CN1308373C - Preparation method of fire retardant polymer polyether polyol and method for preparing block fire retardant polyurethane foam mateial therefrom - Google Patents
Preparation method of fire retardant polymer polyether polyol and method for preparing block fire retardant polyurethane foam mateial therefrom Download PDFInfo
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Abstract
一种阻燃聚合物聚醚多元醇制备方法及其用于制备块状阻燃聚氨酯泡沫材料的方法。阻燃聚合物聚醚多元醇由通用聚醚多元醇为连续相、表面接枝部分胺基化二异氰酸酯改性聚醚多元醇(分散剂)的亚纳米超微聚合物粒子为分散相及两相构成的稳定的聚合物胶体分散体系组成。用甲醛-尿素-三聚氰胺-六次甲基四胺在上述分散剂的存在下,于聚醚多元醇中在65℃~98℃下,反应0.5~4小时,干燥制得。产品不含磷、卤素、苯乙烯和丙烯腈等有毒有害物质,工艺简单、成本低。将该产品与通用聚醚多元醇、二异腈酸酯化合物在叔胺、有机金属催化剂、水、物理发泡剂和少量硅油匀泡剂的存在下,经块状发泡工艺制得阻燃聚氨酯泡沫材料。该材料阻燃性和力学性能良好。A method for preparing a flame-retardant polymer polyether polyol and a method for preparing a block-shaped flame-retardant polyurethane foam material. The flame-retardant polymer polyether polyol is composed of general-purpose polyether polyol as the continuous phase, sub-nano ultrafine polymer particles of partially aminated diisocyanate-modified polyether polyol (dispersant) on the surface as the dispersed phase and two Phase composition of stable polymer colloidal dispersion system. It is prepared by reacting formaldehyde-urea-melamine-hexamethylenetetramine in polyether polyol at 65°C-98°C for 0.5-4 hours in the presence of the above-mentioned dispersant and drying. The product does not contain toxic and harmful substances such as phosphorus, halogen, styrene and acrylonitrile, and the process is simple and the cost is low. Combining this product with general-purpose polyether polyols and diisocyanate compounds in the presence of tertiary amines, organic metal catalysts, water, physical foaming agents and a small amount of silicone oil foam stabilizer, the flame-retardant Polyurethane foam. The material has good flame retardancy and mechanical properties.
Description
技术领域technical field
本发明属于聚合物聚醚多元醇及其制备应用领域,具体涉及一种阻燃聚合物聚醚多元醇及其用于制备块状阻燃聚氨酯泡沫材料的方法。The invention belongs to the field of polymer polyether polyol and its preparation and application, and in particular relates to a flame-retardant polymer polyether polyol and a method for preparing a block-shaped flame-retardant polyurethane foam material.
背景技术Background technique
聚氨酯泡沫材料是一种具有独特性能和多方面用途的高聚物。它以聚醚多元醇和二异腈酸酯为基本原料,配入少量水、有机硅表面活性剂、发泡剂,在有机锡和叔胺催化剂的共同作用下形成的,用它可以制造硬质、半硬质和软质聚氨酯泡沫塑料,主要作为减震材料应用于车辆的坐垫、靠垫、内饰件以及摩托车的鞍座等方面,同时也可用于制作沙发、床垫、装饰材料等民用产品。Polyurethane foam is a high polymer with unique properties and versatile uses. It is based on polyether polyol and diisocyanate, mixed with a small amount of water, silicone surfactant, foaming agent, and formed under the combined action of organotin and tertiary amine catalysts. It can be used to make hard , semi-rigid and soft polyurethane foam, mainly used as shock-absorbing materials for seat cushions, cushions, interior parts and motorcycle saddles, etc., and can also be used to make sofas, mattresses, decorative materials and other civil uses product.
聚合物聚醚多元醇通常是,乙烯基单体在分散剂存在下于聚醚多元醇中自由基分散聚合的产物,70年代初聚合物聚醚多元醇所用的乙烯基单体是丙烯腈,其固含量(聚合物含量)在5%~25%,黏度高、色黄、易使聚氨酯泡沫烧心变色;80年代中期用丙烯腈和苯乙烯混合单体制备聚合物聚醚多元醇,其固含量在20%~30%,苯乙烯含量在50%以上;90年代初期,国外一些公司相继推出固含量在40%以上,黏度低于5500mPa·s(25℃)的聚合物聚醚多元醇,如欧洲专利Eur.Pat.Ep778,301;PCT.Int.Appl.Wo.97,15,605;PCT.Int.Appl.Wo.97,15,606所公开的聚合物聚醚多元醇,但这些聚合物聚醚多元醇均不具有阻燃性,用其所制备的聚氨酯泡沫也不具有阻燃性。Polymer polyether polyols are usually the product of free radical dispersion polymerization of vinyl monomers in polyether polyols in the presence of dispersants. In the early 1970s, the vinyl monomers used in polymer polyether polyols were acrylonitrile. Its solid content (polymer content) is 5% to 25%, high viscosity, yellow color, and easy to cause heartburn and discoloration of polyurethane foam; in the mid-1980s, acrylonitrile and styrene mixed monomers were used to prepare polymer polyether polyols. The content is 20% to 30%, and the styrene content is more than 50%. In the early 1990s, some foreign companies successively launched polymer polyether polyols with a solid content of more than 40% and a viscosity lower than 5500mPa s (25°C). Such as the polymer polyether polyol disclosed in European patent Eur.Pat.Ep778,301; PCT.Int.Appl.Wo.97,15,605; PCT.Int.Appl.Wo.97,15,606, but these polymer polyether None of the polyols has flame retardancy, nor does the polyurethane foam prepared with them.
