CN1508076A - Method for Mitigation and Cleaning of Membrane Fouling When Synthesizing Polymer Flocculant with Membrane Reactor - Google Patents
Method for Mitigation and Cleaning of Membrane Fouling When Synthesizing Polymer Flocculant with Membrane Reactor Download PDFInfo
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- 239000012528 membrane Substances 0.000 title claims abstract description 109
- 238000000034 method Methods 0.000 title claims abstract description 40
- 238000004140 cleaning Methods 0.000 title claims abstract description 27
- 238000009285 membrane fouling Methods 0.000 title claims abstract description 8
- 230000002194 synthesizing effect Effects 0.000 title claims description 11
- 229920000642 polymer Polymers 0.000 title abstract description 11
- 230000000116 mitigating effect Effects 0.000 title 1
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical class [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 claims abstract description 71
- 239000012266 salt solution Substances 0.000 claims abstract description 67
- 239000008234 soft water Substances 0.000 claims abstract description 37
- 239000002253 acid Substances 0.000 claims abstract description 34
- 238000003786 synthesis reaction Methods 0.000 claims abstract description 25
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 24
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 12
- 238000011001 backwashing Methods 0.000 claims abstract description 8
- 238000002156 mixing Methods 0.000 claims abstract description 6
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 96
- 239000000243 solution Substances 0.000 claims description 42
- 238000006243 chemical reaction Methods 0.000 claims description 17
- 239000012510 hollow fiber Substances 0.000 claims description 17
- 230000008569 process Effects 0.000 claims description 15
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 12
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 claims description 12
- 238000011010 flushing procedure Methods 0.000 claims description 12
- 230000007935 neutral effect Effects 0.000 claims description 10
- 230000008859 change Effects 0.000 claims description 9
- 239000007788 liquid Substances 0.000 claims description 7
- 230000005484 gravity Effects 0.000 claims description 5
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 4
- 238000005554 pickling Methods 0.000 claims description 4
- 229920002492 poly(sulfone) Polymers 0.000 claims description 4
- 239000003513 alkali Substances 0.000 claims description 3
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 2
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 claims description 2
- 239000004695 Polyether sulfone Substances 0.000 claims description 2
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 claims description 2
- 229910052739 hydrogen Inorganic materials 0.000 claims description 2
- 239000001257 hydrogen Substances 0.000 claims description 2
- 229910017604 nitric acid Inorganic materials 0.000 claims description 2
- 229920006393 polyether sulfone Polymers 0.000 claims description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims 2
- 229910052708 sodium Inorganic materials 0.000 claims 2
- 239000011734 sodium Substances 0.000 claims 2
- 230000007123 defense Effects 0.000 claims 1
- 230000000694 effects Effects 0.000 claims 1
- 229920002521 macromolecule Polymers 0.000 claims 1
- 230000021962 pH elevation Effects 0.000 claims 1
- 230000035515 penetration Effects 0.000 claims 1
- 230000001105 regulatory effect Effects 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 abstract description 9
- 239000012530 fluid Substances 0.000 abstract description 3
- 229910010272 inorganic material Inorganic materials 0.000 abstract 1
- 239000011147 inorganic material Substances 0.000 abstract 1
- 229920000592 inorganic polymer Polymers 0.000 description 8
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 7
- 230000004907 flux Effects 0.000 description 6
- 239000013078 crystal Substances 0.000 description 5
- 239000008394 flocculating agent Substances 0.000 description 5
- 239000011148 porous material Substances 0.000 description 5
- 230000007423 decrease Effects 0.000 description 3
- 238000001556 precipitation Methods 0.000 description 3
- 238000000108 ultra-filtration Methods 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000002244 precipitate Substances 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 239000000376 reactant Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 229910018626 Al(OH) Inorganic materials 0.000 description 1
- 108090000862 Ion Channels Proteins 0.000 description 1
- 102000004310 Ion Channels Human genes 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000015271 coagulation Effects 0.000 description 1
- 238000005345 coagulation Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 238000005189 flocculation Methods 0.000 description 1
- 230000016615 flocculation Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000002427 irreversible effect Effects 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- KKCBUQHMOMHUOY-UHFFFAOYSA-N sodium oxide Chemical compound [O-2].[Na+].[Na+] KKCBUQHMOMHUOY-UHFFFAOYSA-N 0.000 description 1
- 229910001948 sodium oxide Inorganic materials 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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Abstract
本发明属于水处理絮凝剂合成技术领域,尤其涉及到用膜反应器合成高分子絮凝剂时减缓并清洗膜污染的方法。该方法的特点是通过换向负压反冲洗,膜丝内腔污染减轻,形成的氢氧化物量明显减少,铝盐溶液流速下降幅度明显减小,保证了腔内流体的混合强度,确保合成无机高分子絮凝剂的质量。在合成结束后,通过使用软水—酸液—软水三步清洗,可以使得膜面的氢氧化物层消失,延长膜组件的使用寿命。The invention belongs to the technical field of flocculant synthesis for water treatment, and in particular relates to a method for slowing down and cleaning membrane fouling when a membrane reactor is used to synthesize a polymer flocculant. The feature of this method is that by reverse negative pressure backwashing, the pollution of the inner cavity of the membrane filament is reduced, the amount of hydroxide formed is significantly reduced, and the drop rate of the flow rate of the aluminum salt solution is significantly reduced, which ensures the mixing strength of the fluid in the cavity and ensures the synthesis of inorganic materials. The quality of polymer flocculant. After the synthesis, three-step cleaning with soft water-acid solution-soft water can make the hydroxide layer on the membrane surface disappear and prolong the service life of the membrane module.
