CN1237228C - Sizing dispersion - Google Patents
Sizing dispersion Download PDFInfo
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- CN1237228C CN1237228C CNB018137164A CN01813716A CN1237228C CN 1237228 C CN1237228 C CN 1237228C CN B018137164 A CNB018137164 A CN B018137164A CN 01813716 A CN01813716 A CN 01813716A CN 1237228 C CN1237228 C CN 1237228C
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H23/00—Processes or apparatus for adding material to the pulp or to the paper
- D21H23/76—Processes or apparatus for adding material to the pulp or to the paper characterised by choice of auxiliary compounds which are added separately from at least one other compound, e.g. to improve the incorporation of the latter or to obtain an enhanced combined effect
- D21H23/765—Addition of all compounds to the pulp
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H21/00—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
- D21H21/14—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by function or properties in or on the paper
- D21H21/16—Sizing or water-repelling agents
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/20—Macromolecular organic compounds
- D21H17/21—Macromolecular organic compounds of natural origin; Derivatives thereof
- D21H17/24—Polysaccharides
- D21H17/28—Starch
- D21H17/29—Starch cationic
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/20—Macromolecular organic compounds
- D21H17/33—Synthetic macromolecular compounds
- D21H17/46—Synthetic macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D21H17/47—Condensation polymers of aldehydes or ketones
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- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Abstract
Description
发明领域field of invention
本发明涉及包括含有95wt%以下支链淀粉的带有芳族基团的淀粉和缩合磺酸酯的施胶剂的水分散体。本发明此外包括制备水分散体的方法和水分散体作为纸料或表面施胶料的用途。The present invention relates to aqueous dispersions of sizing agents comprising starches bearing aromatic groups and condensed sulfonates containing less than 95% by weight of amylopectin. The invention also includes a process for producing the aqueous dispersion and the use of the aqueous dispersion as paper stock or surface size.
背景技术Background technique
在造纸中使用施胶剂的水分散体或乳液,以便获得具有改进的耐各种液体润湿和渗透性的纸和纸板。Aqueous dispersions or emulsions of sizing agents are used in papermaking in order to obtain paper and board with improved resistance to wetting and penetration by various liquids.
施胶剂的分散体一般含有水相和分散在其中的施胶剂的微细粒子或液滴。分散体通常通过使用高剪切力和相当高的温度在分散剂的存在下在水相中均化施胶剂,水不溶性物质来制备。通常使用的分散剂包括阴离子、两性和阳离子高分子量聚合物,例如磺化油、淀粉、聚胺、聚酰胺胺和乙烯基加聚物。这些聚合物能够单独、一起或与其它化合物联合使用,形成分散剂体系。取决于分散剂体系的组分的总加料,施胶分散体将是阴离子或阳离子性质的。施胶分散体通常加到含有纤维素纤维、任选填料和各种添加剂的水悬浮液中。A dispersion of sizing agent generally contains an aqueous phase and fine particles or droplets of sizing agent dispersed therein. Dispersions are usually prepared by homogenizing a sizing agent, a water-insoluble material, in an aqueous phase in the presence of a dispersant using high shear forces and relatively high temperatures. Commonly used dispersants include anionic, amphoteric and cationic high molecular weight polymers such as sulfonated oils, starches, polyamines, polyamidoamines and vinyl addition polymers. These polymers can be used alone, together or in combination with other compounds to form dispersant systems. Depending on the total charge of the components of the dispersant system, the sizing dispersion will be either anionic or cationic in nature. The sizing dispersion is usually added to an aqueous suspension containing cellulosic fibers, optional fillers and various additives.
纤维素悬浮液含有一定量的非纤维材料,例如填料、胶体物质、带电聚合物和各种带电污染物,即阴离子废物、电解质、带电聚合物等。带电污染物对施胶效率具有影响和通常损害了施胶性能。在悬浮液中的大量带电污染物如高含量的盐使悬浮液益加难以施胶,即难以获得具有令人满意施胶性能的纸张。在不利施胶的悬浮液中含有的其它化合物是各种亲脂性木材提取物,它们可以来自于再循环纤维和机械纸浆。添加增量的施胶剂常常改进了施胶,然而,导致了成本更高以及施胶剂在白水中的积累增加。非纤维材料以及在悬浮液中存在的任何其它组分的积累在其中白水大量再循环,而仅将少量的新鲜水引入到造纸工艺中的磨机中甚至更显著。因此,本发明的目的是进一步改进施胶。本发明的另一目的是当对具有高电导率的纤维素悬浮液施胶时改进施胶。本发明的再一目的是改进分散体的稳定性。本发明的其它目的将在下文中出现。Cellulosic suspensions contain a certain amount of non-fibrous materials such as fillers, colloidal substances, charged polymers and various charged contaminants, i.e. anionic waste, electrolytes, charged polymers, etc. Charged contaminants have an impact on sizing efficiency and generally impair sizing performance. Large amounts of charged contaminants in the suspension, such as high levels of salt, make the suspension increasingly difficult to size, ie to obtain paper with satisfactory sizing properties. Other compounds contained in the unfavorable sizing suspension are various lipophilic wood extracts, which can be derived from recycled fibers and mechanical pulp. Adding bulk sizing often improves sizing, however, resulting in higher costs and increased accumulation of sizing in white water. The buildup of non-fibrous material and any other components present in the suspension is even more pronounced in mills where white water is largely recirculated, while only small amounts of fresh water are introduced into the papermaking process. It is therefore the object of the present invention to further improve sizing. Another object of the present invention is to improve sizing when sizing cellulosic suspensions with high electrical conductivity. A further object of the invention is to improve the stability of the dispersion. Other objects of the present invention will appear hereinafter.
