CN1222373C - Magnesium alloy wire continuous extruding method - Google Patents
Magnesium alloy wire continuous extruding method Download PDFInfo
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- CN1222373C CN1222373C CN 03111456 CN03111456A CN1222373C CN 1222373 C CN1222373 C CN 1222373C CN 03111456 CN03111456 CN 03111456 CN 03111456 A CN03111456 A CN 03111456A CN 1222373 C CN1222373 C CN 1222373C
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Abstract
Description
技术领域technical field
本发明属于有色金属塑性成型技术领域,涉及到镁合金丝的连续挤压方法。The invention belongs to the technical field of plastic forming of non-ferrous metals, and relates to a continuous extrusion method of magnesium alloy wires.
背景技术Background technique
目前,镁合金的应用还很不广泛。镁合金的生产主要集中在镁合金管或棒材等少量型材上。而镁合金丝的生产还没有成熟的工艺方法。尤其是还没有制备连续镁合金丝(长达数百米或数千米)的工艺方法问世。At present, the application of magnesium alloy is still not widespread. The production of magnesium alloys is mainly concentrated on a small number of profiles such as magnesium alloy tubes or bars. However, the production of magnesium alloy wire has not yet matured process methods. In particular, there is no process for preparing continuous magnesium alloy wires (up to hundreds of meters or thousands of meters).
发明内容Contents of the invention
本发明的目的是提供一种镁合金丝的连续挤压方法。通过该方法可成功制备长达数百米或数千米的镁合金丝。The purpose of the present invention is to provide a continuous extrusion method of magnesium alloy wire. Magnesium alloy wires up to hundreds of meters or thousands of meters can be successfully prepared by this method.
本发明的技术方案是:挤压轴分为热挤压轴和冷挤压轴;按一定尺寸制作挤压筒、挤压模、冷挤压轴、热挤压轴、托垫、底座以及可调节式保温筒;将工业态镁合金熔铸成圆柱形镁锭,侧壁及上表面包上石墨片,直径比挤压筒内径小1~2毫米;然后,依次将挤压模、镁锭、热挤压轴放入挤压筒中压实;将挤压筒放在有中孔的托垫上,放入电炉中加热至500~550℃并保温三十分钟;在保温的同时,将底座预热至200~300℃,保温筒预热至400~450℃;然后将挤压筒连同托垫取出置于底座上,套上保温筒,在热挤压轴上放置冷挤压轴,在镁合金锭为半固态时在压力机上挤压;挤压时用氮气吹挤压模出口处,以防熔断并能提高镁丝表面质量。控制丝挤出速度在1~5米/分钟,以防断裂;同时通过调节保温筒使挤压筒外壁温度维持在400℃~450℃,以避免挤压困难。The technical scheme of the present invention is: the extrusion shaft is divided into a hot extrusion shaft and a cold extrusion shaft; an extrusion cylinder, an extrusion die, a cold extrusion shaft, a hot extrusion shaft, a support pad, a base and an adjustable Adjustable heat preservation cylinder; industrial magnesium alloy is melted and cast into cylindrical magnesium ingot, and the side wall and upper surface are covered with graphite sheets, the diameter of which is 1 to 2 mm smaller than the inner diameter of the extrusion cylinder; then, the extrusion die, magnesium ingot, Put the hot extrusion shaft into the extrusion cylinder for compaction; put the extrusion cylinder on a support pad with a middle hole, put it in an electric furnace and heat it to 500-550°C and keep it warm for 30 minutes; while keeping it warm, preheat the base to 200-300°C, preheat the insulation cylinder to 400-450°C; then take out the extrusion cylinder together with the support pad and place it on the base, put on the insulation cylinder, place the cold extrusion shaft on the hot extrusion shaft, and place the extrusion shaft on the magnesium alloy When the ingot is semi-solid, it is extruded on a press; when extruding, nitrogen is used to blow the exit of the extrusion die to prevent fusing and improve the surface quality of the magnesium wire. Control the extrusion speed of the wire at 1-5 m/min to prevent breakage; at the same time, maintain the temperature of the outer wall of the extrusion cylinder at 400°C to 450°C by adjusting the insulation cylinder to avoid extrusion difficulties.
本发明的效果和益处是提供了一种有效的镁合金丝连续挤压方法。该方法利用镁合金在半固态易于挤压的特点,挤压时压力低;适用于各种压力机;出丝速度快;通过采用防熔断、防断裂手段,能够成功制备出长达数百或数千米的连续镁合金丝。The effect and benefit of the present invention is to provide an effective continuous extrusion method of magnesium alloy wire. The method utilizes the characteristics of magnesium alloys in semi-solid and easy extrusion, and the pressure is low during extrusion; it is suitable for various presses; Thousands of meters of continuous magnesium alloy wire.
附图说明Description of drawings
图1是本发明的装置原理图。Fig. 1 is a schematic diagram of the device of the present invention.
图中1.挤压筒,2.镁合金锭,3.挤压模,4.热挤压轴,5.冷挤压轴,6.保温筒,7.托垫,8.底座,9.石墨片。In the figure 1. Extrusion cylinder, 2. Magnesium alloy ingot, 3. Extrusion die, 4. Hot extrusion shaft, 5. Cold extrusion shaft, 6. Insulation cylinder, 7. Pad, 8. Base, 9. Graphite flakes.
图2是图1的俯视图。FIG. 2 is a top view of FIG. 1 .
图中1.挤压筒,5.冷挤压轴,6.保温筒。In the figure 1. extrusion cylinder, 5. cold extrusion shaft, 6. insulation cylinder.
