CN120119829B - Storage tank construction system and method - Google Patents
Storage tank construction system and method Download PDFInfo
- Publication number
- CN120119829B CN120119829B CN202510607162.XA CN202510607162A CN120119829B CN 120119829 B CN120119829 B CN 120119829B CN 202510607162 A CN202510607162 A CN 202510607162A CN 120119829 B CN120119829 B CN 120119829B
- Authority
- CN
- China
- Prior art keywords
- canopy
- storage tank
- slide rail
- side wall
- welding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H7/00—Construction or assembling of bulk storage containers employing civil engineering techniques in situ or off the site
- E04H7/02—Containers for fluids or gases; Supports therefor
- E04H7/04—Containers for fluids or gases; Supports therefor mainly of metal
- E04H7/06—Containers for fluids or gases; Supports therefor mainly of metal with vertical axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0252—Steering means
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
- E04G21/16—Tools or apparatus
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/24—Safety or protective measures preventing damage to building parts or finishing work during construction
- E04G21/28—Safety or protective measures preventing damage to building parts or finishing work during construction against unfavourable weather influence
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H7/00—Construction or assembling of bulk storage containers employing civil engineering techniques in situ or off the site
- E04H7/22—Containers for fluent solids, e.g. silos, bunkers; Supports therefor
- E04H7/24—Constructions, with or without perforated walls, depending on the use of specified materials
- E04H7/30—Constructions, with or without perforated walls, depending on the use of specified materials mainly of metal
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Mechanical Engineering (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- General Engineering & Computer Science (AREA)
- Working Measures On Existing Buildindgs (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及储罐施工技术领域,尤其涉及一种储罐施工系统及方法。The present invention relates to the technical field of storage tank construction, and in particular to a storage tank construction system and method.
背景技术Background Art
随着粮食储备、石油化工等行业的快速发展,大型立式储罐的建造需求日益增长。传统施工包括正作法或倒装法,正作法需搭设大量高空作业平台,存在施工周期长、安全风险高、临时支撑成本大等问题;现有倒装施工技术因其安全性高、施工效率快等优势,在储罐建造领域得到广泛应用。With the rapid development of industries such as grain reserves and petrochemicals, the demand for the construction of large vertical storage tanks is growing. Traditional construction includes the forward method or the reverse method. The forward method requires the construction of a large number of aerial work platforms, which has problems such as long construction period, high safety risks, and high temporary support costs. The existing reverse construction technology has been widely used in the field of storage tank construction due to its advantages such as high safety and high construction efficiency.
然而,在雨季或大风天气时,焊接质量会受到较大影响,为了保证焊接质量不得不停止施工。因此,亟需开发一种能够适应雨天施工的储罐施工系统及方法。However, in rainy season or windy weather, the welding quality will be greatly affected, and the construction has to be stopped to ensure the welding quality. Therefore, it is urgent to develop a tank construction system and method that can adapt to rainy day construction.
发明内容Summary of the invention
本发明提供一种储罐施工系统及方法,在保证焊接质量的前提下实现下雨或大风天气时连续施工。The invention provides a storage tank construction system and method, which can realize continuous construction in rainy or windy weather while ensuring welding quality.
为解决以上技术问题,本发明包括如下技术方案:In order to solve the above technical problems, the present invention includes the following technical solutions:
一种储罐施工系统,包括顶升系统和焊接系统,还包括雨棚系统;A storage tank construction system, comprising a jacking system and a welding system, and also comprising a canopy system;
雨棚系统包括第一雨棚装置,第一雨棚装置包括第一立柱、第一雨棚梁、第一雨布、第一伸缩装置和第一吸附装置;The canopy system includes a first canopy device, which includes a first column, a first canopy beam, a first rain cloth, a first telescopic device and a first adsorption device;
第一立柱竖向设置,第一雨棚梁一端与第一立柱连接,另一端设置有第一伸缩装置,第一伸缩装置连接有第一吸附装置;The first column is arranged vertically, one end of the first canopy beam is connected to the first column, and the other end is provided with a first telescopic device, and the first telescopic device is connected to the first adsorption device;
储罐四周间隔设置有若干根第一立柱,第一立柱和第一雨棚梁形成第一雨布的骨架,第一雨布覆盖第一雨棚梁和第一立柱;A plurality of first columns are arranged at intervals around the storage tank, the first columns and the first awning beams form the skeleton of the first awning, and the first awning covers the first awning beams and the first columns;
第一伸缩装置能够带动第一吸附装置移动并与储罐侧壁固定连接,使第一雨布围合成相对封闭的空间,还能够使第一吸附装置移动并与储罐侧壁分离。The first telescopic device can drive the first adsorption device to move and be fixedly connected to the side wall of the storage tank, so that the first tarp encloses a relatively closed space, and can also move the first adsorption device and separate it from the side wall of the storage tank.
进一步,所述雨棚系统还包括第二雨棚装置,第二雨棚装置包括第二立柱、第二雨棚梁、第二雨布、第二伸缩装置和第二吸附装置;Furthermore, the canopy system further comprises a second canopy device, which comprises a second column, a second canopy beam, a second awning sheet, a second telescopic device and a second adsorption device;
第一立柱采用中空管,第二立柱竖向设置且底部插入第一立柱内,第一立柱和第二立柱之间设置有升降驱动机构,所述升降驱动机构能够使第二雨棚装置上下移动;The first column is a hollow tube, the second column is vertically arranged and the bottom is inserted into the first column, and a lifting drive mechanism is arranged between the first column and the second column, and the lifting drive mechanism can move the second canopy device up and down;
第二雨棚装置的各结构之间的连接方式,与第一雨棚装置的对应结构之间的连接方式相同。The connection method between the structures of the second canopy device is the same as the connection method between the corresponding structures of the first canopy device.
进一步,所述的储罐施工系统还包括湿度调节系统,湿度调节系统用以检测空气中的湿度;当检测的空气湿度超过预定的湿度时,湿度调节系统调节空气湿度至不超过预定的湿度。Furthermore, the storage tank construction system also includes a humidity control system, which is used to detect the humidity in the air; when the detected air humidity exceeds a predetermined humidity, the humidity control system adjusts the air humidity to not exceed the predetermined humidity.
进一步,自动焊接系统包括焊接机器臂、焊接头和焊渣接火斗;Further, the automatic welding system includes a welding robot arm, a welding head and a welding slag catching bucket;
焊接机器臂前端固定焊渣接火斗,焊渣接火斗侧壁与机械臂之间设置有压缩弹簧,通过压缩弹簧的压力将焊渣接火斗与储罐侧壁顶紧。A welding slag fire hopper is fixed at the front end of the welding robot arm, and a compression spring is arranged between the side wall of the welding slag fire hopper and the robot arm, and the welding slag fire hopper and the side wall of the storage tank are pressed tightly by the pressure of the compression spring.
