CN1240468A - Metal surface treatment composition containing acrylic resin, method for treatment, and treated metal materials - Google Patents
Metal surface treatment composition containing acrylic resin, method for treatment, and treated metal materials Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及含有丙烯酸树脂的金属表面处理组合物、处理方法和终处理后的金属材料,特别是改进了耐腐蚀性、涂膜粘合性或滑动性(也称“润滑性”)的含有丙烯酸树脂的金属表面处理组合物、处理方法和终处理后的金属材料。The present invention relates to a metal surface treatment composition containing an acrylic resin, a treatment method and a metal material after final treatment, in particular to an acrylic resin containing a Resin metal surface treatment composition, treatment method and metal material after final treatment.
背景技术Background technique
食品罐头盒、汽车车身、钢板卷材涂层、建材等金属材料的表面处理,先有技术上是用磷酸盐处理、铬酸盐处理或非铬酸盐处理等进行的。例如,当涂布铁、锌、铝等金属表面的涂料、粘合剂等有机皮膜时,作为前处理,先通过磷酸盐处理而在金属表面上形成磷酸盐皮膜。然后,通过在它上面涂布涂料等有机皮膜,就可以提高耐腐蚀性,涂膜粘合性。然而,先有的磷酸盐处理方法等中的金属表面处理组合物,相对于近年来的要求而言,其耐腐蚀性、涂膜粘合性或滑动性不一定令人满意。The surface treatment of metal materials such as food cans, automobile bodies, steel coil coatings, building materials, etc., is carried out with phosphate treatment, chromate treatment or non-chromate treatment in the prior art. For example, when coating an organic film such as a paint or an adhesive on a metal surface such as iron, zinc, or aluminum, a phosphate film is first formed on the metal surface by phosphate treatment as a pretreatment. Then, by coating an organic film such as paint on it, corrosion resistance and coating adhesion can be improved. However, the metal surface treatment compositions in the conventional phosphate treatment method etc. are not necessarily satisfactory in terms of corrosion resistance, coating film adhesion or slidability in response to recent requirements.
因此,为了试图进一步提高耐腐蚀性,通常采用在磷酸盐处理后涂布底涂料,然后再涂装涂料的方法进行。然而,若涂装底漆,尽管耐腐蚀性和涂膜粘合性提高了,但涂装步骤增加了,使作业变得繁杂,同时也有了涂装成本提高这样的课题。Therefore, in order to try to further improve the corrosion resistance, a method of applying a primer after the phosphate treatment and then applying a paint is generally employed. However, if the primer is applied, although the corrosion resistance and the adhesion of the coating film are improved, the number of painting steps is increased, making the work complicated, and there are also problems such as an increase in the painting cost.
因此,作为以赋予高度耐腐蚀性和涂膜粘合性以及省略底漆涂装为目的的金属表面处理剂,有人提出了诸如特开平5-117869号公报的“复合皮膜形成用金属表面处理剂”的方案。上述专利公报的金属表面处理剂,据公开、系由一种磷酸盐表面处理液组成,其中含有一种含1个以上阳离子型氮原子、分子量1,000~1,000,000的阳离子型有机高分子化合物或其盐。Therefore, as a metal surface treatment agent for the purpose of imparting high corrosion resistance and coating film adhesion and omitting primer coating, someone has proposed a "metal surface treatment agent for forming a composite film" such as Japanese Patent Laid-Open No. 5-117869. "Scheme. According to the disclosure, the metal surface treatment agent in the above-mentioned patent bulletin is composed of a phosphate surface treatment solution, which contains a cationic organic polymer compound or its salt containing more than one cationic nitrogen atom and a molecular weight of 1,000 to 1,000,000. .
此外,特开昭51-73938号公报的“铝及其合金的表面处理法”中,公开了进行表面处理的金属限定于铝等、以赋予耐腐蚀性和涂膜粘合性为目的的金属表面处理法。这种金属表面处理法,据记载,使用的是一种以含有乙酸乙烯酯、偏二氯乙烯、丙烯酸等水溶性树脂或乳液树脂的有机高分子皮膜形成物质和水溶性钛化合物为主成分的处理液。In addition, in "Surface Treatment Method of Aluminum and Its Alloys" in JP-A-51-73938, it is disclosed that the metals to be subjected to surface treatment are limited to aluminum and the like, and the metals for the purpose of imparting corrosion resistance and coating film adhesion are disclosed. surface treatment. According to records, this metal surface treatment method uses an organic polymer film-forming substance containing a water-soluble resin such as vinyl acetate, vinylidene chloride, or acrylic acid or an emulsion resin and a water-soluble titanium compound as the main components. treatment fluid.
然而,上述金属表面处理剂或处理法,尽管与先有技术金属表面处理剂相比提高了耐腐蚀性和涂膜粘合性,但尚未达到近年来的要求水准。However, the above-mentioned metal surface treatment agents or treatment methods have not yet reached the level required in recent years, although they have improved corrosion resistance and coating film adhesion as compared with the prior art metal surface treatment agents.
特别是,在用铝或其合金制造食品罐头盒的情况下,上述金属表面处理剂等有不能防止卡住,而且在钢板卷材涂布时润滑性欠缺这样的问题。In particular, in the case of food cans made of aluminum or its alloys, the above-mentioned metal surface treatment agents and the like cannot prevent seizing, and there is a problem of lack of lubricity when coating a steel sheet coil.