聚氨酯泡沫塑料制品极易燃烧,阻燃困难,目前常用的阻燃方法大多是在生产聚氨酯的原料中添加阻燃剂,所用的阻燃剂主要有反应型阻燃聚醚多元醇和非反应型小分子阻燃剂;反应型阻燃聚醚多元醇主要是含磷氯聚醚多元醇,用这种聚醚多元醇所制得的聚氨酯泡沫成本高、承载力低;非反应型小分子阻燃剂的品种主要有Sb2O3、密胺类、亚磷酸酯和氯化物类等液体或固体化合物,使用液体非反应性阻燃剂,随泡沫材料的使用阻燃剂逐渐挥发,阻燃效果下降,并对环境造成一定危害;使用固体非反应型阻燃剂会明显增加聚醚多元醇的黏度,增加发泡工艺难度,降低泡沫体的开孔率,并使泡沫体的密度上下不均。这类阻燃剂使用麻烦,难混合均匀,用量较大,阻燃成本高。Polyurethane foam products are extremely flammable and difficult to flame-retardant. Most of the flame-retardant methods commonly used at present are to add flame retardants to the raw materials for the production of polyurethane. The flame retardants used mainly include reactive flame-retardant polyether polyols and non-reactive small Molecular flame retardants; reactive flame retardant polyether polyols are mainly phosphorus-containing chlorine polyether polyols, and polyurethane foams made from such polyether polyols have high cost and low bearing capacity; non-reactive small molecule flame retardants The main types of additives are liquid or solid compounds such as Sb 2 O 3 , melamines, phosphites and chlorides. Liquid non-reactive flame retardants are used, and the flame retardants gradually volatilize with the use of foam materials, and the flame retardant effect decrease and cause certain harm to the environment; the use of solid non-reactive flame retardants will significantly increase the viscosity of polyether polyols, increase the difficulty of the foaming process, reduce the open cell ratio of the foam, and make the density of the foam uneven . This kind of flame retardant is cumbersome to use, difficult to mix evenly, the dosage is large, and the flame retardant cost is high.
美国专利4,214,055、3,953,393使用氯乙烯、偏氯乙烯、苯乙烯、丙烯腈中两种或两种以上混合单体共聚制备的阻燃聚合物多元醇,并用其制备阻燃聚氨酯泡沫。但氯乙烯、偏氯乙烯的均聚物和共聚通常是热不稳定的,在发泡过程中放出有毒的HCl气体,对发泡设备具有腐蚀性;日本专利Jpn.Kokai.Tokyo.JP.0959,341所公开的阻燃聚合物多元醇所使用的阻燃物为聚氯乙烯,同样也是热不稳定的;美国专利U.S.5,250,581公开了用三溴苯乙烯和丙烯腈混合单体共聚制备聚合物多元醇,用这种聚合物多元醇所制得的聚氨酯泡沫塑料具有一定阻燃性,但三溴苯乙烯合成困难、价格高,难以获得。US Patents 4,214,055 and 3,953,393 use flame-retardant polymer polyols prepared by copolymerization of two or more mixed monomers in vinyl chloride, vinylidene chloride, styrene, and acrylonitrile, and use them to prepare flame-retardant polyurethane foams. However, homopolymers and copolymers of vinyl chloride and vinylidene chloride are usually thermally unstable, and toxic HCl gas is released during the foaming process, which is corrosive to foaming equipment; Japanese patent Jpn.Kokai.Tokyo.JP.0959 , The flame retardant used in the flame-retardant polymer polyol disclosed in 341 is polyvinyl chloride, which is also thermally unstable; Polyol, the polyurethane foam made of this kind of polymer polyol has certain flame retardancy, but tribromostyrene is difficult to synthesize, expensive and difficult to obtain.
发明内容Contents of the invention
本发明的目的之一在于提供一种阻燃聚合物聚醚多元醇的制备方法,它不同于传统上的自由基分散聚合,而是缩合聚合,用该方法所制备的阻燃聚合物聚醚多元醇,具有分散相聚合物粒径小(0.1微米~0.85微米)、不含磷、卤素、苯乙烯和丙烯腈等有毒有害物质,绿色环保,并且具有制备工艺简单、成本低、易于发泡等特点。One of the purposes of the present invention is to provide a preparation method of flame-retardant polymer polyether polyol, which is different from traditional free radical dispersion polymerization, but condensation polymerization, the flame-retardant polymer polyether polyol prepared by this method Polyol, with a small particle size of the dispersed phase polymer (0.1 micron to 0.85 micron), free of toxic and harmful substances such as phosphorus, halogen, styrene and acrylonitrile, green and environmentally friendly, and has a simple preparation process, low cost, and easy foaming Features.
本发明的目的之二在于提供一种阻燃聚氨酯块状发泡方法,用该方法所制备的阻燃聚氨酯泡沫,具有亚纳米分散相聚合物超微粒子补强、阻燃的特性,因此该聚氨酯泡沫材料具有较高的阻燃性(氧值数可达28%)和较高的力学性能和压陷硬度。The second object of the present invention is to provide a flame-retardant polyurethane block foaming method. The flame-retardant polyurethane foam prepared by this method has the characteristics of sub-nanometer dispersed phase polymer ultrafine particles reinforcement and flame retardancy. Therefore, the polyurethane Foam materials have high flame retardancy (oxygen value up to 28%) and high mechanical properties and indentation hardness.
本发明的阻燃聚合物聚醚多元醇是由通用聚醚多元醇为连续相、表面接枝部分胺基化二异氰酸酯改性聚醚多元醇(分散剂)的亚纳米聚合物超微粒子为分散相、两相所构成的聚合物胶体分散体系组成。The flame-retardant polymer polyether polyol of the present invention is made of general-purpose polyether polyol as the continuous phase, and the subnano polymer ultrafine particles of polyether polyol (dispersant) modified by aminated diisocyanate on the surface are dispersed. The polymer colloidal dispersion system composed of two phases and two phases.