进一步,所述第一雨棚装置还包括第一滑轨、第一斜撑和第一驱动装置;所述第一滑轨沿第一立柱长度方向设置;第一斜撑的一端能够沿第一滑轨滑动,另一端与第一雨棚梁铰接;第一驱动装置能够带动第一斜撑的一端沿第一滑轨滑动,使第一雨棚梁展开或收起;Furthermore, the first canopy device further comprises a first slide rail, a first diagonal brace and a first driving device; the first slide rail is arranged along the length direction of the first column; one end of the first diagonal brace can slide along the first slide rail, and the other end is hinged to the first canopy beam; the first driving device can drive one end of the first diagonal brace to slide along the first slide rail, so that the first canopy beam is unfolded or retracted;
所述第二雨棚装置还包括第二滑轨、第二斜撑和第二驱动装置;所述第二滑轨沿第二立柱长度方向设置;第二斜撑的二端能够沿第二滑轨滑动,另二端与第二雨棚梁铰接;第二驱动装置能够带动第二斜撑的二端沿第二滑轨滑动,使第二雨棚梁展开或收起。The second awning device also includes a second slide rail, a second diagonal brace and a second driving device; the second slide rail is arranged along the length direction of the second column; the two ends of the second diagonal brace can slide along the second slide rail, and the other two ends are hinged to the second awning beam; the second driving device can drive the two ends of the second diagonal brace to slide along the second slide rail, so that the second awning beam can be unfolded or folded.
进一步,第一吸附装置下方设置有遇水膨胀止水条,第一吸附装置与储罐侧壁固定连接后,遇水膨胀止水条贴紧储罐侧壁。Furthermore, a water-swellable waterstop strip is provided below the first adsorption device. After the first adsorption device is fixedly connected to the side wall of the storage tank, the water-swellable waterstop strip is closely attached to the side wall of the storage tank.
相应地,本发明还提供了一种储罐施工方法,采用所述的储罐施工系统,所述储罐施工方法包括:Accordingly, the present invention also provides a storage tank construction method, using the storage tank construction system, the storage tank construction method comprises:
储罐采用倒装法施工,焊接完成储罐侧壁第一圈壁板,然后焊接完成储罐顶棚;在储罐四周安装第一雨棚装置,在第一雨棚装置内安装焊接系统,在储罐内设置顶升系统;The storage tank is constructed by the inverted installation method. The first circle of the tank side wall is welded, and then the tank roof is welded. The first canopy device is installed around the storage tank, the welding system is installed in the first canopy device, and the jacking system is set up in the storage tank.
当下雨时或空气中的湿度含量超过预设值时或风力超过预设值时,使第一伸缩装置带动第一吸附装置移动并与储罐侧壁固定连接,使第一雨布围合成相对封闭的空间;When it rains or the humidity content in the air exceeds a preset value or the wind force exceeds a preset value, the first telescopic device drives the first adsorption device to move and is fixedly connected to the side wall of the storage tank, so that the first rain cloth encloses a relatively closed space;
焊接系统在第一雨布围合成的空间内进行焊接操作。The welding system performs welding operations in the space enclosed by the first tarp.
进一步,所述雨棚系统还包括第二雨棚装置,第二雨棚装置包括第二立柱、第二雨棚梁、第二雨布、第二伸缩装置和第二吸附装置;第一立柱采用中空管,第二立柱竖向设置且底部插入第一立柱内,第一立柱和第二立柱之间设置有升降驱动机构,所述升降驱动机构能够使第二雨棚装置上下移动;第二雨棚装置的各结构之间的连接方式,与第一雨棚装置的对应结构之间的连接方式相同;Furthermore, the canopy system further includes a second canopy device, which includes a second column, a second canopy beam, a second tarp, a second telescopic device and a second adsorption device; the first column is a hollow tube, the second column is vertically arranged and the bottom is inserted into the first column, and a lifting drive mechanism is arranged between the first column and the second column, and the lifting drive mechanism can move the second canopy device up and down; the connection method between the various structures of the second canopy device is the same as the connection method between the corresponding structures of the first canopy device;
利用顶升系统向上顶升储罐之前,先将第一雨棚装置的第一吸附装置与储罐侧壁分离,第二雨棚装置的第二吸附装置与储罐侧壁固定连接,通过升降驱动机构使第二立柱向上移动,且移动速度与顶升系统顶升速度相同,第二雨布在储罐四周围合成相对封闭的空间。Before using the jacking system to lift the storage tank upward, the first adsorption device of the first canopy device is separated from the side wall of the storage tank, and the second adsorption device of the second canopy device is fixedly connected to the side wall of the storage tank. The second column is moved upward by the lifting drive mechanism, and the moving speed is the same as the lifting speed of the jacking system. The second tarp forms a relatively closed space around the storage tank.
进一步,所述第一雨棚装置还包括第一滑轨、第一斜撑和第一驱动装置;所述第一滑轨沿第一立柱长度方向设置;第一斜撑的一端能够沿第一滑轨滑动,另一端与第一雨棚梁铰接;第一驱动装置能够带动第一斜撑的一端沿第一滑轨滑动,使第一雨棚梁展开或收起;Furthermore, the first canopy device further comprises a first slide rail, a first diagonal brace and a first driving device; the first slide rail is arranged along the length direction of the first column; one end of the first diagonal brace can slide along the first slide rail, and the other end is hinged to the first canopy beam; the first driving device can drive one end of the first diagonal brace to slide along the first slide rail, so that the first canopy beam is unfolded or retracted;
所述第二雨棚装置还包括第二滑轨、第二斜撑和第二驱动装置;所述第二滑轨沿第二立柱长度方向设置;第二斜撑的二端能够沿第二滑轨滑动,另二端与第二雨棚梁铰接;第二驱动装置能够带动第二斜撑的二端沿第二滑轨滑动,使第二雨棚梁展开或收起;The second canopy device further comprises a second slide rail, a second diagonal brace and a second driving device; the second slide rail is arranged along the length direction of the second column; two ends of the second diagonal brace can slide along the second slide rail, and the other two ends are hinged to the second canopy beam; the second driving device can drive the two ends of the second diagonal brace to slide along the second slide rail, so that the second canopy beam is unfolded or retracted;
储罐施工系统还包括气象监测系统,当监测到大风或下雨时,储罐施工系统自动启动风雨天气的工作流程,当监测到为非大风或下雨天气时,自动启动非风雨天气的工作流程;The tank construction system also includes a weather monitoring system. When strong winds or rain are detected, the tank construction system automatically starts the work process for windy and rainy weather. When it is detected that there is no strong wind or rain, the work process for non-windy and rainy weather is automatically started.