Description
技术领域technical field
本发明属于水处理絮凝剂合成技术领域,尤其涉及到用膜反应器合成高分子絮凝剂时减缓及清洗膜污染的方法。The invention belongs to the technical field of flocculant synthesis for water treatment, and in particular relates to a method for slowing down and cleaning membrane fouling when synthesizing a polymer flocculant with a membrane reactor.
背景技术Background technique
无机高分子絮凝剂是在传统的铝盐絮凝剂的基础上发展起来的一类新型水处理药剂,这类药剂具有高效,低廉等优点而被广泛应用。Inorganic polymer flocculants are a new type of water treatment agent developed on the basis of traditional aluminum salt flocculants. This type of agent has the advantages of high efficiency and low cost and is widely used.
利用膜反应器合成絮凝剂过程,就是利用膜结构中的膜孔作为液体微量分布器,在压力驱动下,将膜一侧的反应物溶液,均匀缓慢地压入到膜另一侧的另一反应物溶液中,并与其进行反应。由于透过液的液滴尺度与膜孔径相当,因此,可在保证一定的氢氧化钠加入速度的情况下,将氢氧化钠液滴尺度降至纳米级,从而有效降低氢氧化钠特征扩散时间,避免局部瞬时生成Al(OH)3沉淀。一般认为聚十三铝(Al13)是聚合铝中的最佳凝聚絮凝成分,其含量可以反映制品的有效性,利用膜反应器合成聚合氯化铝,其产品中Alb含量可提高到80%以上,且易于放大,具有良好产业化前景。目前利用膜反应器合成聚合氯化铝的很少,如专利申请号为99109853.6所公开的,但该申请对于膜法合成聚合氯化铝过程中出现的膜污染没有提出合理的解决方案。The process of using a membrane reactor to synthesize flocculants is to use the membrane pores in the membrane structure as a liquid micro-distributor. Driven by pressure, the reactant solution on one side of the membrane is evenly and slowly pressed into the other side of the membrane. reactant solution and react with it. Since the droplet size of the permeate is equivalent to the pore size of the membrane, the size of the sodium hydroxide droplet can be reduced to the nanometer level while ensuring a certain sodium hydroxide addition rate, thereby effectively reducing the characteristic diffusion time of sodium hydroxide , to avoid local instantaneous generation of Al(OH) 3 precipitation. It is generally believed that polythirteen aluminum (Al 13 ) is the best coagulation and flocculation component in polyaluminium, and its content can reflect the effectiveness of the product. Using a membrane reactor to synthesize polyaluminum chloride, the content of Al b in the product can be increased to 80 More than %, and easy to enlarge, has a good prospect of industrialization. At present, there are few methods of synthesizing polyaluminium chloride by membrane reactor, as disclosed in patent application No. 99109853.6, but this application does not propose a reasonable solution to the membrane fouling in the process of synthesizing polyaluminium chloride by membrane method.
