CN1508076A - Method for Mitigation and Cleaning of Membrane Fouling When Synthesizing Polymer Flocculant with Membrane Reactor - Google Patents

Method for Mitigation and Cleaning of Membrane Fouling When Synthesizing Polymer Flocculant with Membrane Reactor Download PDF

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CN1508076A
CN1508076A CNA021573085A CN02157308A CN1508076A CN 1508076 A CN1508076 A CN 1508076A CN A021573085 A CNA021573085 A CN A021573085A CN 02157308 A CN02157308 A CN 02157308A CN 1508076 A CN1508076 A CN 1508076A
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aluminum salt
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刘忠洲
何菲
王培京
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Research Center for Eco Environmental Sciences of CAS
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Abstract

本发明属于水处理絮凝剂合成技术领域,尤其涉及到用膜反应器合成高分子絮凝剂时减缓并清洗膜污染的方法。该方法的特点是通过换向负压反冲洗,膜丝内腔污染减轻,形成的氢氧化物量明显减少,铝盐溶液流速下降幅度明显减小,保证了腔内流体的混合强度,确保合成无机高分子絮凝剂的质量。在合成结束后,通过使用软水—酸液—软水三步清洗,可以使得膜面的氢氧化物层消失,延长膜组件的使用寿命。The invention belongs to the technical field of flocculant synthesis for water treatment, and in particular relates to a method for slowing down and cleaning membrane fouling when a membrane reactor is used to synthesize a polymer flocculant. The feature of this method is that by reverse negative pressure backwashing, the pollution of the inner cavity of the membrane filament is reduced, the amount of hydroxide formed is significantly reduced, and the drop rate of the flow rate of the aluminum salt solution is significantly reduced, which ensures the mixing strength of the fluid in the cavity and ensures the synthesis of inorganic materials. The quality of polymer flocculant. After the synthesis, three-step cleaning with soft water-acid solution-soft water can make the hydroxide layer on the membrane surface disappear and prolong the service life of the membrane module.

Description

用膜反应器合成高分子絮凝剂时减缓及清洗膜污染的方法Method for Mitigation and Cleaning of Membrane Fouling When Synthesizing Polymer Flocculant with Membrane Reactor

技术领域technical field

本发明属于水处理絮凝剂合成技术领域,尤其涉及到用膜反应器合成高分子絮凝剂时减缓及清洗膜污染的方法。The invention belongs to the technical field of flocculant synthesis for water treatment, and in particular relates to a method for slowing down and cleaning membrane fouling when synthesizing a polymer flocculant with a membrane reactor.

背景技术Background technique

无机高分子絮凝剂是在传统的铝盐絮凝剂的基础上发展起来的一类新型水处理药剂,这类药剂具有高效,低廉等优点而被广泛应用。Inorganic polymer flocculants are a new type of water treatment agent developed on the basis of traditional aluminum salt flocculants. This type of agent has the advantages of high efficiency and low cost and is widely used.

利用膜反应器合成絮凝剂过程,就是利用膜结构中的膜孔作为液体微量分布器,在压力驱动下,将膜一侧的反应物溶液,均匀缓慢地压入到膜另一侧的另一反应物溶液中,并与其进行反应。由于透过液的液滴尺度与膜孔径相当,因此,可在保证一定的氢氧化钠加入速度的情况下,将氢氧化钠液滴尺度降至纳米级,从而有效降低氢氧化钠特征扩散时间,避免局部瞬时生成Al(OH)3沉淀。一般认为聚十三铝(Al13)是聚合铝中的最佳凝聚絮凝成分,其含量可以反映制品的有效性,利用膜反应器合成聚合氯化铝,其产品中Alb含量可提高到80%以上,且易于放大,具有良好产业化前景。目前利用膜反应器合成聚合氯化铝的很少,如专利申请号为99109853.6所公开的,但该申请对于膜法合成聚合氯化铝过程中出现的膜污染没有提出合理的解决方案。The process of using a membrane reactor to synthesize flocculants is to use the membrane pores in the membrane structure as a liquid micro-distributor. Driven by pressure, the reactant solution on one side of the membrane is evenly and slowly pressed into the other side of the membrane. reactant solution and react with it. Since the droplet size of the permeate is equivalent to the pore size of the membrane, the size of the sodium hydroxide droplet can be reduced to the nanometer level while ensuring a certain sodium hydroxide addition rate, thereby effectively reducing the characteristic diffusion time of sodium hydroxide , to avoid local instantaneous generation of Al(OH) 3 precipitation. It is generally believed that polythirteen aluminum (Al 13 ) is the best coagulation and flocculation component in polyaluminium, and its content can reflect the effectiveness of the product. Using a membrane reactor to synthesize polyaluminum chloride, the content of Al b in the product can be increased to 80 More than %, and easy to enlarge, has a good prospect of industrialization. At present, there are few methods of synthesizing polyaluminium chloride by membrane reactor, as disclosed in patent application No. 99109853.6, but this application does not propose a reasonable solution to the membrane fouling in the process of synthesizing polyaluminium chloride by membrane method.

发明内容Contents of the invention

本发明的目的在于减轻铝系无机高分子絮凝剂合成过程中膜污染和中空纤维膜丝内腔中氢氧化铝沉淀,保证膜面流速,以免瞬时混合搅拌强度降低而提供一种用膜反应器合成高分子絮凝剂时减缓及清洗膜污染的方法,以期利用该方法一方面提高聚合氯化铝无机高分子絮凝剂溶液中Alb含量,另一方面提高碱化度,增加无机絮凝剂的效能;并且在反应结束后,通过使用酸液清洗,就可以恢复膜丝的通量,延长膜组件的寿命。The purpose of the present invention is to reduce membrane fouling and aluminum hydroxide precipitation in the inner cavity of hollow fiber membrane filaments during the synthesis of aluminum-based inorganic polymer flocculants, to ensure the membrane surface flow rate, and to provide a membrane reactor for avoiding the reduction of instantaneous mixing and stirring intensity. A method for slowing down and cleaning membrane fouling when synthesizing a polymer flocculant, in order to use this method to increase the Al b content in the polyaluminum chloride inorganic polymer flocculant solution on the one hand, on the other hand to increase the degree of alkalization, and to increase the performance of the inorganic flocculant ; and after the reaction, by cleaning with acid solution, the flux of the membrane filament can be restored and the life of the membrane module can be extended.