其中,风雨天气的工作流程为:通过第二驱动装置带动第二斜撑沿第二滑轨滑动,使第二雨棚梁展开,通过第一驱动装置带动第一斜撑沿第一滑轨滑动,使第一雨棚梁展开;焊接工况时,保持第一吸附装置移动并与储罐侧壁固定连接;顶升工况时,保持第二吸附装置移动并与储罐侧壁固定连接,使第一吸附装置移动并与储罐侧壁分离,升降驱动机构使第二雨棚装置移动,且移动速度与顶升系统顶升速度相同;顶升完毕后,使第一吸附装置移动并与储罐侧壁固定连接,第二吸附装置移动并与储罐侧壁分离,升降驱动机构使第二雨棚装置向下移动至初始高度;The working process in windy and rainy weather is as follows: the second driving device drives the second diagonal brace to slide along the second slide rail to unfold the second canopy beam, and the first driving device drives the first diagonal brace to slide along the first slide rail to unfold the first canopy beam; in welding working condition, the first adsorption device is kept moving and fixedly connected to the side wall of the storage tank; in jacking working condition, the second adsorption device is kept moving and fixedly connected to the side wall of the storage tank, the first adsorption device is moved and separated from the side wall of the storage tank, and the lifting drive mechanism moves the second canopy device, and the moving speed is the same as the lifting speed of the jacking system; after jacking is completed, the first adsorption device is moved and fixedly connected to the side wall of the storage tank, the second adsorption device is moved and separated from the side wall of the storage tank, and the lifting drive mechanism moves the second canopy device downward to the initial height;
其中,非风雨天气的工作流程为:通过第一驱动装置带动第一斜撑沿第一滑轨滑动,使第一雨棚梁收缩,通过第二驱动装置带动第二斜撑沿第二滑轨滑动,使第二雨棚梁收缩,焊接系统的焊接操作在露天下进行。Among them, the working process in non-windy and rainy weather is: the first driving device drives the first diagonal brace to slide along the first slide rail to shrink the first canopy beam, and the second driving device drives the second diagonal brace to slide along the second slide rail to shrink the second canopy beam. The welding operation of the welding system is carried out in the open air.
进一步,储罐施工系统还包括湿度调节系统,湿度调节系统能够检测空气中的湿度;Furthermore, the storage tank construction system also includes a humidity control system, which can detect the humidity in the air;
当检测空气中的湿度超过预定的湿度时,湿度调节系统调节空气湿度至不超过预定的湿度。When the humidity in the detected air exceeds a predetermined humidity, the humidity regulating system regulates the air humidity to not exceed the predetermined humidity.
本发明由于采用以上技术方案,使之与现有技术相比,具有以下的优点和积极效果:本发明的储罐施工系统能够通过第一伸缩装置带动第一吸附装置移动并与储罐固定,第一雨棚装置围合在储罐四周并形成相对密闭的空间,使焊接系统能够在无风雨的环境中进行焊接作业。而且,通过第一伸缩装置能够控制第一吸附装置移动并与储罐分离,不妨碍顶升系统对储罐侧壁的顶升作业。再者,当储罐施工系统包含第二雨棚装置时,焊接系统焊接工况时,保持使第一雨棚装置的第一吸附装置与储罐固定,顶升系统的顶升工况时,第一雨棚装置的第一吸附装置与储罐分离,第二雨棚装置的第二吸附装置与储罐固定,升降驱动机构使第二立柱的上升速度与顶升系统对储罐的顶升速度保持一致,因此,在施工的全过程中,均至少有一道雨棚装置在储罐四周围合成封闭的空间,使焊接施工完全不受风雨天气的影响,大大提升储罐的施工速度。另外,储罐施工系统包括湿度调节系统时,能够对施工环境中的空气湿度进行调节,使空气湿度满足焊接的要求。Due to the adoption of the above technical scheme, the present invention has the following advantages and positive effects compared with the prior art: the tank construction system of the present invention can drive the first adsorption device to move and fix it with the tank through the first telescopic device, and the first canopy device is surrounded by the tank to form a relatively closed space, so that the welding system can perform welding operations in a windless and rainless environment. Moreover, the first adsorption device can be controlled to move and separate from the tank through the first telescopic device, without hindering the lifting operation of the jacking system on the side wall of the tank. Furthermore, when the tank construction system includes a second canopy device, when the welding system is in welding condition, the first adsorption device of the first canopy device is kept fixed to the tank, when the jacking system is in lifting condition, the first adsorption device of the first canopy device is separated from the tank, and the second adsorption device of the second canopy device is fixed to the tank, and the lifting drive mechanism keeps the rising speed of the second column consistent with the lifting speed of the jacking system on the tank. Therefore, during the entire construction process, at least one canopy device is formed around the tank to form a closed space, so that the welding construction is completely unaffected by wind and rain, and the construction speed of the tank is greatly improved. In addition, when the tank construction system includes a humidity control system, it can adjust the air humidity in the construction environment so that the air humidity meets the requirements of welding.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明一实施例中的一种储罐施工系统的俯视图;FIG1 is a top view of a storage tank construction system according to an embodiment of the present invention;
图2为本发明一实施例中的一种储罐施工系统的纵向剖视图;FIG2 is a longitudinal cross-sectional view of a storage tank construction system according to an embodiment of the present invention;
图3为本发明一实施例中的第一雨棚、焊接系统、湿度调节系统的示意图;3 is a schematic diagram of a first canopy, a welding system, and a humidity control system in one embodiment of the present invention;
图4为图3中A区域的放大图;FIG4 is an enlarged view of area A in FIG3 ;
图5为本发明一实施例中的第一雨棚、第二雨棚、焊接系统、湿度调节系统的示意图。FIG5 is a schematic diagram of a first rain shelter, a second rain shelter, a welding system, and a humidity control system in one embodiment of the present invention.
图中标号如下:The numbers in the figure are as follows:
1-储罐侧壁;2-储罐顶棚;1-tank side wall; 2-tank roof;
10-顶升系统;10- Lifting system;
20-焊接系统;21-导轨;22-焊接底座;23-焊接机器臂;24-焊接头;25-焊渣接火斗;26-压缩弹簧;20-welding system; 21-guide rail; 22-welding base; 23-welding machine arm; 24-welding head; 25-welding slag receiving bucket; 26-compression spring;
30-雨棚系统;31-第一雨棚装置;311-第一立柱;312-第一雨棚梁;313-第一雨布;314-第一伸缩装置;315-第一吸附装置;316-第一滑轨;317-第一斜撑;318-第一驱动装置;319-止水条;32-第二雨棚装置;321-第二立柱;322-第二雨棚梁;323-第二雨布;324-第二伸缩装置;325-第二吸附装置;326-第二滑轨;327-第二斜撑;328-第二驱动装置;329-升降驱动机构;30-canopy system; 31-first canopy device; 311-first column; 312-first canopy beam; 313-first tarp; 314-first telescopic device; 315-first adsorption device; 316-first slide rail; 317-first diagonal brace; 318-first drive device; 319-water stop strip; 32-second canopy device; 321-second column; 322-second canopy beam; 323-second tarp; 324-second telescopic device; 325-second adsorption device; 326-second slide rail; 327-second diagonal brace; 328-second drive device; 329-lifting drive mechanism;
40-湿度调节系统。40-Humidity control system.