上述连续相是通用聚醚多元醇,即环氧丙烷开环聚合或环氧丙烷和环氧乙烷开环共聚合或环氧丙烷开环聚合、环氧乙烷封端所形成聚醚多元醇,其多元醇的官能度在在2~4之间,羟值在36mgKOH/g~70mgKOH/g之间,伯羟基含量在5%~98%之间,其聚合方法可以采用传统的阴离子开环聚合工艺和双金属氰化物催化剂聚合工艺或二者结合。The above-mentioned continuous phase is a general-purpose polyether polyol, that is, a polyether polyol formed by ring-opening polymerization of propylene oxide or ring-opening copolymerization of propylene oxide and ethylene oxide or ring-opening polymerization of propylene oxide and capped with ethylene oxide. , the functionality of its polyol is between 2 and 4, the hydroxyl value is between 36mgKOH/g and 70mgKOH/g, and the primary hydroxyl content is between 5% and 98%. Its polymerization method can adopt traditional anion ring opening Polymerization process and double metal cyanide catalyst polymerization process or a combination of both.
上述亚纳米聚合物超微粒子分散相是平均粒径在0.1微米~0.8微米,表面接枝部分胺基化二异氰酸酯改性的聚醚多元醇的“毛发”聚合物微球。The above-mentioned dispersed phase of sub-nanometer polymer ultrafine particles is a "hair" polymer microsphere with an average particle diameter of 0.1 micron to 0.8 micron and partially aminated diisocyanate-modified polyether polyol on the surface.
上述部分胺基化二异氰酸酯改性聚醚多元醇中其醚多元醇是指环氧丙烷开环聚合或环氧丙烷和环氧乙烷开环共聚合或环氧丙烷开环聚合、环氧乙烷封端所形成聚醚多元醇,其多元醇官能度在在2~4之间,羟值在19mgKOH/g~40mgHO/g之间,伯羟基含量在5%~98%之间,其聚合方法可以采用传统的阴离子开环聚合工艺和双金属氰化物催化剂聚合工艺或二者结合;其二异氰酸酯是甲苯二异氰酸酯、二苯甲烷二异氰酸酯中的一种或二者的混合物;其胺基化是二元胺与二异氰酸酯的反应。Among the above-mentioned partially aminated diisocyanate-modified polyether polyols, the ether polyols refer to ring-opening polymerization of propylene oxide or ring-opening copolymerization of propylene oxide and ethylene oxide or ring-opening polymerization of propylene oxide, ethylene oxide The polyether polyol formed by capping with alkane has a polyol functionality between 2 and 4, a hydroxyl value between 19 mgKOH/g and 40 mgHO/g, and a primary hydroxyl content between 5% and 98%. The method can adopt the traditional anionic ring-opening polymerization process and the double metal cyanide catalyst polymerization process or a combination of the two; its diisocyanate is one of toluene diisocyanate, diphenylmethane diisocyanate or a mixture of the two; its amination It is the reaction of diamine and diisocyanate.
上述聚合物微球是甲醛与尿素、三聚氰胺、六次甲基四胺缩聚物。The above-mentioned polymer microspheres are polycondensates of formaldehyde, urea, melamine and hexamethylenetetramine.
本发明的阻燃氨酯泡沫是以本发明的阻燃聚合物聚醚多元醇与二异氰酸酯化合物在叔胺、有机金属催化剂、水、物理发泡剂、和少量硅油匀泡剂的存在下,经块状发泡工艺制得。The flame-retardant urethane foam of the present invention is based on the flame-retardant polymer polyether polyol of the present invention and diisocyanate compound in the presence of tertiary amine, organometallic catalyst, water, physical foaming agent, and a small amount of silicone oil foam stabilizer, It is made by block foaming process.
上述二异氰酸酯化合物是甲苯二异氰酸酯(T80/20)、二苯甲烷二异氰酸酯(PAPI)中的一种或二者的混合物,二者的混合比例在65∶35~100∶0,最好是甲苯二异氰酸酯(T80/20),且随二异氰酸酯指数降低制得阻燃聚氨酯泡沫的阻燃性提高。The above-mentioned diisocyanate compound is one or a mixture of toluene diisocyanate (T80/20), diphenylmethane diisocyanate (PAPI), the mixing ratio of the two is 65:35~100:0, preferably toluene Diisocyanate (T80/20), and the flame retardancy of flame retardant polyurethane foam is improved with the decrease of diisocyanate index.
上述块状发泡工艺是指箱式、垂直、水平和连续发泡工艺。The block foaming process mentioned above refers to box-type, vertical, horizontal and continuous foaming processes.
本发明的阻燃聚合物聚醚多元醇的制造方法如下:The manufacture method of flame-retardant polymer polyether polyol of the present invention is as follows:
分别将连续相-通用聚醚多元醇,分散剂-部分胺基化二异氰酸酯改性聚醚多元醇,含氮单体-尿素、三聚氰胺,含醛单体-甲醛,及缩合反应促进剂加入到带有搅拌器、温度控制器计的密闭反应器中,使温度升至缩合反应温度,在该温度恒温反应一定时间后,真空干燥脱除易挥发组分,获得阻燃聚合物聚醚多元醇。Continuous phase-general polyether polyol, dispersant-partially aminated diisocyanate modified polyether polyol, nitrogen-containing monomer-urea, melamine, aldehyde-containing monomer-formaldehyde, and condensation reaction accelerator were added to the In a closed reactor with a stirrer and a temperature controller, the temperature is raised to the condensation reaction temperature, and after a constant temperature reaction at this temperature for a certain period of time, the volatile components are removed by vacuum drying to obtain a flame-retardant polymer polyether polyol .