发明内容Contents of the invention
具体地说,本发明公开了以下内容:Specifically, the present invention discloses the following:
1.施胶水分散体,包括施胶剂、具有芳族基团的淀粉和缩合磺酸酯,其中缩合磺酸酯是由选自萘、萘和甲酚的反应产物、二苯基醚、甲苯、异丙基苯、甲酚和苯酚中的芳族化合物衍生的芳族磺酸和醛的缩合产物,且淀粉含有95wt%以下的支链淀粉。1. Aqueous sizing dispersion comprising sizing agent, starch with aromatic groups and condensed sulfonate, wherein condensed sulfonate is selected from naphthalene, reaction product of naphthalene and cresol, diphenyl ether, toluene The condensation products of aromatic sulfonic acids and aldehydes derived from aromatic compounds in cumene, cresol and phenol, and the starch contains less than 95 wt% amylopectin.
2.根据上款1的施胶水分散体,其中所述淀粉具有以下通式:2. The aqueous sizing dispersion according to paragraph 1, wherein the starch has the general formula:
其中P是淀粉的残基;A是将N连接于多糖残基的包括C和H原子的原子链,R1和R2各自是H或烃基,R3是芳族烃基,n是2到300,000的整数,和X-是阴离子抗衡离子。wherein P is a residue of starch; A is an atomic chain including C and H atoms linking N to a polysaccharide residue, R1 and R2 are each H or a hydrocarbon group, R3 is an aromatic hydrocarbon group, and n is 2 to 300,000 is an integer, and X - is an anionic counterion.
3.根据上款1或2的施胶水分散体,其中淀粉含有90wt%以下的支链淀粉。3. The aqueous sizing dispersion according to item 1 or 2 above, wherein the starch contains 90% by weight or less of amylopectin.
4.根据上款1或2的施胶水分散体,其中缩合磺酸酯是芳族磺酸和甲醛的缩合产物。4. The aqueous sizing dispersion according to item 1 or 2 above, wherein the condensed sulfonate is a condensation product of an aromatic sulfonic acid and formaldehyde.
5.根据上款1或2的施胶水分散体,其中缩合磺酸酯是萘磺酸和甲醛的缩合产物。5. The aqueous sizing dispersion according to item 1 or 2 above, wherein the condensed sulfonate is a condensation product of naphthalenesulfonic acid and formaldehyde.
6.根据上款1或2的施胶水分散体,其中施胶剂是纤维素反应性施胶剂。6. The aqueous sizing dispersion according to item 1 or 2 above, wherein the sizing agent is a cellulose-reactive sizing agent.
7.纸的施胶方法,包括将含有施胶剂、含95wt%以下的支链淀粉的具有芳族基团的淀粉和缩合磺酸酯的施胶水分散体加入到含有纤维素纤维的水悬浮液中,在造纸网上形成和脱水悬浮液,其中悬浮液具有至少0.5mS/cm的导电率,所述缩合磺酸酯是由选自萘、萘和甲酚的反应产物、二苯基醚、甲苯、异丙基苯、甲酚和苯酚中的芳族化合物衍生的芳族磺酸和醛的缩合产物。7. A method for sizing paper, comprising adding a sizing aqueous dispersion containing sizing agent, starch with aromatic groups containing 95% by weight or less amylopectin and condensed sulfonate to the aqueous suspension containing cellulose fibers In a liquid, a suspension formed and dewatered on a papermaking wire, wherein the suspension has a conductivity of at least 0.5 mS/cm, said condensed sulfonate is formed from a reaction product selected from naphthalene, naphthalene and cresol, diphenyl ether, Condensation products of aromatic sulfonic acids and aldehydes derived from aromatic compounds in toluene, cumene, cresol and phenol.
8.根据上款7的纸的施胶方法,其中所述淀粉具有以下通式(I):8. A method for sizing paper according to paragraph 7, wherein the starch has the following general formula (I):
其中P是淀粉的残基;A是将N连接于多糖残基的包括C和H原子的原子链,R1和R2各自是H或烃基,R3是芳族烃基,n是2到300,000的整数,和X-是阴离子抗衡离子,该淀粉含有95wt%以下的支链淀粉。wherein P is a residue of starch; A is an atomic chain including C and H atoms linking N to a polysaccharide residue, R1 and R2 are each H or a hydrocarbon group, R3 is an aromatic hydrocarbon group, and n is 2 to 300,000 is an integer, and X - is an anionic counterion, the starch contains less than 95% by weight amylopectin.
9.根据上款7或8的纸的施胶方法,其中悬浮液具有至少3.5mS/cm的导电率。9. The method of sizing paper according to item 7 or 8 above, wherein the suspension has a conductivity of at least 3.5 mS/cm.
10.根据上款7或8的纸的施胶方法,其中淀粉含有90wt%以下的支链淀粉。10. The method for sizing paper according to item 7 or 8 above, wherein the starch contains 90% by weight or less of amylopectin.
11.根据上款7或8的纸的施胶方法,其中缩合磺酸酯是萘磺酸和甲醛的缩合产物。11. The method for sizing paper according to item 7 or 8 above, wherein the condensed sulfonate is a condensation product of naphthalenesulfonic acid and formaldehyde.
12.根据上款7或8的纸的施胶方法,其中施胶剂是纤维素反应性施胶剂。12. The method for sizing paper according to item 7 or 8 above, wherein the sizing agent is a cellulose-reactive sizing agent.
发明详述Detailed description of the invention
根据本发明,令人惊奇地发现,改进的施胶能够用根据权利要求的水分散体获得。更具体地说,本发明包括含有95wt%以下的支链淀粉的具有芳族基团的淀粉及芳族磺酸和醛的缩合产物的施胶剂的水分散体。本发明还此外包括制备水分散体的方法以及该分散体作为纸料施胶料和表面施胶料的用途。According to the invention, it was surprisingly found that improved sizing can be obtained with the aqueous dispersions according to the claims. More specifically, the present invention includes aqueous dispersions of starches having aromatic groups and sizing agents of condensation products of aromatic sulfonic acids and aldehydes containing less than 95% by weight of amylopectin. The invention also furthermore includes a process for the preparation of the aqueous dispersion and the use of the dispersion as a paper stock size and surface size.