具体实施方式DETAILED DESCRIPTION
以下结合附图和具体实施例对本发明提供的一种储罐施工系统及方法作进一步详细说明。结合下面说明,本发明的优点和特征将更清楚。需说明的是,附图均采用非常简化的形式且均使用非精准的比例,仅用以方便、明晰地辅助说明本发明实施例的目的。The following is a further detailed description of a storage tank construction system and method provided by the present invention in conjunction with the accompanying drawings and specific embodiments. The advantages and features of the present invention will become clearer in conjunction with the following description. It should be noted that the accompanying drawings are all in a very simplified form and are not in precise proportions, and are only used to conveniently and clearly assist in explaining the purpose of the embodiments of the present invention.
实施例一Embodiment 1
如图1和图2所示,本实施例提供的储罐施工系统包括顶升系统10、焊接系统20和雨棚系统30,用以解决下雨或大风天气时焊接质量受影响的问题。As shown in FIG. 1 and FIG. 2 , the storage tank construction system provided in this embodiment includes a jacking system 10 , a welding system 20 and a canopy system 30 , which are used to solve the problem that the welding quality is affected in rainy or windy weather.
顶升系统10可采用现有技术实现,比如在储罐倒装法施工中,顶升系统10主要包括:胀圈、卡板和液压提升装置,液压提升装置主要包括泵站、液压缸、顶升杆、顶升链条等。储罐倒装法施工中,先焊接储罐底板,然后施工储罐侧壁1,储罐侧壁1包括若干圈壁板,每一圈壁板又有若干弧形板依次焊接形成环状,将第一圈壁板焊接完毕后,焊接储罐顶棚2,然后通过顶升系统10将储罐侧壁1的第一圈壁板连同储罐顶棚2一起顶起,再将储罐侧壁1的第二圈壁板的若干弧形钢板与第一圈壁板的弧形钢板焊接,并且将第二圈壁板的相邻弧形钢板之间焊接为一体。The jacking system 10 can be implemented by existing technology. For example, in the construction of the tank inverted installation method, the jacking system 10 mainly includes: an expansion ring, a clamping plate and a hydraulic lifting device. The hydraulic lifting device mainly includes a pump station, a hydraulic cylinder, a jacking rod, a jacking chain, etc. In the construction of the tank inverted installation method, the tank bottom plate is welded first, and then the tank side wall 1 is constructed. The tank side wall 1 includes a plurality of wall panels, and each wall panel has a plurality of arc plates welded in sequence to form a ring. After the first wall panel is welded, the tank roof 2 is welded, and then the first wall panel of the tank side wall 1 is lifted together with the tank roof 2 by the jacking system 10, and then the plurality of arc steel plates of the second wall panel of the tank side wall 1 are welded to the arc steel plates of the first wall panel, and the adjacent arc steel plates of the second wall panel are welded together.
结合图1至图3所示,焊接系统20主要包括导轨21、焊接底座22、焊接机器臂23和焊接头24。导轨21围绕储罐四周呈圆环状设置,焊接底座22能够沿导轨21行走,焊接机器臂23一端与焊接底座22固定连接,另一端与焊接头24连接,焊接头24用以焊接。优选为,焊接头24能够自动识别拼接缝,通过设置控制器控制机械臂伸展以及焊接头的焊接施工。焊接头24自动识别拼接缝,可基于图像识别技术实现或基于机器深度学习技术实现。进一步,焊接机器臂前端设置有焊渣接火斗25,焊渣接火斗25侧面连接压缩弹簧26,通过压缩弹簧26的压力将焊渣接火斗与储罐侧壁顶紧,用于接住焊接过程中飞溅掉落的焊渣。As shown in Figures 1 to 3, the welding system 20 mainly includes a guide rail 21, a welding base 22, a welding robot arm 23 and a welding head 24. The guide rail 21 is arranged in a circular ring around the storage tank, and the welding base 22 can move along the guide rail 21. One end of the welding robot arm 23 is fixedly connected to the welding base 22, and the other end is connected to the welding head 24, and the welding head 24 is used for welding. Preferably, the welding head 24 can automatically identify the splicing seam, and the extension of the robot arm and the welding construction of the welding head are controlled by setting a controller. The welding head 24 automatically identifies the splicing seam, which can be realized based on image recognition technology or based on machine deep learning technology. Further, a welding slag catching bucket 25 is provided at the front end of the welding robot arm, and a compression spring 26 is connected to the side of the welding slag catching bucket 25. The pressure of the compression spring 26 is used to tighten the welding slag catching bucket and the side wall of the storage tank to catch the welding slag splashed and dropped during the welding process.
结合图1至图4所示,雨棚系统30包括第一雨棚装置31,第一雨棚装置31包括第一立柱311、第一雨棚梁312、第一雨布313、第一伸缩装置314和第一吸附装置315。第一立柱311竖向设置,第一雨棚梁312一端与第一立柱311连接,另一端设置有第一伸缩装置314,第一伸缩装置314连接有第一吸附装置315。储罐四周间隔设置有若干根第一立柱311,第一立柱311和第一雨棚梁312形成第一雨布的骨架,第一雨布313覆盖第一雨棚梁312和第一立柱311。第一伸缩装置314能够带动第一吸附装置315移动并与储罐侧壁固定连接,还能够使第一吸附装置315移动并与储罐侧壁分离。作为举例,第一吸附装置315可以采用失电型电磁铁,在电路断电时能够吸附在储罐侧壁上,在电路通电时,电磁铁消磁,方便通过第一伸缩装置314将第一吸附装置315与储罐侧壁分离。第一吸附装置315还可以采用吸盘,通过第一伸缩装置314推动吸盘抵紧并吸附在储罐侧壁上,通过第一伸缩装置314拉动使吸盘与储罐侧壁分离。作为举例而非限定,结合图3和图4所示,第一伸缩装置314包括套筒、伸缩杆和弹簧,第一吸附装置315采用失电型电磁铁,伸缩杆的一端与电磁铁固定连接,伸缩杆的另一端插入套筒中,套筒与第一雨棚梁312固定连接,弹簧套设在套筒上,且弹簧的两端分别与第一雨棚梁312、电磁铁固定,电磁铁与储罐侧壁之间的吸力能够使得弹簧拉伸,弹簧因发生弹性形变而蓄能,电磁铁朝向储罐侧壁1移动并吸附在储罐侧壁1上,电磁铁消磁后,在弹簧的拉力下,电磁铁朝向第一雨棚梁312移动一段距离,使电磁铁与储罐侧壁1分离。As shown in FIG. 1 to FIG. 4 , the canopy system 30 includes a first canopy device 31, which includes a first column 311, a first canopy beam 312, a first tarpaulin 313, a first telescopic device 314, and a first adsorption device 315. The first column 311 is vertically arranged, one end of the first canopy beam 312 is connected to the first column 311, and the other end is provided with the first telescopic device 314, and the first telescopic device 314 is connected to the first adsorption device 315. A plurality of first columns 311 are arranged at intervals around the storage tank, and the first columns 311 and the first canopy beam 312 form the skeleton of the first tarpaulin, and the first tarpaulin 313 covers the first canopy beam 312 and the first column 311. The first telescopic device 314 can drive the first adsorption device 315 to move and be fixedly connected to the side wall of the storage tank, and can also make the first adsorption device 315 move and separate from the side wall of the storage tank. As an example, the first adsorption device 315 can be a de-energized electromagnet, which can be adsorbed on the side wall of the storage tank when the circuit is powered off, and when the circuit is powered on, the electromagnet is demagnetized, so that the first adsorption device 315 can be separated from the side wall of the storage tank by the first telescopic device 314. The first adsorption device 315 can also be a suction cup, which is pushed by the first telescopic device 314 to be tightly attached to the side wall of the storage tank, and is pulled by the first telescopic device 314 to separate the suction cup from the side wall of the storage tank. As an example but not a limitation, in combination with Figures 3 and 4, the first telescopic device 314 includes a sleeve, a telescopic rod and a spring, the first adsorption device 315 adopts a de-energized electromagnet, one end of the telescopic rod is fixedly connected to the electromagnet, and the other end of the telescopic rod is inserted into the sleeve, the sleeve is fixedly connected to the first canopy beam 312, the spring is sleeved on the sleeve, and the two ends of the spring are respectively fixed to the first canopy beam 312 and the electromagnet, the suction force between the electromagnet and the side wall of the tank can stretch the spring, the spring stores energy due to elastic deformation, the electromagnet moves toward the side wall 1 of the tank and is adsorbed on the side wall 1 of the tank, after the electromagnet is demagnetized, under the pulling force of the spring, the electromagnet moves a distance toward the first canopy beam 312, so that the electromagnet is separated from the side wall 1 of the tank.