发明内容Contents of the invention
本发明的目的在于减轻铝系无机高分子絮凝剂合成过程中膜污染和中空纤维膜丝内腔中氢氧化铝沉淀,保证膜面流速,以免瞬时混合搅拌强度降低而提供一种用膜反应器合成高分子絮凝剂时减缓及清洗膜污染的方法,以期利用该方法一方面提高聚合氯化铝无机高分子絮凝剂溶液中Alb含量,另一方面提高碱化度,增加无机絮凝剂的效能;并且在反应结束后,通过使用酸液清洗,就可以恢复膜丝的通量,延长膜组件的寿命。The purpose of the present invention is to reduce membrane fouling and aluminum hydroxide precipitation in the inner cavity of hollow fiber membrane filaments during the synthesis of aluminum-based inorganic polymer flocculants, to ensure the membrane surface flow rate, and to provide a membrane reactor for avoiding the reduction of instantaneous mixing and stirring intensity. A method for slowing down and cleaning membrane fouling when synthesizing a polymer flocculant, in order to use this method to increase the Al b content in the polyaluminum chloride inorganic polymer flocculant solution on the one hand, on the other hand to increase the degree of alkalization, and to increase the performance of the inorganic flocculant ; and after the reaction, by cleaning with acid solution, the flux of the membrane filament can be restored and the life of the membrane module can be extended.
本发明技术方案的原理是:在利用膜反应器合成高分子无机絮凝剂过程中,随着反应的进行,铝盐溶液的粘度和碱化度的增高,在碱被加入的瞬间,因为OH-不能被迅速的扩散开,不可避免的会出现局部高碱化度,这就使得Al3+与OH-接触的机会大大增加,生成氢氧化物的晶核的数量和速度会增大。如果在低碱化度的条件下,通过剧烈搅拌,使得铝盐溶液中生成的氢氧化物的晶核较少,新生成的聚合形态将逐步转化成稳定的聚合物,不会生成氢氧化物沉淀。如果在高碱化度条件下,局部高碱化度存在的时间会加长,增加了生成氢氧化物晶核的数量,生成的聚合物则会转化为氢氧化物沉淀,这些晶体吸附在膜内壁,逐渐老化长大,堵塞膜内腔。本发明就是通过负压换向进料,改变腔内流体的流动状态,来增强混合强度。本方案采用负压,因为氢氧化钠是由膜丝的外表面流向内表面,如果采用正压换向,有可能使得铝盐溶液与氢氧化钠溶液在膜孔道内接触发生反应,生成的氢氧化铝晶核有可能吸附在膜孔道内而堵塞膜孔道,导致膜通量下降,造成通量不可恢复的污染。The principle of the technical solution of the present invention is: in the process of synthesizing the polymer inorganic flocculant by using a membrane reactor, as the reaction proceeds, the viscosity and alkalization degree of the aluminum salt solution increase, and at the moment the alkali is added, because OH - If it cannot be diffused rapidly, local high alkalinity will inevitably occur, which will greatly increase the chance of contact between Al 3+ and OH - , and the number and speed of crystal nuclei forming hydroxide will increase. If under the condition of low alkalization degree, through vigorous stirring, the crystal nuclei of the hydroxide formed in the aluminum salt solution are less, and the newly formed polymer form will gradually transform into a stable polymer without forming hydroxide precipitation. If under the condition of high alkalinity, the local high alkalinity will last for a longer time, increasing the number of hydroxide crystal nuclei, and the generated polymer will be converted into hydroxide precipitates, and these crystals will be adsorbed on the inner wall of the membrane. , Gradually aging and growing up, blocking the membrane lumen. The present invention is to change the flow state of the fluid in the cavity by negative pressure to change the direction of feeding, so as to enhance the mixing intensity. This scheme uses negative pressure, because sodium hydroxide flows from the outer surface of the membrane filament to the inner surface. If positive pressure is used to reverse the direction, it is possible to make the aluminum salt solution and sodium hydroxide solution contact and react in the membrane channel, and the generated hydrogen The alumina crystal nuclei may be adsorbed in the membrane pores and block the membrane pores, resulting in a decrease in the membrane flux and causing irreversible pollution of the flux.
在膜丝内表面形成的一般为金属的氢氧化铝沉淀,其溶解于强酸溶液,因此在合成结束后,通过使用强酸将其从膜表面溶解下来,恢复膜通量及膜丝的内径。The aluminum hydroxide precipitate, which is generally metal, is formed on the inner surface of the membrane filament, which is dissolved in a strong acid solution. Therefore, after the synthesis is completed, it is dissolved from the membrane surface by using a strong acid to restore the membrane flux and the inner diameter of the membrane filament.