本发明技术方案的原理是:在利用膜反应器合成高分子无机絮凝剂过程中,随着反应的进行,铝盐溶液的粘度和碱化度的增高,在碱被加入的瞬间,因为OH-不能被迅速的扩散开,不可避免的会出现局部高碱化度,这就使得Al3+与OH-接触的机会大大增加,生成氢氧化物的晶核的数量和速度会增大。如果在低碱化度的条件下,通过剧烈搅拌,使得铝盐溶液中生成的氢氧化物的晶核较少,新生成的聚合形态将逐步转化成稳定的聚合物,不会生成氢氧化物沉淀。如果在高碱化度条件下,局部高碱化度存在的时间会加长,增加了生成氢氧化物晶核的数量,生成的聚合物则会转化为氢氧化物沉淀,这些晶体吸附在膜内壁,逐渐老化长大,堵塞膜内腔。本发明就是通过负压换向进料,改变腔内流体的流动状态,来增强混合强度。本方案采用负压,因为氢氧化钠是由膜丝的外表面流向内表面,如果采用正压换向,有可能使得铝盐溶液与氢氧化钠溶液在膜孔道内接触发生反应,生成的氢氧化铝晶核有可能吸附在膜孔道内而堵塞膜孔道,导致膜通量下降,造成通量不可恢复的污染。The principle of the technical solution of the present invention is: in the process of synthesizing the polymer inorganic flocculant by using a membrane reactor, as the reaction proceeds, the viscosity and alkalization degree of the aluminum salt solution increase, and at the moment the alkali is added, because OH - If it cannot be diffused rapidly, local high alkalinity will inevitably occur, which will greatly increase the chance of contact between Al 3+ and OH - , and the number and speed of crystal nuclei forming hydroxide will increase. If under the condition of low alkalization degree, through vigorous stirring, the crystal nuclei of the hydroxide formed in the aluminum salt solution are less, and the newly formed polymer form will gradually transform into a stable polymer without forming hydroxide precipitation. If under the condition of high alkalinity, the local high alkalinity will last for a longer time, increasing the number of hydroxide crystal nuclei, and the generated polymer will be converted into hydroxide precipitates, and these crystals will be adsorbed on the inner wall of the membrane. , Gradually aging and growing up, blocking the membrane lumen. The present invention is to change the flow state of the fluid in the cavity by negative pressure to change the direction of feeding, so as to enhance the mixing intensity. This scheme uses negative pressure, because sodium hydroxide flows from the outer surface of the membrane filament to the inner surface. If positive pressure is used to reverse the direction, it is possible to make the aluminum salt solution and sodium hydroxide solution contact and react in the membrane channel, and the generated hydrogen The alumina crystal nuclei may be adsorbed in the membrane pores and block the membrane pores, resulting in a decrease in the membrane flux and causing irreversible pollution of the flux.

在膜丝内表面形成的一般为金属的氢氧化铝沉淀,其溶解于强酸溶液,因此在合成结束后,通过使用强酸将其从膜表面溶解下来,恢复膜通量及膜丝的内径。The aluminum hydroxide precipitate, which is generally metal, is formed on the inner surface of the membrane filament, which is dissolved in a strong acid solution. Therefore, after the synthesis is completed, it is dissolved from the membrane surface by using a strong acid to restore the membrane flux and the inner diameter of the membrane filament.

本发明所用的设备是利用现有制备无机高分子絮凝剂的组合式设备,各部件之间用管路进行连接,如图1所示。用膜反应器合成高分子絮凝剂时减缓及清洗膜污染的方法是:The equipment used in the present invention utilizes existing combined equipment for preparing inorganic polymer flocculants, and the components are connected by pipelines, as shown in Figure 1 . The method to slow down and clean membrane fouling when synthesizing polymer flocculant with membrane reactor is:

一.合成过程中的反向冲洗:1. Back flushing during synthesis:

在合成高分子无机絮凝剂过程中,三通阀4-1呈正向状态,反应罐1-1中的铝盐溶液由支管W流向支管U,三通阀4-6呈正向状态,铝盐溶液由支管M流向支管T,三通阀4-7呈正向状态,铝盐溶液由支管R流向支管S;恒流泵8将氢氧化钠罐9中的氢氧化钠溶液泵出,并经三通阀4-6的支管M流向支管T,加入到膜组件壳内,透过膜壁在膜丝内腔与铝盐溶液反应;In the process of synthesizing the polymer inorganic flocculant, the three-way valve 4-1 is in the positive state, the aluminum salt solution in the reaction tank 1-1 flows from the branch pipe W to the branch pipe U, the three-way valve 4-6 is in the positive state, and the aluminum salt solution From the branch pipe M to the branch pipe T, the three-way valve 4-7 is in a positive state, the aluminum salt solution flows from the branch pipe R to the branch pipe S; the constant flow pump 8 pumps the sodium hydroxide solution in the sodium hydroxide tank 9, and passes through the three-way The branch pipe M of the valve 4-6 flows to the branch pipe T, joins the membrane module shell, and reacts with the aluminum salt solution in the inner cavity of the membrane filament through the membrane wall;

(1).膜组件未用铝盐溶液反冲时,开启阀门3-4和阀门3-5,放空管路BaG和FbK内的铝盐溶液。铝盐溶液在循环泵6的抽吸作用下从循环反应罐1-1中吸出,经过正向状态的三通阀4-1和转子流量计2,铝盐溶液的流量是通过控制阀3-1来调节的;三通阀4-2呈正向状态,从转子流量计2流出的铝盐溶液由三通阀4-2的支管A流向支管C,三通阀4-3呈正向状态,从支管C流出的铝盐溶液由三通阀4-3的支管D流向支管E,从支管E流出的铝盐溶液由中空纤维膜组件5的一端进入中空纤维膜组件5;恒流泵8将氢氧化钠溶液罐9中的氢氧化钠溶液泵出并经三通阀4-6的支管M流向支管T,加入到膜组件壳内,所加氢氧化钠体积以每次合成所要求的碱化度为准;并与进入膜组件里的铝盐溶液混合后,经膜丝内腔从中空纤维膜组件5的另一端流出,三通阀4-4呈正向状态,从膜组件5流出的铝盐溶液由三通阀4-4的支管H流向支管I,三通阀4-5呈正向状态,从支管I流出的铝盐溶液由三通阀4-5的支管J流向支管L,最后,经过循环泵6将增加了氢氧化钠的铝盐溶液经三通阀4-7送至循环反应罐1-1内。含有氢氧化钠的铝盐溶液不断循环,直至达到所要求的碱化度为止。(1). When the membrane module is not recoiled with aluminum salt solution, open valve 3-4 and valve 3-5, and vent the aluminum salt solution in pipelines BaG and FbK. The aluminum salt solution is sucked out from the circulating reaction tank 1-1 under the suction of the circulating pump 6, and passes through the three-way valve 4-1 and the rotameter 2 in the positive state, and the flow of the aluminum salt solution is passed through the control valve 3- 1 to adjust; the three-way valve 4-2 is in a positive state, the aluminum salt solution flowing out from the rotameter 2 flows from the branch pipe A of the three-way valve 4-2 to the branch pipe C, and the three-way valve 4-3 is in a positive state, from The aluminum salt solution flowing out of the branch pipe C flows to the branch pipe E by the branch pipe D of the three-way valve 4-3, and the aluminum salt solution flowing out from the branch pipe E enters the hollow fiber membrane module 5 from one end of the hollow fiber membrane module 5; The sodium hydroxide solution in the sodium oxide solution tank 9 is pumped out and flows to the branch pipe T through the branch pipe M of the three-way valve 4-6, and is added to the membrane module shell. After mixing with the aluminum salt solution entering the membrane module, it flows out from the other end of the hollow fiber membrane module 5 through the inner cavity of the membrane filament, and the three-way valve 4-4 is in a forward state, and the aluminum salt solution flowing out from the membrane module 5 The salt solution flows from the branch pipe H of the three-way valve 4-4 to the branch pipe I, and the three-way valve 4-5 is in a positive state, and the aluminum salt solution flowing out from the branch pipe I flows from the branch pipe J of the three-way valve 4-5 to the branch pipe L, and finally, The aluminum salt solution added with sodium hydroxide is sent to the circulation reaction tank 1-1 through the circulation pump 6 through the three-way valve 4-7. The aluminum salt solution containing sodium hydroxide is continuously circulated until the required alkalinity is reached.

即正向合成无机高分子絮凝剂的流程是:1-1→4-1→2→3-1→4-2→4-3→5→4-4→4-5→6→4-7→1-1。That is, the process of forward synthesis of inorganic polymer flocculant is: 1-1→4-1→2→3-1→4-2→4-3→5→4-4→4-5→6→4-7 →1-1.