发明公开invention disclosure
本发明的目的是要提供含有既能改善耐腐蚀性或涂膜粘合性又能进一步赋予润滑性的丙烯酸树脂的金属表面处理组合物,处理方法和经处理后的金属材料。The object of the present invention is to provide a metal surface treatment composition containing an acrylic resin capable of improving corrosion resistance or coating film adhesion and further imparting lubricity, a treatment method and a treated metal material.
为了达到上述目的,本发明所涉及的含有丙烯酸树脂的金属表面处理组合物是水溶性的、水分散性的或乳液性的这些之中的任何一种,而且含有一种至少含氨基或铵基中任何一种又含羟基和疏水基的丙烯酸树脂,以及重金属或其盐。In order to achieve the above object, the metal surface treatment composition containing acrylic resin involved in the present invention is any one of water-soluble, water-dispersible or emulsion, and contains at least one amino or ammonium group-containing Any of the acrylic resins containing hydroxyl and hydrophobic groups, as well as heavy metals or their salts.
因此,由重金属或其盐组成的无机皮膜能抑制透水性,因而提高了耐腐蚀性。而且,由于丙烯酸树脂中的氨基或铵基与(重)金属配位,因而上述无机皮膜是通过丙烯酸树脂相互连结的。因此,能防止无机皮膜的凝聚破坏、并能在金属表面上形成几乎均一的涂装底衬用皮膜。因此,也提高了涂装底衬用皮膜与上涂涂膜的粘合性。本发明中的涂装底衬用皮膜,系指在金属表面上形成的通过丙烯酸树脂连结的上述无机皮膜所组成的皮膜。进而,由于上述丙烯酸树脂几乎均匀地存在于涂装底衬用皮膜表面上,因而能降低摩擦阻力,从而能提高润滑性。Therefore, an inorganic film composed of a heavy metal or a salt thereof suppresses water permeability, thereby improving corrosion resistance. Furthermore, since the amino group or ammonium group in the acrylic resin coordinates with the (heavy) metal, the above-mentioned inorganic films are connected to each other through the acrylic resin. Therefore, coagulation failure of the inorganic film can be prevented, and an almost uniform film for undercoating can be formed on the metal surface. Therefore, the adhesion between the film for undercoating and the top coating film is also improved. The coating film for a coating base in the present invention refers to a coating composed of the above-mentioned inorganic coating formed on a metal surface and linked by an acrylic resin. Furthermore, since the above-mentioned acrylic resin is present almost uniformly on the surface of the undercoat film, frictional resistance can be reduced and lubricity can be improved.
更好的是,本发明涉及的含有丙烯酸树脂的金属表面处理组合物,是所述丙烯酸树脂内的氨基或铵基至少有如下化学式(I)或(II)所示的结构者:(式中,R1、R2是氢,羟基,1~5个碳的有取代或无取代的直链或枝链的烷基,或1~5个碳的有取代或无取代的直链或枝链的羟烷基),(式中,R3、R4、R5是氢,羟基,1~5个碳的有取代或无取代的直链或枝链的烷基,或1~5个碳的有取代或无取代的直链或枝链的羟烷基)。More preferably, the metal surface treatment composition containing acrylic resin according to the present invention is that the amino group or ammonium group in the acrylic resin has at least the structure shown in the following chemical formula (I) or (II): (In the formula, R 1 and R 2 are hydrogen, hydroxyl, substituted or unsubstituted straight chain or branched chain alkyl with 1 to 5 carbons, or substituted or unsubstituted straight chain with 1 to 5 carbons or branched hydroxyalkyl), (wherein, R 3 , R 4 , and R 5 are hydrogen, hydroxyl, substituted or unsubstituted linear or branched chain alkyl groups with 1 to 5 carbons, or substituted or unsubstituted alkyl groups with 1 to 5 carbons straight-chain or branched-chain hydroxyalkyl).
此外,本发明中丙烯酸树脂的分子量是500~100,000,较好的是1,000~20,000。在分子量不足500的情况下,耐腐蚀性下降。另一方面,若分子量超过100,000,则亲水性下降。In addition, the molecular weight of the acrylic resin in the present invention is 500-100,000, preferably 1,000-20,000. When molecular weight is less than 500, corrosion resistance will fall. On the other hand, when the molecular weight exceeds 100,000, hydrophilicity will decrease.
而且在本发明中,相对于金属表面处理组合物而言,丙烯酸树脂的含量为0.01~10g/l、较好的是0.1~5g/l。在丙烯酸含量不足0.01g/l的情况下,不能发挥粘结剂效果,从而使涂装底衬用皮膜的物理耐久性降低。另一方面,若丙烯酸树脂含量超过10g/l,则涂装底衬用皮膜与金属表面的粘合性降低。Furthermore, in the present invention, the content of the acrylic resin is 0.01 to 10 g/l, preferably 0.1 to 5 g/l, relative to the metal surface treatment composition. When the content of acrylic acid is less than 0.01 g/l, the binder effect cannot be exhibited, and the physical durability of the coating film for undercoating is reduced. On the other hand, when the content of the acrylic resin exceeds 10 g/l, the adhesiveness between the film for undercoating and the metal surface will decrease.