本发明所用的设备是利用现有制备无机高分子絮凝剂的组合式设备,各部件之间用管路进行连接,如图1所示。用膜反应器合成高分子絮凝剂时减缓及清洗膜污染的方法是:The equipment used in the present invention utilizes existing combined equipment for preparing inorganic polymer flocculants, and the components are connected by pipelines, as shown in Figure 1 . The method to slow down and clean membrane fouling when synthesizing polymer flocculant with membrane reactor is:
一.合成过程中的反向冲洗:1. Back flushing during synthesis:
在合成高分子无机絮凝剂过程中,三通阀4-1呈正向状态,反应罐1-1中的铝盐溶液由支管W流向支管U,三通阀4-6呈正向状态,铝盐溶液由支管M流向支管T,三通阀4-7呈正向状态,铝盐溶液由支管R流向支管S;恒流泵8将氢氧化钠罐9中的氢氧化钠溶液泵出,并经三通阀4-6的支管M流向支管T,加入到膜组件壳内,透过膜壁在膜丝内腔与铝盐溶液反应;In the process of synthesizing the polymer inorganic flocculant, the three-way valve 4-1 is in the positive state, the aluminum salt solution in the reaction tank 1-1 flows from the branch pipe W to the branch pipe U, the three-way valve 4-6 is in the positive state, and the aluminum salt solution From the branch pipe M to the branch pipe T, the three-way valve 4-7 is in a positive state, the aluminum salt solution flows from the branch pipe R to the branch pipe S; the
(1).膜组件未用铝盐溶液反冲时,开启阀门3-4和阀门3-5,放空管路BaG和FbK内的铝盐溶液。铝盐溶液在循环泵6的抽吸作用下从循环反应罐1-1中吸出,经过正向状态的三通阀4-1和转子流量计2,铝盐溶液的流量是通过控制阀3-1来调节的;三通阀4-2呈正向状态,从转子流量计2流出的铝盐溶液由三通阀4-2的支管A流向支管C,三通阀4-3呈正向状态,从支管C流出的铝盐溶液由三通阀4-3的支管D流向支管E,从支管E流出的铝盐溶液由中空纤维膜组件5的一端进入中空纤维膜组件5;恒流泵8将氢氧化钠溶液罐9中的氢氧化钠溶液泵出并经三通阀4-6的支管M流向支管T,加入到膜组件壳内,所加氢氧化钠体积以每次合成所要求的碱化度为准;并与进入膜组件里的铝盐溶液混合后,经膜丝内腔从中空纤维膜组件5的另一端流出,三通阀4-4呈正向状态,从膜组件5流出的铝盐溶液由三通阀4-4的支管H流向支管I,三通阀4-5呈正向状态,从支管I流出的铝盐溶液由三通阀4-5的支管J流向支管L,最后,经过循环泵6将增加了氢氧化钠的铝盐溶液经三通阀4-7送至循环反应罐1-1内。含有氢氧化钠的铝盐溶液不断循环,直至达到所要求的碱化度为止。(1). When the membrane module is not recoiled with aluminum salt solution, open valve 3-4 and valve 3-5, and vent the aluminum salt solution in pipelines BaG and FbK. The aluminum salt solution is sucked out from the circulating reaction tank 1-1 under the suction of the circulating
即正向合成无机高分子絮凝剂的流程是:1-1→4-1→2→3-1→4-2→4-3→5→4-4→4-5→6→4-7→1-1。That is, the process of forward synthesis of inorganic polymer flocculant is: 1-1→4-1→2→3-1→4-2→4-3→5→4-4→4-5→6→4-7 →1-1.
(2).膜组件需用铝盐溶液反向冲洗时,首先将放空阀3-4和3-5关闭。含有氢氧化钠的铝盐溶液在循环泵6的抽吸作用下从循环反应罐1-1中吸出,经过正向状态的三通阀4-1和转子流量计2;三通阀4-2呈换向状态,从转子流量计2流出的铝盐溶液由三通阀4-2的支管A流向支管B,三通阀4-4呈换向状态,从支管B流出的溶液由三通阀4-4的支管G流向支管H,从支管H流出的铝盐溶液由中空纤维膜组件5的一端进入中空纤维膜组件5;此时停止加氢氧化钠,经膜丝内腔从中空纤维膜组件5的另一端流出;三通阀4-3呈换向状态,铝盐溶液由三通阀4-3的支管E流向支管F,三通阀4-5呈换向状态,从支管F流出的铝盐溶液由三通阀4-5的支管K流向支管L,最后铝盐溶液通过循环泵6将铝盐溶液送回到循环反应罐1-1内。(2). When the membrane module needs to be backwashed with aluminum salt solution, firstly close the vent valves 3-4 and 3-5. The aluminum salt solution containing sodium hydroxide is sucked out from the circulation reaction tank 1-1 under the suction action of the
反冲时铝盐溶液流向即:1-1→4-1→2→3-1→4-2→4-4→5→4-3→4-5→6→4-7→1-1。The flow direction of the aluminum salt solution during recoil is: 1-1→4-1→2→3-1→4-2→4-4→5→4-3→4-5→6→4-7→1-1 .