(2).膜组件需用铝盐溶液反向冲洗时,首先将放空阀3-4和3-5关闭。含有氢氧化钠的铝盐溶液在循环泵6的抽吸作用下从循环反应罐1-1中吸出,经过正向状态的三通阀4-1和转子流量计2;三通阀4-2呈换向状态,从转子流量计2流出的铝盐溶液由三通阀4-2的支管A流向支管B,三通阀4-4呈换向状态,从支管B流出的溶液由三通阀4-4的支管G流向支管H,从支管H流出的铝盐溶液由中空纤维膜组件5的一端进入中空纤维膜组件5;此时停止加氢氧化钠,经膜丝内腔从中空纤维膜组件5的另一端流出;三通阀4-3呈换向状态,铝盐溶液由三通阀4-3的支管E流向支管F,三通阀4-5呈换向状态,从支管F流出的铝盐溶液由三通阀4-5的支管K流向支管L,最后铝盐溶液通过循环泵6将铝盐溶液送回到循环反应罐1-1内。(2). When the membrane module needs to be backwashed with aluminum salt solution, firstly close the vent valves 3-4 and 3-5. The aluminum salt solution containing sodium hydroxide is sucked out from the circulation reaction tank 1-1 under the suction action of the circulation pump 6, and passes through the three-way valve 4-1 and the rotameter 2 in the positive state; the three-way valve 4-2 In the state of reversing, the aluminum salt solution flowing out from the rotameter 2 flows from the branch pipe A of the three-way valve 4-2 to the branch pipe B, the three-way valve 4-4 is in the state of reversing, and the solution flowing out of the branch The branch pipe G of 4-4 flows to the branch pipe H, and the aluminum salt solution flowing out from the branch pipe H enters the hollow fiber membrane module 5 from one end of the hollow fiber membrane module 5; The other end of the component 5 flows out; the three-way valve 4-3 is in a reversing state, the aluminum salt solution flows from the branch pipe E of the three-way valve 4-3 to the branch pipe F, and the three-way valve 4-5 is in a reversing state, and flows out from the branch pipe F The aluminum salt solution flows from the branch pipe K of the three-way valve 4-5 to the branch pipe L, and finally the aluminum salt solution is sent back to the circulation reaction tank 1-1 through the circulation pump 6.

反冲时铝盐溶液流向即:1-1→4-1→2→3-1→4-2→4-4→5→4-3→4-5→6→4-7→1-1。The flow direction of the aluminum salt solution during recoil is: 1-1→4-1→2→3-1→4-2→4-4→5→4-3→4-5→6→4-7→1-1 .

反向冲洗结束后,三通阀由换向状态调整回正向状态,整个系统返回至膜组件未用铝盐冲洗时的状态,开启阀门3-4和阀门3-5,放空管路BaG和FbK内的铝盐溶液。After the reverse flushing is completed, the three-way valve is adjusted from the reversing state to the forward state, and the whole system returns to the state when the membrane module is not flushed with aluminum salt, open valve 3-4 and valve 3-5, and vent the pipeline BaG and aluminum salt solution in FbK.

整个合成反应过程中,反向冲洗要进行多次,直至达到所需要的碱化度为止,最后合成的无机高分子絮凝剂溶液为含有少量细小颗粒的略带有浑浊的溶液。During the whole synthesis reaction process, backwashing should be carried out many times until the required degree of alkalinity is reached, and the finally synthesized inorganic polymer flocculant solution is a slightly turbid solution containing a small amount of fine particles.

通过换向负压反冲洗后,膜丝内腔污染减轻,内腔结垢量明显减少,铝盐溶液流速下降幅度变小,保证了合成无机高分子絮凝剂的质量。After negative pressure backwashing, the pollution of the inner cavity of the membrane filament is reduced, the amount of fouling in the inner cavity is significantly reduced, and the decrease in the flow rate of the aluminum salt solution is smaller, which ensures the quality of the synthesized inorganic polymer flocculant.

二.合成结束后的清洗是排空管路内的絮凝剂铝盐溶液:停止恒流泵8运转,关闭阀门3-11,打开阀门3-10,排空膜组件5内的氢氧化钠。循环泵6继续运转,直至排空管路内的絮凝剂铝盐溶液,然后停止循环泵6的运转。将三通阀4-1换向,使软水或者酸液可由三通阀4-1支管V流向支管U,三通阀4-6换向,铝盐溶液由三通阀4-6支管N流向支管T,三通阀4-7换向,铝盐溶液由三通阀4-7支管R流向支管Q。三通阀4-2、4-3、4-4和4-5呈正向状态。2. The cleaning after the synthesis is to empty the flocculant aluminum salt solution in the pipeline: stop the constant flow pump 8, close the valve 3-11, open the valve 3-10, and empty the sodium hydroxide in the membrane module 5. The circulation pump 6 continues to run until the flocculant aluminum salt solution in the pipeline is emptied, and then the circulation pump 6 is stopped. Change the direction of the three-way valve 4-1 so that soft water or acid can flow from the branch pipe V of the three-way valve 4-1 to the branch pipe U, and the direction of the three-way valve 4-6 is reversed, and the aluminum salt solution flows from the branch pipe N of the three-way valve 4-6 to The branch pipe T and the three-way valve 4-7 change direction, and the aluminum salt solution flows from the three-way valve 4-7 branch pipe R to the branch pipe Q. The three-way valves 4-2, 4-3, 4-4 and 4-5 are in forward state.

具体实施方法是:The specific implementation method is:

(1).软水清洗,合成结束后,打开阀门3-10,放空膜组件内的氢氧化钠溶液,然后关闭阀门3-10。将阀门3-2、3-7、3-9和3-11打开,阀门3-3、3-6和3-8关闭;放空膜组件壳内的氢氧化钠,然后关闭阀门3-10,开启阀门3-11,软水罐10-1内的软水靠重力自流入膜组件壳内,用软水首先冲洗膜组件内壳;开启循环泵6,软水罐1-3内的软水依靠循环泵6的作用来对膜表面冲洗,调节阀门3-1保持高流速对膜面进行冲洗5分钟,然后三通阀4-2、4-3、4-4和4-5呈换向状态,再冲洗5分钟;关闭阀门3-7和3-2,排空管路及组件内的软水,关闭循环泵6,调整三通阀4-2、4-3、4-4和4-5呈正向状态。(1). Clean with soft water. After the synthesis, open the valve 3-10 to vent the sodium hydroxide solution in the membrane module, and then close the valve 3-10. Open the valves 3-2, 3-7, 3-9 and 3-11, and close the valves 3-3, 3-6 and 3-8; vent the sodium hydroxide in the membrane module shell, then close the valve 3-10, Open the valve 3-11, the soft water in the soft water tank 10-1 flows into the shell of the membrane module by gravity, and first rinse the inner shell of the membrane module with soft water; turn on the circulating pump 6, and the soft water in the soft water tank 1-3 depends on the circulation pump 6 To flush the membrane surface, adjust the valve 3-1 to maintain a high flow rate to flush the membrane surface for 5 minutes, then the three-way valves 4-2, 4-3, 4-4 and 4-5 are in the reverse state, and then flush for 5 minutes. Minutes; close valves 3-7 and 3-2, empty the soft water in the pipeline and components, close the circulating pump 6, and adjust the three-way valves 4-2, 4-3, 4-4 and 4-5 to be in a positive state.