上述通用聚醚多元醇是环氧丙烷开环聚合或环氧丙烷和环氧乙烷开环共聚合或环氧丙烷开环聚合、环氧乙烷封端所形成聚醚多元醇,其多元醇的官能度在在2~4之间,羟值在36mgKOH/g~70mgKOH/g之间,伯羟基含量在5%~98%之间,其聚合方法可以采用传统的阴离子开环聚合工艺和双金属氰化物催化剂聚合工艺或二者结合,其用量是含氮单体用量-尿素、三聚氰胺质量之和的100%~9000%,较好的是150%~2000%。The general-purpose polyether polyols mentioned above are polyether polyols formed by ring-opening polymerization of propylene oxide or ring-opening copolymerization of propylene oxide and ethylene oxide or ring-opening polymerization of propylene oxide and end-capping of ethylene oxide. The functionality is between 2 and 4, the hydroxyl value is between 36mgKOH/g and 70mgKOH/g, and the primary hydroxyl content is between 5% and 98%. The polymerization method can adopt the traditional anionic ring-opening polymerization process and double The amount of the metal cyanide catalyst polymerization process or the combination of the two is 100%-9000% of the sum of the nitrogen-containing monomer amount-urea and melamine, preferably 150%-2000%.
上述甲醛是浓度在25%~45%的甲醛,最好是浓度在37%的甲醛,其用量(以37%甲醛浓度计)是含氮单体用量-尿素、三聚氰胺质量之和的40%~400%,较好的是60%~150%。The above-mentioned formaldehyde is formaldehyde with a concentration of 25% to 45%, preferably a formaldehyde with a concentration of 37%. 400%, preferably 60% to 150%.
上述含氮单体是尿素、三聚氰胺,其尿素、三聚氰胺的质量之比在0∶100~100∶0之间,较好的是100∶50;含氮单体用量-尿素、三聚氰胺质量之和是整个反应体系质量的2%~60%,较好的是10%~48%。Above-mentioned nitrogen-containing monomer is urea, melamine, and the ratio of the mass of its urea, melamine is between 0: 100~100: 0, is preferably 100: 50; The sum of nitrogen-containing monomer consumption-urea, melamine quality is 2% to 60% of the mass of the entire reaction system, preferably 10% to 48%.
上述缩合反应促进剂是六次甲基四胺、对甲苯磺酸、氨水、甲酸等,较好的是六次甲基四胺,其六次甲基四胺用量是含氮单体用量-尿素、三聚氰胺质量之和的0.07%~20%The above-mentioned condensation reaction accelerator is hexamethylenetetramine, p-toluenesulfonic acid, ammonia, formic acid, etc., preferably hexamethylenetetramine, and the amount of hexamethylenetetramine is the amount of nitrogen-containing monomer-urea 0.07% to 20% of the sum of mass of melamine
上述反应温度是缩合反应温度,一般在50℃~100℃,较好的是65℃~95℃,最好是75℃~85℃The above reaction temperature is the condensation reaction temperature, generally at 50°C to 100°C, preferably 65°C to 95°C, most preferably 75°C to 85°C
上述反应时间是在0.5~6小时,较好的是在1~4小时,最好是2~4小时。The above reaction time is 0.5 to 6 hours, preferably 1 to 4 hours, most preferably 2 to 4 hours.
上述真空干燥是指在一定的温度下,一般在35℃~100℃,较好的是40℃~95℃;真空干燥一定时间,一般在1~12小时,较好的是在2~10小时。The above-mentioned vacuum drying refers to drying at a certain temperature, generally 35°C to 100°C, preferably 40°C to 95°C; vacuum drying for a certain period of time, generally 1 to 12 hours, preferably 2 to 10 hours .
上述分散剂-部分胺基化二异氰酸酯改性的聚醚多元醇在合成阻燃聚合物聚醚多元醇中起到分散剂的作用,其用量是含氮单体用量-尿素、三聚氰胺质量之和的0.5%~150%,较好的是10%~80%。The above-mentioned dispersant-partially aminated diisocyanate-modified polyether polyol plays the role of dispersant in the synthesis of flame-retardant polymer polyether polyol, and its dosage is the sum of the nitrogen-containing monomer dosage-urea and melamine quality 0.5% to 150%, preferably 10% to 80%.
上述部分胺基化二异氰酸酯改性的聚醚多元醇的制备方法如下:The preparation method of the polyether polyol modified by above-mentioned partially aminated diisocyanate is as follows:
在35℃~45℃下分别将聚醚多元醇、二异氰酸酯封闭剂、二异氰酸酯和叔胺加入到带有搅拌器、温度计的密闭反应器中,使温度升至75℃~85℃,在该温度恒温反应4~6小时后,加入二元胺,再升温至110℃~125℃,反应0.5~3小时。得到部分胺基化二异氰酸酯改性聚醚多元醇。Add polyether polyol, diisocyanate blocking agent, diisocyanate and tertiary amine into a closed reactor with stirrer and thermometer at 35°C to 45°C, and raise the temperature to 75°C to 85°C. After reacting at constant temperature for 4 to 6 hours, add diamine, then raise the temperature to 110°C to 125°C, and react for 0.5 to 3 hours. A partially aminated diisocyanate-modified polyether polyol is obtained.
上述聚醚多元醇是指环氧丙烷开环聚合或环氧丙烷和环氧乙烷开环共聚合或环氧丙烷开环聚合、环氧乙烷封端所形成聚醚多元醇,其多元醇官能度在在2~4之间,羟值在19mgKOH/g~56mgHO/g之间,伯羟基含量在28%~98%之间,其聚合方法可以采用传统的阴离子开环聚合工艺和双金属氰化物催化剂聚合工艺或二者结合。The above-mentioned polyether polyol refers to the polyether polyol formed by the ring-opening polymerization of propylene oxide or the ring-opening copolymerization of propylene oxide and ethylene oxide or the ring-opening polymerization of propylene oxide and the capping of ethylene oxide. The functionality is between 2 and 4, the hydroxyl value is between 19mgKOH/g and 56mgHO/g, and the primary hydroxyl content is between 28% and 98%. The polymerization method can adopt the traditional anionic ring-opening polymerization process and bimetallic Cyanide catalyst polymerization process or a combination of both.