反向冲洗结束后,三通阀由换向状态调整回正向状态,整个系统返回至膜组件未用铝盐冲洗时的状态,开启阀门3-4和阀门3-5,放空管路BaG和FbK内的铝盐溶液。After the reverse flushing is completed, the three-way valve is adjusted from the reversing state to the forward state, and the whole system returns to the state when the membrane module is not flushed with aluminum salt, open valve 3-4 and valve 3-5, and vent the pipeline BaG and aluminum salt solution in FbK.
整个合成反应过程中,反向冲洗要进行多次,直至达到所需要的碱化度为止,最后合成的无机高分子絮凝剂溶液为含有少量细小颗粒的略带有浑浊的溶液。During the whole synthesis reaction process, backwashing should be carried out many times until the required degree of alkalinity is reached, and the finally synthesized inorganic polymer flocculant solution is a slightly turbid solution containing a small amount of fine particles.
通过换向负压反冲洗后,膜丝内腔污染减轻,内腔结垢量明显减少,铝盐溶液流速下降幅度变小,保证了合成无机高分子絮凝剂的质量。After negative pressure backwashing, the pollution of the inner cavity of the membrane filament is reduced, the amount of fouling in the inner cavity is significantly reduced, and the decrease in the flow rate of the aluminum salt solution is smaller, which ensures the quality of the synthesized inorganic polymer flocculant.
二.合成结束后的清洗是排空管路内的絮凝剂铝盐溶液:停止恒流泵8运转,关闭阀门3-11,打开阀门3-10,排空膜组件5内的氢氧化钠。循环泵6继续运转,直至排空管路内的絮凝剂铝盐溶液,然后停止循环泵6的运转。将三通阀4-1换向,使软水或者酸液可由三通阀4-1支管V流向支管U,三通阀4-6换向,铝盐溶液由三通阀4-6支管N流向支管T,三通阀4-7换向,铝盐溶液由三通阀4-7支管R流向支管Q。三通阀4-2、4-3、4-4和4-5呈正向状态。2. The cleaning after the synthesis is to empty the flocculant aluminum salt solution in the pipeline: stop the
具体实施方法是:The specific implementation method is:
(1).软水清洗,合成结束后,打开阀门3-10,放空膜组件内的氢氧化钠溶液,然后关闭阀门3-10。将阀门3-2、3-7、3-9和3-11打开,阀门3-3、3-6和3-8关闭;放空膜组件壳内的氢氧化钠,然后关闭阀门3-10,开启阀门3-11,软水罐10-1内的软水靠重力自流入膜组件壳内,用软水首先冲洗膜组件内壳;开启循环泵6,软水罐1-3内的软水依靠循环泵6的作用来对膜表面冲洗,调节阀门3-1保持高流速对膜面进行冲洗5分钟,然后三通阀4-2、4-3、4-4和4-5呈换向状态,再冲洗5分钟;关闭阀门3-7和3-2,排空管路及组件内的软水,关闭循环泵6,调整三通阀4-2、4-3、4-4和4-5呈正向状态。(1). Clean with soft water. After the synthesis, open the valve 3-10 to vent the sodium hydroxide solution in the membrane module, and then close the valve 3-10. Open the valves 3-2, 3-7, 3-9 and 3-11, and close the valves 3-3, 3-6 and 3-8; vent the sodium hydroxide in the membrane module shell, then close the valve 3-10, Open the valve 3-11, the soft water in the soft water tank 10-1 flows into the shell of the membrane module by gravity, and first rinse the inner shell of the membrane module with soft water; turn on the circulating
(2).酸液清洗,关闭阀门3-11和3-9,打开阀门3-3、3-6和3-8,酸液罐10-2内的酸液通过重力自流入膜组件内壳;开启循环泵6,酸液罐1-2内的酸液通过循环泵6在管路内循环,清洗30分钟后,停止循环泵6;调整三通阀4-2、4-3、4-4和4-5呈换向状态,再开启循环泵6,用酸冲洗5分钟。关闭阀门3-3和3-6,打开阀门3-11,排空组件及管路内的酸液,调整三通阀4-2、4-3、4-4和4-5呈正向状态。(2). Acid cleaning, close the valves 3-11 and 3-9, open the valves 3-3, 3-6 and 3-8, the acid in the acid tank 10-2 flows into the inner casing of the membrane module by gravity ; Turn on the
(3).软水清洗,开启阀门3-2和3-11,用软水首先冲洗膜组件内壳,直至流出阀门3-11的软水的pH值为中性。开启阀门3-7和3-9,关闭阀门3-6和3-8,开启循环泵6,直至阀门3-9出水为中性;停止泵6运转,改变三通阀4-2、4-3、4-4和4-5呈换向状态,开启泵6冲洗管路BaG及管路FbK,直至阀门3-9出水呈中性。(3). Cleaning with soft water, open the valves 3-2 and 3-11, first flush the inner shell of the membrane module with soft water until the pH value of the soft water flowing out of the valve 3-11 is neutral. Open the valves 3-7 and 3-9, close the valves 3-6 and 3-8, open the circulating
所述的膜丝选用切割分子量小于1万道尔顿的所有耐高温耐酸碱的中空纤维超滤膜,如聚砜、聚醚砜或磺化聚砜等。The membrane filaments are selected from all high temperature, acid and alkali resistant hollow fiber ultrafiltration membranes with cut molecular weight less than 10,000 Daltons, such as polysulfone, polyethersulfone or sulfonated polysulfone.