根据本发明的分散体的施胶剂适宜是任何已知的施胶剂,如非纤维素反应性试剂,包括松香,例如歧化松香,氢化松香,聚合松香,甲醛处理的松香,酯化松香,强化松香及这些处理和如此处理的松香的混合,脂肪酸和它们的衍生物,例如脂肪酸酯和酰胺如双-硬脂酰胺,树脂和它们的衍生物,例如烃树脂,树脂酸,树脂酸酯和酰胺,蜡,例如粗和精炼石蜡,合成蜡,天然存在的蜡等,和/或纤维素反应性试剂。优选,施胶剂是纤维素反应性施胶剂。能够从本领域已知的任何纤维素反应性试剂中选择在施胶分散体中包括的纤维素反应性施胶剂。适宜地,施胶剂从疏水乙烯酮二聚体,乙烯酮多聚体,酸酐,有机异氰酸酯,氨基甲酰基氯和它们的混合物中选择,优选乙烯酮二聚体,最优选乙烯酮二聚体。适合的乙烯酮二聚体具有以下通式(I),其中R1和R2表示饱和或不饱和烃基,通常饱和烃,烃基适合具有8-36个碳原子,通常是具有12-20个碳原子的直链或支链烷基,如十六烷基和十八烷基。乙烯酮二聚体可以在环境温度下,即在25℃,适宜在20℃是液体。适合的酸酐能够用以下通式(II)来表征,其中R3和R4可相同或不同,表示适宜含有8-30个碳原子的饱和或不饱和烃基,或者R3和R4与-C-O-C-结构部分一起能够形成5-6元环,任选进一步被含有至多30个碳原子的烃基取代。工业上使用的酸酐的实例包括烷基和烯基丁二酸酐和尤其异十八碳烯基丁二酸酐。The sizing agent for the dispersion according to the invention is suitably any known sizing agent, such as a non-cellulose reactive agent, including rosins, such as disproportionated rosins, hydrogenated rosins, polymerized rosins, formaldehyde-treated rosins, esterified rosins, Fortified rosins and mixtures of these treatments and rosins so treated, fatty acids and their derivatives, for example fatty acid esters and amides such as bis-stearamide, resins and their derivatives, for example hydrocarbon resins, resin acids, resin esters and amides, waxes, such as crude and refined paraffin waxes, synthetic waxes, naturally occurring waxes, etc., and/or cellulose reactive agents. Preferably, the size is a cellulose reactive size. The cellulose reactive sizing agent included in the sizing dispersion can be selected from any cellulose reactive agent known in the art. Suitably, the sizing agent is selected from hydrophobic ketene dimers, ketene polymers, anhydrides, organic isocyanates, carbamoyl chlorides and mixtures thereof, preferably ketene dimers, most preferably ketene dimers . Suitable ketene dimers have the following general formula (I), wherein R and R represent saturated or unsaturated hydrocarbon groups, usually saturated hydrocarbons, the hydrocarbon groups suitably having 8-36 carbon atoms , usually 12-20 carbon atoms Straight-chain or branched-chain alkyl groups of atoms, such as hexadecyl and octadecyl. The ketene dimer may be liquid at ambient temperature, ie at 25°C, conveniently at 20°C. Suitable acid anhydrides can be characterized by the following general formula (II), wherein R3 and R4 can be the same or different, representing a saturated or unsaturated hydrocarbon group suitably containing 8-30 carbon atoms, or R3 and R4 and -COC - the moieties are together capable of forming a 5-6 membered ring, optionally further substituted with a hydrocarbyl group containing up to 30 carbon atoms. Examples of industrially used anhydrides include alkyl and alkenyl succinic anhydrides and especially isocadecenyl succinic anhydrides.
适合的乙烯酮二聚体,酸酐和有机异氰酸酯包括在U.S.专利No.4,522,686中公开的化合物,该专利在这里作为参照引入。适合的氨基甲酰基氯的实例包括在U.S.专利No.3,887,427中公开的那些,该专利也在这里作为参照引用。Suitable ketene dimers, anhydrides and organic isocyanates include those disclosed in U.S. Patent No. 4,522,686, incorporated herein by reference. Examples of suitable carbamoyl chlorides include those disclosed in U.S. Patent No. 3,887,427, which is also incorporated herein by reference.
在根据本发明的分散体中含有的淀粉具有芳族基团和含有95wt%以下的支链淀粉。淀粉主要含有两种组分,即直链淀粉和支链淀粉。直链淀粉是线性聚合物,而支链淀粉是分子量明显高于直链淀粉的分子量的支化聚合物。优选,芳族淀粉具有92wt%以下,更优选90wt%以下和还更优选85wt%以下的支链淀粉含量。在本发明的分散体中包含的淀粉适合是具有芳族基团的阳离子淀粉,即该阳离子淀粉具有至少一个芳族基团和至少一个阳离子基团,阳离子基团适合是叔氨基基团,或优选季铵基团。该淀粉还可以含有一个或多个阴离子基团,例如可以是磷酸根,膦酸根,硫酸根,磺酸根或羧酸基团,它们优选是磷酸根基团。如果存在的话,阴离子基团可以是本来存在的,或者以通常方式通过化学处理来引入。天然土豆淀粉含有大量的共价键磷酸单酯基团。在两性淀粉中,阳离子基团优选以主要量存在。The starches contained in the dispersions according to the invention have aromatic groups and contain less than 95% by weight of amylopectin. Starch mainly contains two components, namely amylose and amylopectin. Amylose is a linear polymer, whereas amylopectin is a branched polymer with a molecular weight significantly higher than that of amylose. Preferably, the aromatic starch has an amylopectin content of 92 wt% or less, more preferably 90 wt% or less and still more preferably 85 wt% or less. The starch comprised in the dispersion according to the invention is suitably a cationic starch having aromatic groups, i.e. the cationic starch has at least one aromatic group and at least one cationic group, the cationic group being suitably a tertiary amino group, or Quaternary ammonium groups are preferred. The starch may also contain one or more anionic groups, for example phosphate, phosphonate, sulfate, sulfonate or carboxylic acid groups, which are preferably phosphate groups. Anionic groups, if present, may be present or introduced by chemical treatment in the usual manner. Native potato starch contains a large number of covalently bonded phosphate monoester groups. In amphoteric starches, cationic groups are preferably present in major amounts.
