单元、齿轮对置式碎菜模块、齿轮对置式挤液模块、蜗轮蜗杆换向传动结构和渣液分离模块,工作人员能够在同一装置上完成蔬菜尾菜的切废处理、破碎打浆、压榨脱水及渣液分离环节。

The present invention discloses a device and method for utilizing vegetable waste as feed, comprising a bottom box, an upper processing box is fixed on one side of the top of the bottom box, and a belt conveyor module for conveying vegetable waste is installed on one side of the outer wall of the upper processing box, and a waste cutting module for cutting vegetables and forming waste is arranged on the top of the bottom box on one side of the belt conveyor module, and the cut waste is conveyed to the upper processing box through the belt conveyor module. The present invention integrates the belt conveyor module, the waste cutting module, the upper processing box, the pulley drive unit, the gear-opposed vegetable chopping module, the gear-opposed liquid squeezing module, the worm gear reversing transmission structure and the residue-liquid separation module, so that the staff can complete the waste cutting, crushing and pulping, squeezing and dehydration and residue-liquid separation of vegetable waste on the same device.

Description

Vegetable tail vegetable fodder utilization device and method thereof
Technical Field
The invention relates to the technical field of vegetable tail vegetable utilization, in particular to a vegetable tail vegetable fodder utilization device and a vegetable tail vegetable fodder utilization method.
Background
The vegetable tail vegetable feed utilization device converts tail vegetables (such as leaves, roots, stems, unqualified fruits and other wastes) generated in the vegetable production process into feed for livestock and poultry through a series of mechanical and physical treatment steps. The method has the main effects of reducing waste of the tail vegetables, reducing environmental pollution, improving the resource utilization efficiency and reducing the cultivation cost. The device generally consists of a plurality of treatment links, including a cleaning system, a crushing and pulping system, a squeezing and dewatering system, a drying system, a granulating system and a screening system. Through the links, the tail vegetables are cleaned, decontaminated, crushed, thinned, dehydrated and dried to finally form granular feed or block feed, so that the storage and the transportation of the granular feed or block feed are facilitated, and in the working principle, the tail vegetables are cleaned, pulped, dehydrated and dried, and finally converted into feed particles through granulating equipment, and the unqualified particles are removed through screening, so that the quality of the feed is ensured;
The invention discloses a tail vegetable fodder processing and crushing stirrer, which is disclosed by the authorized publication No. CN220803633U and comprises supporting legs, an outer box, a vertical barrel, a screen barrel, a receiving hopper, a crushing device, a funnel, a scraping brush device and an opening and closing device, wherein the outer box is arranged on the supporting legs, the vertical barrel is arranged on the inner wall of the bottom end of the outer box, the screen barrel is arranged on the vertical barrel, the receiving hopper is arranged at the lower end of the screen barrel and extends out of the outer box, the crushing device is arranged in the screen barrel, the funnel is arranged on the outer box and is positioned above the screen barrel, the scraping brush device is arranged on the crushing device and clings to the inner wall of the screen barrel, the scraping brush device can filter crushed tail vegetable juice, is convenient for discharging crushed tail vegetable fodder and ensures that the crushed tail vegetable fodder is not remained in the crushing barrel, the existing vegetable tail vegetable fodder utilization technology and the device operation method are basically consistent, namely a plurality of links such as cleaning, crushing, beating, dehydrating, drying, granulating and sieving are carried out, the vegetables in the technical scheme are cut off in the front of the processing process, the crushing stage, the medium stage of the tail vegetable is removed, the medium stage is the medium stage of the crushing stage, the device is the medium stage of the waste of the crushing device, the tail vegetable fodder is completely, the medium is completely removed, the waste is low in the quality and the whole process, the whole process is easy to be completely due to the condition that the conventional two stages are completely, and the medium is low in cost and has the characteristics, and low in cost because the quality and high and low and can be easily completely and low in quality because the quality and low in quality because and low in quality and high. Increasing the complexity and cost of operation.
Disclosure of Invention
The invention aims to provide a vegetable tail vegetable fodder utilization device and a vegetable tail vegetable fodder utilization method, wherein a belt conveying module and a waste cutting module are used for conveying cut vegetable tail vegetable into an upper processing box, a belt wheel driving unit enables the belt conveying module, the waste cutting module, a gear opposite type vegetable crushing module and a gear opposite type liquid extrusion module to share one power unit, so that the gear opposite type vegetable crushing module and the gear opposite type liquid extrusion module in the upper processing box sequentially crush and squeeze and dewater the vegetable tail vegetable, meanwhile, part of rotary power of the belt wheel driving unit is transmitted to a worm and gear reversing transmission structure, the worm and gear reversing transmission structure enables a slag-liquid separation module to work, vegetable tail vegetable materials subjected to crushing and squeezing dewatering are separated into vegetable slag and vegetable liquid through the slag-liquid separation module, and earlier stage waste cutting treatment, middle stage crushing, squeezing dewatering and later stage slag-liquid separation of the vegetable tail vegetable can be completed in the same device, so that the problems in the background technology are solved.