所述的氢氧化钠的初始浓度为1~2mol/l,铝盐初始浓度为0.2~2mol/l,所用铝盐溶液包括三氯化铝或硫酸铝等。The initial concentration of the sodium hydroxide is 1-2 mol/l, the initial concentration of the aluminum salt is 0.2-2 mol/l, and the aluminum salt solution used includes aluminum trichloride or aluminum sulfate and the like.
所述的反向负压清洗所需的透膜压控制在0.015~0.025MPa。The transmembrane pressure required for the reverse negative pressure cleaning is controlled at 0.015-0.025 MPa.
在每次合成过程中,在碱化度小于1.5之前,且膜面流速小于初始流速90%时,需要反向冲洗,每次冲洗历时1~2分钟。In each synthesis process, before the degree of alkalinity is less than 1.5, and the membrane surface flow rate is less than 90% of the initial flow rate, reverse flushing is required, and each flushing lasts 1 to 2 minutes.
在每次合成过程中,当碱化度大于1.5之后,且膜面流速小于初始流速80%时,需要反向冲洗,每次冲洗历时1~2分钟。In each synthesis process, when the degree of alkalinity is greater than 1.5 and the membrane surface flow rate is less than 80% of the initial flow rate, backwashing is required, and each flushing lasts 1 to 2 minutes.
所述的反向冲洗的排出液,需用400目不锈钢滤网过滤,滤网浸没在循环反应罐的铝盐溶液内。The effluent from the back flushing needs to be filtered with a 400-mesh stainless steel filter, and the filter is immersed in the aluminum salt solution in the circulating reaction tank.
反向清洗铝盐溶液为经400目不锈钢滤网过滤后的反应罐内的金属盐溶液。The reverse cleaning aluminum salt solution is the metal salt solution in the reaction tank after being filtered through a 400-mesh stainless steel filter screen.
所述的中空纤维膜组件、管线BaG或管线FbK为水平安装。The hollow fiber membrane module, pipeline BaG or pipeline FbK are installed horizontally.
所述的循环反应罐的安装位置要比管线BaG和管线FbK的安装位置低。The installation position of the circulating reaction tank is lower than that of the pipeline BaG and the pipeline FbK.
所述的管线BaG和管线DbI上必须安装有放空阀,放空阀与循环反应罐相连。The pipeline BaG and the pipeline DbI must be equipped with a vent valve, and the vent valve is connected with the circulating reaction tank.
所述的软水清洗的操作压力为0.015~0.02MPa。The operating pressure of the soft water cleaning is 0.015-0.02MPa.
用酸液清洗中空纤维膜组件的透膜压控制在0.015~0.02MPa,酸洗时间保持在40~60分钟,所用酸pH值为1.5~3,可以用盐酸、硫酸或硝酸。The permeation pressure of the hollow fiber membrane module is controlled at 0.015-0.02 MPa with acid solution, the pickling time is kept at 40-60 minutes, and the pH value of the acid used is 1.5-3, which can be hydrochloric acid, sulfuric acid or nitric acid.
组件内腔酸洗溶液靠重力自流入膜组件壳内,在负压下透过超滤膜,清洗超滤膜孔。The pickling solution in the inner cavity of the module flows into the shell of the membrane module by gravity, and passes through the ultrafiltration membrane under negative pressure to clean the pores of the ultrafiltration membrane.