图3是图1的I-I剖视图。Fig. 3 is an I-I sectional view of Fig. 1 .
图中8.底座。Figure 8. Base.
具体实施方式Detailed ways
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
步骤1:采用热作模具钢制作如图1中挤压筒(1),挤压模(3),热挤压轴(4),冷挤压轴(5),托垫(7),底座(8)。制作可调节式保温筒(6),准备石墨片(9),氮气。Step 1: Use hot work die steel to make the extrusion barrel (1), extrusion die (3), hot extrusion shaft (4), cold extrusion shaft (5), support pad (7), and base as shown in Figure 1 (8). Make adjustable heat preservation cylinder (6), prepare graphite sheet (9), nitrogen.
步骤2:将工业态镁合金熔铸成直径比挤压筒内孔直径小1~2毫米的圆柱形锭,取出表面氧化层,侧壁及上表面包石墨片。Step 2: melting and casting the industrial state magnesium alloy into a cylindrical ingot with a diameter 1-2 mm smaller than that of the inner hole of the extrusion cylinder, taking out the surface oxide layer, and wrapping the side wall and the upper surface with graphite sheets.
步骤3:如图1,将挤压模,镁锭(连同石墨片),热挤压轴依次放入挤压筒中,压实并保证挤压模底面与挤压筒底面对齐。然后,置于带中孔的托垫上,放入电炉中加热至500~550℃并保温30分钟。Step 3: As shown in Figure 1, put the extrusion die, magnesium ingot (together with the graphite sheet), and the hot extrusion shaft into the extrusion barrel in sequence, compact and ensure that the bottom surface of the extrusion die is aligned with the bottom surface of the extrusion barrel. Then, place it on a support pad with a middle hole, put it into an electric furnace, heat it to 500-550°C and keep it warm for 30 minutes.
步骤4:在挤压筒在电炉中保温的同时,将底座预热至200~300℃,将保温筒预热至400~450℃。Step 4: Preheat the base to 200-300°C and the heat-insulating barrel to 400-450°C while the extruding cylinder is kept warm in the electric furnace.
步骤5:将挤压筒连同托垫从电炉中取出,如图1置于底座上,套上保温筒并用耐热砖支撑下部以留出空间出丝,在热挤压轴上放置冷挤压轴,将氮气吹口对准挤压模出口处。Step 5: Take out the extruding cylinder and the supporting pad from the electric furnace, place it on the base as shown in Figure 1, put on the insulating cylinder and support the lower part with heat-resistant bricks to leave room for the wire to come out, and place the cold extruding shaft on the hot extruding shaft Align the nitrogen blower with the exit of the extrusion die.
步骤6:用压力机挤压。接通氮气。挤压时应平稳加压,控制丝挤出速度在1~5米/分钟,同时通过调节保温筒使挤压筒外壁温度维持在400~450℃。Step 6: Squeeze with a press. Turn on nitrogen. Pressurize smoothly during extrusion, control the extrusion speed of the wire at 1-5 m/min, and maintain the temperature of the outer wall of the extrusion cylinder at 400-450°C by adjusting the insulation cylinder.
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| Application Number | Priority Date | Filing Date | Title |
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| CN 03111456 CN1222373C (en) | 2003-04-12 | 2003-04-12 | Magnesium alloy wire continuous extruding method |
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| CN 03111456 CN1222373C (en) | 2003-04-12 | 2003-04-12 | Magnesium alloy wire continuous extruding method |
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| CN1222373C true CN1222373C (en) | 2005-10-12 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100431730C (en) * | 2006-12-12 | 2008-11-12 | 郴州市强旺新金属材料有限公司 | Continuous deformation magnesium alloy extruding method |
Families Citing this family (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1295039C (en) * | 2004-03-24 | 2007-01-17 | 大连理工大学 | Magnesium alloy plate extruding formation process |
| CN1310711C (en) * | 2005-04-19 | 2007-04-18 | 哈尔滨工业大学 | Reverse temperature field extrusion process for producing microcrystal magnesium alloy |
| CN100361758C (en) * | 2005-07-12 | 2008-01-16 | 吉林市恒利镁业有限责任公司 | Method and equipment for producing minor diameter magnesium alloy welding wire by arranging temperature control system in extrusion chamber |
| CN1298452C (en) * | 2005-07-25 | 2007-02-07 | 西安理工大学 | Continuously extruding method of magnesium alloy silk material |
| CN101837380B (en) * | 2010-05-17 | 2011-11-30 | 洛阳理工学院 | Method and device for electromagnetic drawing of magnesium alloy wire |
| CN105728487B (en) * | 2016-03-24 | 2017-06-30 | 戴登峰 | A kind of extrusion die |
| CN107931434B (en) * | 2017-11-17 | 2019-05-31 | 哈尔滨工业大学 | A semi-solid thixotropic extrusion device for deformed aluminum alloy complex shell parts and using method thereof |
| CN110624969A (en) * | 2019-11-08 | 2019-12-31 | 兰州理工大学 | Extrusion deformation device and preparation method for preparing high-strength magnesium alloy |
| CN114985769B (en) * | 2022-04-28 | 2023-04-07 | 西安交通大学 | Full-process ultrasonic-assisted semi-solid additive manufacturing device and process |
| CN118543687B (en) * | 2024-07-01 | 2024-12-06 | 江苏美霖铜业有限公司 | A 5G communication copper-silver alloy winding wire extrusion machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100431730C (en) * | 2006-12-12 | 2008-11-12 | 郴州市强旺新金属材料有限公司 | Continuous deformation magnesium alloy extruding method |
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