本实施例提供的储罐施工系统,能够通过第一伸缩装置314带动第一吸附装置315移动并与储罐固定,第一雨棚装置31围合在储罐四周并形成相对密闭的空间,使焊接系统20能够在无风雨的环境中进行焊接作业,从而保证焊缝质量。另外,通过第一伸缩装置314能够控制第一吸附装置315移动并与储罐分离,不妨碍顶升系统10对储罐侧壁1的顶升作业。The storage tank construction system provided in this embodiment can drive the first adsorption device 315 to move and fix it to the storage tank through the first telescopic device 314, and the first canopy device 31 surrounds the storage tank to form a relatively closed space, so that the welding system 20 can perform welding operations in a windless and rainless environment, thereby ensuring the quality of the weld. In addition, the first adsorption device 315 can be controlled to move and separate from the storage tank through the first telescopic device 314, without hindering the lifting operation of the lifting system 10 on the storage tank side wall 1.
在一个具体实施例中,储罐施工系统还包括湿度调节系统40。当第一雨棚装置31的第一吸附装置315吸附在储罐侧壁上时,通过湿度调节系统40进行湿度调节,使第一雨棚装置围合的空间内的空气湿度满足储罐焊接要求。In a specific embodiment, the tank construction system further includes a humidity adjustment system 40. When the first adsorption device 315 of the first canopy device 31 is adsorbed on the side wall of the tank, the humidity adjustment system 40 is used to adjust the humidity so that the air humidity in the space enclosed by the first canopy device meets the tank welding requirements.
在一个具体实施例中,所述第一雨棚装置31还包括第一滑轨316、第一斜撑317和第一驱动装置318。所述第一滑轨316沿第一立柱311长度方向设置;第一斜撑317的一端能够沿第一滑轨316滑动,另一端与第一雨棚梁312铰接;第一驱动装置318能够带动第一斜撑317的一端沿第一滑轨316滑动,使第一雨棚梁312展开或收起。当晴天时,可使第一雨棚梁312收起,焊接操作在露天下进行;当下雨时,可使第一雨棚梁312展开,焊接操作在相对封闭的空间进行。In a specific embodiment, the first canopy device 31 further includes a first slide rail 316, a first diagonal brace 317 and a first driving device 318. The first slide rail 316 is arranged along the length direction of the first column 311; one end of the first diagonal brace 317 can slide along the first slide rail 316, and the other end is hinged to the first canopy beam 312; the first driving device 318 can drive one end of the first diagonal brace 317 to slide along the first slide rail 316, so that the first canopy beam 312 can be unfolded or retracted. When it is sunny, the first canopy beam 312 can be retracted, and the welding operation can be carried out in the open air; when it rains, the first canopy beam 312 can be unfolded, and the welding operation can be carried out in a relatively closed space.
在一个具体实施例中,顶升系统10对储罐顶升过程中,第一雨棚装置31的第一吸附装置315与储罐分离,因此,顶升过程中可能会造成雨水进入第一雨棚内,影响第一雨棚内的空气湿度,加大湿度调节系统40的工作负荷,雨水还可能顺着储罐侧壁1向下流淌至待焊接的端面处,在焊接之前还需要清理雨水,降低了施工速度,因此,需要解决顶升过程中雨棚系统的密封问题。具体地,结合图1至图5所示,所述雨棚系统还包括第二雨棚装置32,第二雨棚装置32包括第二立柱321、第二雨棚梁322、第二雨布323、第二伸缩装置324和第二吸附装置325。第一立柱311采用中空管,第二立柱321竖向设置且底部插入第一立柱311内,第一立柱311和第二立柱321之间设置有升降驱动机构329,所述升降驱动机构329能够使第二雨棚装置32向上抬升。第二雨棚装置32的各部件之间的连接关系可参照第一雨棚装置31。顶升系统10对储罐顶升过程中,第一雨棚装置31的第一吸附装置315与储罐侧壁分离,第二雨棚装置32的第二吸附装置325与储罐侧壁固定,升降驱动机构329使第二立柱321的上升速度与顶升系统10对储罐的顶升速度保持一致,在储罐顶升过程中使第二吸附装置325与储罐侧壁保持稳定连接;待顶升系统10顶升到位后,使第一雨棚装置31的第一吸附装置315与储罐侧壁固定,第二雨棚装置32的第二吸附装置325与储罐侧壁分离,升降驱动机构329使第二立柱321的下降至初始高度。通过第一雨棚装置31、第二雨棚装置32交替与储罐侧壁固定,从而使储罐焊接工况以及顶升工况中均能保持相对密闭的空间,雨水不会流淌至待焊接的底部端面处,雨水对密闭空间的湿度影响有限,也能降低湿度调节系统40的工作负荷,便于控制空气湿度。In a specific embodiment, during the process of the jacking system 10 lifting the storage tank, the first adsorption device 315 of the first canopy device 31 is separated from the storage tank. Therefore, during the jacking process, rainwater may enter the first canopy, affecting the air humidity in the first canopy and increasing the workload of the humidity control system 40. Rainwater may also flow down along the side wall 1 of the storage tank to the end face to be welded. Before welding, it is necessary to clean up the rainwater, which reduces the construction speed. Therefore, it is necessary to solve the sealing problem of the canopy system during the jacking process. Specifically, in combination with Figures 1 to 5, the canopy system also includes a second canopy device 32, and the second canopy device 32 includes a second column 321, a second canopy beam 322, a second tarp 323, a second telescopic device 324 and a second adsorption device 325. The first column 311 is a hollow tube, the second column 321 is vertically arranged and the bottom is inserted into the first column 311, and a lifting drive mechanism 329 is arranged between the first column 311 and the second column 321, and the lifting drive mechanism 329 can lift the second canopy device 32 upward. The connection relationship between the various components of the second canopy device 32 can refer to the first canopy device 31. During the process of the jacking system 10 lifting the storage tank, the first adsorption device 315 of the first canopy device 31 is separated from the side wall of the storage tank, the second adsorption device 325 of the second canopy device 32 is fixed to the side wall of the storage tank, and the lifting drive mechanism 329 makes the rising speed of the second column 321 consistent with the lifting speed of the storage tank by the jacking system 10, and keeps the second adsorption device 325 stably connected to the side wall of the storage tank during the jacking process of the storage tank; after the jacking system 10 is lifted into place, the first adsorption device 315 of the first canopy device 31 is fixed to the side wall of the storage tank, the second adsorption device 325 of the second canopy device 32 is separated from the side wall of the storage tank, and the lifting drive mechanism 329 makes the second column 321 descend to the initial height. The first canopy device 31 and the second canopy device 32 are alternately fixed to the side wall of the tank, so that a relatively closed space can be maintained during the welding and jacking conditions of the tank. Rainwater will not flow to the bottom end surface to be welded, and the effect of rainwater on the humidity of the closed space is limited. It can also reduce the workload of the humidity control system 40, making it easier to control the air humidity.