进而,本发明涉及的含有丙烯酸树脂的金属表面处理组合物是所述丙烯酸树脂每1000分子量含有1~10个氨基和/或铵基、1~10个羟基和1~5个疏水基者。在每1000分子量含有不到1个氨基和/或铵基的情况下,亲水性和对金属的附着性降低;另一方面,若每1000分子量所含的氨基和/或铵基超过10个,则耐腐蚀性下降。Furthermore, the metal surface treatment composition containing an acrylic resin according to the present invention is one in which the acrylic resin contains 1 to 10 amino and/or ammonium groups, 1 to 10 hydroxyl groups and 1 to 5 hydrophobic groups per 1000 molecular weight. In the case of less than 1 amino and/or ammonium group per 1000 molecular weight, the hydrophilicity and adhesion to metals are reduced; on the other hand, if the amino and/or ammonium group is more than 10 per 1000 molecular weight , the corrosion resistance decreases.
而在每1000分子量含有不到1个羟基的情况下,亲水性和涂膜粘合性下降。另一方面,在每1000分子所含的羟基超过10个的情况下,耐腐蚀性下降。进而,每1000分子量所含的疏水基不到1个的情况下,耐腐蚀性和润滑性下降。另一方面,在每1000分子量所含的疏水基超过5个的情况下,亲水性和涂膜粘合性下降。On the other hand, in the case of containing less than 1 hydroxyl group per 1000 molecular weight, hydrophilicity and coating film adhesiveness are lowered. On the other hand, when the number of hydroxyl groups contained per 1000 molecules exceeds 10, the corrosion resistance decreases. Furthermore, when the hydrophobic group contained per 1000 molecular weight is less than 1, corrosion resistance and lubricity will fall. On the other hand, in the case where the number of hydrophobic groups per 1000 molecular weight exceeds 5, hydrophilicity and coating film adhesion decrease.
此外,含有丙烯酸树脂的金属表面处理组合物中,所述丙烯酸树脂中所含的氨基或铵基是通过使至少下列化学式(III)或(IV)所示结构的单体共聚来引进的:(式中,R6是氢或甲基,In addition, in the metal surface treatment composition containing an acrylic resin, the amino group or ammonium group contained in the acrylic resin is introduced by copolymerizing at least a monomer represented by the following chemical formula (III) or (IV): (wherein, R 6 is hydrogen or methyl,
R7、R8是氢,羟基,1~5个碳的有取代或无取代的直链或枝链的烷基,或1~5个碳的有取代或无取代的直链或枝链的羟烷基,R 7 and R 8 are hydrogen, hydroxyl, substituted or unsubstituted linear or branched chain alkyl with 1 to 5 carbons, or substituted or unsubstituted straight or branched chain with 1 to 5 carbons Hydroxyalkyl,
R9是1~5个碳的亚烷基),(式中,R10是氢或甲基,R 9 is an alkylene group with 1 to 5 carbons), (wherein, R 10 is hydrogen or methyl,
R11、R12是氢,羟基,1~5个碳的有取代或无取代的直链或枝链的烷基,或1~5个碳的有取代或无取代的直链或枝链的羟烷基,R 11 and R 12 are hydrogen, hydroxyl, substituted or unsubstituted straight or branched chain alkyl with 1 to 5 carbons, or substituted or unsubstituted straight or branched chain with 1 to 5 carbons Hydroxyalkyl,
R13是1~5个碳的亚烷基)。R 13 is an alkylene group having 1 to 5 carbons).
进而,本发明所涉及的含有丙烯酸树脂的金属表面处理组合物中,所述丙烯酸树脂中所含的羟基是通过使至少下列化学式(V)所示结构的单体共聚来引进的:(式中,R14是1~4个碳的亚烷基,Furthermore, in the metal surface treatment composition containing an acrylic resin according to the present invention, the hydroxyl group contained in the acrylic resin is introduced by copolymerizing at least a monomer having a structure represented by the following chemical formula (V): (wherein, R 14 is an alkylene group with 1 to 4 carbons,
R15是氢或甲基)。R 15 is hydrogen or methyl).
再者,本发明所涉及的含有丙烯酸树脂的金属表面处理组合物中,所述丙烯酸树脂中所含的疏水基是通过使至少下列化学式(VI)所示结构的单体共聚来引进的:(式中,R16是4~18个碳的直链、枝链或环状烷基、R17是氢或甲基)。Furthermore, in the metal surface treatment composition containing acrylic resin involved in the present invention, the hydrophobic group contained in the acrylic resin is introduced by copolymerizing at least a monomer having a structure represented by the following chemical formula (VI): (In the formula, R 16 is a linear, branched or cyclic alkyl group with 4 to 18 carbons, and R 17 is hydrogen or methyl).
本发明中含有丙烯酸树脂的金属表面处理组合物中的丙烯酸树脂,较好的是以下所示单体的共聚物。即,(1)作为含有氨基(铵基)的丙烯酸单体,可以列举(甲基)丙烯酸N,N-二甲基氨基乙酯、(甲基)丙烯酸N,N-二乙基氨基乙酯、(甲基)丙烯酰胺、N,N-二甲基丙烯酰胺、N-羟甲基丙烯酰胺、N-甲胺基丙基(甲基)丙烯酰胺、N,N-二甲胺基丙基(甲基)丙烯酰胺、N-乙胺基丙基(甲基)丙烯酰胺、N,N-二乙胺基丙基(甲基)丙烯酰胺、以及这些的氯化物盐等。The acrylic resin in the acrylic resin-containing metal surface treatment composition of the present invention is preferably a copolymer of the following monomers. That is, (1) Examples of acrylic monomers containing an amino group (ammonium group) include N,N-dimethylaminoethyl (meth)acrylate and N,N-diethylaminoethyl (meth)acrylate. , (meth)acrylamide, N,N-dimethylacrylamide, N-methylolacrylamide, N-methylaminopropyl (meth)acrylamide, N,N-dimethylaminopropyl (meth)acrylamide, N-ethylaminopropyl (meth)acrylamide, N,N-diethylaminopropyl (meth)acrylamide, chloride salts of these, and the like.