In order to achieve the purpose, the invention provides the following technical scheme that the vegetable tail vegetable fodder utilization device comprises:
The vegetable waste cutting device comprises a bottom box, wherein an upper treatment box is fixed on one side of the top end of the bottom box, a belt conveying module for conveying vegetable waste is arranged on the outer wall of one side of the upper treatment box, a waste cutting module for cutting vegetables and forming the vegetable waste is arranged on the top end of the bottom box on one side of the belt conveying module, and the cut vegetable waste is conveyed into the upper treatment box through the belt conveying module;
the device comprises a gear-opposition type vegetable crushing module, a gear-opposition type liquid squeezing module and a belt conveying module, wherein the gear-opposition type vegetable crushing module is arranged at one end in an upper treatment box, the gear-opposition type liquid squeezing module is arranged in the upper treatment box below the gear-opposition type vegetable crushing module, one side of the back of the upper treatment box is provided with a belt wheel driving unit for driving the gear-opposition type vegetable crushing module, the gear-opposition type liquid squeezing module and the belt conveying module to work, and a belt wheel transmission structure I for keeping power connection is arranged between the gear-opposition type liquid squeezing module and the waste cutting module;
The slag-liquid separation module is arranged at the top of the bottom box, a feeding part at the top end of the slag-liquid separation module is connected with a discharge hole at the bottom end of the overhead treatment box, a worm and gear reversing transmission structure is arranged on the inner wall of one side of the bottom box and used for transmitting rotary power of the gear opposite type liquid extrusion module to the slag-liquid separation module, a control panel is arranged on the outer wall of one side of the bottom box, and the output end of the control panel is electrically connected with the input end of the belt wheel driving unit.
Preferably, the belt conveying module comprises two symmetrical roller frames fixed on the outer wall of one side of the upper treatment box, two tensioning rollers rotatably installed between the two roller frames, and a conveying belt wound between the two tensioning rollers, wherein an inclined edge port supporting plate for supporting vegetables is further installed between the two roller frames, and the belt wheel driving unit drives one of the tensioning rollers to rotate.
Preferably, the waste material excision module is including fixing the portal frame on the base box top, the cutter of the inside one end slidable mounting of portal frame, the fixed projection of cutter one end and the driven shaft of rotation installation on the outer wall of portal frame one side, the one end of driven shaft is fixed with the carousel, one side edge position department on carousel surface articulates there is the connecting rod, and the top and the projection of connecting rod are articulated each other, the cutter is located the top of inclined edge mouth layer board, the cutter contacts dislocation with one side outer wall of inclined edge mouth layer board when going down, the rotatory through band pulley transmission structure one drive driven shaft of gear opposition formula crowded liquid module, the top one side of overhead processing box is provided with the incision groove that supplies the cutter to move down.
Preferably, the gear opposite type liquid squeezing module comprises two transmission shafts rotatably mounted at one end in the upper treatment box and a compression roller with the outer peripheral surface of the transmission shafts fixed, one end of each transmission shaft penetrates through the outer part of the upper treatment box and is provided with a second fluted disc, the two second fluted discs are meshed with each other, and one end of each transmission shaft drives a driven shaft to rotate through a belt wheel transmission structure.
Preferably, two guide plates are fixed between the press rolls, the gear opposite type vegetable crushing module consists of crushing rolls and a gear, the two crushing rolls are rotatably arranged at the other end inside the upper treatment box, one end of each crushing roll penetrates through the outside of the upper treatment box and is fixedly provided with the gear, the two gears are meshed with each other, the upper treatment box above the crushing rolls is internally fixedly provided with a guide plate, the guide plate is used for guiding the tail vegetables conveyed by the belt conveying module into the two crushing rolls, and the upper edge plate extending upwards is integrally formed at the opening position of the bottom end of the upper treatment box.
Preferably, the pulley driving unit comprises a gear motor arranged on one side of the back surface of the bottom box and a pulley transmission structure III which is arranged at the output end of the gear motor and used for driving one of the crushing rollers, one of the transmission shafts and one of the tensioning rollers to rotate.
Preferably, the worm and gear reversing transmission structure comprises a bearing seat fixed on the inner wall of one side of the bottom box, a worm shaft rotatably arranged in the bearing seat and a worm wheel disc arranged on the input shaft of the slag-liquid separation module, wherein the worm shaft and the worm wheel disc are meshed with each other, and one end of the worm shaft far away from the bottom box is provided with a belt wheel transmission structure II for transmitting power with the other transmission shaft.
Preferably, the slag-liquid separation module comprises a discharging cylinder and a feeding cylinder which are fixed on the left outer wall and the right outer wall of a U-shaped material box and fixed on the bottom of a bottom box, a feeding hopper which is used for being communicated with the bottom end of an upper treatment box is fixed on one side of the top end of the feeding cylinder, a main shaft is installed in the feeding cylinder in a rotating mode, one end of the main shaft extends to the inside of the discharging cylinder and is rotationally connected with one side inner wall of the discharging cylinder, a worm wheel disc is fixed at one end of the surface of the main shaft, one end of the inner part of the U-shaped material box is fixed with an arc-shaped filtrate plate, an auger blade is installed on the outer wall surface of the main shaft in the feeding cylinder, vegetable liquid and vegetable slag in the feeding cylinder are pushed to the arc-shaped filtrate plate, and a stirring blade is fixed on the outer peripheral surface of the main shaft above the U-shaped material box.
Preferably, one side of the bottom end of the discharging cylinder is provided with an inclined deslagging pipe, one side of the surface of the U-shaped material box is provided with a switch valve, and the switch valve is positioned below the arc-shaped filtrate plate.