上述二异氰酸酯封闭剂可以是酚类化合物、β-二羰基化合物、肟类化合物,较好的是肟类化合物,如甲乙酮肟。The above-mentioned diisocyanate blocking agent can be phenolic compounds, β-dicarbonyl compounds, oxime compounds, preferably oxime compounds, such as methyl ethyl ketone oxime.
上述二异腈酸酯化合物是甲苯二异氰酸酯、二苯甲烷二异氰酸酯中的一种或二者的混合物,较好的是甲苯二异氰酸酯。The above-mentioned diisocyanate compound is one or a mixture of toluene diisocyanate and diphenylmethane diisocyanate, preferably toluene diisocyanate.
上述叔胺是三乙胺、三丙胺、三丁胺中的一种或二者和二者以上的混合物,较好的是三乙胺。The above-mentioned tertiary amine is one of triethylamine, tripropylamine, tributylamine or a mixture of both and more than two, preferably triethylamine.
上述二元胺是乙二胺、丙二胺、丁二胺中的一种或二者和二者以上的混合物,较好的是乙二胺。The above-mentioned diamine is one of ethylenediamine, propylenediamine, butylenediamine or a mixture of two or more of them, preferably ethylenediamine.
上述聚醚多元醇、甲苯二异氰酸酯、乙二胺、三乙胺的摩尔比在3∶1∶1∶0.001~1∶1∶∶1∶0.08。The molar ratio of the polyether polyol, toluene diisocyanate, ethylenediamine and triethylamine is 3:1:1:0.001 to 1:1::1:0.08.
以本发明的阻燃聚合物聚醚多元醇为原料制备阻燃聚氨酯泡沫材料的方法如下:The method for preparing flame-retardant polyurethane foam material with flame-retardant polymer polyether polyol of the present invention as raw material is as follows:
在混合器中分别将阻燃聚合物聚醚多元醇、聚醚多元醇、叔胺催化剂、有机金属催化剂、水、物理发泡剂和少量硅油匀泡剂,混合均匀后加入二异氰酸酯化合物,高速混合,采用箱式、垂直、水平连续发泡制得阻燃聚氨酯泡沫。Mix the flame retardant polymer polyether polyol, polyether polyol, tertiary amine catalyst, organometallic catalyst, water, physical blowing agent and a small amount of silicone oil foam stabilizer respectively in the mixer, and then add diisocyanate compound at high speed Mixing, using box type, vertical and horizontal continuous foaming to prepare flame retardant polyurethane foam.
上述少量硅油匀泡剂是硅酮匀泡剂,其用量(w/w)是聚醚多元醇的0.08%~1.8%,较好的是0.13%~0.8%,并且随硅油匀泡剂用量减少,制得阻燃聚氨酯泡沫的硬度和回弹性增加。The above-mentioned small amount of silicone oil foam stabilizer is a silicone foam stabilizer, and its consumption (w/w) is 0.08% to 1.8% of polyether polyol, preferably 0.13% to 0.8%, and decreases with the amount of silicone oil foam stabilizer , the hardness and resilience of the flame-retardant polyurethane foam are increased.
上述有机锡催化剂主要有二月桂酸二丁基锡、二2-乙基己酸二丁基锡、二醋酸二丁基锡、辛酸亚锡、油酸亚锡等常用的有机锡催化剂。The organotin catalysts mentioned above mainly include dibutyltin dilaurate, dibutyltin di-2-ethylhexanoate, dibutyltin diacetate, stannous octoate, stannous oleate and other common organotin catalysts.
上述叔胺催化剂主要有三乙烯二胺、三乙胺、N,N,N′,N′-四甲基-1,3,-丁二胺、N-乙基吗啡啉、双(β-二甲基胺乙基)醚等常用的叔胺催化剂。The above-mentioned tertiary amine catalysts mainly include triethylenediamine, triethylamine, N, N, N', N'-tetramethyl-1,3,-butanediamine, N-ethylmorpholine, bis(β-dimethyl Commonly used tertiary amine catalysts such as base amine ethyl) ether.
上述物理发泡剂主要有二氯甲烷、F11、F12、F113等物理发泡剂。The physical foaming agents mentioned above mainly include physical foaming agents such as dichloromethane, F 11 , F 12 , and F 113 .
上述二异氰酸酯化合物是甲苯二异氰酸酯(T80/20)、二苯甲烷二异氰酸酯(PAPI)中的一种或二者的混合物,二者的混合比例在65∶35~100∶0,最好是甲苯二异氰酸酯(T80/20),且随二异氰酸酯指数降低制得阻燃聚氨酯泡沫的阻燃性提高。The above-mentioned diisocyanate compound is one or a mixture of toluene diisocyanate (T80/20), diphenylmethane diisocyanate (PAPI), the mixing ratio of the two is 65:35~100:0, preferably toluene Diisocyanate (T80/20), and the flame retardancy of flame retardant polyurethane foam is improved with the decrease of diisocyanate index.
基本配方如下:The basic formula is as follows:
A组分:A component:
普通聚醚多元醇: 30~70份Ordinary polyether polyol: 30-70 parts
水: 1~3份Water: 1 to 3 parts
辛酸亚锡: 0.05~0.9份Stannous octoate: 0.05~0.9 parts
三亚乙烯二胺: 0.05~0.9份Triethylenediamine: 0.05~0.9 parts
硅油: 0.1~1.6份Silicone oil: 0.1~1.6 parts
本发明阻燃聚合物聚醚多元醇: 其余本发明阻燃聚合物聚醚多元醇份The flame retardant polymer polyether polyol of the present invention: The rest of the flame retardant polymer polyether polyol of the present invention
合计 100份Total 100 copies
B组分:B component:
二异氰酸酯指数: 95%~123%Diisocyanate index: 95%~123%
本发明与现有的技术相比具有以下优点:Compared with the prior art, the present invention has the following advantages:
①该阻燃聚合物聚醚多元醇,不含磷、卤素、苯乙烯和丙烯腈等有毒有害物质,并且具有制备工艺简单、成本低、易于发泡等特点。① The flame-retardant polymer polyether polyol does not contain toxic and harmful substances such as phosphorus, halogen, styrene, and acrylonitrile, and has the characteristics of simple preparation process, low cost, and easy foaming.