(2).酸液清洗,关闭阀门3-11和3-9,打开阀门3-3、3-6和3-8,酸液罐10-2内的酸液通过重力自流入膜组件内壳;开启循环泵6,酸液罐1-2内的酸液通过循环泵6在管路内循环,清洗30分钟后,停止循环泵6;调整三通阀4-2、4-3、4-4和4-5呈换向状态,再开启循环泵6,用酸冲洗5分钟。关闭阀门3-3和3-6,打开阀门3-11,排空组件及管路内的酸液,调整三通阀4-2、4-3、4-4和4-5呈正向状态。(2). Acid cleaning, close the valves 3-11 and 3-9, open the valves 3-3, 3-6 and 3-8, the acid in the acid tank 10-2 flows into the inner casing of the membrane module by gravity ; Turn on the circulation pump 6, the acid solution in the acid tank 1-2 circulates in the pipeline through the circulation pump 6, after cleaning for 30 minutes, stop the circulation pump 6; adjust the three-way valve 4-2, 4-3, 4- 4 and 4-5 are in reverse state, then turn on circulation pump 6, and rinse with acid for 5 minutes. Close the valves 3-3 and 3-6, open the valve 3-11, empty the acid liquid in the components and pipelines, and adjust the three-way valves 4-2, 4-3, 4-4 and 4-5 to be in the positive state.

(3).软水清洗,开启阀门3-2和3-11,用软水首先冲洗膜组件内壳,直至流出阀门3-11的软水的pH值为中性。开启阀门3-7和3-9,关闭阀门3-6和3-8,开启循环泵6,直至阀门3-9出水为中性;停止泵6运转,改变三通阀4-2、4-3、4-4和4-5呈换向状态,开启泵6冲洗管路BaG及管路FbK,直至阀门3-9出水呈中性。(3). Cleaning with soft water, open the valves 3-2 and 3-11, first flush the inner shell of the membrane module with soft water until the pH value of the soft water flowing out of the valve 3-11 is neutral. Open the valves 3-7 and 3-9, close the valves 3-6 and 3-8, open the circulating pump 6 until the water outlet of the valve 3-9 is neutral; stop the operation of the pump 6, and change the three-way valves 4-2, 4- 3. 4-4 and 4-5 are in the reversing state, turn on the pump 6 to flush the pipeline BaG and pipeline FbK until the water outlet from the valve 3-9 is neutral.

所述的膜丝选用切割分子量小于1万道尔顿的所有耐高温耐酸碱的中空纤维超滤膜,如聚砜、聚醚砜或磺化聚砜等。The membrane filaments are selected from all high temperature, acid and alkali resistant hollow fiber ultrafiltration membranes with cut molecular weight less than 10,000 Daltons, such as polysulfone, polyethersulfone or sulfonated polysulfone.

所述的氢氧化钠的初始浓度为1~2mol/l,铝盐初始浓度为0.2~2mol/l,所用铝盐溶液包括三氯化铝或硫酸铝等。The initial concentration of the sodium hydroxide is 1-2 mol/l, the initial concentration of the aluminum salt is 0.2-2 mol/l, and the aluminum salt solution used includes aluminum trichloride or aluminum sulfate and the like.

所述的反向负压清洗所需的透膜压控制在0.015~0.025MPa。The transmembrane pressure required for the reverse negative pressure cleaning is controlled at 0.015-0.025 MPa.

在每次合成过程中,在碱化度小于1.5之前,且膜面流速小于初始流速90%时,需要反向冲洗,每次冲洗历时1~2分钟。In each synthesis process, before the degree of alkalinity is less than 1.5, and the membrane surface flow rate is less than 90% of the initial flow rate, reverse flushing is required, and each flushing lasts 1 to 2 minutes.

在每次合成过程中,当碱化度大于1.5之后,且膜面流速小于初始流速80%时,需要反向冲洗,每次冲洗历时1~2分钟。In each synthesis process, when the degree of alkalinity is greater than 1.5 and the membrane surface flow rate is less than 80% of the initial flow rate, backwashing is required, and each flushing lasts 1 to 2 minutes.

所述的反向冲洗的排出液,需用400目不锈钢滤网过滤,滤网浸没在循环反应罐的铝盐溶液内。The effluent from the back flushing needs to be filtered with a 400-mesh stainless steel filter, and the filter is immersed in the aluminum salt solution in the circulating reaction tank.

反向清洗铝盐溶液为经400目不锈钢滤网过滤后的反应罐内的金属盐溶液。The reverse cleaning aluminum salt solution is the metal salt solution in the reaction tank after being filtered through a 400-mesh stainless steel filter screen.

所述的中空纤维膜组件、管线BaG或管线FbK为水平安装。The hollow fiber membrane module, pipeline BaG or pipeline FbK are installed horizontally.

所述的循环反应罐的安装位置要比管线BaG和管线FbK的安装位置低。The installation position of the circulating reaction tank is lower than that of the pipeline BaG and the pipeline FbK.

所述的管线BaG和管线DbI上必须安装有放空阀,放空阀与循环反应罐相连。The pipeline BaG and the pipeline DbI must be equipped with a vent valve, and the vent valve is connected with the circulating reaction tank.

所述的软水清洗的操作压力为0.015~0.02MPa。The operating pressure of the soft water cleaning is 0.015-0.02MPa.

用酸液清洗中空纤维膜组件的透膜压控制在0.015~0.02MPa,酸洗时间保持在40~60分钟,所用酸pH值为1.5~3,可以用盐酸、硫酸或硝酸。The permeation pressure of the hollow fiber membrane module is controlled at 0.015-0.02 MPa with acid solution, the pickling time is kept at 40-60 minutes, and the pH value of the acid used is 1.5-3, which can be hydrochloric acid, sulfuric acid or nitric acid.

组件内腔酸洗溶液靠重力自流入膜组件壳内,在负压下透过超滤膜,清洗超滤膜孔。The pickling solution in the inner cavity of the module flows into the shell of the membrane module by gravity, and passes through the ultrafiltration membrane under negative pressure to clean the pores of the ultrafiltration membrane.

本发明方法的特点是通过换向负压反冲洗,膜丝内腔污染减轻,形成的氢氧化物量明显减少,铝盐溶液流速下降幅度明显减小,保证了腔内流体的混合强度,确保合成无机高分子絮凝剂的质量。在合成结束后,通过使用软水—酸液—软水三步清洗,可以使得膜面的氢氧化物层消失,延长膜组件的使用寿命。The characteristics of the method of the present invention are that through reverse negative pressure backwashing, the pollution of the inner cavity of the membrane filament is reduced, the amount of hydroxide formed is significantly reduced, and the rate of decline in the flow rate of the aluminum salt solution is significantly reduced, which ensures the mixing strength of the fluid in the cavity and ensures the synthesis The quality of inorganic polymer flocculant. After the synthesis, three-step cleaning with soft water-acid solution-soft water can make the hydroxide layer on the membrane surface disappear and prolong the service life of the membrane module.

附图说明Description of drawings

图1.本发明所用的设备示意图。Figure 1. Schematic diagram of the equipment used in the present invention.

图2.本发明实施例1即利用NaOH及AlCl3合成聚合氯化铝PAC过程中膜组件反向清洗与未反向清洗时的流速-时间曲线图。Fig. 2. Example 1 of the present invention utilizes NaOH and AlCl The flow rate-time curve diagram when the membrane module is reversely cleaned and not reversely cleaned in the process of synthesizing polyaluminum chloride PAC.