此外,(2)作为含有羟基的丙烯酸单体,可以列举(甲基)丙烯酸2-羟基乙酯,(甲基)丙烯酸羟丙酯,(甲基)丙烯酸4-羟基丁酯,(甲基)丙烯酸2,3-二羟基丙酯等。(2) Examples of acrylic monomers containing a hydroxyl group include 2-hydroxyethyl (meth)acrylate, hydroxypropyl (meth)acrylate, 4-hydroxybutyl (meth)acrylate, (meth) 2,3-dihydroxypropyl acrylate, etc.
(3)作为含有疏水基的单体,可以列举(甲基)丙烯酸正丁酯,(甲基)丙烯酸异丁酯,(甲基)丙烯酸叔丁酯,(甲基)丙烯酸正己酯,(甲基)丙烯酸2-乙基己酯,(甲基)丙烯酸月桂酯,(甲基)丙烯酸硬脂酯,(甲基)丙烯酸环己酯,(甲基)丙烯酸异冰片酯,苯乙烯,对叔丁基苯乙烯,乙烯基甲苯,乙烯基苯酚,(甲基)丙烯酸苄酯等。(3) As a monomer containing a hydrophobic group, n-butyl (meth)acrylate, isobutyl (meth)acrylate, tert-butyl (meth)acrylate, n-hexyl (meth)acrylate, (meth)acrylate, base) 2-ethylhexyl acrylate, lauryl (meth)acrylate, stearyl (meth)acrylate, cyclohexyl (meth)acrylate, isobornyl (meth)acrylate, styrene, p-tert Butylstyrene, vinyltoluene, vinylphenol, benzyl (meth)acrylate, etc.
(4)此外,作为可进一步添加的单体,可以列举丙烯酸,甲基丙烯酸,马来酸、衣康酸,丙烯腈等。(4) Further, examples of monomers that may be further added include acrylic acid, methacrylic acid, maleic acid, itaconic acid, acrylonitrile, and the like.
上述单体组成的共聚物的共聚比是:含有氨基(铵基)的丙烯酸单体为5~60%(重量),含有羟基的丙烯酸单体为20~80%(重量),含有疏水基的单体为5~50%(重量),其它单体为0~30%(重量)。较好的是,含有氨基(铵基)的丙烯酸单体为20~40%(重量),含有羟基的丙烯酸单体为30~60%(重量),含有疏水基的单体为20~40%(重量)。The copolymerization ratio of the copolymer of above-mentioned monomer composition is: the acrylic acid monomer that contains amino group (ammonium group) is 5~60% (weight), the acrylic acid monomer that contains hydroxyl is 20~80% (weight), the acrylic acid monomer that contains hydrophobic group The content of the monomer is 5-50% by weight, and the content of other monomers is 0-30% by weight. Preferably, the acrylic monomer containing amino group (ammonium group) is 20-40% (weight), the acrylic monomer containing hydroxyl group is 30-60% (weight), and the monomer containing hydrophobic group is 20-40%. (weight).
上述共聚物中,含有氨基(铵基)的丙烯酸单体的共聚比不足5%(重量)的情况下,亲水性下降,且丙烯酸树脂与重金属或其盐所组成的无机皮膜之间的连结性下降。另一方面,上述共聚物中含有氨基(铵基)的丙烯酸单体的共聚比若超过60%(重量),则耐腐蚀性下降。In the above-mentioned copolymer, when the copolymerization ratio of the acrylic monomer containing amino group (ammonium group) is less than 5% by weight, the hydrophilicity will decrease, and the connection between the acrylic resin and the inorganic film composed of heavy metal or its salt will be reduced. sex decline. On the other hand, if the copolymerization ratio of the amino group (ammonium group)-containing acrylic monomer in the above-mentioned copolymer exceeds 60% by weight, the corrosion resistance will decrease.
此外,上述共聚物中含有羟基的丙烯酸单体的共聚比不足20%(重量)的情况下,亲水性和涂膜粘合性下降。另一方面,上述共聚物中含有羟基的丙烯酸单体的共聚比超过80%(重量)的情况下,耐腐蚀性下降。In addition, when the copolymerization ratio of the hydroxyl group-containing acrylic monomer in the above-mentioned copolymer is less than 20% by weight, hydrophilicity and coating film adhesiveness will be lowered. On the other hand, when the copolymerization ratio of the hydroxyl group-containing acrylic monomer in the above-mentioned copolymer exceeds 80% by weight, the corrosion resistance decreases.
进而,上述共聚物中含有疏水基的单体的共聚比不足5%(重量)的情况下,润滑性和耐腐蚀性下降。另一方面,上述共聚物中含有疏水基的单体的共聚比超过50%(重量)的情况下,亲水性和涂膜粘合性下降。Furthermore, when the copolymerization ratio of the hydrophobic group-containing monomer in the above-mentioned copolymer is less than 5% by weight, the lubricity and corrosion resistance are lowered. On the other hand, when the copolymerization ratio of the hydrophobic group-containing monomer in the above-mentioned copolymer exceeds 50% by weight, hydrophilicity and coating film adhesion are lowered.