②制备的阻燃聚氨酯泡沫,具有亚纳米分散相聚合物超微粒子补强、阻燃的特性,因此该聚氨酯泡沫材料具有较高的阻燃性(氧值数可达28%)和较高的力学性能和压陷硬度。②The flame-retardant polyurethane foam prepared has the characteristics of sub-nanometer dispersed phase polymer ultrafine particles reinforcement and flame retardancy, so the polyurethane foam material has high flame retardancy (oxygen value can reach 28%) and high Mechanical properties and indentation hardness.
③部分胺基化二异氰酸酯改性的聚醚多元醇在合成阻燃聚合物聚醚多元醇中起到分散剂的作用,合成阻燃聚氨酯泡沫材料中起到匀泡剂的作用。③ Partially aminated diisocyanate-modified polyether polyols act as dispersants in the synthesis of flame-retardant polymer polyether polyols, and act as foam stabilizers in the synthesis of flame-retardant polyurethane foam materials.
附图说明Description of drawings
图1为阻燃聚合物聚醚多元醇的合成、发泡配方及阻燃聚氨酯泡沫性能对照表。Figure 1 is a comparison table of the synthesis of flame retardant polymer polyether polyol, foam formulation and flame retardant polyurethane foam performance.
图中注:分散剂I,系部分胺基化二异氰酸酯改性聚醚多元醇I。Note in the figure: Dispersant I is partially aminated diisocyanate modified polyether polyol I.
分散剂II,系部分胺基化二异氰酸酯改性聚醚多元醇II。Dispersant II is partially aminated diisocyanate modified polyether polyol II.
性能A,系阻燃聚合物聚醚多元醇的性能;稳定性/月,系自然存放不沉淀的时间、月。Performance A refers to the performance of flame-retardant polymer polyether polyol; stability/month refers to the time and month of natural storage without precipitation.
性能B系发泡聚氨酯泡沫的性能。Performance B is the performance of foamed polyurethane foam.
发泡基本配方(质量):Foaming basic formula (quality):
A组分:A component:
普通聚醚多元醇: 39份Ordinary polyether polyol: 39 parts
水: 2.2份Water: 2.2 parts
辛酸亚锡: 0.16份Stannous octoate: 0.16 parts
三亚乙烯二胺: 0.16份Triethylenediamine: 0.16 parts
硅油: 0.2份Silicone oil: 0.2 parts
本发明阻燃聚合物聚醚多元醇: 其余本发明阻燃聚合物聚醚多元醇The flame retardant polymer polyether polyol of the present invention: The rest of the flame retardant polymer polyether polyol of the present invention
合计 100份Total 100 copies
B组分:B component:
甲苯二异氰酸酯指数: 110%Toluene diisocyanate index: 110%
具体实施方案specific implementation plan
本发明实施例的原料如下:The raw material of the embodiment of the present invention is as follows:
聚醚多元醇N330:甘油或三羟甲基丙烷为起始剂,环氧丙烷开环聚合、16%环氧乙烷封端所形成聚醚多元醇,其聚合方法可以采用传统的阴离子开环聚合工艺和双金属氰化物催化剂聚合工艺或二者结合,羟值34mgKOH/g~38mgKOH/g,伯羟基含量在60%~85%之间。Polyether polyol N330: Glycerin or trimethylolpropane as the initiator, polyether polyol formed by ring-opening polymerization of propylene oxide and capped with 16% ethylene oxide, the polymerization method can adopt traditional anion ring-opening Polymerization process and double metal cyanide catalyst polymerization process or the combination of the two, the hydroxyl value is 34mgKOH/g-38mgKOH/g, and the primary hydroxyl content is between 60% and 85%.
聚醚多元醇6000:甘油或三羟甲基丙烷为起始剂,环氧丙烷开环聚合、16%环氧乙烷封端所形成聚醚多元醇,其聚合方法可以采用传统的阴离子开环聚合工艺和双金属氰化物催化剂聚合工艺或二者结合,羟值26mgKOH/g~30mgKOH/g,伯羟基含量在60%~85%之间。Polyether polyol 6000: Glycerin or trimethylolpropane as the initiator, polyether polyol formed by ring-opening polymerization of propylene oxide and capped with 16% ethylene oxide, the polymerization method can adopt traditional anion ring-opening Polymerization process and double metal cyanide catalyst polymerization process or the combination of the two, the hydroxyl value is 26mgKOH/g-30mgKOH/g, and the primary hydroxyl content is between 60% and 85%.
聚醚多元醇551C:甘油或三羟甲基丙烷为起始剂,环氧丙烷开环聚合、16%环氧乙烷封端所形成聚醚多元醇,其聚合方法可以采用传统的阴离子开环聚合工艺和双金属氰化物催化剂聚合工艺或二者结合,羟值54mgKOH/g~58mgKOH/g,伯羟基含量在50%~85%之间。Polyether polyol 551C: Glycerin or trimethylolpropane as the initiator, polyether polyol formed by ring-opening polymerization of propylene oxide and capped with 16% ethylene oxide, the polymerization method can adopt traditional anion ring-opening Polymerization process and double metal cyanide catalyst polymerization process or the combination of the two, the hydroxyl value is 54mgKOH/g-58mgKOH/g, and the primary hydroxyl content is between 50% and 85%.