附图标记reference sign

1-1.反应罐    1-2.酸液罐    1-3.软水罐    2.转子流量计1-1. Reaction tank 1-2. Acid tank 1-3. Soft water tank 2. Rotameter

3-1、3-2、3-3、3-4、3-5、3-6、3-7、3-8、3-9、3-10、3-11.阀门3-1, 3-2, 3-3, 3-4, 3-5, 3-6, 3-7, 3-8, 3-9, 3-10, 3-11. Valve

4-1、4-2、4-3、4-4、4-5、4-6、4-7.三通阀4-1, 4-2, 4-3, 4-4, 4-5, 4-6, 4-7. Three-way valve

5.膜组件    6.循环泵    7-1、7-2.负压表5. Membrane module 6. Circulation pump 7-1, 7-2. Negative pressure gauge

8.恒流泵    9.氢氧化钠罐  10-1.软水罐  10-2.酸液罐8. Constant flow pump 9. Sodium hydroxide tank 10-1. Soft water tank 10-2. Acid tank

11-1、11-2、11-3、11-4、11-5.三通支管  BaG、FbK.管路11-1, 11-2, 11-3, 11-4, 11-5. Three-way branch pipe BaG, FbK. Pipeline

A、B、C、D、E、F、G、H、I、J、K、L、M、N、Q、R、S、T、U、V、A, B, C, D, E, F, G, H, I, J, K, L, M, N, Q, R, S, T, U, V,

W.三通支管W. Tee Branch

具体实施方式Detailed ways

下面结合实例及附图对本发明的技术方案作进一步描述。The technical solutions of the present invention will be further described below in conjunction with examples and accompanying drawings.

实施例1:利用NaOH及AlCl3合成聚合氯化铝PAC(参见图1)Embodiment 1: Utilize NaOH and AlCl Synthetic polyaluminum chloride PAC (referring to Fig. 1)

(1).向反应罐1-1内加入150ml 0.2mol/l AlCl3溶液,向氢氧化钠罐9中投加1mol/l的NaOH溶液。将三通阀4-1、4-2、4-3、4-4、4-5、4-6和4-7调整到正向状态,启动泵6,调节阀门3-1使AlCl3的流量控制在30l/h,开启氢氧化钠泵8,控制流量为0.3ml/min,合成开始。当AlCl3循环流量为26.5l/h,进行反冲。关闭阀门3-4和3-5,停止循环泵6和8运转,换向三通阀4-2、4-3、4-4、4-5呈反向状态,即AlCl3溶液由支管A流向支管B,AlCl3溶液由支管G流向支管H,AlCl3溶液由支管E流向支管F,AlCl3溶液由支管K流向支管L,所有三通阀门要在短时间内完成换向操作,开启循环泵6,调节AlCl3循环流量为45l/h,高速反冲1分钟。停止循环泵6运转,改变三通阀4-2、4-3、4-4和4-5呈正向状态,即AlCl3溶液由支管A流向支管C,AlCl3溶液由支管D流向支管E,AlCl3溶液由支管H流向支管I,AlCl3溶液由支管J流向支管L,打开阀门3-4和3-5,排空管线BaG和管线FbK段管子内残存液。开启循环泵6和恒流泵8,继续合成,AlCl3循环量上升为27.5l/h。依此方法,直至达到要求的碱化度,聚合氯化铝合成结束。反向冲洗与未反向冲洗的结果图2。(1). Add 150ml of 0.2mol/l AlCl solution in the reaction tank 1-1, and add 1mol/l NaOH solution in the sodium hydroxide tank 9. Adjust the three-way valves 4-1, 4-2, 4-3, 4-4, 4-5, 4-6 and 4-7 to the positive state, start the pump 6, and adjust the valve 3-1 so that the AlCl3 The flow is controlled at 30 l/h, the sodium hydroxide pump 8 is turned on, the control flow is 0.3 ml/min, and the synthesis begins. When the AlCl 3 circulation flow rate is 26.5l/h, backflushing is performed. Close the valves 3-4 and 3-5, stop the operation of the circulation pumps 6 and 8, and the reversing three-way valves 4-2, 4-3, 4-4, 4-5 are in the reverse state, that is, the AlCl 3 solution is supplied by the branch pipe A Flow to branch pipe B, AlCl 3 solution flows from branch pipe G to branch pipe H, AlCl 3 solution flows from branch pipe E to branch pipe F, AlCl 3 solution flows from branch pipe K to branch pipe L, all three-way valves must complete the reversing operation in a short time, and start the cycle Pump 6, adjust the circulation flow rate of AlCl 3 to 45l/h, high-speed recoil for 1 minute. Stop the circulation pump 6 from running, change the three-way valve 4-2, 4-3, 4-4 and 4-5 to be in a positive state, that is, the AlCl3 solution flows from the branch pipe A to the branch pipe C, and the AlCl3 solution flows from the branch pipe D to the branch pipe E, AlCl3 solution flows from branch pipe H to branch pipe I, AlCl3 solution flows from branch pipe J to branch pipe L, open valves 3-4 and 3-5, and empty the residual liquid in the pipeline BaG and pipeline FbK sections. Open circulation pump 6 and constant flow pump 8, continue to synthesize, AlCl Circulation amount rises to 27.5l/h. According to this method, until the required degree of alkalization is reached, the synthesis of polyaluminum chloride is completed. The results of backwashing and non-backwashing are shown in Figure 2.

(2).合成结束后,停止泵6和8运转,改变三通阀4-1、4-6和4-7呈换向状态,即AlCl3溶液由支管V流向支管U,由支管R流向支管Q,由支管N流向支管T。(2). After the synthesis is finished, stop the operation of pumps 6 and 8, and change the three-way valves 4-1, 4-6 and 4-7 to be in a reversing state, that is, the AlCl solution flows from the branch pipe V to the branch pipe U, and from the branch pipe R to the branch pipe R. Branch Q flows from branch N to branch T.

a.软水清洗。保持三通阀4-2、4-3、4-4和4-5为正向状态,打开阀门3-7和3-9,开启循环泵6,调节阀门3-1,保持转子流量计2流量在45l/h,冲洗5分钟,调节三通阀4-2、4-3、4-4和4-5为换向状态冲洗5分钟。关闭阀门3-7,排空管路内的软水,然后停止泵6运转,关闭阀门3-9。同时,打开3-10,放空膜组件内的1mol/l氢氧化钠溶液,关闭阀门3-10,打开阀门3-2和3-11,用软水冲洗膜组件内壳,至出水pH值为中性,关闭3-2和3-11。a. Wash with soft water. Keep the three-way valves 4-2, 4-3, 4-4 and 4-5 in the positive state, open the valves 3-7 and 3-9, turn on the circulating pump 6, adjust the valve 3-1, and keep the rotameter 2 Flush for 5 minutes at a flow rate of 45 l/h, and adjust the three-way valves 4-2, 4-3, 4-4 and 4-5 to the reversing state for 5 minutes. Close the valve 3-7, empty the soft water in the pipeline, then stop the pump 6, and close the valve 3-9. At the same time, open 3-10, vent the 1mol/l sodium hydroxide solution in the membrane module, close valve 3-10, open valves 3-2 and 3-11, rinse the inner shell of the membrane module with soft water until the pH value of the effluent is neutral Sex, close 3-2 and 3-11.