重金属heavy metal
此外,本发明涉及的含有丙烯酸树脂的金属表面处理组合物中,所述重金属是锆(Zr)、钼(Mo)、钨(W)、铌(Nb)、镍(Ni)、钴(Co)、锰(Mn)、钽(Ta)中的至少1种。上述重金属的供给源,较好的是上述重金属的配合氟化物,此外,也可以列举硝酸盐、磷酸盐。In addition, in the metal surface treatment composition containing acrylic resin according to the present invention, the heavy metal is zirconium (Zr), molybdenum (Mo), tungsten (W), niobium (Nb), nickel (Ni), cobalt (Co) , manganese (Mn), and tantalum (Ta) at least one. The supply source of the above-mentioned heavy metal is preferably a complex fluoride of the above-mentioned heavy metal, and other examples include nitrates and phosphates.
相对于本发明涉及的含有丙烯酸树脂的金属表面处理组合物而言,重金属配合氟化物的含量较好的是0.01~10g/l。重金属配合氟化物的含量不足0.01g/l的情况下,耐腐蚀性下降。另一方面,重金属配合氟化物的含量超过10g/l的情况下,耐腐蚀性也会下降。The content of the heavy metal complex fluoride is preferably 0.01 to 10 g/l relative to the metal surface treatment composition containing an acrylic resin according to the present invention. When the content of the heavy metal complex fluoride is less than 0.01 g/l, the corrosion resistance decreases. On the other hand, when the content of the heavy metal complex fluoride exceeds 10 g/l, the corrosion resistance also decreases.
本发明涉及的含有丙烯酸树脂的金属表面处理组合物也可以进一步含有磷酸或磷酸盐。作为磷酸或磷酸盐,可以列举H3PO4、Na3PO4、Na2HPO4、NaH2PO4、(NH4)3PO4等。相对于上述含有丙烯酸树脂的金属表面处理组合物而言,磷酸或磷酸盐的含量是0.01~20g/l,较好的是0.05~0.1g/l。磷酸或磷酸盐的含量不足0.01g/l的情况下,耐腐蚀性下降。磷酸或磷酸盐的含量若超过20g/l,则涂膜粘合性下降。The acrylic resin-containing metal surface treatment composition according to the present invention may further contain phosphoric acid or a phosphate. Examples of phosphoric acid or phosphate include H 3 PO 4 , Na 3 PO 4 , Na 2 HPO 4 , NaH 2 PO 4 , (NH 4 ) 3 PO 4 , and the like. The content of phosphoric acid or phosphate is 0.01-20 g/l, preferably 0.05-0.1 g/l, relative to the metal surface treatment composition containing acrylic resin. When content of phosphoric acid or a phosphate is less than 0.01g/l, corrosion resistance will fall. When the content of phosphoric acid or phosphate exceeds 20 g/l, the adhesion of the coating film will decrease.
本发明涉及的含有丙烯酸树脂的金属表面处理组合物,必要时还可以含有以下的蚀刻剂或蚀刻助剂。The metal surface treatment composition containing an acrylic resin according to the present invention may further contain the following etchant or etching aid as necessary.
蚀刻剂etchant
作为蚀刻剂,可以列举氟化物及其盐。而且,这种蚀刻剂相对于金属表面处理组合物而言也可以含有0.005~0.5g/l。蚀刻剂的含量不足0.005g/1的情况下,蚀刻性不足,涂装底衬用皮膜不能令人满意地在金属表面上形成。另一方面,蚀刻剂的含量若超过0.5g/l,则会使蚀刻过量。Examples of the etchant include fluorides and salts thereof. Furthermore, such an etchant may be contained at 0.005 to 0.5 g/l with respect to the metal surface treatment composition. When the content of the etchant is less than 0.005 g/l, the etchantability is insufficient, and the coating film for undercoating cannot be satisfactorily formed on the metal surface. On the other hand, if the content of the etchant exceeds 0.5 g/l, etching will be excessive.
蚀刻助剂Etching aid
作为蚀刻助剂,可以列举过氧化氢(H2O2)、亚硝酸(HNO3)、HBF4及其盐。而这种蚀刻助剂中过氧化氢(H2O2)、亚硝酸(HNO2)或其盐,相对于金属表面处理组合物而言,也可以含有0.005~5g/l。含量不足0.005g/l的情况下,耐腐蚀性下降。另一方面,即使含量超过5g/l,耐腐蚀性也会下降。此外,HBF4或其盐相对于金属表面处理组合物而言,较好的是含有0.003~0.2g/l。含量不足0.003g/l的情况下,耐腐蚀性下降。另一方面,即使含量超过0.2g/l,耐腐蚀性也会下降。Examples of the etching aid include hydrogen peroxide (H 2 O 2 ), nitrous acid (HNO 3 ), HBF 4 and salts thereof. And the hydrogen peroxide (H 2 O 2 ), nitrous acid (HNO 2 ) or their salts in the etching aid may also contain 0.005-5 g/l relative to the metal surface treatment composition. When content is less than 0.005 g/l, corrosion resistance will fall. On the other hand, even if the content exceeds 5 g/l, the corrosion resistance decreases. Furthermore, it is preferable to contain HBF 4 or its salt in a range of 0.003 to 0.2 g/l with respect to the metal surface treatment composition. When content is less than 0.003 g/l, corrosion resistance will fall. On the other hand, even if the content exceeds 0.2 g/l, the corrosion resistance decreases.