聚醚多元醇3030:甘油或三羟甲基丙烷为起始剂,环氧丙烷开环聚合所形成聚醚多元醇,其聚合方法可以采用传统的阴离子开环聚合工艺和双金属氰化物催化剂聚合工艺或二者结合,羟值54mgKOH/g~58mgKOH/g,伯羟基含量在10%~60%之间。Polyether polyol 3030: Glycerin or trimethylolpropane is used as the initiator, and polyether polyol is formed by ring-opening polymerization of propylene oxide. The polymerization method can adopt traditional anionic ring-opening polymerization process and double metal cyanide catalyst polymerization Process or the combination of the two, the hydroxyl value is 54mgKOH/g-58mgKOH/g, and the primary hydroxyl content is between 10% and 60%.
聚醚多元醇3031K:甘油或三羟甲基丙烷为起始剂,环氧丙烷、环氧乙烷开环共聚合所形成聚醚多元醇,其聚合方法可以采用传统的阴离子开环聚合工艺和双金属氰化物催化剂聚合工艺或二者结合,羟值54mgKOH/g~58mgKOH/g,伯羟基含量在15%~80%之间。Polyether polyol 3031K: Glycerin or trimethylolpropane is used as the initiator, and polyether polyol is formed by ring-opening copolymerization of propylene oxide and ethylene oxide. The polymerization method can adopt traditional anionic ring-opening polymerization process and Double metal cyanide catalyst polymerization process or the combination of the two, the hydroxyl value is 54mgKOH/g-58mgKOH/g, and the primary hydroxyl content is between 15% and 80%.
甲醛:浓度37%的甲醛水溶液Formaldehyde: Formaldehyde solution with a concentration of 37%
实施例1:在40℃下分别将聚醚多元醇N330,960公斤、甲乙酮肟17.4公斤、甲苯二异氰酸酯34.8公斤和三乙胺,0.12公斤加入到带有搅拌器、温度计的密闭反应器中,使温度升至80℃,在该温度恒温反应5小时后,加入乙二胺,12公斤,再升温至118℃,反应1小时。得到部分胺基化二异氰酸酯改性聚醚多元醇I。Example 1: At 40°C, 960 kilograms of polyether polyol N330, 17.4 kilograms of methyl ethyl ketoxime, 34.8 kilograms of toluene diisocyanate and triethylamine, 0.12 kilograms were added to a closed reactor with a stirrer and a thermometer, The temperature was raised to 80°C, and after constant temperature reaction at this temperature for 5 hours, 12 kg of ethylenediamine was added, and then the temperature was raised to 118°C, and reacted for 1 hour. Partially aminated diisocyanate modified polyether polyol I was obtained.
实施例2:在40℃下分别将聚醚多元醇6000,600公斤、甲乙酮肟8.7公斤、甲苯二异氰酸酯17.4公斤和三乙胺,0.06公斤加入到带有搅拌器、温度计的密闭反应器中,使温度升至80℃,在该温度恒温反应5小时后,加入乙二胺,6公斤,再升温至118℃,反应1小时。得到部分胺基化二异氰酸酯改性聚醚多元醇II。Embodiment 2: 6000, 600 kilograms of polyether polyols, 8.7 kilograms of methyl ethyl ketone oxime, 17.4 kilograms of toluene diisocyanate and triethylamine were added respectively at 40 ° C, and 0.06 kilograms were added in a closed reactor with a stirrer and a thermometer. The temperature was raised to 80°C, and after constant temperature reaction at this temperature for 5 hours, 6 kg of ethylenediamine was added, and then the temperature was raised to 118°C, and reacted for 1 hour. The partially aminated diisocyanate-modified polyether polyol II was obtained.
实施例3:分别将通用聚醚多元醇3030,500公斤、部分胺基化二异氰酸酯改性聚醚多元醇I,69公斤、甲醛221公斤、尿素138公斤、三聚氰胺69公斤、六次甲基四胺8.3公斤加入到带有搅拌器、温度计的密闭2000升反应器中,使温度升至80℃,在该温度恒温反应4小时,在92℃真空干燥4小时脱除易挥发组分,获得阻燃聚合物聚醚多元醇,见阻燃聚合物聚醚多元醇的合成、发泡配方及阻燃聚氨酯泡沫性能对照表实施例3。Embodiment 3: respectively general-
实施例4:分别将通用聚醚多元醇551C,500公斤、部分胺基化二异氰酸酯改性聚醚多元醇I,69公斤、甲醛221公斤、尿素138公斤、三聚氰胺69公斤、六次甲基四胺8.3公斤加入到带有搅拌器、温度计的密闭2000升反应器中,使温度升至80℃,在该温度恒温反应4小时,在92℃真空干燥4小时脱除易挥发组分,获得阻燃聚合物聚醚多元醇,见阻燃聚合物聚醚多元醇的合成、发泡配方及阻燃聚氨酯泡沫性能对照表实施例4。Embodiment 4: respectively general-
实施例5:分别将通用聚醚多元醇3031K,500公斤、部分胺基化二异氰酸酯改性聚醚多元醇I,69公斤、甲醛221公斤、尿素138公斤、三聚氰胺69公斤、六次甲基四胺8.3公斤加入到带有搅拌器、温度计的密闭2000升反应器中,使温度升至80℃,在该温度恒温反应4小时,在92℃真空干燥4小时脱除易挥发组分,获得阻燃聚合物聚醚多元醇,见阻燃聚合物聚醚多元醇的合成、发泡配方及阻燃聚氨酯泡沫性能对照表实施例5。Embodiment 5: respectively general-
实施例6:分别将通用聚醚多元醇3030,500公斤、部分胺基化二异氰酸酯改性聚醚多元醇II,69公斤、甲醛221公斤、尿素138公斤、三聚氰胺69公斤、六次甲基四胺8.3公斤加入到带有搅拌器、温度计的密闭2000升反应器中,使温度升至80℃,在该温度恒温反应4小时,在92℃真空干燥4小时脱除易挥发组分,获得阻燃聚合物聚醚多元醇,见阻燃聚合物聚醚多元醇的合成、发泡配方及阻燃聚氨酯泡沫性能对照表实施例6。Example 6: 3030, 500 kilograms of general-purpose polyether polyols, 69 kilograms of partially aminated diisocyanate modified polyether polyols II, 221 kilograms of formaldehyde, 138 kilograms of urea, 69 kilograms of melamine, and 69 kilograms of hexamethylene tetrahydryl Add 8.3 kg of amine into a closed 2000-liter reactor with a stirrer and a thermometer, raise the temperature to 80°C, react at a constant temperature at this temperature for 4 hours, and vacuum dry at 92°C for 4 hours to remove volatile components, and obtain resistance For the flame-retardant polymer polyether polyol, see Example 6 of the synthesis of the flame-retardant polymer polyether polyol, the foaming formula and the performance comparison table of the flame-retardant polyurethane foam.