b.酸液清洗。向酸液罐1-2、10-2内注入pH=1~1.5的盐酸溶液。打开阀门3-6和3-8,开启循环泵6,调节阀门3-1,保持转子流量计2流量在30l/h,冲洗45分钟,停止循环泵6运行,调整三通阀4-2、4-3、4-4和4-5为正向状态冲洗10分钟,关闭阀门3-6排空管路内的盐酸,关闭阀门3-8;同时打开阀门3-3,使盐酸充满膜组件,循环泵6停止运转后,打开阀门3-11,放空膜组件内的盐酸。b. Acid cleaning. Inject the hydrochloric acid solution of pH=1~1.5 into the acid solution tanks 1-2 and 10-2. Open the valves 3-6 and 3-8, turn on the circulating pump 6, adjust the valve 3-1, keep the flow rate of the rotameter 2 at 30 l/h, flush for 45 minutes, stop the operation of the circulating pump 6, adjust the three-way valve 4-2, 4-3, 4-4 and 4-5 are flushing in positive state for 10 minutes, close valve 3-6 to drain the hydrochloric acid in the pipeline, close valve 3-8; open valve 3-3 at the same time to fill the membrane module with hydrochloric acid After the circulating pump 6 stops running, open the valve 3-11 to vent the hydrochloric acid in the membrane module.

c.软水清洗。打开阀门3-7和3-9,开启循环泵6,调节阀门3-1,保持转子流量计2流量在30l/h,直至阀门3-9出水pH值保持在中性为止,调整三通阀4-2、4-3、4-4和4-5为反向状态冲洗膜组件,直到阀门3-9出水pH值保持在中性为止。关闭3-7排空管路内的软水,然后停止泵6运转,关闭3-9。同时,打开阀门3-2,用软水冲洗膜组件内腔,至阀门3-11出水pH值为中性,关闭3-2。c. Wash with soft water. Open the valves 3-7 and 3-9, turn on the circulation pump 6, adjust the valve 3-1, keep the flow rate of the rotameter 2 at 30l/h, until the pH value of the water outlet from the valve 3-9 remains neutral, adjust the three-way valve 4-2, 4-3, 4-4 and 4-5 flush the membrane assembly in the reverse state until the pH value of the outlet water from valve 3-9 remains neutral. Close 3-7 to empty the soft water in the pipeline, then stop the pump 6 from running, and close 3-9. At the same time, open the valve 3-2, rinse the inner cavity of the membrane module with soft water, until the pH value of the outlet water from the valve 3-11 is neutral, and close the valve 3-2.

通过软水—酸液—软水清洗后,通量得到了恢复,结果见下表。 进口压力(MPa) 出口压力(MPa) 纯水流量(l/h) 纯水通量(ml/min) 未使用前 0.005 0.08 30 0.795 未酸洗 0.004 0.0015 24 0.245 酸洗后 0.005 0.010 28 0.539 After washing with soft water-acid solution-soft water, the flux was restored, and the results are shown in the table below. Inlet pressure (MPa) Outlet pressure (MPa) Pure water flow(l/h) Pure water flux (ml/min) before use 0.005 0.08 30 0.795 Not pickled 0.004 0.0015 twenty four 0.245 After pickling 0.005 0.010 28 0.539

Claims (10)

1.一种用膜反应器合成高分子絮凝剂时减缓及清洗膜污染的方法,该方法的清洗过程分两个阶段,其特征是:所述的清洗过程是:1. a method for slowing down and cleaning membrane fouling when synthesizing macromolecule flocculant with membrane reactor, the cleaning process of this method is divided into two stages, it is characterized in that: described cleaning process is: 一.合成过程中的反向冲洗,1. Back flushing during synthesis, 二.合成结束后的清洗,包括:2. Cleaning after synthesis, including: (1).软水清洗;(1). Soft water cleaning; (2).酸液清洗;(2). Acid cleaning; (3).软水清洗。(3). Clean with soft water. 2.如权利要求1所述的方法,其特征是:所述的合成过程中的反向冲洗是在合成高分子无机絮凝剂过程中,三通阀(4-1)呈正向状态,铝盐溶液由支管W流向支管U,三通阀(4-6)呈正向状态,铝盐溶液由支管M流向支管T,三通阀(4-7)呈正向状态,铝盐溶液由支管R流向支管S;恒流泵(8)将氢氧化钠罐(9)中的氢氧化钠溶液泵出,并经三通阀(4-6)的支管M流向支管T,加入到膜组件壳内,透过膜壁在膜丝内腔与铝盐溶液反应;2. The method according to claim 1, characterized in that: the back flushing in the synthesis process is in the process of synthesizing the macromolecular inorganic flocculant, the three-way valve (4-1) is in a forward state, and the aluminum salt The solution flows from the branch pipe W to the branch pipe U, the three-way valve (4-6) is in a positive state, the aluminum salt solution flows from the branch pipe M to the branch pipe T, the three-way valve (4-7) is in a positive state, and the aluminum salt solution flows from the branch pipe R to the branch pipe S; the constant flow pump (8) pumps out the sodium hydroxide solution in the sodium hydroxide tank (9), flows through the branch pipe M of the three-way valve (4-6) to the branch pipe T, and joins it in the membrane module shell, The membrane wall reacts with the aluminum salt solution in the inner cavity of the membrane filament; (1).未用铝盐溶液反冲膜组件时,首先开启阀门(3-4)和阀门(3-5),铝盐溶液在循环泵(6)的抽吸作用下从循环反应罐(1-1)中吸出,经过正向状态的三通阀(4-1)和转子流量计(2),铝盐溶液的流量是通过控制阀(3-1)来调节的;三通阀(4-2)呈正向状态,从转子流量计(2)流出的铝盐溶液由三通阀(4-2)的支管A流向支管C,三通阀(4-3)呈正向状态,从支管C流出的铝盐溶液由三通阀(4-3)的支管D流向支管E,从支管E流出的铝盐溶液由中空纤维膜组件(5)的一端进入中空纤维膜组件(5):恒流泵(8)将氢氧化钠溶液罐(9)中的氢氧化钠溶液泵出并经三通阀(4-6)的支管M流向支管T,加入到膜组件壳内,所加氢氧化钠体积以每次合成所要求的碱化度为准;并与进入膜组件里的铝盐溶液混合后,经膜丝内腔从中空纤维膜组件(5)的另一端流出,三通阀(4-4)呈正向状态,从膜组件(5)流出的铝盐溶液由三通阀(4-4)的支管H流向支管I,三通阀(4-5)呈正向状态,从支管I流出的铝盐溶液由三通阀(4-5)的支管J流向支管L,最后,经过循环泵(6)将增加了氢氧化钠的铝盐溶液经三通阀(4-7)送至循环反应罐(1-1)内;含有氢氧化钠的铝盐溶液不断循环,直至达到要求的碱化度为止;(1). When the aluminum salt solution is not used to recoil the membrane module, first open the valve (3-4) and the valve (3-5), and the aluminum salt solution is drawn from the circulating reaction tank ( 1-1), through the three-way valve (4-1) and the rotameter (2) in the positive state, the flow of the aluminum salt solution is regulated by the control valve (3-1); the three-way valve ( 4-2) is in a positive state, the aluminum salt solution flowing out from the rotameter (2) flows from the branch pipe A of the three-way valve (4-2) to the branch pipe C, and the three-way valve (4-3) is in a positive state, and flows from the branch pipe C The aluminum salt solution flowing out of C flows to the branch pipe E through the branch pipe D of the three-way valve (4-3), and the aluminum salt solution flowing out from the branch pipe E enters the hollow fiber membrane module (5) from one end of the hollow fiber membrane module (5): constant The flow pump (8) pumps out the sodium hydroxide solution in the sodium hydroxide solution tank (9) and flows through the branch pipe M of the three-way valve (4-6) to the branch pipe T, and adds it into the membrane module shell, and the added hydrogen is oxidized The volume of sodium is based on the degree of alkalinity required for each synthesis; and after mixing with the aluminum salt solution entering the membrane module, it flows out from the other end of the hollow fiber membrane module (5) through the membrane filament lumen, and the three-way valve ( 4-4) is in a positive state, the aluminum salt solution flowing out from the membrane module (5) flows from the branch pipe H of the three-way valve (4-4) to the branch pipe I, and the three-way valve (4-5) is in a positive state, and flows from the branch pipe I The aluminum salt solution flowing out flows from the branch pipe J of the three-way valve (4-5) to the branch pipe L, and finally, through the circulation pump (6), the aluminum salt solution added with sodium hydroxide is sent to the In the circulating reaction tank (1-1); the aluminum salt solution containing sodium hydroxide is continuously circulated until reaching the required degree of alkalinization; (2).膜组件需用铝盐溶液反向冲洗时,将放空阀(3-4)和(3-5)关闭;含有氢氧化钠的铝盐溶液在循环泵(6)的抽吸作用下从循环反应罐(1-1)中吸出,经过正向状态的三通阀(4-1)和转子流量计(2);三通阀(4-2)呈换向状态,从转子流量计(2)流出的铝盐溶液由三通阀(4-2)的支管A流向支管B,三通阀(4-4)呈换向状态,从支管B流出的溶液由三通阀(4-4)的支管G流向支管H,从支管H流出的铝盐溶液由中空纤维膜组件(5)的一端进入中空纤维膜组件(5);此时停止加氢氧化钠,经膜丝内腔从中空纤维膜组件(5)的另一端流出;三通阀(4-3)呈换向状态,铝盐溶液由三通阀(4-3)的支管E流向支管F,三通阀(4-5)呈换向状态,从支管F流出的铝盐溶液由三通阀(4-5)的支管K流向支管L,最后铝盐溶液通过循环泵(6)将铝盐溶液送回到循环反应罐(1-1)内;(2). When the membrane module needs to be backwashed with aluminum salt solution, the vent valves (3-4) and (3-5) are closed; the suction effect of the aluminum salt solution containing sodium hydroxide on the circulating pump (6) suction from the circulating reaction tank (1-1), and pass through the three-way valve (4-1) and the rotameter (2) in the positive state; the three-way valve (4-2) is in a reversing state, and the The aluminum salt solution that meter (2) flows out flows to branch pipe B by branch pipe A of three-way valve (4-2), and three-way valve (4-4) is in the reversing state, and the solution that flows out from branch pipe B is passed by three-way valve (4-4) -4) the branch pipe G flows to the branch pipe H, and the aluminum salt solution flowing out from the branch pipe H enters the hollow fiber membrane module (5) from one end of the hollow fiber membrane module (5); Flow out from the other end of the hollow fiber membrane module (5); the three-way valve (4-3) is in a reversing state, and the aluminum salt solution flows to the branch pipe F by the branch pipe E of the three-way valve (4-3), and the three-way valve (4-3) -5) In the reversing state, the aluminum salt solution flowing out from the branch pipe F flows from the branch pipe K of the three-way valve (4-5) to the branch pipe L, and finally the aluminum salt solution is sent back to the circulation through the circulation pump (6) In the reaction tank (1-1); 反向冲洗结束后,三通阀由换向状态调整回正向状态,整个系统返回至膜组件未用铝盐冲洗时的状态,开启阀门(3-4)和阀门(3-5),放空管路BaG和FbK内的铝盐溶液。After the reverse flushing is completed, the three-way valve is adjusted from the reversing state to the forward state, and the whole system returns to the state when the membrane module is not flushed with aluminum salt, open the valve (3-4) and the valve (3-5), and discharge Aluminum salt solution in empty lines BaG and FbK. 3.如权利要求1所述的方法,其特征是:所述的合成结束后的清洗是排空管路内的絮凝剂铝盐溶液:停止恒流泵(8)运转,关闭阀门(3-11),打开阀门(3-10),排空膜组件(5)内的氢氧化钠;循环泵(6)继续运转,直至排空管路内的絮凝剂铝盐溶液,停止循环泵(6)的运转;然后将三通阀(4-1)换向,使软水或者酸液可由三通阀(4-1)支管V流向支管U,三通阀(4-6)换向,铝盐溶液由三通阀(4-6)支管N流向支管T,三通阀(4-7)换向,铝盐溶液由三通阀(4-7)支管R流向支管Q;三通阀(4-2)、(4-3)、(4-4)和(4-5)呈正向状态;3. The method according to claim 1, characterized in that: the cleaning after the completion of the synthesis is to empty the flocculant aluminum salt solution in the pipeline: stop the constant flow pump (8) operation, close the valve (3- 11), open the valve (3-10), and empty the sodium hydroxide in the membrane module (5); the circulation pump (6) continues to run until the flocculant aluminum salt solution in the pipeline is emptied, and the circulation pump (6 ) operation; then change the direction of the three-way valve (4-1), so that soft water or acid can flow from the branch pipe V of the three-way valve (4-1) to the branch pipe U, and the three-way valve (4-6) is reversed, and the aluminum salt The solution flows from the branch pipe N of the three-way valve (4-6) to the branch pipe T, and the three-way valve (4-7) changes direction, and the aluminum salt solution flows from the branch pipe R of the three-way valve (4-7) to the branch pipe Q; -2), (4-3), (4-4) and (4-5) are positive; 具体实施方法是:The specific implementation method is: (1).软水清洗,合成结束后,打开阀门(3-10),防空膜组件内的氢氧化钠溶液,然后关闭阀门(3-10);将阀门(3-2)、(3-7)、(3-9)和(3-11)打开,阀门(3-3)、(3-6)和(3-8)关闭;放空膜组件壳内的氢氧化钠,然后关闭阀门(3-10),开启阀门(3-11),软水罐(10-1)内的软水靠重力自流入膜组件壳内,用软水首先冲洗膜组件内壳;开启循环泵(6),软水罐(1-3)内的软水依靠循环泵(6)的作用来对膜表面冲洗,调节阀门(3-1)保持高流速对膜面进行冲洗,然后三通阀(4-2)、(4-3)、(4-4)和(4-5)呈换向状态,再冲洗;关闭阀门(3-7)和(3-2),排空管路及组件内的软水,关闭循环泵(6),调整三通阀(4-2)、(4-3)、(4-4)和(4-5)呈正向状态;(1). Cleaning with soft water, after the synthesis is finished, open the valve (3-10), the sodium hydroxide solution in the air defense membrane assembly, then close the valve (3-10); the valves (3-2), (3-7 ), (3-9) and (3-11) are opened, valves (3-3), (3-6) and (3-8) are closed; empty the sodium hydroxide in the membrane module shell, then close the valve (3 -10), open the valve (3-11), the soft water in the soft water tank (10-1) flows into the shell of the membrane module by gravity, and first wash the inner shell of the membrane module with soft water; open the circulation pump (6), the soft water tank ( The soft water in 1-3) flushes the membrane surface by means of the circulation pump (6), and the valve (3-1) is adjusted to maintain a high flow rate to flush the membrane surface, and then the three-way valve (4-2), (4- 3), (4-4) and (4-5) are in the state of reversing, and then flush; close the valves (3-7) and (3-2), drain the soft water in the pipeline and components, and turn off the circulating pump ( 6), adjust the three-way valves (4-2), (4-3), (4-4) and (4-5) to be in a positive state; (2).酸液清洗,关闭阀门(3-11)和(3-9),打开阀门(3-3)、(3-6)和(3-8),酸液罐(10-2)内的酸液通过重力自流入膜组件内壳;开启循环泵(6),酸液罐(1-2)内的酸液通过循环泵(6)在管路内循环清洗,停止循环泵(6);调整三通阀(4-2)、(4-3)、(4-4)和(4-5)呈换向状态,再开启循环泵(6),用酸冲洗;关闭阀门(3-3)和(3-6),打开阀门(3-11),排空组件及管路内的酸液,调整三通阀(4-2)、(4-3)、(4-4)和(4-5)呈正向状态;(2). Acid cleaning, close valves (3-11) and (3-9), open valves (3-3), (3-6) and (3-8), acid tank (10-2) The acid liquid inside flows into the inner casing of the membrane module by gravity; the circulating pump (6) is turned on, the acid liquid in the acid liquid tank (1-2) is circulated and cleaned in the pipeline through the circulating pump (6), and the circulating pump (6) is stopped ); adjust the three-way valves (4-2), (4-3), (4-4) and (4-5) to be in the reversing state, then open the circulation pump (6), and rinse with acid; close the valve (3 -3) and (3-6), open the valve (3-11), empty the acid liquid in the components and pipelines, adjust the three-way valves (4-2), (4-3), (4-4) and (4-5) are positive; (3).软水清洗,开启阀门(3-2)和阀门(3-11),用软水首先冲洗膜组件内壳,直至流出阀门(3-11)的软水的pH值为中性;开启阀门(3-7)和阀门(3-9),关闭阀门(3-6)和阀门(3-8),开启循环泵(6),直至阀门(3-9)出水为中性;停止泵(6)运转,改变三通阀(4-2)、(4-3)、(4-4)和(4-5)呈换向状态,开启泵(6)冲洗管路BaG及管路FbK,直至阀门(3-9)出水呈中性。(3). Cleaning with soft water, open the valve (3-2) and valve (3-11), first rinse the inner shell of the membrane module with soft water until the pH value of the soft water flowing out of the valve (3-11) is neutral; open the valve (3-7) and valve (3-9), close valve (3-6) and valve (3-8), open circulation pump (6), until the water outlet of valve (3-9) is neutral; stop the pump ( 6) Run, change the three-way valves (4-2), (4-3), (4-4) and (4-5) to the reversing state, turn on the pump (6) to flush the pipeline BaG and pipeline FbK, It is neutral until the water outlet of valve (3-9). 4.如权利要求2所述的方法,其特征是:所述的膜丝选用切割分子量小于1万道尔顿的耐高温耐酸碱的聚砜、聚醚砜或磺化聚砜中空纤维超滤膜。4. The method according to claim 2, characterized in that: the membrane filaments are selected from high temperature and acid and alkali resistant polysulfone, polyethersulfone or sulfonated polysulfone hollow fiber ultra- filter membrane. 5.如权利要求2或3所述的方法,其特征是:所述的铝盐溶液包括三氯化铝或硫酸铝溶液,铝盐溶液初始浓度为0.2~2mol/l;所述的氢氧化钠的初始浓度为1~2mol/l。5. The method according to claim 2 or 3, characterized in that: said aluminum salt solution comprises aluminum trichloride or aluminum sulfate solution, and the initial concentration of aluminum salt solution is 0.2~2mol/l; The initial concentration of sodium is 1-2 mol/l. 6.如权利要求2所述的方法,其特征是:所述的反向冲洗所需的透膜压控制在0.015~0.025MPa。6. The method according to claim 2, characterized in that: the transmembrane pressure required for the back flushing is controlled at 0.015-0.025 MPa. 7.如权利要求1或2所述的方法,其特征是:在每次合成过程中,在碱化度小于1.5之前且膜面流速小于初始流速90%时,需要反向冲洗;在每次合成过程中,当碱化度大于1.5之后且膜面流速小于初始流速80%时,需要反向冲洗。7. the method as claimed in claim 1 or 2 is characterized in that: in each synthetic process, before alkalization degree is less than 1.5 and membrane surface flow velocity is less than initial flow velocity 90%, needs back flushing; During the synthesis process, when the alkalization degree is greater than 1.5 and the membrane surface flow rate is less than 80% of the initial flow rate, backwashing is required. 8.如权利要求3所述的方法,其特征是:所述的软水清洗的操作压力为0.015~0.02MPa。8. The method according to claim 3, characterized in that: the operating pressure of the soft water cleaning is 0.015-0.02 MPa. 9.如权利要求3所述的方法,其特征是:所述的酸液清洗中空纤维膜组件的透膜压控制在0.015~0.02MPa,酸洗时间保持在40~60分钟,所用酸pH值为1.5~3。9. The method according to claim 3, characterized in that: the membrane penetration pressure of the acid solution cleaning hollow fiber membrane module is controlled at 0.015-0.02 MPa, the pickling time is kept at 40-60 minutes, and the pH value of the acid used is 1.5-3. 10.如权利要求1、3或9所述的方法,其特征是:所述的酸是盐酸、硫酸或硝酸。10. The method according to claim 1, 3 or 9, characterized in that: said acid is hydrochloric acid, sulfuric acid or nitric acid.
CNA021573085A 2002-12-19 2002-12-19 Method for Mitigation and Cleaning of Membrane Fouling When Synthesizing Polymer Flocculant with Membrane Reactor Pending CN1508076A (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101734789B (en) * 2009-12-24 2011-08-17 清华大学 Method for controlling severe membrane fouling caused by membrane bioreactor mixed solution
CN101773787B (en) * 2009-12-31 2012-05-30 南京工业大学 Membrane pollution cleaning method for membrane-process brine refining process
CN102880199A (en) * 2012-09-27 2013-01-16 东莞市劲升无尘涂装科技有限公司 Metal spraying PH value automatic detection monitoring automatic replenishment system
CN110960825A (en) * 2019-12-12 2020-04-07 北京化工大学 Double-functional chemical warfare agent degradation material and preparation method thereof
CN113493278A (en) * 2021-03-17 2021-10-12 波塞冬(江苏)新材料科技有限公司 Membrane reactor system for preparing polyaluminum chloride from aluminum-containing wastewater
US12371641B2 (en) 2021-08-02 2025-07-29 Ecolab Usa Inc. Booster composition for cleaning fermentation equipment and methods of use

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101734789B (en) * 2009-12-24 2011-08-17 清华大学 Method for controlling severe membrane fouling caused by membrane bioreactor mixed solution
CN101773787B (en) * 2009-12-31 2012-05-30 南京工业大学 Membrane pollution cleaning method for membrane-process brine refining process
CN102880199A (en) * 2012-09-27 2013-01-16 东莞市劲升无尘涂装科技有限公司 Metal spraying PH value automatic detection monitoring automatic replenishment system
CN110960825A (en) * 2019-12-12 2020-04-07 北京化工大学 Double-functional chemical warfare agent degradation material and preparation method thereof
CN110960825B (en) * 2019-12-12 2021-07-30 北京化工大学 A kind of bifunctional chemical warfare agent degradation material and preparation method thereof
CN113493278A (en) * 2021-03-17 2021-10-12 波塞冬(江苏)新材料科技有限公司 Membrane reactor system for preparing polyaluminum chloride from aluminum-containing wastewater
US12371641B2 (en) 2021-08-02 2025-07-29 Ecolab Usa Inc. Booster composition for cleaning fermentation equipment and methods of use

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