本发明方法的特点是通过换向负压反冲洗,膜丝内腔污染减轻,形成的氢氧化物量明显减少,铝盐溶液流速下降幅度明显减小,保证了腔内流体的混合强度,确保合成无机高分子絮凝剂的质量。在合成结束后,通过使用软水—酸液—软水三步清洗,可以使得膜面的氢氧化物层消失,延长膜组件的使用寿命。The characteristics of the method of the present invention are that through reverse negative pressure backwashing, the pollution of the inner cavity of the membrane filament is reduced, the amount of hydroxide formed is significantly reduced, and the rate of decline in the flow rate of the aluminum salt solution is significantly reduced, which ensures the mixing strength of the fluid in the cavity and ensures the synthesis The quality of inorganic polymer flocculant. After the synthesis, three-step cleaning with soft water-acid solution-soft water can make the hydroxide layer on the membrane surface disappear and prolong the service life of the membrane module.
附图说明Description of drawings
图1.本发明所用的设备示意图。Figure 1. Schematic diagram of the equipment used in the present invention.
图2.本发明实施例1即利用NaOH及AlCl3合成聚合氯化铝PAC过程中膜组件反向清洗与未反向清洗时的流速-时间曲线图。Fig. 2. Example 1 of the present invention utilizes NaOH and AlCl The flow rate-time curve diagram when the membrane module is reversely cleaned and not reversely cleaned in the process of synthesizing polyaluminum chloride PAC.
附图标记reference sign
1-1.反应罐 1-2.酸液罐 1-3.软水罐 2.转子流量计1-1. Reaction tank 1-2. Acid tank 1-3. Soft water tank 2. Rotameter
3-1、3-2、3-3、3-4、3-5、3-6、3-7、3-8、3-9、3-10、3-11.阀门3-1, 3-2, 3-3, 3-4, 3-5, 3-6, 3-7, 3-8, 3-9, 3-10, 3-11. Valve
4-1、4-2、4-3、4-4、4-5、4-6、4-7.三通阀4-1, 4-2, 4-3, 4-4, 4-5, 4-6, 4-7. Three-way valve
5.膜组件 6.循环泵 7-1、7-2.负压表5.
8.恒流泵 9.氢氧化钠罐 10-1.软水罐 10-2.酸液罐8.
11-1、11-2、11-3、11-4、11-5.三通支管 BaG、FbK.管路11-1, 11-2, 11-3, 11-4, 11-5. Three-way branch pipe BaG, FbK. Pipeline
A、B、C、D、E、F、G、H、I、J、K、L、M、N、Q、R、S、T、U、V、A, B, C, D, E, F, G, H, I, J, K, L, M, N, Q, R, S, T, U, V,
W.三通支管W. Tee Branch
具体实施方式Detailed ways
下面结合实例及附图对本发明的技术方案作进一步描述。The technical solutions of the present invention will be further described below in conjunction with examples and accompanying drawings.
实施例1:利用NaOH及AlCl3合成聚合氯化铝PAC(参见图1)Embodiment 1: Utilize NaOH and AlCl Synthetic polyaluminum chloride PAC (referring to Fig. 1)
(1).向反应罐1-1内加入150ml 0.2mol/l AlCl3溶液,向氢氧化钠罐9中投加1mol/l的NaOH溶液。将三通阀4-1、4-2、4-3、4-4、4-5、4-6和4-7调整到正向状态,启动泵6,调节阀门3-1使AlCl3的流量控制在30l/h,开启氢氧化钠泵8,控制流量为0.3ml/min,合成开始。当AlCl3循环流量为26.5l/h,进行反冲。关闭阀门3-4和3-5,停止循环泵6和8运转,换向三通阀4-2、4-3、4-4、4-5呈反向状态,即AlCl3溶液由支管A流向支管B,AlCl3溶液由支管G流向支管H,AlCl3溶液由支管E流向支管F,AlCl3溶液由支管K流向支管L,所有三通阀门要在短时间内完成换向操作,开启循环泵6,调节AlCl3循环流量为45l/h,高速反冲1分钟。停止循环泵6运转,改变三通阀4-2、4-3、4-4和4-5呈正向状态,即AlCl3溶液由支管A流向支管C,AlCl3溶液由支管D流向支管E,AlCl3溶液由支管H流向支管I,AlCl3溶液由支管J流向支管L,打开阀门3-4和3-5,排空管线BaG和管线FbK段管子内残存液。开启循环泵6和恒流泵8,继续合成,AlCl3循环量上升为27.5l/h。依此方法,直至达到要求的碱化度,聚合氯化铝合成结束。反向冲洗与未反向冲洗的结果图2。(1). Add 150ml of 0.2mol/l AlCl solution in the reaction tank 1-1, and add 1mol/l NaOH solution in the
(2).合成结束后,停止泵6和8运转,改变三通阀4-1、4-6和4-7呈换向状态,即AlCl3溶液由支管V流向支管U,由支管R流向支管Q,由支管N流向支管T。(2). After the synthesis is finished, stop the operation of