淀粉的芳族基团能够连接于杂原子,例如氮或氧,杂原子任选能够带电,例如当它是氮时。芳族基团还能够连接于包括杂原子的基团,例如酰胺,酯或醚,该基团能够连接于淀粉的多糖骨架(主链),例如经原子链。适合的芳族基团和包括芳族基团的基团的实例包括芳基和芳烷基,例如苯基,亚苯基,萘基,亚苯基,苯撑二甲基,苄基和苯乙基;含氮芳族基团(芳基),例如吡啶鎓和喹啉鎓,以及这些基团的衍生物,其中连接于所述芳族基团的一个或多个取代基能够选自羟基,卤素,例如氯根,硝基,和具有1-4个碳原子的烃基。Aromatic groups of starch can be attached to heteroatoms, such as nitrogen or oxygen, which optionally can be charged, for example when it is nitrogen. Aromatic groups can also be attached to groups comprising heteroatoms, such as amides, esters or ethers, which groups can be attached to the polysaccharide backbone (backbone) of starch, eg via a chain of atoms. Examples of suitable aromatic groups and groups including aromatic groups include aryl and aralkyl groups such as phenyl, phenylene, naphthyl, phenylene, xylylenedimethyl, benzyl and phenylene Ethyl; nitrogen-containing aromatic groups (aryls), such as pyridinium and quinolinium, and derivatives of these groups, wherein one or more substituents attached to the aromatic group can be selected from hydroxyl , halogen, such as chloride, nitro, and hydrocarbon groups having 1-4 carbon atoms.
在施胶分散体中包含的尤其适合的淀粉包括具有通式(I)的那些:Particularly suitable starches for inclusion in the sizing dispersion include those having the general formula (I):
其中P是淀粉多糖的残基;A是将N连接于多糖残基的基团,适合为包括C和H原子,和任选的O和/N原子的原子链,通常具有2-18和适宜2-8个碳原子的亚烷基,任选插入一个或多个杂原子(例如O或N)或者被该一个或多个杂原子取代,例如亚烷基氧基或羟基亚丙基(-CH2-CH(OH)-CH2-);R1和R2各自为H,或优选烃基,适合是具有1-3个碳原子,适宜1或2个碳原子的烷基;R3是包括芳烷基的芳族烃基,例如苄基和苯乙基;n是大约2到大约300,000,适宜5-200,000和优选6-125,000的整数,或者另外R1、R2和R3与N一起形成含有5-12个碳原子的芳族基团;和X-是阴离子抗衡离子,通常卤根如氯根。Wherein P is the residue of starch polysaccharide; A is the group that N is connected to polysaccharide residue, suitably is the atom chain that comprises C and H atom, and optional O and/N atom, usually has 2-18 and suitably An alkylene group of 2-8 carbon atoms, optionally inserted or substituted by one or more heteroatoms (such as O or N), such as alkyleneoxy or hydroxypropylene (- CH 2 -CH(OH)-CH 2 -); R 1 and R 2 are each H, or preferably a hydrocarbon group, suitably an alkyl group having 1 to 3 carbon atoms, suitably 1 or 2 carbon atoms; R 3 is Aromatic hydrocarbon groups including aralkyl groups, such as benzyl and phenethyl; n is an integer from about 2 to about 300,000, suitably 5-200,000 and preferably 6-125,000, or additionally R 1 , R 2 and R 3 together with N form an aromatic group containing 5-12 carbon atoms; and X - is an anionic counterion, usually a halide such as chloride.
芳族基团改性阳离子或两性淀粉能够具有在宽范围内变化的取代度;阳离子取代度(DSC)可以是0.01-0.5,适宜0.02-0.3,优选0.025-0.2,芳族取代度(DSH)可以是0.01-0.5,适宜0.02-0.3,优选0.025-0.2,以及阴离子取代度(DSA)可以是0-0.2,适宜0-0.1,优选0-0.05。Aromatic group modified cationic or amphoteric starch can have a degree of substitution varying within a wide range; cationic degree of substitution ( DSc ) can be 0.01-0.5, suitable 0.02-0.3, preferably 0.025-0.2, aromatic degree of substitution (DS H ) may be 0.01-0.5, suitably 0.02-0.3, preferably 0.025-0.2, and the degree of anionic substitution (DS A ) may be 0-0.2, suitably 0-0.1, preferably 0-0.05.
这些淀粉能够通过按已知方式用含有阳离子基团和/或芳族基团的一种或多种试剂将淀粉进行阳离子和芳族改性,例如通过使该试剂与淀粉在碱性物质如碱金属或碱土金属氢氧化物的存在下反应来制备。所要进行阳离子和芳族改性的淀粉可以是非离子、阴离子、两性或阳离子型。适合的改性剂包括非离子试剂,例如芳族取代的丁二酸酐;芳烷基卤化物,例如苄基氯和苄基溴;表氯醇和具有包括如以上定义的芳族基团的至少一个取代基的二烷基胺的反应产物,包括3-二烷基氨基-1,2-环氧丙烷;和阳离子试剂,例如表氯醇和具有包括如以上定义的芳族基团的至少一个取代基的叔胺的反应产物,包括三烷基胺,烷芳基二烷基胺,例如二甲基苄基胺;芳基胺,例如吡啶和喹啉。适合的这类阳离子试剂包括2,3-环氧丙基三烷基卤化铵和卤代羟基丙基三烷基卤化铵,例如N-(3-氯-2-羟丙基)-N-(疏水烷基)-N,N-二(低级烷基)氯化铵和N-缩水甘油基-N-(疏水烷基)-N,N-二(低级烷基)氯化铵,其中芳族基团如以上所定义,尤其辛基,癸基和十二烷基,和低级烷基是甲基或乙基;和卤代羟基丙基-N,N-二烷基-N-烷芳基卤化铵和N-缩水甘油基-N-(烷芳基)-N,N-二烷基氯化铵,例如N-(3-氯-2-羟基丙基)-N-(烷芳基)-N,N-二(低级烷基)氯化铵,其中烷芳基和低级烷基如以上所定义,尤其N-(3-氯-2-羟丙基)-N-苄基-N,N-二甲基氯化铵;和氯化N-(3-氯-2-羟丙基)吡啶鎓盐。一般,当使用非离子芳族试剂时,淀粉适合通过在疏水改性之前或之后使用本领域已知的任何阳离子试剂来变成阳离子。适合的阳离子和/或芳族改性剂,芳族基团改性的淀粉和它们的制备方法的实例包括在U.S.专利Nos.4,687,519和5,463,127;国际专利申请WO94/24169,欧洲专利申请No.189 935;和S.P.Patel,R.G.Patel和V.S.Patel,Starch/Strke,41(1989),No.5,pp.192-196中所述的那些,它们的教导在这里引入供参考。These starches can be cationically and aromatically modified in a known manner by means of one or more agents containing cationic and/or aromatic groups, for example by reacting the agent with the starch in an alkaline substance such as a base Prepared by reacting in the presence of metal or alkaline earth metal hydroxides. The starches to be cationically and aromatically modified can be nonionic, anionic, amphoteric or cationic. Suitable modifiers include nonionic agents such as aromatic substituted succinic anhydrides; aralkyl halides such as benzyl chloride and benzyl bromide; epichlorohydrin and compounds having at least one aromatic group comprising as defined above. Reaction products of dialkylamines of substituents, including 3-dialkylamino-1,2-propylene oxide; and cationic agents, such as epichlorohydrin and having at least one substituent comprising an aromatic group as defined above The reaction products of tertiary amines, including trialkylamines, alkaryldialkylamines, such as dimethylbenzylamine; arylamines, such as pyridine and quinoline. Suitable cationic agents of this type include 2,3-epoxypropyltrialkylammonium halides and halohydroxypropyltrialkylammonium halides such as N-(3-chloro-2-hydroxypropyl)-N-( Hydrophobic alkyl)-N,N-di(lower alkyl)ammonium chlorides and N-glycidyl-N-(hydrophobic alkyl)-N,N-di(lower alkyl)ammonium chlorides, where aromatic The groups are as defined above, especially octyl, decyl and dodecyl, and lower alkyl is methyl or ethyl; and halohydroxypropyl-N,N-dialkyl-N-alkaryl Ammonium halides and N-glycidyl-N-(alkaryl)-N,N-dialkylammonium chlorides such as N-(3-chloro-2-hydroxypropyl)-N-(alkaryl) -N,N-di(lower alkyl)ammonium chloride, wherein alkaryl and lower alkyl are as defined above, especially N-(3-chloro-2-hydroxypropyl)-N-benzyl-N, N-Dimethylammonium chloride; and N-(3-chloro-2-hydroxypropyl)pyridinium chloride. In general, when nonionic aromatic agents are used, the starch is suitably made cationic by using any cationic agent known in the art, either before or after hydrophobic modification. Examples of suitable cationic and/or aromatic modifiers, aromatic group modified starches and methods for their preparation are included in U.S. Patent Nos. 4,687,519 and 5,463,127; International Patent Application WO 94/24169, European Patent Application No. 189 935; and those described in S.P. Patel, R.G. Patel and V.S. Patel, Starch/Störke, 41 (1989), No. 5, pp. 192-196, the teachings of which are incorporated herein by reference.
淀粉(适合为阳离子或两性淀粉)能够以在宽限内变化的量存在于分散体中,该量尤其取决于化合物的分子量,化合物的离子取代度,即电荷密度,所需的分散体的总加料和所用疏水材料。淀粉能够以至多100wt%,适宜0.1-35wt%和优选1-30wt%的量存在,基于疏水材料。The starch, suitably cationic or amphoteric, can be present in the dispersion in an amount varying within wide limits, the amount depending inter alia on the molecular weight of the compound, the degree of ionic substitution of the compound, i.e. the charge density, the desired total charge of the dispersion and the hydrophobic material used. Starch can be present in an amount of up to 100 wt%, suitably 0.1-35 wt% and preferably 1-30 wt%, based on the hydrophobic material.
根据本发明的分散体此外包括缩合磺酸酯如芳族磺酸和醛的缩合产物。所谓缩合磺酸酯是指通过缩合反应获得的磺酸酯,适宜为聚合磺酸酯。适宜地,分散体包括芳族磺酸和甲醛的缩合产物。缩合产物一般是聚电解质并且容易溶于水中。能够使用各种各样的芳族磺酸,如含有一个芳环(通常具有6个碳原子)的芳族磺酸,和含有两个或多个具有6个碳原子的芳环的芳族磺酸以及稠合芳族磺酸。芳族化合物适合选自萘,与甲酚反应的萘,二苯基醚,甲苯,异丙基苯,甲酚,苯酚。通常,缩合产物通过使芳族化合物与硫酸反应,从而形成磺酸,此后添加醛,从而获得缩合产物来形成。偶尔,亚硫酸钠可以在反应过程中存在。根据本发明的优选实施方案,水分散体包括萘磺酸和甲醛的缩合产物,通常称之为缩合萘磺酸酯的缩聚物。The dispersions according to the invention also comprise condensation sulfonates such as condensation products of aromatic sulfonic acids and aldehydes. The so-called condensed sulfonate refers to a sulfonate obtained through a condensation reaction, and is suitably a polymerized sulfonate. Suitably, the dispersion comprises the condensation product of an aromatic sulfonic acid and formaldehyde. The condensation products are generally polyelectrolytes and are readily soluble in water. A wide variety of aromatic sulfonic acids can be used, such as aromatic sulfonic acids containing one aromatic ring (usually having 6 carbon atoms), and aromatic sulfonic acids containing two or more aromatic rings having 6 carbon atoms acids and fused aromatic sulfonic acids. The aromatic compound is suitably selected from naphthalene, naphthalene reacted with cresol, diphenyl ether, toluene, cumene, cresol, phenol. Typically, the condensation product is formed by reacting the aromatic compound with sulfuric acid to form a sulfonic acid, after which the aldehyde is added to obtain the condensation product. Occasionally, sodium sulfite may be present during the reaction. According to a preferred embodiment of the present invention, the aqueous dispersion comprises a condensation product of naphthalenesulfonic acid and formaldehyde, commonly referred to as a polycondensate of condensed naphthalenesulfonate.
存在于分散体中的缩合磺酸酯的量能够在宽限内变化,这尤其取决于纸料的类型,和存在于水分散体中的其它化合物如稳定剂,分散剂和施胶剂。通常,分散体含有大约1到大约20wt%的缩合磺酸酯,适宜大约1到大约15wt%,优选大约2到大约10wt%,基于施胶剂。The amount of condensed sulfonate present in the dispersion can vary within wide limits, depending inter alia on the type of paper stock, and other compounds such as stabilizers, dispersants and sizing agents present in the aqueous dispersion. Typically, the dispersion contains from about 1 to about 20 weight percent condensed sulfonate, suitably from about 1 to about 15 weight percent, preferably from about 2 to about 10 weight percent, based on the size.
根据本发明的分散体可以是阴离子或阳离子分散体,这取决于淀粉和/或在分散体中含有的其它添加剂如分散/稳定剂和保护化合物的量。所谓阴离子或阳离子分散体,理解为分散剂是阴离子或阳离子分散剂,即具有总阴离子或阳离子电荷。分散剂(体系)是指有利于分散体/乳液形成的存在于分散体中的任意化合物如带电聚合物(聚电解质)和表面活性剂。适合的添加剂可以是本领域已知的任何分散/稳定剂和保护剂如非离子聚合物;由天然来源,即多糖如淀粉、瓜尔胶、纤维素、壳多糖、脱乙酰壳聚糖、聚糖、半乳聚糖、葡聚糖、黄原胶、甘露聚糖、糊精等衍生的阳离子、阴离子和两性聚合物,以及合成有机聚合物如缩合产物,例如阴离子聚氨酯和以萘为基础的聚合阴离子化合物,例如缩合萘磺酸酯,以及由具有阴离子基团的单体,例如丙烯酸、甲基丙烯酸、马来酸、衣康酸、巴豆酸、乙烯基磺酸、磺化苯乙烯和丙烯酸和甲基丙烯酸羟烷基酯的磷酸酯形成(任选与包括丙烯酰胺、丙烯酸烷基酯、苯乙烯和丙烯腈的非离子单体以及这些单体的衍生物,乙烯基酯等共聚)的其它乙烯基加成聚合物。The dispersions according to the invention can be anionic or cationic, depending on the amount of starch and/or other additives such as dispersing/stabilizing agents and protective compounds contained in the dispersion. By anionic or cationic dispersions it is understood that the dispersants are anionic or cationic dispersants, ie have an overall anionic or cationic charge. Dispersant (system) refers to any compound present in a dispersion that facilitates dispersion/emulsion formation such as charged polymers (polyelectrolytes) and surfactants. Suitable additives may be any dispersing/stabilizing and protecting agents known in the art such as nonionic polymers; from natural sources, i.e. polysaccharides such as starch, guar gum, cellulose, chitin, chitosan, polysaccharide Cationic, anionic and amphoteric polymers derived from sugars, galactan, dextran, xanthan gum, mannan, dextrin, etc., as well as synthetic organic polymers such as condensation products, e.g. anionic polyurethanes and naphthalene-based Polymeric anionic compounds, such as condensed naphthalenesulfonates, and monomers with anionic groups, such as acrylic acid, methacrylic acid, maleic acid, itaconic acid, crotonic acid, vinylsulfonic acid, sulfonated styrene and acrylic acid Formed with phosphate esters of hydroxyalkyl methacrylates (optionally copolymerized with nonionic monomers including acrylamide, alkyl acrylates, styrene and acrylonitrile and derivatives of these monomers, vinyl esters, etc.) Other vinyl addition polymers.
适合地,该分散体包括具有大约0.1大约50wt%,适宜在20wt%以上的施胶剂含量的纤维素反应性施胶剂。根据本发明的含有乙烯酮二聚体施胶剂的分散体可以具有在5到50wt%和优选大约10到大约35wt%范围内的乙烯酮二聚体含量。根据本发明的含有酸酐施胶剂的分散体或乳液可以具有在大约0.1到大约30wt%和通常大约1到大约20wt%范围内的酸酐含量。非纤维素反应性施胶剂的分散体一般能够具有5到50wt%和优选10到35wt%的施胶剂含量。Suitably, the dispersion comprises a cellulose reactive sizing agent having a sizing agent content of about 0.1 to about 50 wt%, suitably above 20 wt%. Dispersions containing ketene dimer sizing agents according to the present invention may have a ketene dimer content in the range of 5 to 50 wt%, and preferably about 10 to about 35 wt%. Dispersions or emulsions containing anhydride sizing agents according to the present invention may have an anhydride content in the range of about 0.1 to about 30 wt%, and typically about 1 to about 20 wt%. Dispersions of non-cellulose reactive sizing agents can generally have a sizing agent content of 5 to 50% by weight and preferably 10 to 35% by weight.
所谓术语“分散体”是指分散体和乳液二者,取决于施胶剂的物理状态。By the term "dispersion" is meant both dispersions and emulsions, depending on the physical state of the size.
根据本发明的分散体能够通过包括在水相和淀粉的存在下,优选在其中施胶剂为液体的温度下,适宜在压力下均化施胶剂的方法来制备。然后冷却所得水乳液(含有施胶剂的液滴,正常具有直径0.1-3.5μm的尺寸)。乙烯酮二聚体施胶剂的适合温度是大约55℃到95℃,而酸酐能够应用较低的温度。The dispersions according to the invention can be prepared by a process comprising homogenizing the sizing agent, suitably under pressure, in the presence of an aqueous phase and starch, preferably at a temperature in which the sizing agent is liquid. The resulting aqueous emulsion (droplets containing sizing agent, normally having a size of 0.1-3.5 μm in diameter) is then cooled. Suitable temperatures for ketene dimer sizing agents are about 55°C to 95°C, while anhydrides can be used at lower temperatures.
本发明的分散体能够在使用任何类型的纤维素纤维的造纸中以通常方式用作施胶剂,它能够同时用于表面施胶和内部或纸料施胶。这里使用的术语“纸”是指不仅包括纸,而且包括张和卷筒形式的所有类型的纤维素型产物,例如包括板和纸板。纸料含有纤维素纤维,任选还有无机填料,和通常纤维素纤维的含量是至少50wt%,基于干燥纸料。普通类型的无机填料的实例包括高岭土,瓷土,二氧化钛,石膏,滑石及天然和合成碳酸钙如白垩,大理石粉和沉淀碳酸钙。The dispersion according to the invention can be used in the usual manner as a sizing agent in papermaking using any type of cellulosic fibers, it can be used both for surface sizing and for internal or stock sizing. The term "paper" as used herein is meant to include not only paper, but all types of cellulosic products in sheet and roll form, including, for example, board and paperboard. The paper stock contains cellulose fibers, optionally also inorganic fillers, and generally the content of cellulose fibers is at least 50% by weight, based on the dry paper stock. Examples of common types of inorganic fillers include kaolin, china clay, titanium dioxide, gypsum, talc and natural and synthetic calcium carbonates such as chalk, marble flour and precipitated calcium carbonate.
加到纸料中的施胶剂量可以是0.01-5wt%,适宜0.05-1.0wt%,基于纤维素纤维和任选的填料的干重,其中该剂量主要取决于所要施胶的纸浆或纸料的质量,所用施胶剂和所需的施胶水平。The amount of sizing added to the paper stock can be 0.01-5 wt%, suitably 0.05-1.0 wt%, based on the dry weight of the cellulose fibers and optional fillers, wherein the amount mainly depends on the pulp or paper stock to be sized quality, the sizing agent used and the level of sizing required.
此外,本发明的分散体优选在由具有高电导率的含有纤维素纤维和任选的填料的纸料造纸中使用。通常纸料的电导率是至少大约0.20mS/cm,适宜至少0.5mS/cm,优选至少3.5mS/cm。在5.0mS/cm以上和甚至7.5mS/cm以上的电导率水平下发现了非常良好的施胶。电导率能够通过标准设备,如由Christian Bemer供应的WTW LF539仪器来测量。上述值适合通过测量进给或存在于造纸机的料箱中的纤维素悬浮液的电导率,或另外通过测量由将悬浮液脱水获得的白水的电导率来测定。高电导率水平是指高含量的盐(电解质),其中各种盐能够以单、二和多价阳离子如碱金属,例如Na+和K+,碱土金属,例如Ca2+和Mg2+,铝离子,例如Al3+,Al(OH)2+和聚铝离子,以及单、二和多价阴离子如卤根,例如Cl-,硫酸根,例如SO4 2-和HSO4 -,碳酸根,例如CO3 2-和HCO3 -,硅酸根和低级有机酸为基础。分散体尤其可用于由具有高含量的二和多价阳离子的盐的纸料造纸,通常阳离子含量是至少200ppm,适合至少300ppm和优选至少400ppm。盐能够由用于形成纸料的纤维素纤维和填料获得,尤其在其中来自纸浆厂的浓缩含水纤维悬浮液正常与水混合,形成适于在造纸厂中造纸的稀悬浮液的联合工厂中。该盐还可以来源于引入到纸料中的各种添加剂,供给该工艺的新鲜水,或故意添加等。此外,盐的含量通常在其中白水大量再循环的工艺中是较高的,这可以导致在该工艺中循环的水中的盐的大量积累。Furthermore, the dispersions according to the invention are preferably used in the manufacture of paper from paper stocks comprising cellulose fibers and optionally fillers with high electrical conductivity. Typically the conductivity of the paper stock is at least about 0.20 mS/cm, suitably at least 0.5 mS/cm, preferably at least 3.5 mS/cm. Very good sizing was found at conductivity levels above 5.0 mS/cm and even above 7.5 mS/cm. Conductivity can be measured by standard equipment such as the WTW LF539 instrument supplied by Christian Bemer. The aforementioned values are suitably determined by measuring the conductivity of the cellulosic suspension fed to or present in the headbox of the paper machine, or alternatively by measuring the conductivity of the white water obtained from dewatering the suspension. A high conductivity level refers to a high content of salts (electrolytes), where various salts can react with mono-, di-, and polyvalent cations such as alkali metals, such as Na + and K + , alkaline earth metals, such as Ca 2+ and Mg 2+ , Aluminum ions, such as Al 3+ , Al(OH) 2+ and polyaluminum ions, and mono-, di- and polyvalent anions such as halides, such as Cl - , sulfates, such as SO 4 2- and HSO 4 - , carbonates , such as CO 3 2- and HCO 3 - , based on silicate and lower organic acids. The dispersion is especially useful for papermaking from stock having a high content of salts of di- and polyvalent cations, typically a cation content of at least 200 ppm, suitably at least 300 ppm and preferably at least 400 ppm. Salt can be obtained from cellulosic fibers and fillers used to form paper stock, especially in integrated mills where concentrated aqueous fiber suspensions from pulp mills are normally mixed with water to form dilute suspensions suitable for papermaking in paper mills. The salt can also originate from various additives introduced into the paper stock, fresh water supplied to the process, or intentionally added, etc. Furthermore, the salt content is usually higher in processes where white water is recycled in large quantities, which can lead to a large build-up of salt in the water recycled in the process.
在以下实施例中进一步举例说明本发明,然而,它们不用来限制本发明。份和%分别是重量份和wt%,除非另有规定。The invention is further illustrated in the following examples, however, they are not intended to limit the invention. Parts and % are parts by weight and % by weight, respectively, unless otherwise specified.
实施例1Example 1
制备含有8.9%的工业烷基乙烯酮二聚体,0.89%的具有0.065的DS和含有苄基的芳族取代的阳离子淀粉,和0.22%的在商品名Tamol下获得的缩合萘磺酸酯的阴离子施胶分散体。阴离子分散体以如表1所示的基于乙烯酮二聚体的0.0125%(试验1)和0.0140%(试验2)的量(干基准)加入到含有30%松木,30%Bee,40%桉树,和15%的沉淀CaCO3的纤维素悬浮液(干基准)中。悬浮液的电导率是500μS/cm。还向该悬浮液添加具有0.065DS(5kg/吨干纸料)的含苄基取代的淀粉和在商品名Tamol下获得的缩合萘磺酸酯(0.120kg/公吨干纸料)的施胶促进剂。A preparation containing 8.9% of a technical alkyl ketene dimer, 0.89% of an aromatic substituted cationic starch having a DS of 0.065 and containing benzyl groups, and 0.22% of a condensed naphthalenesulfonate available under the trade name Tamol® Anionic sizing dispersions. The anionic dispersions were added to 30% pine, 30% Bee, 40% eucalyptus in amounts (dry basis) of 0.0125% (Test 1) and 0.0140% (Test 2) based on ketene dimer as shown in Table 1. , and 15% of precipitated CaCO 3 in the cellulose suspension (dry basis). The conductivity of the suspension was 500 μS/cm. To this suspension was also added a size containing benzyl substituted starch with 0.065 DS (5 kg/ton dry stock) and a condensed naphthalene sulfonate (0.120 kg/metric ton dry stock) obtained under the trade name Tamol® Accelerator.
表1
实施例2Example 2
在本实施例中,使用与实施例1相同的阴离子施胶分散体。此外,还使用与实施例1相同的具有0.065DS(5kg/吨干纸料)的含苄基取代的淀粉和在商品名Tamol下获得的缩合萘磺酸酯(0.120kg/公吨干纸料)的施胶促进剂。将阴离子施胶分散体加入到相同的纤维素悬浮液中,然而,该悬浮液的导电率是5000μS/cm,而非500μS/cm。In this example, the same anionic sizing dispersion as in Example 1 was used. In addition, the same benzyl-substituted starches as in Example 1 with 0.065 DS (5 kg/ton of dry stock) and condensed naphthalene sulfonates (0.120 kg/metric ton of dry stock) available under the trade name Tamol® were used. ) sizing accelerator. The anionic sizing dispersion was added to the same cellulose suspension, however, the conductivity of this suspension was 5000 μS/cm instead of 500 μS/cm.
表2
实施例3Example 3
根据现有技术的阳离子施胶的施胶性能使用cobb 60试验评价。施胶分散体通过将不带芳族基团的阳离子淀粉和磺化油与具有15wt%(基于总分散体)的AKD含量的熔融AKD混合来制备。该造纸纸料含有85%的30∶30∶40松树∶桦树∶桉树硫酸盐纸浆和15%的沉淀钙,再添加CaCl2。纸料稠度为2.5g/l,具有8.1的pH和500μs的导电率。该分散体与包括具有0.065的DSc并含有苯基的阳离子芳族改性淀粉和缩合萘磺酸酯(它们单独加入到纸料中)的保水和脱水体系联合使用。分别地,阳离子芳族改性淀粉以5kg/吨的量添加,和缩合萘磺酸酯以0.5kg/吨的量添加,基于干纸料。The sizing performance of cationic sizing according to the prior art was evaluated using the cobb 60 test. The sizing dispersion was prepared by mixing cationic starch without aromatic groups and sulfonated oil with molten AKD having an AKD content of 15% by weight (based on the total dispersion). The papermaking stock contained 85% 30:30:40 pine: birch: eucalyptus kraft pulp and 15% precipitated calcium with addition of CaCl2 . The stock had a consistency of 2.5 g/l, a pH of 8.1 and a conductivity of 500 μs. The dispersion was used in conjunction with a water retention and dewatering system comprising a phenyl-containing cationic aromatic modified starch having a DSc of 0.065 and a condensed naphthalene sulfonate added separately to the paper stock. Cationic aromatic modified starch was added in an amount of 5 kg/ton, and condensed naphthalenesulfonate was added in an amount of 0.5 kg/ton, based on dry paper stock, respectively.
表3
实施例4Example 4
在本实施例中,条件,即施胶分散体,脱水和保水体系等与实施例3相同,然而,纸料的导电率通过添加CaCl2而变为5000μs。In this example, the conditions, that is, the sizing dispersion, the dehydration and water retention system, etc., were the same as in Example 3, however, the conductivity of the paper stock was changed to 5000 μs by adding CaCl 2 .
表4
Claims (12)
Applications Claiming Priority (8)
| Application Number | Priority Date | Filing Date | Title |
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| EP00850136.3 | 2000-08-07 | ||
| EP00850137 | 2000-08-07 | ||
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| EP00850137.1 | 2000-08-07 | ||
| EP00850135.5 | 2000-08-07 | ||
| EP00850136 | 2000-08-07 | ||
| EP00850195 | 2000-11-16 | ||
| EP00850195.9 | 2000-11-16 |
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| CNB018146902A Expired - Fee Related CN1215221C (en) | 2000-08-07 | 2001-08-02 | Paper Sizing Method |
| CNB018137164A Expired - Fee Related CN1237228C (en) | 2000-08-07 | 2001-08-02 | Sizing dispersion |
| CN01814583A Pending CN1449464A (en) | 2000-08-07 | 2001-08-02 | Process for sizing paper |
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| CNB018146902A Expired - Fee Related CN1215221C (en) | 2000-08-07 | 2001-08-02 | Paper Sizing Method |
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