在一个具体实施例中,第二雨棚装置32还包括第二滑轨326、第二斜撑327和第二驱动装置328。所述第二滑轨326沿第二立柱321长度方向设置;第二斜撑327的二端能够沿第二滑轨326滑动,另二端与第二雨棚梁322铰接;第二驱动装置328能够带动第二斜撑327的二端沿第二滑轨326滑动,使第二雨棚梁322展开或收起。当晴天时,可使第一雨棚梁312、第二雨棚梁322收起,焊接操作在露天下进行;当下雨时,可使第一雨棚梁312、第二雨棚梁322展开,焊接操作在相对封闭的空间进行。In a specific embodiment, the second canopy device 32 further includes a second slide rail 326, a second diagonal brace 327 and a second driving device 328. The second slide rail 326 is arranged along the length direction of the second column 321; the two ends of the second diagonal brace 327 can slide along the second slide rail 326, and the other two ends are hinged to the second canopy beam 322; the second driving device 328 can drive the two ends of the second diagonal brace 327 to slide along the second slide rail 326, so that the second canopy beam 322 can be unfolded or retracted. When it is sunny, the first canopy beam 312 and the second canopy beam 322 can be retracted, and the welding operation can be carried out in the open air; when it rains, the first canopy beam 312 and the second canopy beam 322 can be unfolded, and the welding operation can be carried out in a relatively closed space.
在一个具体实施例中,通过优化算法优化储罐底板、储罐侧壁、储罐顶棚的排版图,比如可采用遗传算法求解最优排板方案,算法原则为排板时要求各圈壁板的纵向焊缝向同一方向逐圈错开,各圈壁板的纵焊缝宜向同一方向逐圈错开,保证焊接应力最小、焊接长度最短。In a specific embodiment, the layout of the tank bottom plate, tank side wall, and tank roof is optimized by an optimization algorithm. For example, a genetic algorithm can be used to solve the optimal layout plan. The algorithm principle is that when arranging the plates, the longitudinal welds of each circle of wall plates are required to be staggered circle by circle in the same direction. The longitudinal welds of each circle of wall plates should be staggered circle by circle in the same direction to ensure that the welding stress is minimized and the welding length is short.
在一个具体实施例中,焊接系统采用程序化焊接机器人系统,通过预先优化的焊接顺序参数数据库,实现焊缝轨迹、热输入量的精准控制。In a specific embodiment, the welding system uses a programmed welding robot system to achieve precise control of the weld trajectory and heat input through a pre-optimized welding sequence parameter database.
在一个具体实施例中,第一吸附装置315下方还设置有遇水膨胀止水条319,第一伸缩装置314能够带动第一吸附装置315移动并与储罐侧壁固定连接,遇水膨胀止水条319也贴紧储罐侧壁,遇水膨胀止水条319在遇水后会膨胀,把缝隙填满密实,从而起到加强止水的作用。同理,第二吸附装置325下方也可设置遇水膨胀止水条319。In a specific embodiment, a water-swelling waterstop strip 319 is also provided below the first adsorption device 315, and the first telescopic device 314 can drive the first adsorption device 315 to move and be fixedly connected to the side wall of the storage tank, and the water-swelling waterstop strip 319 is also close to the side wall of the storage tank. The water-swelling waterstop strip 319 will expand after encountering water, filling the gap tightly, thereby playing a role in strengthening water stopping. Similarly, a water-swelling waterstop strip 319 can also be provided below the second adsorption device 325.
在一个具体实施例中,第一雨棚梁312和第二雨棚梁322的端部均可设置集水槽,分别将第一雨布313、第二雨布323上的雨水汇集并排出。In a specific embodiment, water collecting grooves may be provided at the ends of the first canopy beam 312 and the second canopy beam 322 to collect and discharge rainwater on the first awning 313 and the second awning 323 respectively.
实施例二Embodiment 2
本实施例还提供了一种储罐施工方法,采用所述的储罐施工系统,所述储罐施工方法包括:This embodiment also provides a storage tank construction method, using the storage tank construction system, the storage tank construction method includes:
步骤一、储罐采用倒装法施工,焊接完成储罐侧壁1的第一圈壁板,然后焊接完成储罐顶棚2,在储罐四周安装第一雨棚装置31,在第一雨棚装置31内安装焊接系统20,在储罐侧壁内侧设置顶升系统10。Step 1: The storage tank is constructed by the inverted installation method. The first circle of wall panels of the storage tank side wall 1 is welded, and then the storage tank roof 2 is welded. The first canopy device 31 is installed around the storage tank, the welding system 20 is installed in the first canopy device 31, and the jacking system 10 is set on the inner side of the storage tank side wall.