a.软水清洗。保持三通阀4-2、4-3、4-4和4-5为正向状态,打开阀门3-7和3-9,开启循环泵6,调节阀门3-1,保持转子流量计2流量在45l/h,冲洗5分钟,调节三通阀4-2、4-3、4-4和4-5为换向状态冲洗5分钟。关闭阀门3-7,排空管路内的软水,然后停止泵6运转,关闭阀门3-9。同时,打开3-10,放空膜组件内的1mol/l氢氧化钠溶液,关闭阀门3-10,打开阀门3-2和3-11,用软水冲洗膜组件内壳,至出水pH值为中性,关闭3-2和3-11。a. Wash with soft water. Keep the three-way valves 4-2, 4-3, 4-4 and 4-5 in the positive state, open the valves 3-7 and 3-9, turn on the circulating
b.酸液清洗。向酸液罐1-2、10-2内注入pH=1~1.5的盐酸溶液。打开阀门3-6和3-8,开启循环泵6,调节阀门3-1,保持转子流量计2流量在30l/h,冲洗45分钟,停止循环泵6运行,调整三通阀4-2、4-3、4-4和4-5为正向状态冲洗10分钟,关闭阀门3-6排空管路内的盐酸,关闭阀门3-8;同时打开阀门3-3,使盐酸充满膜组件,循环泵6停止运转后,打开阀门3-11,放空膜组件内的盐酸。b. Acid cleaning. Inject the hydrochloric acid solution of pH=1~1.5 into the acid solution tanks 1-2 and 10-2. Open the valves 3-6 and 3-8, turn on the circulating
c.软水清洗。打开阀门3-7和3-9,开启循环泵6,调节阀门3-1,保持转子流量计2流量在30l/h,直至阀门3-9出水pH值保持在中性为止,调整三通阀4-2、4-3、4-4和4-5为反向状态冲洗膜组件,直到阀门3-9出水pH值保持在中性为止。关闭3-7排空管路内的软水,然后停止泵6运转,关闭3-9。同时,打开阀门3-2,用软水冲洗膜组件内腔,至阀门3-11出水pH值为中性,关闭3-2。c. Wash with soft water. Open the valves 3-7 and 3-9, turn on the
通过软水—酸液—软水清洗后,通量得到了恢复,结果见下表。
Claims (10)
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| CN101734789B (en) * | 2009-12-24 | 2011-08-17 | 清华大学 | Method for controlling severe membrane fouling caused by membrane bioreactor mixed solution |
| CN101773787B (en) * | 2009-12-31 | 2012-05-30 | 南京工业大学 | Membrane pollution cleaning method for membrane-process brine refining process |
| CN102880199A (en) * | 2012-09-27 | 2013-01-16 | 东莞市劲升无尘涂装科技有限公司 | Metal spraying PH value automatic detection monitoring automatic replenishment system |
| CN110960825A (en) * | 2019-12-12 | 2020-04-07 | 北京化工大学 | Double-functional chemical warfare agent degradation material and preparation method thereof |
| CN113493278A (en) * | 2021-03-17 | 2021-10-12 | 波塞冬(江苏)新材料科技有限公司 | Membrane reactor system for preparing polyaluminum chloride from aluminum-containing wastewater |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101734789B (en) * | 2009-12-24 | 2011-08-17 | 清华大学 | Method for controlling severe membrane fouling caused by membrane bioreactor mixed solution |
| CN101773787B (en) * | 2009-12-31 | 2012-05-30 | 南京工业大学 | Membrane pollution cleaning method for membrane-process brine refining process |
| CN102880199A (en) * | 2012-09-27 | 2013-01-16 | 东莞市劲升无尘涂装科技有限公司 | Metal spraying PH value automatic detection monitoring automatic replenishment system |
| CN110960825A (en) * | 2019-12-12 | 2020-04-07 | 北京化工大学 | Double-functional chemical warfare agent degradation material and preparation method thereof |
| CN110960825B (en) * | 2019-12-12 | 2021-07-30 | 北京化工大学 | A kind of bifunctional chemical warfare agent degradation material and preparation method thereof |
| CN113493278A (en) * | 2021-03-17 | 2021-10-12 | 波塞冬(江苏)新材料科技有限公司 | Membrane reactor system for preparing polyaluminum chloride from aluminum-containing wastewater |
| US12371641B2 (en) | 2021-08-02 | 2025-07-29 | Ecolab Usa Inc. | Booster composition for cleaning fermentation equipment and methods of use |
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