实施例7:分别将通用聚醚多元醇551C,500公斤、部分胺基化二异氰酸酯改性聚醚多元醇II,69公斤、甲醛221公斤、尿素138公斤、三聚氰胺69公斤、六次甲基四胺8.3公斤加入到带有搅拌器、温度计的密闭2000升反应器中,使温度升至80℃,在该温度恒温反应4小时,在92℃真空干燥4小时脱除易挥发组分,获得阻燃聚合物聚醚多元醇,见阻燃聚合物聚醚多元醇的合成、发泡配方及阻燃聚氨酯泡沫性能对照表实施例7。Example 7: 500 kg of general-
实施例8:分别将通用聚醚多元醇3031K,500公斤、部分胺基化二异氰酸酯改性聚醚多元醇II,69公斤、甲醛221公斤、尿素138公斤、三聚氰胺69公斤、六次甲基四胺8.3公斤加入到带有搅拌器、温度计的密闭2000升反应器中,使温度升至80℃,在该温度恒温反应4小时,在92℃真空干燥4小时脱除易挥发组分,获得阻燃聚合物聚醚多元醇,见阻燃聚合物聚醚多元醇的合成、发泡配方及阻燃聚氨酯泡沫性能对照表实施例8。Embodiment 8: 500 kilograms of general-purpose polyether polyol 3031K, partially aminated diisocyanate modified polyether polyol II, 69 kilograms, 221 kilograms of formaldehyde, 138 kilograms of urea, 69 kilograms of melamine, hexamethylene tetra Add 8.3 kg of amine into a closed 2000-liter reactor with a stirrer and a thermometer, raise the temperature to 80°C, react at a constant temperature at this temperature for 4 hours, and vacuum dry at 92°C for 4 hours to remove volatile components, and obtain resistance For flame-retardant polymer polyether polyol, see Example 8 of the synthesis of flame-retardant polymer polyether polyol, foam formulation and performance comparison table of flame-retardant polyurethane foam.
对比实例9:加料方式同例1,加料量除部分胺基化二异氰酸酯改性聚醚多元醇I的加入量为0公斤外,其他加入量同例1,得到的聚合物聚醚多元醇,稳定性不好,自然存放五天沉淀,见阻燃聚合物聚醚多元醇的合成、发泡配方及阻燃聚氨酯泡沫性能对照表实施例9。Comparative example 9: the feeding method is the same as example 1, and the charging amount is except that the adding amount of partly aminated diisocyanate modified polyether polyol I is 0 kilograms, and other adding amounts are the same as example 1, and the polymer polyether polyol obtained, The stability is not good, and it precipitates after five days of natural storage. See Example 9 of the synthesis of flame-retardant polymer polyether polyol, foaming formula and performance comparison table of flame-retardant polyurethane foam.
对比实例10:加料方式同例4,加料量除部分胺基化二异氰酸酯改性聚醚多元醇II的加入量为0公斤外,其他加入量同例4,得到的聚合物聚醚多元醇,稳定性不好,自然存放三天沉淀,见阻燃聚合物聚醚多元醇的合成、发泡配方及阻燃聚氨酯泡沫性能对照表实施例10。Comparative Example 10: The feeding method is the same as Example 4, and the feeding amount is 0 kg except that the adding amount of partially aminated diisocyanate-modified polyether polyol II is 0 kg, and the other adding amounts are the same as Example 4, and the polymer polyether polyol obtained, The stability is not good, and it precipitates after three days of natural storage. See Example 10 of the synthesis of flame-retardant polymer polyether polyol, foaming formula and performance comparison table of flame-retardant polyurethane foam.
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| CN102070764B (en) * | 2010-12-24 | 2012-07-18 | 东莞市源聚德实业有限公司 | Carrier sponge for medical framework accessory and preparation method thereof |
| CN102585272B (en) * | 2012-01-15 | 2015-04-08 | 齐鲁工业大学 | Production method of ultralow density high-tenacity high-elasticity melamine foams |
| CN107540811B (en) * | 2017-08-08 | 2020-06-09 | 海泉风雷新能源发电股份有限公司 | Melamine graft modified polyurethane plastic and preparation method thereof |
| CN110078885B (en) * | 2019-05-27 | 2021-06-18 | 江苏钟山化工有限公司 | A combined polyether polyol with flame retardant and autocatalytic properties and its application |
| CN110467710A (en) * | 2019-08-20 | 2019-11-19 | 浙江坤月新材料有限公司 | A kind of melamine polyol combination material for manufacturing well antiseep sleeve |
| CN111499828B (en) * | 2020-04-15 | 2022-04-12 | 黎明化工研究设计院有限责任公司 | Resin composition for low-density high-flame-retardant polyurethane material and application thereof |
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