处理条件和处理方法Processing conditions and processing methods
本发明涉及的金属表面处理方法,是使上述含有丙烯酸树脂的金属表面处理组合物与金属表面接触,然后用水漂洗、干燥。此外,上述金属表面处理组合物的pH是约2.0~5.0,较好的是2.5~3.5。此时,pH的调整是用NaOH、氨水溶液、硝酸等进行的。本发明的金属表面处理组合物与金属材料的接触温度是常温(例如20℃)~90℃、较好的是35~65℃。一般来说,金属材料与本发明所涉及的含有丙烯酸树脂的金属表面处理组合物的接触时间,是接触温度越高者越短。The metal surface treatment method according to the present invention is to make the above-mentioned metal surface treatment composition containing acrylic resin contact the metal surface, then rinse with water and dry. In addition, the pH of the above-mentioned metal surface treatment composition is about 2.0-5.0, preferably 2.5-3.5. At this time, pH adjustment is performed with NaOH, an aqueous ammonia solution, nitric acid, or the like. The contact temperature between the metal surface treatment composition of the present invention and the metal material is normal temperature (eg 20°C) to 90°C, preferably 35 to 65°C. Generally, the contact time between a metal material and the acrylic resin-containing metal surface treatment composition of the present invention is shorter as the contact temperature is higher.
在对金属材料进行喷雾涂布的情况下,一般的是与本发明的组合物接触约5秒钟~5分钟,较好的是10~60秒钟。在用浸渍法的情况下,需要比上述接触时间更长的时间。此外,也可以用流涂法、辊涂法接触。In the case of spray coating a metal material, the contact with the composition of the present invention is generally about 5 seconds to 5 minutes, preferably 10 to 60 seconds. In the case of the dipping method, a longer contact time than the above-mentioned contact time is required. In addition, it can also be contacted by a flow coating method or a roll coating method.
如上所述,实施了表面处理的金属材料,就水洗、进入干燥步骤。干燥温度是150~240℃、干燥温度不足150℃时,耐腐蚀性下降。关于所述水洗,是在金属材料与本发明的组合物接触之后,对表面处理后的金属材料进行水洗,以除去没有变成化学转化皮膜的本发明组合物。按照本发明,可以用一步处理工艺得到无机-有机转化皮膜。As described above, the surface-treated metal material is washed with water and then subjected to a drying step. The drying temperature is 150 to 240°C, and when the drying temperature is lower than 150°C, the corrosion resistance decreases. With regard to the water washing, after the metal material is in contact with the composition of the present invention, the surface-treated metal material is washed with water to remove the composition of the present invention that has not become a chemical conversion film. According to the present invention, an inorganic-organic conversion film can be obtained by a one-step treatment process.
进而,本发明涉及的表面处理金属材料是以用上述含有丙烯酸树脂的金属表面处理组合物进行了表面处理为特征的。Furthermore, the surface-treated metal material according to the present invention is characterized by being surface-treated with the above-mentioned acrylic resin-containing metal surface treatment composition.
发明实施最佳形态best form of invention
以下列举实施例和比较例,具体地说明本发明。Examples and comparative examples are given below to specifically describe the present invention.
实施例1~11和比较例1~3Examples 1-11 and Comparative Examples 1-3
(1)被处理物(1) Objects to be processed
Al-Mn系(JIS-A3004)铝合金板进行DI加工等得到的成形罐头盒。Formed cans obtained by subjecting Al-Mn-based (JIS-A3004) aluminum alloy sheets to DI processing, etc.
(2)表面处理皮膜评价方法(2) Evaluation method of surface treatment film
a)耐沸水变黑性a) Resistance to blackening in boiling water
这里的沸水变黑性,系指食品罐头盒中,在为灭菌而进行的自来水等的沸水处理时,未涂装部分的原材料与水中的金属相互作用而变成黑色的现象,耐沸水变黑性就是对这种现象的耐受性。The boiling water blackening here refers to the phenomenon that the raw materials of the uncoated part interact with the metal in the water and turn black when the food cans are treated with boiling water such as tap water for sterilization. Blackness is the tolerance to this phenomenon.
用本实施例和比较例的组合物进行了表面处理的金属材料,在沸腾自来水中浸渍30分钟后,按以下基准进行外观评价。The metal materials surface-treated with the compositions of the present examples and comparative examples were immersed in boiling tap water for 30 minutes, and the appearance was evaluated according to the following criteria.
○:外观无变化○: No change in appearance
△:稍微变黑△: Slightly darkened
×:变黑×: turn black
b)表面处理皮膜表面的润滑性b) Lubricity of surface treatment film surface
用本实施例的方法进行了表面处理的金属材料在“HEIDON-14型”试验机上以5mm钢球、负荷50g、触针速度300mm/分钟测定动摩擦系数。The metal material surface-treated by the method of this embodiment was measured on a "HEIDON-14 type" testing machine with a 5mm steel ball, a load of 50g, and a stylus speed of 300mm/min to measure the coefficient of dynamic friction.
○:0.6以下○: 0.6 or less
△:0.6~0.8△: 0.6~0.8
×:超过0.8的情况×: When exceeding 0.8
c)外涂膜粘合性c) Adhesion of outer coating film
用棒涂器在处理金属材料上涂装BASF公司制涂料(EB-70-001 N150mg/m2/EB-69-002N 60mg/m2)。然后,这样涂装的金属材料进行楔形弯曲加工,弯曲部位用Nichiban公司制Sello-Tape机进行带状剥离,按以下基准进行此时的涂膜剥离评价。Coatings manufactured by BASF Co., Ltd. (EB-70-001 N 150 mg/m 2 /EB-69-002 N 60 mg/m 2 ) were applied to the treated metal material with a bar coater. Then, the metal material coated in this way was subjected to wedge-shaped bending, and the bent portion was peeled off in a band shape using a Sello-Tape machine manufactured by Nichiban Co., Ltd., and the coating film peeling evaluation at this time was performed according to the following criteria.