储罐底板先施工,并进行无损检测;储罐侧壁1的各圈壁板的弧形钢板可预先搁置于储罐的底板上,采用吊装设备配合进行吊装、运输和定位。然后利用焊接系统20对第一圈壁板进行焊接。然后利用吊装设备配合进行储罐顶板的吊装、运输、定位,对储罐顶板进行焊接,形成储罐顶棚。然后利用顶升系统10对储罐侧壁1第一圈壁板及储罐顶棚进行顶升,顶升到位后吊装第二圈壁板的弧形钢板,各圈壁板的弧形钢板的纵向焊缝宜向同一方向逐圈错开,第二圈弧形钢板焊接后进行无损检测。焊接系统20与顶升系统10交替工作,完成储罐的施工。顶升系统10最大工作行程需要大于等于弧形钢板的最大高度,作为举例,顶升系统10最大工作行程为3.5m,最高的弧形钢板的高度为3m。The bottom plate of the tank is constructed first and non-destructive testing is performed; the arc-shaped steel plates of each circle of the side wall 1 of the tank can be pre-placed on the bottom plate of the tank, and hoisting equipment is used to lift, transport and position them. Then the welding system 20 is used to weld the first circle of wall plates. Then the hoisting equipment is used to lift, transport and position the top plate of the tank, and the top plate of the tank is welded to form the tank roof. Then the jacking system 10 is used to lift the first circle of wall plates and the tank roof of the side wall 1 of the tank. After the jacking is in place, the arc-shaped steel plates of the second circle of wall plates are hoisted. The longitudinal welds of the arc-shaped steel plates of each circle of wall plates should be staggered in the same direction circle by circle. After the second circle of arc-shaped steel plates are welded, non-destructive testing is performed. The welding system 20 and the jacking system 10 work alternately to complete the construction of the tank. The maximum working stroke of the jacking system 10 needs to be greater than or equal to the maximum height of the arc-shaped steel plate. As an example, the maximum working stroke of the jacking system 10 is 3.5m, and the height of the highest arc-shaped steel plate is 3m.
步骤二、当下雨时或空气中的湿度含量超过预设值时或风力超过预设值时,使第一伸缩装置314带动第一吸附装置315移动并与储罐侧壁固定连接,使第一雨布313围合成相对封闭的空间。Step 2: When it rains or the humidity content in the air exceeds a preset value or the wind force exceeds a preset value, the first telescopic device 314 drives the first adsorption device 315 to move and be fixedly connected to the side wall of the storage tank, so that the first tarp 313 encloses a relatively closed space.
步骤三、焊接系统20在第一雨布313围合成的空间内进行焊接操作。所述雨棚系统具有防风挡雨的功能,能够保证风雨天气储罐施工不停工。Step 3: The welding system 20 performs welding operations in the space enclosed by the first awning 313. The awning system has the function of preventing wind and rain, and can ensure that the tank construction will not be stopped in windy and rainy weather.
在一个具体实施例中,所述雨棚系统还包括第二雨棚装置32,第二雨棚装置32包括第二立柱321、第二雨棚梁322、第二雨布323、第二伸缩装置324和第二吸附装置325;第一立柱311采用中空管,第二立柱321竖向设置且底部插入第一立柱311内,第一立柱311和第二立柱321之间设置有升降驱动机构329,所述升降驱动机构329能够使第二雨棚装置32上下移动;第二雨棚装置32的各结构之间的连接方式,参照第一雨棚装置31的对应结构之间的连接方式;In a specific embodiment, the canopy system further includes a second canopy device 32, which includes a second column 321, a second canopy beam 322, a second tarp 323, a second telescopic device 324, and a second adsorption device 325; the first column 311 is a hollow tube, the second column 321 is vertically arranged and the bottom is inserted into the first column 311, and a lifting drive mechanism 329 is arranged between the first column 311 and the second column 321, and the lifting drive mechanism 329 can move the second canopy device 32 up and down; the connection method between the various structures of the second canopy device 32 refers to the connection method between the corresponding structures of the first canopy device 31;
利用顶升系统10向上顶升储之前,先将第一雨棚装置31的第一吸附装置315与储罐侧壁分离,第二雨棚装置32的第二吸附装置325与储罐侧壁固定连接,通过升降驱动机构329使第二立柱321向上移动,且移动速度与顶升系统10顶升速度相同,第二雨布323在储罐四周围合成相对封闭的空间。Before using the jacking system 10 to jack up the storage tank, the first adsorption device 315 of the first canopy device 31 is separated from the side wall of the storage tank, and the second adsorption device 325 of the second canopy device 32 is fixedly connected to the side wall of the storage tank. The second column 321 is moved upward by the lifting drive mechanism 329, and the moving speed is the same as the lifting speed of the jacking system 10. The second tarp 323 forms a relatively closed space around the storage tank.
在一个具体实施例中,所述第一雨棚装置31还包括第一滑轨316、第一斜撑317和第一驱动装置318;所述第一滑轨316沿第一立柱311长度方向设置;第一斜撑317的一端能够沿第一滑轨316滑动,另一端与第一雨棚梁312铰接;第一驱动装置318能够带动第一斜撑317的一端沿第一滑轨316滑动,使第一雨棚梁312展开或收起。所述第二雨棚装置32还包括第二滑轨326、第二斜撑327和第二驱动装置328;所述第二滑轨326沿第二立柱321长度方向设置;第二斜撑327的二端能够沿第二滑轨326滑动,另二端与第二雨棚梁322铰接;第二驱动装置328能够带动第二斜撑327的二端沿第二滑轨326滑动,使第二雨棚梁322展开或收起。In a specific embodiment, the first canopy device 31 further includes a first slide rail 316, a first diagonal brace 317 and a first driving device 318; the first slide rail 316 is arranged along the length direction of the first column 311; one end of the first diagonal brace 317 can slide along the first slide rail 316, and the other end is hinged to the first canopy beam 312; the first driving device 318 can drive one end of the first diagonal brace 317 to slide along the first slide rail 316, so that the first canopy beam 312 is unfolded or retracted. The second canopy device 32 further includes a second slide rail 326, a second diagonal brace 327 and a second driving device 328; the second slide rail 326 is arranged along the length direction of the second column 321; two ends of the second diagonal brace 327 can slide along the second slide rail 326, and the other two ends are hinged to the second canopy beam 322; the second driving device 328 can drive two ends of the second diagonal brace 327 to slide along the second slide rail 326, so that the second canopy beam 322 is unfolded or retracted.
储罐施工系统还包括气象监测系统,当监测到大风或下雨时,储罐施工系统自动启动风雨天气的工作流程,当监测到为非大风或下雨天气时,自动启动非风雨天气的工作流程。The tank construction system also includes a weather monitoring system. When strong winds or rain are detected, the tank construction system automatically starts the work process for windy and rainy weather. When it is detected that the weather is not strong winds or rainy, it automatically starts the work process for non-windy and rainy weather.