The invention also provides a vegetable tail vegetable feed utilization method, which comprises the following steps:
S101, checking the running states of the belt conveying module, the waste cutting module and each power unit, ensuring that no mechanical fault or blocking phenomenon exists, starting a power supply by a worker, ensuring that the belt wheel driving unit works normally, ensuring that a power transmission system is not abnormal, and ensuring that all parts of the device can work cooperatively;
S102, placing vegetables to be utilized in a fodder form at a waste cutting module, performing preliminary waste cutting treatment on the vegetables by the waste cutting module through a mechanical cutter, cutting off waste parts which do not meet processing requirements, including overlength rootstocks, rotten parts, vegetable sides, vegetable roots, vegetable leaves and residual branches, directly placing the cut vegetables on a belt conveying module, and taking down edible vegetables by staff, so as to finish the waste cutting and conveying operation of the vegetables at the belt conveying module and the waste cutting module;
S103, conveying the vegetable tails subjected to waste cutting treatment into an upper treatment box in a device, at the stage, setting a belt wheel driving unit for working by a worker through operating a control panel, transmitting power to a gear-opposite type vegetable crushing module by the belt wheel driving unit, crushing the vegetable tails into smaller strips or slurry by the gear-opposite type vegetable crushing module through a cutter rotating at a high speed, and after the crushing stage is finished, squeezing and dewatering the vegetable tails by the gear-opposite type liquid squeezing module, wherein the gear-opposite type liquid squeezing module effectively extrudes water in the vegetable tails through the powerful extrusion action of a roller to form vegetable liquid and vegetable residues;
S104, discharging the vegetable liquid and the vegetable slag together out of the upper treatment box under the action of gravity and entering a slag-liquid separation module, wherein the slag-liquid separation module receives rotary power from a belt wheel driving unit through a worm gear reversing transmission structure, and the slag-liquid separation module thoroughly separates the vegetable slag and the vegetable liquid under the action of gravity and centrifugal force to ensure that the finally produced vegetable slag and vegetable liquid are pure and have no cross contamination;
S105, after the slag-liquid separation is completed, the separated vegetable slag and vegetable liquid are further processed or collected by staff according to the requirement, the vegetable slag is sent to a collecting area or other recovery equipment for composting or other processing raw materials, and the vegetable liquid flows into a liquid storage device or is used for other processes through a pipeline.
Compared with the prior art, the vegetable tail feed utilization device and the vegetable tail feed utilization method have the beneficial effects that the belt conveying module, the waste cutting module, the upper treatment box, the belt wheel driving unit, the gear opposite type vegetable crushing module, the gear opposite type liquid extrusion module, the worm gear reversing transmission structure and the slag-liquid separation module are integrated, so that workers can finish the waste cutting treatment, crushing and beating, squeezing and dewatering and slag-liquid separation links of vegetable tail on the same device, frequent manual intervention is not needed among the links due to the integrated design, the working efficiency is greatly improved, the workers only need to operate at key nodes, the operation flow is simplified, the labor cost is reduced, and meanwhile, the high efficiency and stability of the treatment process are ensured;
In the traditional vegetable tailing processing device, each link often needs independent equipment to operate, the material transmission and storage among the links usually depend on manual intervention, the belt wheel driving unit is adopted to enable the waste cutting, crushing and beating, liquid squeezing and slag-liquid separation modules to share the same power source, so that the connection problem among the equipment is reduced, the operation of material carrying, storage and the like among the links is reduced, the processing time is greatly shortened, the overall production efficiency is improved, the shared power unit and the comprehensive transmission structure are adopted, the energy consumption of the overall system can be effectively reduced, namely, the power transmission is carried out on each module through the worm and gear reversing transmission structure, the running stability and the power utilization rate of the system are optimized, the power scheduling and the energy waste among a plurality of devices are reduced, and especially in the high-energy consumption links such as crushing, squeezing and dewatering, slag-liquid separation and the like, the comprehensive transmission system can accurately control the power distribution and the use, and the optimal configuration of the energy is realized;
And through the integrated design, all processing links are finished in the same device, the loss of materials in the transmission process is reduced, seamless butt joint between links can be realized, the materials after crushing and beating directly enter a squeezing and dewatering system, the dehydrated vegetable slag and vegetable liquid can be smoothly separated, unnecessary waste is avoided, the continuity and the synergy of each link are ensured through the final integrated structural design, the effect of each processing step can be optimized through finer power adjustment and module configuration, the materials after crushing and beating can enter the squeezing and dewatering system more uniformly, the sufficient removal of moisture is ensured, and finally formed feed particles have low water content and stable quality.
Drawings
FIG. 1 is a schematic view of an isometric view of the present invention at the upper and lower corners;
FIG. 2 is a schematic perspective view of the first embodiment of the present invention;
FIG. 3 is a schematic diagram of a second perspective structure of the present invention;
FIG. 4 is a schematic diagram of the front view structure of the present invention;
FIG. 5 is a schematic perspective view of a third embodiment of the present invention;
FIG. 6 is a schematic view of a front cross-sectional structure of the present invention;
FIG. 7 is a schematic view of a three-dimensional cross-sectional structure of the present invention;
Fig. 8 is a schematic perspective view of a belt conveying module and a scrap cutting module according to a second embodiment of the present invention;
FIG. 9 is a schematic perspective sectional view of an overhead processing box according to a second embodiment of the present invention;
fig. 10 is a schematic perspective view of a gear-opposite type vegetable-crushing module according to a second embodiment of the present invention;
FIG. 11 is a schematic perspective view of a slag-liquid separation module according to a third embodiment of the present invention;
Fig. 12 is a schematic perspective sectional view of a slag-liquid separation module according to a third embodiment of the present invention.
In the figure, a bottom box, a 2 upper treatment box, a 201, a guide plate, a 202, a guide plate, a 203, an upper edge plate, a 204, a notch groove, a 3, a belt conveying module, a 301, a roller frame, a 302, a tensioning roller, a 303, a conveying belt, a 304, a bevel edge port supporting plate, a 4, a waste cutting module, a 401, a portal frame, a 402, a cutter, a 403, a convex column, a 404, a connecting rod, a 405, a driven shaft, a 406, a turntable, a 5, a gear opposite type crushing module, a 501, a crushing roller, a 502, a first gear, a 6, a gear opposite type liquid squeezing module, a 601, a transmission shaft, a 602, a press roller, a 603, a second gear, a 7, a belt pulley driving unit, a 8, a belt pulley driving structure I, a 9, a control panel, a 10, a slag liquid separation module, a 1001, a U-shaped material box, a 1002, a feeding cylinder, a 10021, a feeding hopper, a 1003, a discharging cylinder, a 1004, a bevel slag discharging pipe, a 1005, a switching valve, a 1006, a main shaft, a 1007, a auger blade, 1008, an arc-shaped filtrate plate, a 1009, a stirring blade, a 11, a worm gear, a worm wheel driving structure, a worm wheel driving wheels, a gear driving wheels, a driving boxes, a driving drums drum driving wheels, a driving drums etc.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the first embodiment, as shown in fig. 1 to 7, the invention comprises a bottom box 1, wherein an upper treatment box 2 is fixed on one side of the top end of the bottom box 1, a belt conveying module 3 for conveying vegetable tails is arranged on the outer wall of one side of the upper treatment box 2, a waste cutting module 4 for cutting vegetables and forming tails is arranged on the top end of the bottom box 1 on one side of the belt conveying module 3, and the cut tails are conveyed into the upper treatment box 2 through the belt conveying module 3;
The gear-opposition type vegetable crushing module 5 is arranged at one end in the upper treatment box 2, a gear-opposition type liquid squeezing module 6 is arranged in the upper treatment box 2 below the gear-opposition type vegetable crushing module 5, one side of the back of the upper treatment box 2 is provided with a belt wheel driving unit 7 for driving the gear-opposition type vegetable crushing module 5, the gear-opposition type liquid squeezing module 6 and the belt conveying module 3 to work, and a belt wheel transmission structure I8 for keeping power connection is arranged between the gear-opposition type liquid squeezing module 6 and the waste cutting module 4;
The slag-liquid separation module 10, slag-liquid separation module 10 sets up the top at the base tank 1, the feed inlet at base tank 1 top and the discharge gate interconnect of overhead treatment case 2 bottom, install worm gear switching-over transmission structure 11 on the inner wall of base tank 1 one side, worm gear switching-over transmission structure 11 is used for the transmission of the gyration power of the crowded liquid module 6 of gear opposition to slag-liquid separation module 10 department, install control panel 9 on the outer wall of one side of base tank 1, control panel 9's output and band pulley drive unit 7's input electric connection.
The vegetable tail vegetable feed utilization method of the embodiment, such as the vegetable tail vegetable feed utilization device, comprises the following steps:
S101, checking the running states of the belt conveying module 3, the waste cutting module 4 and each power unit, ensuring that no mechanical fault or blocking phenomenon exists, starting a power supply by a worker, ensuring that the belt wheel driving unit 7 works normally, ensuring that a power transmission system is not abnormal, and ensuring that all parts of the device can work cooperatively;
S102, placing vegetables to be utilized in a forage form at a waste cutting module 4, performing preliminary waste cutting treatment on the vegetables by the waste cutting module 4 through a mechanical cutter, cutting off waste parts which do not meet processing requirements, including overlength rootstocks, rotten parts, sides, roots, leaves and branches, directly placing the cut vegetables on a belt conveying module 3, and taking down edible vegetables by staff, thereby finishing the waste cutting and conveying operations of the vegetables at the belt conveying module 3 and the waste cutting module 4;
S103, conveying the vegetable tails subjected to waste cutting treatment into an upper treatment box 2 in the device, at the stage, setting a belt wheel driving unit 7 by a worker through an operation control panel 9 to work, transmitting power to a gear-opposite type vegetable crushing module 5 by the belt wheel driving unit 7, crushing the vegetable tails into smaller strips or pulps by the gear-opposite type vegetable crushing module 5 through a cutter rotating at a high speed, and after the crushing stage is finished, conveying the vegetable tails into a gear-opposite type liquid extrusion module 6 to be squeezed and dehydrated, and effectively extruding water in the vegetable tails by the gear-opposite type liquid extrusion module 6 through the powerful extrusion action of a roller to form vegetable liquid and vegetable residues;
S104, discharging the vegetable liquid and the vegetable slag out of the upper treatment box 2 together under the action of gravity and entering the slag-liquid separation module 10, wherein the slag-liquid separation module 10 receives rotary power from the belt wheel driving unit 7 through the worm and gear reversing transmission structure 11, and the slag-liquid separation module 10 thoroughly separates the vegetable slag and the vegetable liquid under the action of gravity and centrifugal force to ensure that the finally produced vegetable slag and vegetable liquid are pure and have no cross contamination;
S105, after the slag-liquid separation is completed, the separated vegetable slag and vegetable liquid are further processed or collected by staff according to the requirement, the vegetable slag is sent to a collecting area or other recovery equipment for composting or other processing raw materials, and the vegetable liquid flows into a liquid storage device or is used for other processes through a pipeline.
In the second embodiment, as shown in fig. 8 and fig. 9 and fig. 10, the belt conveying module 3 comprises two symmetrical roller frames 301 fixed on the outer wall of one side of the upper processing box 2, two tensioning rollers 302 rotatably installed between the two roller frames 301, and a conveying belt 303 wound between the two tensioning rollers 302, wherein an inclined edge port supporting plate 304 for supporting vegetables is also installed between the two roller frames 301, one tensioning roller 302 is driven to rotate by the belt wheel driving unit 7, and when the belt wheel driving unit 7 works, a part of rotation power of the belt wheel driving unit 7 is transmitted to one tensioning roller 302, the tensioning roller 302 actively drives the conveying belt 303 to rotate, and vegetable tails can be continuously conveyed into the upper processing box 2 through electric driving, so that the belt conveying module 3 ensures the vegetable tails to enter a subsequent processing link uniformly and steadily, and the risk of blocking or retaining materials is reduced;
The waste material excision module 4 comprises a portal frame 401 fixed at the top end of the bottom box 1, a cutter 402, a convex column 403 and a driven shaft 405, wherein one end of the cutter 402 is slidably arranged in the portal frame 401, the convex column 403 is fixedly arranged at one end of the cutter 402, the driven shaft 405 is rotatably arranged on the outer wall of one side of the portal frame 401, one end of the driven shaft 405 is fixedly provided with a rotary table 406, a connecting rod 404 is hinged at the edge position of one side of the surface of the rotary table 406, the top end of the connecting rod 404 is mutually hinged with the convex column 403, the cutter 402 is positioned above the inclined edge supporting plate 304, the cutter 402 contacts with the outer wall of one side of the inclined edge supporting plate 304 to be misplaced when descending, and the gear-opposite liquid extrusion module 6 drives the driven shaft 405 to rotate through a belt pulley transmission structure I8;
The staff places the vegetables to be cut and waste treated on the inclined edge port supporting plate 304, and enables the tail vegetables to leak out of the inclined edge port supporting plate 304, then the staff starts the belt wheel driving unit 7 to work through the control panel 9, the rotary power of the belt wheel driving unit 7 is sequentially transmitted to the gear opposite type vegetable crushing module 5 and the gear opposite type liquid squeezing module 6, the gear opposite type liquid squeezing module 6 drives the driven shaft 405 in the waste cutting module 4 to rotate through the belt wheel transmission structure I8, the rotary motion of the rotary table 406 is converted into the Z-axis lifting motion of the cutter 402 through the connecting rod 404 due to the fact that the connecting rod 404 is hinged with the edge position of the driven shaft 405, the portal frame 401 is used for assisting and guiding the cutter 402 to lift in the Z-axis direction, when the cutter 402 descends to the limit position, the tail vegetables leaked out of the inclined edge port supporting plate 304 can be cut off, the cut tail vegetables can fall onto the belt conveying module 3, and the staff can collect the edible parts;
A notch 204 for allowing the cutter 402 to move downwards is formed in one side of the top end of the upper treatment box 2, and when the waste cutting module 4 actively cuts off the tail vegetables on the inclined edge port supporting plate 304, the notch 204 provides redundancy for the cutter 402 to move downwards and ensures that the cutter 402 and the inclined edge port supporting plate 304 are staggered mutually until the tail vegetables are cut off;
the gear opposite type liquid squeezing module 6 comprises two transmission shafts 601 rotatably arranged at one end inside the upper treatment box 2 and a compression roller 602 with fixed peripheral surfaces of the transmission shafts 601, one end of each transmission shaft 601 penetrates through the outside of the upper treatment box 2 and is provided with a second fluted disc 603, the two second fluted discs 603 are meshed with each other, one end of one transmission shaft 601 drives a driven shaft 405 to rotate through a belt pulley transmission structure I8, crushed tail vegetable materials are collected between two material guiding plates 202, the material guiding plates 202 guide the tail vegetable materials between the two compression rollers 602, the belt pulley driving unit 7 and the second fluted disc 603 enable the two transmission shafts 601 and the two compression rollers 602 to synchronously rotate reversely, so that crushed vegetable tail vegetables are squeezed, moisture or vegetable liquid in the crushed vegetable tail vegetables are extracted, the strong squeezing effect of the overpressure rollers 602 in the process enables the moisture in the vegetable tail vegetables to be effectively extracted, the materials are evenly stressed in the squeezing process, the moisture extraction rate is improved, and the dehydration effect of vegetable residues is ensured;
Two symmetrical guide plates 202 are fixed between two compression rollers 602, the gear opposite type vegetable crushing module 5 is composed of crushing rollers 501 and a first gear 502, the two crushing rollers 501 are rotatably arranged at the other end inside the upper treatment box 2, one end of each crushing roller 501 penetrates through the outside of the upper treatment box 2 and is fixedly provided with the first gear 502, the two first gears 502 are meshed with each other, a guide plate 201 is fixed inside the upper treatment box 2 above the two crushing rollers 501, the guide plate 201 is used for guiding the tail vegetables conveyed by the belt conveying module 3 into the two crushing rollers 501, an upper edge plate 203 which extends upwards is integrally formed at the opening position of the bottom end of the upper treatment box 2, the belt wheel driving unit 7 comprises a speed reducing motor arranged at the output end of the speed reducing motor on the back side of the bottom box 1 and a belt wheel transmission structure III used for driving one crushing roller 501, one transmission shaft 601 and one tension roller 302 to rotate, when the tail vegetables are conveyed into the upper treatment box 2, the guide plate 201 is used for guiding the tail vegetables to enter between the two crushing rollers, the two crushing rollers are driven by the belt wheels 7 and the belt wheels 501 to reversely rotate synchronously to crush the tail vegetables 501 or to form paste-shaped vegetables, and the crushed vegetables are cut into paste, and the ground vegetables are dehydrated, and the ground into the ground vegetables are well.
In the third embodiment, as shown in fig. 11 and 12, the worm and gear reversing transmission structure 11 includes a bearing seat 1101 fixed on an inner wall of one side of the bottom case 1, a worm shaft 1102 rotatably installed inside the bearing seat 1101, and a worm wheel disk 1103 installed on an input shaft of the slag-liquid separation module 10, the worm shaft 1102 and the worm wheel disk 1103 are meshed with each other, one end of the worm shaft 1102, which is far from the bottom case 1, is provided with a belt wheel transmission structure two 1104 for transmitting power to the other transmission shaft 601, and the slag and the vegetable liquid processed by the gear opposite type crushing module 5 and the gear opposite type extrusion module 6 enter the slag-liquid separation module 10 from between the two upper edge plates 203, in the process, one transmission shaft 601 drives the worm shaft 1102 in the bearing seat 1101 to rotate through the belt wheel transmission structure two 1104, so that the worm shaft 1102 drives the input shaft of the slag-liquid separation module 10 to rotate through the worm wheel disk 1103, thereby promoting the slag-liquid separation module 10 to operate, and the worm reversing transmission structure 11 realizes stable power reversing when transmitting power, ensuring that the slag-liquid separation module 10 can continuously and stably run, and problems such as blocking or driving of the worm gears are avoided;
The slag-liquid separation module 10 consists of a U-shaped material box 1001 fixed at the bottom of a bottom box 1, a discharging barrel 1003 and a feeding barrel 1002 which are respectively fixed on the left outer wall and the right outer wall of the U-shaped material box 1001, a feeding hopper 10021 which is used for being communicated with the bottom end of an upper treatment box 2 is fixed on one side of the top end of the feeding barrel 1002, a main shaft 1006 is rotatably arranged in the feeding barrel 1002, one end of the main shaft 1006 extends into the discharging barrel 1003 and is rotatably connected with one side inner wall of the discharging barrel 1003, a worm wheel disc 1103 is fixed at one end of the surface of the main shaft 1006, an arc-shaped filtrate plate 1008 is fixed at one end of the inside of the U-shaped material box 1001, an auger 1007 is arranged on the outer wall surface of the main shaft 1006 in the feeding barrel 1002, and the auger 1007 pushes vegetable liquid and vegetable slag in the feeding barrel 1002 to the arc-shaped filtrate plate 1008, and a stirring blade 1009 is fixed on the outer peripheral surface of the main shaft 1006 above the U-shaped material box 1001;
An inclined slag discharging pipe 1004 is arranged at one side of the bottom end of the discharging barrel 1003, a switch valve 1005 is arranged at one side of the surface of the U-shaped material box 1001, the switch valve 1005 is arranged below the arc-shaped material box 1008, the vegetable slag and the vegetable liquid enter the feeding barrel 1002 through a feeding hopper 10021, then the main shaft 1006 is driven to rotate by a worm wheel disc 1103, the main shaft 1006 drives an auger blade 1007 and a stirring blade 1009 to rotate, the auger blade 1007 pushes the vegetable slag and the vegetable liquid towards the arc-shaped material box 1008, the vegetable liquid enters the U-shaped material box 1001 through the arc-shaped material box 1008, then is discharged and collected through the switch valve 1005, and the vegetable slag remained on the arc-shaped material box 1008 is stirred by the stirring blade 1009 and pushed by the auger blade 1007 until entering the discharging barrel 1003 and being discharged by the inclined slag discharging pipe 1004, and the vegetable slag and the vegetable liquid are separated efficiently in a centrifugal force, gravity and filtering mode.
Before the operation starts, a worker checks and starts the device, firstly, the running states of the belt conveying module 3, the waste cutting module 4 and each power unit are checked, no mechanical failure or blocking phenomenon is guaranteed, the worker starts a power supply, the pulley driving unit 7 is confirmed to work normally, a power transmission system is not abnormal, and all parts of the device can work cooperatively, so that faults or unnecessary shutdown in subsequent processing are avoided; the vegetable which is to be utilized by the fodder is placed at the waste cutting module 4 by a worker, the vegetable tails which are not in line with the processing requirements are primarily cut by a mechanical cutter, the waste parts which comprise overlength rootstock, rotten parts, vegetable sides, vegetable roots, vegetable leaves and residual branches are cut off, the cut vegetable tails directly fall on the belt conveying module 3, the edible vegetable parts are taken down by the worker, the waste cutting and conveying operation of the vegetable tails are finished at the belt conveying module 3 and the waste cutting module 4, the worker needs to periodically check whether the cutter and the conveying belt of the waste cutting module 4 are sharp or smooth so as to ensure the good cutting effect, the vegetable tails which are subjected to the waste cutting treatment are conveyed into the upper processing box 2 in the device, at the stage, the worker sets the belt wheel driving unit 7 to work by operating the control panel 9, and controls the motor in the belt driving unit 7 to work according to the set direction, speed, angle and response time so as to control the belt conveying module 3, the waste cutting module 4, the gear opposite type crushing module 5, the opposite gear type slag extruding liquid module 6 and the working liquid separating module 10, and the indirect strength adjusting module are realized The pulping time and the slag-liquid separation strength are achieved, along with the starting of the belt wheel driving unit 7, power is transmitted to the gear-opposite type vegetable crushing module 5, the gear-opposite type vegetable crushing module 5 starts crushing treatment of vegetable tails, the vegetable tails are crushed into smaller strips or pulps through a cutter rotating at a high speed, the subsequent squeezing effect is enhanced, after the crushing stage is finished, the vegetable tails enter the gear-opposite type liquid extrusion module 6 to be squeezed and dehydrated, the gear-opposite type liquid extrusion module 6 effectively extrudes water in the vegetable tails through the powerful extrusion action of rollers to form vegetable tails and vegetable tails, the vegetable tails and the vegetable tails are discharged out of the upper treatment box 2 through the action of gravity and enter the slag-liquid separation module 10 along with the separation of the vegetable tails, the slag-liquid separation module 10 receives rotary power from the belt wheel driving unit 7 through the worm reversing transmission structure 11, the slag-liquid separation module 10 separates the vegetable tails and the vegetable tails through the action of gravity and centrifugal force, the vegetable tails and the vegetable tails are guaranteed to be pure and free of cross contamination, after the slag-liquid separation is finished, the vegetable tails and the vegetable tails are discharged by working staff to be used as the vegetable tails and the vegetable tails are required to be further processed through a pipeline or other devices for being used for collecting and processing or other raw materials, and the vegetable tails can be completely recycled through a collecting device or used for further processing and other processing devices.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1. The utility model provides a vegetables tail dish fodder utilization device which characterized in that includes:
The vegetable tail vegetable cutting machine comprises a bottom box (1), wherein an upper treatment box (2) is fixed on one side of the top end of the bottom box (1), a belt conveying module (3) for conveying vegetable tail vegetables is arranged on the outer wall of one side of the upper treatment box (2), a waste cutting module (4) for cutting vegetables and forming tail vegetables is arranged on the top end of the bottom box (1) on one side of the belt conveying module (3), and the cut tail vegetables are conveyed into the upper treatment box (2) through the belt conveying module (3);
The automatic vegetable crushing machine comprises a gear-opposition type vegetable crushing module (5), wherein the gear-opposition type vegetable crushing module (5) is arranged at one end in an upper treatment box (2), a gear-opposition type liquid extrusion module (6) is arranged in the upper treatment box (2) below the gear-opposition type vegetable crushing module (5), one side of the back of the upper treatment box (2) is provided with a belt wheel driving unit (7) for driving the gear-opposition type vegetable crushing module (5), the gear-opposition type liquid extrusion module (6) and a belt conveying module (3) to work, and a belt wheel transmission structure I (8) for keeping power connection is arranged between the gear-opposition type liquid extrusion module (6) and a waste cutting module (4);
The slag-liquid separation module (10), slag-liquid separation module (10) sets up the top at base tank (1), and the feed inlet at base tank (10) top and the discharge gate interconnect of upper treatment case (2) bottom, install worm gear reversing transmission structure (11) on the inner wall of base tank (1) one side, worm gear reversing transmission structure (11) are used for transmitting the rotation power of gear opposition formula crowded liquid module (6) to slag-liquid separation module (10) department, install control panel (9) on the outer wall of one side of base tank (1), the output of control panel (9) and the input electric connection of band pulley drive unit (7).
2. The vegetable tail fodder utilization device according to claim 1, wherein the belt conveying module (3) comprises two symmetrical roller frames (301) fixed on the outer wall of one side of the upper treatment box (2), two tensioning rollers (302) rotatably installed between the two roller frames (301), and a conveying belt (303) wound between the two tensioning rollers (302), a bevel edge port supporting plate (304) for supporting vegetables is further installed between the two roller frames (301), and the belt wheel driving unit (7) drives one tensioning roller (302) to rotate.
3. The vegetable tail fodder utilization device according to claim 2, wherein the waste material excision module (4) comprises a portal frame (401) fixed at the top end of the bottom box (1), a cutter (402) slidably mounted at one end inside the portal frame (401), a convex column (403) with one end fixed to the cutter (402) and a driven shaft (405) rotatably mounted on one side outer wall of the portal frame (401), one end of the driven shaft (405) is fixed with a rotary table (406), a connecting rod (404) is hinged at one side edge position of the surface of the rotary table (406), the top end of the connecting rod (404) is hinged with the convex column (403) mutually, the cutter (402) is located above the inclined edge port supporting plate (304), the cutter (402) contacts with one side outer wall of the inclined edge port supporting plate (304) in a staggered mode when going down, the gear opposite type liquid extrusion module (6) drives the driven shaft (405) to rotate through a belt pulley transmission structure (8), and a notch (204) for enabling the cutter (402) to move downwards is arranged on one side of the top end of the upper processing box (2).
4. The vegetable tail fodder utilization device according to claim 3, wherein the gear opposite type liquid squeezing module (6) comprises two transmission shafts (601) rotatably arranged at one end inside the upper treatment box (2) and a pressing roller (602) fixed on the peripheral surface of the transmission shafts (601), one end of each transmission shaft (601) penetrates through the outside of the upper treatment box (2) and is provided with a second fluted disc (603), the two second fluted discs (603) are meshed with each other, and one end of one transmission shaft (601) drives the driven shaft (405) to rotate through a belt wheel transmission structure I (8).
5. The vegetable tailing feed utilization device according to claim 4, wherein two symmetrical guide plates (202) are fixed between the two pressing rollers (602), the gear opposite type vegetable crushing module (5) is composed of crushing rollers (501) and a first gear (502), the two crushing rollers (501) are rotatably arranged at the other end inside the upper treatment box (2), one end of each crushing roller (501) penetrates through the outer part of the upper treatment box (2) and is fixedly provided with a first gear (502), the two first gears (502) are meshed with each other, the inner part of the upper treatment box (2) above the two crushing rollers (501) is fixedly provided with a guide plate (201), the guide plate (201) is used for guiding the tailing conveyed by the belt conveying module (3) into the two crushing rollers (501), and an upper edge plate (203) extending upwards is integrally formed at the opening position of the bottom end of the upper treatment box (2).
6. The vegetable tail fodder utilization device according to claim 5, wherein the belt wheel driving unit (7) comprises a gear motor arranged on one side of the back surface of the bottom box (1) and a belt wheel transmission structure III which is arranged at the output end of the gear motor and is used for driving one of the crushing rollers (501), one of the transmission shafts (601) and one of the tensioning rollers (302) to rotate.
7. The vegetable tail fodder utilization device according to claim 6, wherein the worm and gear reversing transmission structure (11) comprises a bearing seat (1101) fixed on the inner wall of one side of the bottom box (1), a worm shaft (1102) rotatably installed in the bearing seat (1101) and a worm wheel disc (1103) installed on the input shaft of the slag-liquid separation module (10), the worm shaft (1102) and the worm wheel disc (1103) are meshed with each other, and a belt wheel transmission structure II (1104) for transmitting power with the other transmission shaft (601) is installed at one end of the worm shaft (1102) far away from the bottom box (1).
8. The vegetable tail fodder utilization device according to claim 7, wherein the dreg and liquid separation module (10) comprises a U-shaped material box (1001) fixed at the bottom of the bottom box (1), a discharging cylinder (1003) and a feeding cylinder (1002) fixed on the left outer wall and the right outer wall of the U-shaped material box (1001), a feeding hopper (10021) which is used for being communicated with the bottom end of the upper treatment box (2) is fixed on one side of the top end of the feeding cylinder (1002), a main shaft (1006) is rotatably arranged in the feeding cylinder (1002), one end of the main shaft (1006) extends to the inside of the discharging cylinder (1003) and is rotatably connected with one side inner wall of the discharging cylinder (1003), a worm wheel disc (1103) is fixed at one end of the surface of the main shaft (1006), an arc-shaped filtrate plate (1008) is fixed at one end of the inside of the U-shaped material box (1001), a screw leaf (1007) is arranged on the outer wall surface of the main shaft (1006) in the feeding cylinder (1002), the screw leaf (1007) pushes vegetable and dreg and liquid in the feeding cylinder (1002) to the dreg and the dreg plate (1008) to the arc-shaped filtrate plate (1006) and the arc-shaped filtrate plate (1009) are fixed on the outer circumference surface of the U (1001).
9. The vegetable tail vegetable fodder utilization device of claim 8, wherein an inclined deslagging pipe (1004) is arranged on one side of the bottom end of the discharging barrel (1003), a switch valve (1005) is arranged on one side of the surface of the U-shaped material box (1001), and the switch valve (1005) is located below the arc-shaped filtrate plate (1008).
10. The vegetable tail vegetable feed utilization method comprises the vegetable tail vegetable feed utilization device as claimed in any one of claims 1-9, and is characterized by comprising the following steps:
S101, checking the running states of the belt conveying module (3), the waste cutting module (4) and each power unit, ensuring that no mechanical fault or blocking phenomenon exists, starting a power supply by a worker, ensuring that the belt wheel driving unit (7) works normally, ensuring that a power transmission system is not abnormal, and ensuring that all parts of the device can work cooperatively;
S102, placing vegetables to be utilized in a forage form at a waste cutting module (4), performing preliminary waste cutting treatment on the vegetables by the waste cutting module (4) through a mechanical cutter, cutting off waste parts which do not meet processing requirements, including overlength rootstocks, rotten parts, vegetable sides, vegetable roots, vegetable leaves and stump parts, directly placing the cut vegetables on a belt conveying module (3), and taking down edible vegetables by workers, thereby finishing the waste cutting and conveying operations of the vegetables at the belt conveying module (3) and the waste cutting module (4);
S103, conveying the vegetable tails subjected to waste cutting treatment into an upper treatment box (2) in the device, at the stage, setting a belt wheel driving unit (7) by a worker through an operation control panel (9) to work, transmitting power to a gear-opposite type vegetable crushing module (5) by the belt wheel driving unit (7), crushing the vegetable tails by the gear-opposite type vegetable crushing module (5), crushing the vegetable tails into smaller strips or slurry by a cutter rotating at a high speed, and after the crushing stage is finished, conveying the vegetable tails into a gear-opposite type liquid extrusion module (6) to be squeezed and dehydrated, wherein the gear-opposite type liquid extrusion module (6) effectively extrudes water in the vegetable tails through the powerful extrusion action of a roller to form vegetable liquid and vegetable residues;
S104, discharging the vegetable liquid and the vegetable slag out of the upper treatment box (2) together through the action of gravity and entering a slag-liquid separation module (10), wherein the slag-liquid separation module (10) receives rotary power from a belt wheel driving unit (7) through a worm and gear reversing transmission structure (11), and the slag-liquid separation module (10) thoroughly separates the vegetable slag and the vegetable liquid through the action of gravity and centrifugal force so as to ensure that the vegetable slag and the vegetable liquid which are finally produced are pure and have no cross contamination;
S105, after the slag-liquid separation is completed, the separated vegetable slag and vegetable liquid are further processed or collected by staff according to the requirement, the vegetable slag is sent to a collecting area or other recovery equipment for composting or other processing raw materials, and the vegetable liquid flows into a liquid storage device or is used for other processes through a pipeline.
CN202510140794.XA 2025-02-08 2025-02-08 Device and method for utilizing vegetable waste into feed Withdrawn CN119972716A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202510140794.XA CN119972716A (en) 2025-02-08 2025-02-08 Device and method for utilizing vegetable waste into feed

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202510140794.XA CN119972716A (en) 2025-02-08 2025-02-08 Device and method for utilizing vegetable waste into feed

Publications (1)

Publication Number Publication Date
CN119972716A true CN119972716A (en) 2025-05-13

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202510140794.XA Withdrawn CN119972716A (en) 2025-02-08 2025-02-08 Device and method for utilizing vegetable waste into feed

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Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN121625516A (en) * 2026-01-30 2026-03-10 福建省农业科学院资源环境与土壤肥料研究所 An industrial juicer for deep processing of foxtail grass

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN121625516A (en) * 2026-01-30 2026-03-10 福建省农业科学院资源环境与土壤肥料研究所 An industrial juicer for deep processing of foxtail grass

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