○:带剥离宽度不足15mm○: Tape peeling width is less than 15mm
△:带剥离宽度15~20mm△: Tape peeling width 15-20mm
×:带剥离宽度超过20mm×: Tape peeling width exceeds 20mm
(3)金属表面处理条件(3) Metal surface treatment conditions
(实施例1)(Example 1)
Al-Mn系(JIS-A 3004)成形罐用30g/l浓度的酸性脱脂剂(“SurfCleaner NHC 250”,日本Paint公司制)在75℃、60秒钟喷雾的条件下脱脂后,水洗。然后,在磷酸锆系处理剂(“Alsurf440”日本Paint公司制)稀释成20g/l的水溶液中,溶解表1所示的水溶性丙烯酸树脂0.5g/l,制作本发明的金属表面处理组合物,用这种组合物在50℃进行20秒钟喷雾处理。然后用自来水漂洗,在190℃进行2分钟加热干燥。其评价结果列于表3中。Al-Mn based (JIS-A 3004) molded tanks were degreased with 30g/l concentration of acidic degreasing agent ("SurfCleaner NHC 250", manufactured by Japan Paint Co., Ltd.) at 75°C for 60 seconds and then washed with water. Then, 0.5 g/l of the water-soluble acrylic resin shown in Table 1 was dissolved in an aqueous solution diluted to 20 g/l of a zirconium phosphate-based treatment agent ("Alsurf 440" manufactured by Japan Paint Co., Ltd.) to prepare the metal surface treatment composition of the present invention. , spray treatment with this composition at 50°C for 20 seconds. Then, it was rinsed with tap water, and heat-dried at 190° C. for 2 minutes. The evaluation results are listed in Table 3.
(实施例2~11和比较例1~3)(Examples 2-11 and Comparative Examples 1-3)
实施例2~11和比较例1~3是将表1所示的水溶性丙烯酸树脂和重金属配合氟化物按表2所示的配合量制作好金属表面处理组合物,再用这些组合物按照上述实施例1进行表面处理。其评价结果列于表3中。表1Embodiments 2-11 and comparative examples 1-3 are that the water-soluble acrylic resin shown in Table 1 and the heavy metal complex fluoride are prepared metal surface treatment compositions by the compounding amount shown in Table 2, and then use these compositions according to the above-mentioned Embodiment 1 carries out surface treatment. The evaluation results are listed in Table 3. Table 1
水溶性丙烯酸树脂 ,
共聚物种类 共聚比(重量比) 分子量(Mn)A-1 NVP/DMAPAA/NBA 60/20/20 3000A-2 NVP/DMAEA/ST 50/30/20 6000A-3 NVP/DMAPMA/EHA/HEA 30/30/30/10 4000A-4 VIZ/DMAAm/LMA 40/30/30 5000A-5 VP/DMAAm/EHA 30/40/30 3000B-1 HEA/NBA 80/20 8000B-2 HEMA/DMAPMA 80/20 4000注)HEA:丙烯酸2-羟基乙酯HEMA:甲基丙烯酸2-羟基乙酯HBA:丙烯酸-4-羟基丁酯DMAEA:丙烯酸N,N-二甲基氨基乙酯DMAEMA:甲基丙烯酸N,N-二甲基氨基乙酯DMAPAA:N,N-二甲胺基丙基丙烯酰胺DMAPMA:N,N-二甲胺基丙基甲基丙烯酰胺NBA:丙烯酸正丁酯EHA:丙烯酸2-乙基己酯CHMA:甲基丙烯酸环己酯LMA:甲基丙烯酸月桂酯SMA:甲基丙烯酸硬脂酯TBMA:甲基丙烯酸叔丁酯表2Types of clustering types together (weight ratio) molecular weight (MN) A-1 NVP/DMAPAA/NBA 60/20/20 3000A-2 NVP/DMAEA/ST 50/30/20 6000A-3 NVP/Dmapma/EHA/HEA 30 /30/30/10 4000A-4 Viz/DMAAM/LMA 40/30/30 5000A-5 VP/DMAAM/EHA 30/40/30 3000B 1 HEA/NBA 80/20 8000B-2 HEMAPMA 80/200/200 4000 note) HEA: 2-hydroxyethyl acrylate HEMA: 2-hydroxyethyl methacrylate HBA: 4-hydroxybutyl acrylate DMAEA: N,N-dimethylaminoethyl acrylate DMAEMA: N methacrylic acid, N-Dimethylaminoethyl Ester DMAPAA: N,N-Dimethylaminopropyl Acrylamide DMAPMA: N,N-Dimethylaminopropyl Methacrylamide NBA: n-Butyl Acrylate EHA: 2-Ethyl Acrylate Hexyl Hexyl CHMA: Cyclohexyl Methacrylate LMA: Lauryl Methacrylate SMA: Stearyl Methacrylate TBMA: Tert-Butyl Methacrylate Table 2
水溶性丙烯酸树脂 重金属化合物 Water-soluble acrylic resin Heavy metal compounds
种类 含量(g/l) 种类 含量(g/l)Type Content (g/l) Type Content (g/l)
1 A-1 0.5 ALSURF 440 20实 2 A-2 0.1 ALSURF 440 201 A-1 0.5 ALSURF 440 20 real 2 A-2 0.1 ALSURF 440 20
3 A-3 1.0 ALSURF 440 20施 4 A-4 0.5 ALSURF 440 203 A-3 1.0 ALSURF 440 20 Shi 4 A-4 0.5 ALSURF 440 20
5 A-5 0.5 ALSURF 440 20例 6 A-1 0.5 (NH4)2ZrF6 15 A-5 0.5 ALSURF 440 20 cases 6 A-1 0.5 (NH4)2ZrF6 1
7 A-1 5.0 ALSURF 440 20比 1 B-1 0.5 ALSURF 440 20较 2 B-2 0.5 ALSURF 440 20例 3 - - ALSURF 440 20注:ALSURF 440:磷酸锆系处理剂、日本Paint公司制表37 A-1 5.0 ALSURF 440 20-1 B-1 0.5 ALSURF 440 20 Compared with 2 B-2 0.5 ALSURF 440 20 cases 3--Alsurf 440 20 Note: ALSURF 440: phosphate processing agent, Japanese Paint Company watch 3 watch 3 watch 3 watch 3 watch 3 watchmaking 3
评价结果 Evaluation results
耐沸水变黑性 润滑性 外涂膜粘合性 Resistance to blackening in boiling water Lubricity Adhesion of outer coating film
1 ○ ○ ○实 2 ○ ○ ○1 ○ ○ ○ ○ Real 2 ○ ○ ○ ○
3 ○ ○ ○施 4 ○ ○ ○3 ○ ○ ○ ○Shi 4 ○ ○ ○ ○
5 ○ ○ ○例 6 ○ ○ ○5 ○ ○ ○ ○case 6 ○ ○ ○ ○
7 ○ ○ ○比 1 × × ×较 2 ○ × △例 3 ○ × ×7 ○ ○ ○ ○ ○ ○ vs. 1 × × × × 2 ○ ○ × × ○ Example 3 △ × ×
从这些结果可以看出,按照本发明的金属表面处理用组合物,其耐沸水变黑性、润滑性、外涂膜粘合性中任何一种性能与先有技术相比均有提高。From these results, it can be seen that the composition for metal surface treatment according to the present invention has improved any one of properties of boiling water blackening resistance, lubricity, and coating film adhesion as compared with the prior art.
产业上应用的可能性Possibility of industrial application
按照本发明涉及的金属表面处理组合物,由于重金属或其盐组成的无机皮膜可以抑制透水性,因而提高了耐腐蚀性。此外,丙烯酸树脂中的氨基(铵基)由于与(重)金属配位,因而使上述无机皮膜通过丙烯酸树脂相互连结。因此,既能防止无机皮膜的凝聚破坏,又能在金属表面上形成几乎均匀的涂装底衬用皮膜。因此,也提高了涂装底衬用皮膜与外涂膜的粘合性。在这里,涂装底衬用皮膜系指在金属表面上形成的通过丙烯酸树脂连结的上述无机皮膜组成的皮膜。此外,由于上述丙烯酸树脂几乎均匀地存在于涂装底衬用皮膜表面,因而能使摩擦阻力下降,并能使润滑性提高。According to the metal surface treatment composition of the present invention, since the inorganic film composed of heavy metal or its salt can suppress water permeability, corrosion resistance is improved. In addition, the amino group (ammonium group) in the acrylic resin coordinates with the (heavy) metal, so that the above-mentioned inorganic film is connected to each other through the acrylic resin. Therefore, it is possible to form an almost uniform undercoating film on the metal surface while preventing aggregation and destruction of the inorganic film. Therefore, the adhesiveness of the film for undercoatings and the overcoat film is also improved. Here, the film for undercoating refers to a film composed of the above-mentioned inorganic film bonded by an acrylic resin formed on the metal surface. In addition, since the above-mentioned acrylic resin is present almost uniformly on the surface of the undercoat film, frictional resistance can be reduced and lubricity can be improved.
因此,按照本发明涉及的金属表面处理组合物,与先有技术相比,既能显著改善耐腐蚀性或涂膜粘合性,也能进一步赋予润滑性。此外,按照本发明的金属表面处理组合物,在用铝或其合金制造食品罐头盒的情况下,可以防止阻塞(jamming),而在卷材涂布时可以赋予润滑性。Therefore, according to the metal surface treatment composition of the present invention, it is possible to remarkably improve corrosion resistance or coating film adhesion, and further impart lubricity compared with the prior art. In addition, according to the metal surface treatment composition of the present invention, in the case of producing food cans made of aluminum or its alloys, jamming can be prevented, and lubricity can be imparted during coil coating.
而且,本发明的金属表面处理组合物,可以用于食品罐头盒、汽车车身、钢板卷材涂布、建材等的金属表面处理。Furthermore, the metal surface treatment composition of the present invention can be used for metal surface treatment of food cans, automobile bodies, steel sheet coil coating, building materials and the like.
Claims (27)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 97180762 CN1240468A (en) | 1996-10-21 | 1997-10-13 | Metal surface treatment composition containing acrylic resin, method for treatment, and treated metal materials |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP278366/1996 | 1996-10-21 | ||
| JP265552/1997 | 1997-09-30 | ||
| CN 97180762 CN1240468A (en) | 1996-10-21 | 1997-10-13 | Metal surface treatment composition containing acrylic resin, method for treatment, and treated metal materials |
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| CN1240468A true CN1240468A (en) | 2000-01-05 |
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