其中,风雨天气的工作流程为:通过第二驱动装置328带动第二斜撑327沿第二滑轨326滑动,使第二雨棚梁322展开,通过第一驱动装置318带动第一斜撑317沿第一滑轨316滑动,使第一雨棚梁312展开;焊接工况时,保持第一吸附装置315移动并与储罐固定连接;顶升工况时,保持第二吸附装置325移动并与储罐固定连接,使第一吸附装置315移动并与储罐分离,升降驱动机构329使第二雨棚装置32移动,且移动速度与顶升系统10顶升速度相同;顶升完毕后,使第一吸附装置315移动并与储罐固定连接,第二吸附装置325移动并与储罐分离,升降驱动机构329使第二雨棚装置32向下移动至初始高度。Among them, the working process in windy and rainy weather is as follows: the second driving device 328 drives the second diagonal brace 327 to slide along the second slide rail 326, so that the second canopy beam 322 is unfolded, and the first driving device 318 drives the first diagonal brace 317 to slide along the first slide rail 316, so that the first canopy beam 312 is unfolded; in welding conditions, the first adsorption device 315 is kept moving and fixedly connected to the storage tank; in jacking conditions, the second adsorption device 325 is kept moving and fixedly connected to the storage tank, the first adsorption device 315 is moved and separated from the storage tank, and the lifting drive mechanism 329 moves the second canopy device 32, and the moving speed is the same as the jacking speed of the jacking system 10; after the jacking is completed, the first adsorption device 315 is moved and fixedly connected to the storage tank, the second adsorption device 325 is moved and separated from the storage tank, and the lifting drive mechanism 329 moves the second canopy device 32 downward to the initial height.
其中,非风雨天气的工作流程为:通过第一驱动装置318带动第一斜撑317沿第一滑轨316滑动,使第一雨棚梁312收缩,通过第二驱动装置328带动第二斜撑327沿第二滑轨326滑动,使第二雨棚梁322收缩,焊接系统20的焊接操作在露天下进行。Among them, the working process in non-windy and rainy weather is as follows: the first driving device 318 drives the first diagonal brace 317 to slide along the first slide rail 316 to shrink the first canopy beam 312, and the second driving device 328 drives the second diagonal brace 327 to slide along the second slide rail 326 to shrink the second canopy beam 322. The welding operation of the welding system 20 is carried out in the open air.
在一个具体实施例中,储罐施工系统还包括湿度调节系统40;湿度调节系统40包括湿度检测装置,湿度检测装置用以检测空气中的湿度;当检测空气中的湿度超过预定的湿度时,湿度调节系统40调节空气湿度至不超过预定的湿度。比如,按焊接要求需要将雨棚内的相对湿度控制在90%以下,当湿度超过90%时,湿度调节系统40将启动,将湿度降低至90%以下。In a specific embodiment, the storage tank construction system further includes a humidity adjustment system 40; the humidity adjustment system 40 includes a humidity detection device, and the humidity detection device is used to detect the humidity in the air; when the humidity in the detected air exceeds a predetermined humidity, the humidity adjustment system 40 adjusts the air humidity to not exceed the predetermined humidity. For example, according to welding requirements, the relative humidity in the canopy needs to be controlled below 90%. When the humidity exceeds 90%, the humidity adjustment system 40 will start to reduce the humidity to below 90%.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the invention. It should be pointed out that, for a person of ordinary skill in the art, several modifications and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the attached claims.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202510607162.XA CN120119829B (en) | 2025-05-13 | 2025-05-13 | Storage tank construction system and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202510607162.XA CN120119829B (en) | 2025-05-13 | 2025-05-13 | Storage tank construction system and method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN120119829A CN120119829A (en) | 2025-06-10 |
| CN120119829B true CN120119829B (en) | 2025-07-04 |
Family
ID=95928557
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202510607162.XA Active CN120119829B (en) | 2025-05-13 | 2025-05-13 | Storage tank construction system and method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN120119829B (en) |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2965982B1 (en) * | 1998-10-15 | 1999-10-18 | 川崎重工業株式会社 | Reinforcement method for countermeasures against strong wind in cylindrical tank during construction |
| CN222101553U (en) * | 2024-04-12 | 2024-12-03 | 山东鑫瑞安装工程有限公司 | A rainproof canopy for spherical storage tank assembly welding |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07207949A (en) * | 1994-01-21 | 1995-08-08 | Hitachi Zosen Corp | Temporary wind and rain equipment for structures and construction equipment for structures |
| JP3592313B2 (en) * | 2002-05-10 | 2004-11-24 | 大王製紙株式会社 | Internal wall work equipment for tower tank |
| CN220725827U (en) * | 2023-09-12 | 2024-04-05 | 中电建路桥集团有限公司 | Movable storage expansion joint construction rainproof device |
| CN119141052B (en) * | 2024-10-29 | 2025-04-08 | 中建五局第三建设有限公司 | Metal storage tank welding jacking system and construction method thereof |
-
2025
- 2025-05-13 CN CN202510607162.XA patent/CN120119829B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2965982B1 (en) * | 1998-10-15 | 1999-10-18 | 川崎重工業株式会社 | Reinforcement method for countermeasures against strong wind in cylindrical tank during construction |
| CN222101553U (en) * | 2024-04-12 | 2024-12-03 | 山东鑫瑞安装工程有限公司 | A rainproof canopy for spherical storage tank assembly welding |
Also Published As
| Publication number | Publication date |
|---|---|
| CN120119829A (en) | 2025-06-10 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN202164834U (en) | Multifunctional movable overlapped-type protection shed | |
| CN114673338A (en) | Intelligent construction platform and installation method of intelligent construction platform | |
| CN120119829B (en) | Storage tank construction system and method | |
| CN115522739A (en) | Novel cable membrane roof construction method | |
| CN214943019U (en) | Large tent installation device, large tent equipment and large tent vehicle | |
| CN115492432B (en) | Large electric telescopic processing shed and installation method | |
| CN217680681U (en) | Electric telescopic awning suitable for bailey truss steel platform | |
| CN110748361A (en) | Sectional arch center mounting method and sectional arch center mounting trolley | |
| CN115822086A (en) | All-weather folding umbrella-shaped membrane structure top cover for internal structure of reactor plant | |
| CN1109176C (en) | Construction working method for nuclear electric power generation installation | |
| KR101317384B1 (en) | The hoisting and installing method and apparatus of wind turbines by using the self tower | |
| US3906700A (en) | Floating tank assembling method | |
| CN219081125U (en) | A retractable canopy | |
| CN218365715U (en) | Quick drilling device | |
| CN110725707A (en) | Integral arch installing method and integral arch installing trolley | |
| JP2008291432A (en) | Installation equipment with protective sheet and construction method for wind and rain | |
| CN223739073U (en) | A multi-functional mobile awning | |
| CN221091721U (en) | A building material stacking device for construction | |
| CN220698655U (en) | An operating platform for automatically walking steel box girder flange plate welding | |
| CN207155788U (en) | A kind of Mobile pipe assembling and disassembling manipulator | |
| CN206957339U (en) | One kind lifting labour-saving power construction tent | |
| CN218778723U (en) | An operating device for lifting a reinforcement cage | |
| CN120312011A (en) | Wind and rainproof shed for tank inversion construction and use method thereof | |
| CN213294440U (en) | Lifting device for integral frame of upright post and roof girder | |
| CN115790299B (en) | Portable radio fuse hanging bomb test frame |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |