CN1908268A - Sample warping method and sample warping machine for simultaneously winding in array - Google Patents

Sample warping method and sample warping machine for simultaneously winding in array Download PDF

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Publication number
CN1908268A
CN1908268A CN 200610006249 CN200610006249A CN1908268A CN 1908268 A CN1908268 A CN 1908268A CN 200610006249 CN200610006249 CN 200610006249 CN 200610006249 A CN200610006249 A CN 200610006249A CN 1908268 A CN1908268 A CN 1908268A
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China
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warping
distance
thread
warp
warper drum
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田中义弘
蓝原孝次
大塚实
久野宗一郎
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Suzuki Warper Ltd
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Suzuki Warper Ltd
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Abstract

A method for warping a sample by a plurality of simultaneous aligned warps, wherein a distance R of a warping density is returned by a thread guide mechanism to a direction opposite to a warping direction at a pitch every time a plurality of warps wound on a warping drum in sequence pass through the thread guide mechanism during a turn of a thread guide, whereby a warp band composed of the arranged simultaneous warping number is formed and wound on the warping drum at intervals of the distance R of the warping density in the opposite direction from the warping direction in the order of winding the yarns wound on the warping drum. Therefore, the warp arrangement is not reversed on the warping roller and the warp dividing rod, and even if the number of warping threads is large, the problems of poor opening of the warp, broken yarn weaving of the warp, broken yarn of the warp and the like in the weaving process of the subsequent process are not caused.

Description

The Sample warping method and the sample warper of multi-strand simultaneous aligned and wound
Technical field
The present invention relates to warp thread Sample warping method and sample warper thereof, relate in particular to a kind of Sample warping method that many warp thread are reeled simultaneously and the sample warper that can carry out this method.
Background technology
In the past, as the warp thread beaming method that utilizes sample warper (Sample Warper), the warp thread beaming method that just is called as the permutation coiling was known by everybody.This permutation is reeled, if with a thread-carrier to a warp thread warping, the Yarn guide mechanism 8 that then can utilize length direction to the cylinder spoke of warper drum to be free to slide and be provided with, on one side will turn to the only distance P of mobile addendum modification of warping direction by each of thread-carrier from the warp thread of thread-carrier, reel on one side, when the revolution of thread-carrier reaches the setting value (for example 5 circles) of the coiling number of turns, Yarn guide mechanism 8 is to the only quick backway Q of original position (distance P * coiling number of turns setting value), meanwhile, conveyer belt 17 to the action of the distance R of the only mobile warping density of warping direction up to finishing the total radical of warping, carry out permutation coiling (for example, patent documentation 1 and patent documentation 2) so repeatedly.
In addition, even with most roots (being generally 2~24) root thread-carrier to many warp thread simultaneously during warping, its basic principle too, utilize Yarn guide mechanism 8, while with many simultaneously the warp band of warpings by thread-carrier revolution one then to the warping direction only the distance P of mobile addendum modification be wound into stacked (overlapping) shape, when the revolution of thread-carrier reached the setting value of the coiling number of turns, Yarn guide mechanism 8 was to the only quick backway Q of (the 1st week (the 1st layer)) original position that reels that begins of this cotton yarn tape NMeanwhile, conveyer belt 17 is to the distance R * while warping radical=distance R of the only mobile warping density of warping direction NThe action of part up to finishing the total radical of warping, is carried out the permutation of many while warpings so repeatedly and is reeled (with reference to Figure 12.Other are with reference to patent documentation 2 etc.).In addition, in this manual, the so-called warp thread that warp band is meant between the predefined coiling number of turns, thread-carrier is whenever goed around formed sheet (band shape) is arranged (be respectively 1A~1H, 2A~2H, 3A~3H, 4A~4H, 5A~5H) in legend, in addition, so-called cotton yarn tape be meant the warp thread structure that constitutes by while warping radical (for example 8) * coiling number of turns (for example 5 circle) whole (be 1A~5H) in legend.
At this moment, when the permutation of carrying out above-mentioned many while warpings is reeled, constitute the warp thread of each warp band, on one side being sent only simultaneously the pitch of warping radical by warping density distance R to the warping direction by Yarn guide mechanism 8 is reeled on one side, then, with the mode of the distance P that only changes addendum modification (in legend be warp thread thickness d 2 times) carry out to the action of warping direction opposite direction step (step) layback Sb (in legend be warping density R 5 times), be wound into each warp band so repeatedly (with reference to Figure 12.Other are with reference to patent documentation 2 etc.).
Promptly, for example, be 8 with while warping radical and reeling for 5 whens circle, on warper drum, by Yarn guide mechanism 8 from the front one side (warper drum front) to the warping direction (moving direction of conveyer belt, the warper drum rear end side), with warp thread 1A, 1B, 1C, 1D, 1E, 1F, 1G, the warp band of sequentially feeding the 1st circle of 1H is also pressed warping density distance R conveying section apart from also arranging, and with the mode of the distance P that only changes addendum modification (in legend be yarn width of cloth d 2 times) to warping side step layback Sb (in legend be warping density 5 times) in the opposite direction, (Figure 13).
Equally, the 2nd circle is also with warp thread 2A, 2B, 2C, 2D, 2E, 2F, 2G, the order of 2H, also arrange by distance R conveying section distance to the warping direction, and with the mode of the distance P that only changes addendum modification to warping side step layback Sb (Figure 14) in the opposite direction, the 3rd circle, with warp thread 3A, 3B, 3C, 3D, 3E, 3F, 3G, the 3H order, also arrange by distance R conveying section distance to the warping direction, and with the mode of the distance P that only changes addendum modification to warping side step layback Sb (Figure 15) in the opposite direction, the 4th circle, with warp thread 4A, 4B, 4C, 4D, 4E, 4F, 4G, the order of 4H, to the warping direction by the distance R conveying section apart from and arrange, and with the mode of the distance P that only changes addendum modification to warping direction opposite direction step layback Sb (Figure 16).
When with the order of 5A, 5B, 5C, 5D, 5E, 5F, 5G, 5H, to the warping direction by the distance R conveying section apart from and when arranging the 5th circle warp thread, because the revolution of thread-carrier has reached coiling number of turns setting value, so Yarn guide mechanism 8 is to the quick backway Q of original position that begins coiling (the 1st circle (the 1st layer)) of this layer N(in legend, turning back to the position of warp thread 1A) from the position of warp thread 5H.Meanwhile, conveyer belt 17 is to the distance R * while warping radical=distance R of the only mobile warping density of warping direction N(Figure 17).This action is carried out repeatedly up to finishing the total radical of warping, with finish utilize many simultaneously the permutation of the warpings coiling of reeling (with reference to Figure 12.Other are with reference to patent documentation 2 etc.).
Such coiling can be found out at a glance towards warping direction order and methodically arrange.In addition, even arrange in proper order along the warping direction, so can think that certainly correct warp thread puts in order from technology general knowledge warp thread.Therefore, since the warp thread beaming method that can carry out the permutation coiling, gone through for many years, put in order with above-mentioned warp thread by general knowledge in the nature of things and carry out the permutation coiling.But, from viewpoints such as speed of beaming or warping efficient, the radical increase along with thread-carrier has increased warping radical simultaneously in recent years, thereupon, occurred for example in the system of the knitting operation of subsequent handling, having produced that Warp opening is bad, the warp thread broken yarn inweaves and problem such as warp thread broken string.
No. 2854789 communique of [patent documentation 1] patent
No. 3410440 communique of [patent documentation 2] patent
No. 3484401 communique of [patent documentation 3] patent
About the reason that the problems referred to above produce, present inventors have passed through wholwe-hearted repeatedly research, find reason be warp thread on the warper drum put in order and lease making comb bar on put in order and put in order for 180 ° the warp thread of having reversed by while warping radical.Promptly, in the past when the warping of warp thread, form various warp thread leasings (the disconnected strand of top and terminal by the lease making bar that is located at the warper drum sidepiece, the warp thread leasing of an intersection etc.) (for example with reference to patent documentation 1), for with the lease making bar by give yarn successively order and carry out the warp thread leasing, for example, as shown in figure 18, if the 1st circle supplies yarn with the order of warp thread A → B → C → D → E → F → G → H on warper drum, then in order to carry out the warp thread leasing one by one with this order on the lease making bar towards the warping direction, order with H → G → F → E → D → C → B → A is arranged in the inboard with warp thread 1A and warp thread 1H is arranged in the front side, consequently, warp thread on the warper drum ((H → G → F → E → D → C → B → A), be inverted 180 ° of arrangements (with reference to Figure 18) that puts in order of the warp thread on A → B → C → D → E → F → G → H) and the lease making bar that puts in order by while warping radical.
As in the past, at the radical of thread-carrier (promptly warping radical) simultaneously when being 1~2 left and right sides, for example, on the warper drum and on the lease making bar, even actually produced the reversal development that such warp thread puts in order, also be out of question basically, but in recent years, viewpoint from speed of beaming or warping efficient etc., for the radical (warping radical simultaneously) with thread-carrier is increased to 8~24, always producing the reversal development that warp thread is arranged on the warper drum and on the lease making bar, owing to produced this reversal development by its 8~24, then in the system of the knitting operation of back operation or to produce the opening of warp thread bad, or the broken yarn that causes warp thread inweaves and problem such as warp thread broken string.
The present invention develops in view of the above problems, its purpose is to provide a kind of and is not producing the reversal development that warp thread is arranged on the warper drum and on the lease making bar, even the warping radical for a long time at the same time, the opening that does not produce warp thread in the system of knitting of back operation in the operation is bad, and the broken yarn that does not cause warp thread inweaves and the Sample warping method and the sample warper of the multi-strand simultaneous aligned and wound of problem such as warp thread broken string.
Summary of the invention
In order to address the above problem, the Sample warping method of multi-strand simultaneous aligned and wound of the present invention, be to use sample warper and carry out the Sample warping method that permutation is reeled by many while warpings, described sample warper, have: warper drum, a plurality of conveyer belts that can be provided with movably flexibly along the length direction of this warper drum peripheral part, be located on the length direction of this warper drum sidepiece and form a plurality of lease making mechanism of regulation warp thread leasing, with a plurality of thread-carriers of warp rolls on this warper drum outer peripheral face, the bobbin cradle of bobbin is set and can have installed with loading and unloading flexibly corresponding to this thread-carrier, be located at this warper drum periphery leading section and to a plurality of Yarn guide mechanisms of the position channeling conduct of the coiling of carrying out warp thread by this thread-carrier, it is characterized in that: during thread-carrier is goed around, be wound on many each bar warp thread on the warper drum successively whenever when the described Yarn guide mechanism, this Yarn guide mechanism to warping side in the opposite direction pitch return the distance R part of warping density, thus, by be wound onto on this warper drum reel for yarn around the order, form the interval of the distance R part of warping density in the opposite direction from the warping direction, form the warping radical constitutes when being arranged warp band and it is wound on this warper drum.
Preferably at warped length (warped length=warper drum girth * coiling number of turns), promptly the number of turns of reeling is that two circles are when above, stacked warp yarns during reaching the predefined coiling number of turns, so that the warp band that formed from last time rotating by the rotation of thread-carrier forms the warp band that changes the addendum modification distance P to the warping direction.
Preferably reach predefined warped length, when promptly reeling the number of turns, Yarn guide mechanism, before the coiling of next time being with, return the last time original position of the 1st circle coiling beginning of band, conveyer belt, reach predefined warped length, promptly reeling during the number of turns, on the warping direction moves warping radical at the same time, multiply by the R of warping density distance R NPart.
The distance R of preferred described warping density is the value of the total radical of (1) warping width ÷ warping, or (2) when having mixed not the warp thread of jack per line number, and the value of the distance R when reeling thick diameter yarns is the big value (R of value of the distance R when reeling thin diameter yarns L), or the value of the distance R when reeling thin diameter yarns is the distance R (R when reeling thick diameter yarns L) the little value (R of value S), then multiply by corresponding to each distance R (R L, R S) the total of value of warping radical of value, use any one distance R (R as above-mentioned (1) or (2) of warping width L, R S) value.
The value of preferred described addendum modification distance P is by more than the diameter d of the warp thread thickness of warping or any one value more than the described warping density distance R.
In addition, the sample warper of multi-strand simultaneous aligned and wound of the present invention, have: warper drum, a plurality of conveyer belts that can be provided with movably flexibly along the length direction of this warper drum peripheral part, be located on the length direction of this warper drum sidepiece and form a plurality of lease making mechanism of regulation warp thread leasing, with a plurality of thread-carriers of warp rolls on this warper drum outer peripheral face, the bobbin cradle of bobbin is set and can have installed with loading and unloading flexibly corresponding to this thread-carrier, be located at this warper drum periphery leading section and to a plurality of Yarn guide mechanisms of the winding position channeling conduct of the warp thread carried out by this thread-carrier, it is characterized in that: during thread-carrier is goed around, be wound on many each bar warp thread on the warper drum successively whenever when the described Yarn guide mechanism, this Yarn guide mechanism to warping side in the opposite direction pitch return the distance R part of warping density, thus, by be wound onto on this warper drum reel for yarn around the order, form the interval of the distance R part of warping density in the opposite direction from the warping direction, the formation warp band that the warping radical constitutes when being arranged, and, at warped length (warped length=warper drum girth * coiling number of turns), the number of turns of promptly reeling is that two circles are when above, during reaching the predefined coiling number of turns, the warp band that formed from last time rotating by the rotation of thread-carrier forms the warp band that changes the addendum modification distance P to the warping direction.
Preferably when reach predefined warped length (warped length=warper drum girth * coiling number of turns), when promptly reeling the number of turns, described Yarn guide mechanism, before the coiling of next time being with, return the last time original position of the 1st circle coiling beginning of band, conveyer belt, reach predefined warped length, promptly reeling during the number of turns, on the warping direction moves warping radical at the same time, multiply by the R of warping density distance R part NPart is carried out so repeatedly, reaches the total radical of predefined warping always.
(invention effect)
According to the present invention, can provide a kind of and not produce the reversal development that warp thread is arranged on the warper drum and on the lease making bar, even the warping radical can not produce in the system of the knitting operation of back operation also for a long time that the opening of warp thread broken yarn bad or that cause warp thread inweaves and the Sample warping method and the sample warper of the multi-strand simultaneous aligned and wound of problem such as warp thread broken string at the same time, and can receive very big effect.
Description of drawings
Fig. 1 is warp thread reeling condition of the inventive method and the key diagram of representing the warping principle conceptually.
Fig. 2 be in the presentation graphs 1 coiling the key diagram of state of the 1st circle (the 1st layer).
Fig. 3 be in the presentation graphs 1 coiling the key diagram of state of the 2nd circle (the 2nd layer).
Fig. 4 be in the presentation graphs 1 coiling the key diagram of state of the 3rd circle (the 3rd layer).
Fig. 5 be in the presentation graphs 1 coiling the key diagram of state of the 4th circle (the 4th layer).
Fig. 6 be in the presentation graphs 1 coiling the key diagram of state of the 5th circle (the 5th layer).
Fig. 7 be illustrated on the warper drum that utilizes the inventive method and the lease making bar on the concept map that puts in order of warp thread.
Fig. 8 is the perspective illustration of sample warper example of the present invention.
Fig. 9 is the side illustration figure of lease making mechanism example.
Figure 10 is the side illustration figure of Yarn guide mechanism example.
Figure 11 is the part sectioned view of Figure 10.
Figure 12 is the key diagram that utilizes the warp thread reeling condition of conventional method and represent the warping principle conceptually.
The key diagram of the state of Figure 13 is the coiling of expression among Figure 12 the 1st circle (the 1st layer).
The key diagram of the state of Figure 14 is the coiling of expression among Figure 12 the 2nd circle (the 2nd layer).
The key diagram of the state of Figure 15 is the coiling of expression among Figure 12 the 3rd circle (the 3rd layer).
The key diagram of the state of Figure 16 is the coiling of expression among Figure 12 the 4th circle (the 4th layer).
The key diagram of the state of Figure 17 is the coiling of expression among Figure 12 the 5th circle (the 5th layer).
Figure 18 be utilize on the warper drum of conventional method and the lease making bar on the concept map that puts in order of expression warp thread.
Among the figure: 2-sample warper of the present invention, 6,6a~6h-thread-carrier, the 8-Yarn guide mechanism, 12-front end yarn guide rod, 13-guide end, 14-warper drum, the 15-pedestal, 16-cylinder spoke, 17-conveyer belt, 18,18a~18g-lease making bar, 19-hollow bulb, 20-hook part, the 21-axle, 30-bobbin cradle, 32-bobbin, the 100-installing component, 102-thread-carrier base portion, 104-lever jack, the 105-turning cylinder, 106-roller, 108-bedplate, the 110-side plate, the 112-sliding floor, 116-slide assemblies, 118-guide track, the 120-tooth bar, the 124-pinion, 130-spring, M-motor, Y, A~G, 1A~1H, 2A~2H, 3A~3H, 4A~4H, 5A~5H-warp thread, the thread layer that the Yd-permutation is reeled.
The specific embodiment
Following with reference to the description of drawings embodiments of the invention, but the example shown in the legend, only otherwise break away from technological thought of the present invention, also can carry out various distortion.
Fig. 1 is warp thread reeling condition of the inventive method and the key diagram of representing the warping principle conceptually.Fig. 2 be in the presentation graphs 1 coiling the key diagram of state of the 1st circle (the 1st layer).Fig. 3 be in the presentation graphs 1 coiling the key diagram of state of the 2nd circle (the 2nd layer).Fig. 4 be in the presentation graphs 1 coiling the key diagram of state of the 3rd circle (the 3rd layer).Fig. 5 be in the presentation graphs 1 coiling the key diagram of state of the 4th circle (the 4th layer).Fig. 6 be in the presentation graphs 1 coiling the key diagram of state of the 5th circle (the 5th layer).Fig. 7 be illustrated on the warper drum that utilizes the inventive method and the lease making bar on the concept map that puts in order of warp thread.Fig. 8 is the perspective illustration of expression sample warper one example of the present invention.Fig. 9 is the side illustration figure of an example of expression lease making mechanism.Figure 10 is the side illustration figure of an example of expression Yarn guide mechanism.Figure 11 is the part sectioned view of Figure 10.Among the figure, symbol 2 is sample warpers of the present invention, and symbol 8 is Yarn guide mechanisms, and symbol Y is a warp thread, and symbol Yd is the thread layer that permutation is reeled.In addition, in the following description, (when the radical of thread-carrier is 8) is that example describes during with 8 of while warping radicals, but for 2~24 situation too.
At first, use with each section simultaneously warping radical be 8 carry out repetition, be the examples of 5 circles with the order of warp thread A, B, C, D, E, F, G, H and in the mode that is wound on the warper drum 14 with the warped length (the coiling number of turns) that warp thread hangs on each thread-carrier 6a~6h, with reference to Fig. 1~Fig. 6, illustrate that the warp thread that constitutes each warp band puts in order and the stacked state of each warp band.
On the conveyer belt 17 of warper drum 14, utilize Yarn guide mechanism 8 from warping direction (rear end side of the warper drum 14) (opposite direction of conveyer belt 17 moving directions round about, the front of warper drum 14), promptly, opposite direction to the warping direction, return pitch by distance R and arrange the 1st circle (the 1st layer) by the order of warp thread 1A, 1B, 1C, 1D, 1E, 1F, 1G, 1H, and form the warp band (Fig. 2) of the 1st circle (the 1st layer).At this moment, Yarn guide mechanism 8 moves to the position (Fig. 2) that is represented by dotted lines from the position that the solid line of Fig. 2 is represented.Subsequently, for changed the stacked state of addendum modification distance P to the warping direction, to warping direction step send added on the amount of movement that returning pitch (if warping radical be 8 then be 7R) simultaneously the addendum modification distance P apart from Sa (Fig. 2), Yarn guide mechanism 8 moves to the position that the solid line of Fig. 3 is represented from the position that the dotted line of Fig. 2 is represented.
At this, in the methods of the invention, the distance R value of warping density is the value of the total radical of (1) warping width ÷ warping, or (2) when having mixed not the warp thread of jack per line number, and the value of the distance R when reeling thick diameter yarns is the big value (R of value of the distance R when reeling thin diameter yarns L), the value of the distance R when reeling thin diameter yarns is the distance R (R when reeling thick diameter yarns L) the little value (R of value S), then multiply by corresponding to each distance R (R L, R S) the total of value of warping radical of value, be value as any one distance R of above-mentioned (1) or (2) of warping width.In addition, the value of the distance P of addendum modification is for by more than the diameter d of the warp thread thickness of warping or any one value more than the distance R of warping density.And the value apart from Sa that step is sent is for adding the value of addendum modification distance P on the amount of movement that returns pitch (i.e. while warping radical 1) of Yarn guide mechanism 8.
Equally, press the order of warp thread 2A, 2B, 2C, 2D, 2E, 2F, 2G, 2H, to returning pitch in the opposite direction with warping side and arrange the 2nd circle (the 2nd layer), and form the warp band (Fig. 3) that changes the 2nd circle (the 2nd layer) of addendum modification distance P to the warping direction by distance R from the warp band of above-mentioned the 1st circle (the 1st layer).At this moment, Yarn guide mechanism 8 moves to the position (Fig. 3) that is represented by dotted lines from the position that the solid line of Fig. 3 is represented.Subsequently, for changed the stacked state of addendum modification distance P to the warping direction, and to a warping direction step send add on the amount of movement that is returning pitch the addendum modification distance P apart from Sa (Fig. 3), Yarn guide mechanism 8 moves to the position that the solid line of Fig. 4 is represented from the position that the dotted line of Fig. 3 is represented.
Press the order of warp thread 3A, 3B, 3C, 3D, 3E, 3F, 3G, 3H, to returning pitch in the opposite direction with warping side and arrange the 3rd circle (the 3rd layer), and form the warp band (Fig. 4) that has changed the 3rd circle (the 3rd layer) of addendum modification distance P to the warping direction by distance R from the warp band of above-mentioned the 2nd circle (the 2nd layer).At this moment, Yarn guide mechanism 8 moves to the position (Fig. 4) that is represented by dotted lines from the position that the solid line of Fig. 4 is represented.Subsequently, for changed the stacked state of addendum modification distance P to the warping direction, and to a warping direction step send add on the amount of movement that is returning pitch the addendum modification distance P apart from Sa (Fig. 4), Yarn guide mechanism 8 moves to the position that the solid line of Fig. 5 is represented from the position that the dotted line of Fig. 4 is represented.
Press the order of warp thread 4A, 4B, 4C, 4D, 4E, 4F, 4G, 4H, to returning pitch in the opposite direction with warping side and arrange the 4th circle (the 4th layer), and form the warp band (Fig. 5) of the 4th circle (the 4th layer) that has changed the distance P of addendum modification to the warping direction from the warp band of above-mentioned the 3rd circle (the 3rd layer) by distance R.At this moment, Yarn guide mechanism 8 moves to the position (Fig. 5) that is represented by dotted lines from the position that the solid line of Fig. 5 is represented.Subsequently, for changed the stacked state of addendum modification distance P to the warping direction, to a warping direction step send add on the amount of movement that is returning pitch the addendum modification distance P apart from Sa (Fig. 5), Yarn guide mechanism 8 moves to the position that the solid line of Fig. 6 is represented from the position that the dotted line of Fig. 5 is represented.
When by the order of warp thread 5A, 5B, 5C, 5D, 5E, 5F, 5G, 5H, by distance R when returning pitch in the opposite direction with warping side and arrange the 5th circle (the 5th layer) (Fig. 6), because the revolution of thread-carrier has reached number of turns setting value, so Yarn guide mechanism 8 fast returns are to this cotton yarn tape begin to reel original position (Yarn guide mechanism 8 positions of representing with solid line of Fig. 2) of (the 1st encloses (the 1st layer)).So-called fast return in the inventive method, be to instigate Yarn guide mechanism 8 to return the action (in other words being resetting of Yarn guide mechanism 8 actions) of original position (in legend, being warp thread 1A) of (the 1st circle (the 1st layer)) that begins to reel of this cotton yarn tape, and only fast return apart from Q MIn legend, turn back to the 1A position that begins to reel from the position of the warp thread 5H of this cotton yarn tape coiling terminal point.Conveyer belt 17 is (being to change between 5 refundings in the legend) during the revolution of thread-carrier 6a~6h reaches number of turns setting value, only moved the distance R * while warping radical=distance R of warping density to the warping direction N(being the distance identical with the warp band width B in legend) (Fig. 6).Like this, finished the reeling condition (with reference to Fig. 1) of utilizing the inventive method.
In the methods of the invention, though the basic principle of permutation coiling itself is the same with conventional method, but the warp thread reeling condition that constitutes each cotton yarn tape is as described above, be different, shortened the needed distance of fast return significantly, also having reduced and followed the action of fast return bad, also is favourable from the viewpoint that improves speed of beaming.
According to this method and since the warp thread on the warper drum put in order with the lease making bar on warp thread put in order identical, so be not created in the reversal development that the warp thread of warp thread leasing part is arranged.For example, even when enclosing for yarn to the 1st with the order of warp thread 1A → 1B → 1C → 1D → 1E → 1F → 1G → 1H, utilize method of the present invention also can on the warping tube, warp thread 1A is arranged in the inboard and warp thread 1H is arranged in the front side as described above to the order of warping direction with warp thread 1H → 1G → 1F → 1E → 1D → 1C → 1B → 1A, so put in order with the warp thread on the lease making bar, the unanimity that puts in order (with reference to Fig. 7) of promptly so-called warp thread 1H → 1G → 1F → 1E → 1D → 1C → 1B → 1A.Therefore, in the system of the knitting operation of subsequent handling, can not cause that the opening of warp thread is bad.
Below, sample warper 2 of the present invention is described.Sample warper 2 of the present invention is the sample warpers that can implement the invention described above method, and essential structure is identical with traditional sample warper.Therefore, omit its detailed description, but sample warper 2 of the present invention has: the warper drum 14 (for example warper drum outer perimeter 7m) that slightly is tubular, can be flexibly move and a plurality of conveyer belts 17 of being provided with along these warper drum 14 outer circumference portion length directions movably, be located at the length direction of these warper drum 14 sidepieces and be used to form the lease making bar 18a~18g of a plurality of lease making of the conduct mechanism of regulation warp thread leasing, with a plurality of thread-carrier 6a~6hs of warp rolls on this warper drum outer peripheral face, the bobbin cradle 30 of bobbin 32 is set and can have installed with loading and unloading flexibly corresponding to this thread-carrier 6a~6h, be located at these warper drum 14 periphery leading sections and to a plurality of Yarn guide mechanisms 8 (with reference to Fig. 8) of the warp thread winding position channeling conduct of thread-carrier 6a~6h.What show as bobbin cradle 30 in legend is revolving bobbin cradle, but can certainly use fixed bobbin cradle.
Lease making bar 18a~18g as lease making mechanism can utilize well-known mechanism, and Fig. 9 is the key diagram in lease making bar 18 fore-end cross sections.Lease making bar 18 has hollow tubular part, its leading section, below side be the conical surface, integral body is the thin taper of front end.At the front end of the hollow bulb 19 of this lease making bar 18, installed by axle 21 can the forward end directions flexibly advance and retreat, front end is hook-shaped hook part 20.Utilize this hook part 20 to move forwards, backwards, be wound on warp thread on the warper drum 14 be guided in selectively lease making bar 18 up and down and carry out lease making.That is, when this hook part 20 retreated, warp thread did not hang on this hook part 20, is directed into to former state the downside of lease making bar 18.On the other hand, when this hook part 20 advanced, warp thread was hung on this hook part 20, and intactly was directed into the upside (for example with reference to patent documentation 3) of lease making bar 18.For example, when intersecting lease making for one, when the order with warp thread A → B → C → D → E → F → G → H supplied yarn, warp thread A, C, E, G were directed to upside, and warp thread B, D, F, H are directed to downside (with reference to Fig. 9).
Can utilize well-known mechanism as Yarn guide mechanism 8, Figure 10 is the side illustration figure of expression Yarn guide mechanism 8 essential structures, and Figure 11 is the front part sectioned view of Figure 10.Yarn guide mechanism 8 is set to and can slides neatly along the length direction of the cylinder spoke 16 of warper drum 14 periphery leading sections (ends of thread-carrier 6 sides), is the mechanism that suitably guides the warp thread winding position that is undertaken by thread-carrier 6.Yarn guide mechanism 8 has the L font thread-carrier base portion 102 that is fixed on the installing component 100, on thread-carrier base portion 102, is provided with lever jack 104 by turning cylinder 105.In the bottom of lever jack 104, the roller 106 that is used for the slick and sly action of energy has been installed.Lever jack 104 is installed to be and can roller 106 and conveyer belt 17 is pressed by spring 130.From the warp thread that the guide end 13 of the front end yarn guide rod 12 of thread-carrier 6 is derived, the rake of landing lever jack 104 also is wound onto (Figure 10 and Figure 11) on the conveyer belt 17.
Below cylinder spoke 16, sliding floor 112 has been installed, side below sliding floor 112 has been installed guide track 118.Installing component 100 has the shape that uprightly is provided with the channel form of side plate 110 at bedplate 108 two ends.Upper face side at the bedplate 108 of installing component 100 is provided with slide assemblies 116, can slide flexibly on guide track 118.Side below the bedplate 108 of installing component 100 has been installed tooth bar 120, by the positive and negative of the pinion 124 that driven by motor M then reciprocating motion (Figure 10 and Figure 11).
Utilization has the sample warper of the present invention 2 of such structure, can implement the invention described above method well, can provide a kind of and not produce the reversal development that warp thread is arranged on the warper drum and on the lease making bar, even also not produce the opening of warp thread in the operation in the system of knitting of back operation for a long time bad for the warping radical at the same time, the cracked ends that does not cause warp thread inweave and problem such as warp thread broken string can multi-strand simultaneous aligned and wound sample warper.

Claims (7)

1. the Sample warping method of a multi-strand simultaneous aligned and wound, be to use sample warper and carry out the Sample warping method that permutation is reeled by many while warpings, described sample warper, have: warper drum, a plurality of conveyer belts that can be provided with movably flexibly along the length direction of this warper drum peripheral part, be located on the length direction of this warper drum sidepiece and form a plurality of lease making mechanism of regulation warp thread leasing, with a plurality of thread-carriers of warp rolls on this warper drum outer peripheral face, the bobbin cradle of bobbin is set and can have installed with loading and unloading flexibly corresponding to this thread-carrier, be located at this warper drum periphery leading section and, it is characterized in that a plurality of Yarn guide mechanisms of the position channeling conduct of the coiling of carrying out warp thread by this thread-carrier:
During thread-carrier is goed around, be wound on many each bar warp thread on the warper drum successively whenever when the described Yarn guide mechanism, this Yarn guide mechanism to warping side in the opposite direction pitch return the distance R part of warping density, thus, by be wound onto on this warper drum reel for yarn around the order, form the interval of the distance R part of warping density in the opposite direction from the warping direction, form the warping radical constitutes when being arranged warp band and it is wound on this warper drum.
2. the Sample warping method of multi-strand simultaneous aligned and wound according to claim 1, it is characterized in that: at warped length (warped length=warper drum girth * coiling number of turns), promptly the number of turns of reeling is that two circles are when above, stacked warp yarns during reaching the predefined coiling number of turns, so that the warp band that formed from last time rotating by the rotation of thread-carrier forms the warp band that changes the addendum modification distance P to the warping direction.
3. the Sample warping method of multi-strand simultaneous aligned and wound according to claim 1 and 2, it is characterized in that: reach predefined warped length, when promptly reeling the number of turns, Yarn guide mechanism, before the coiling of next time being with, return the last time original position of the 1st circle coiling beginning of band, conveyer belt, reach predefined warped length, promptly reeling during the number of turns, on the warping direction moves warping radical at the same time, multiply by the R of warping density distance R NPart.
4. according to the Sample warping method of any described multi-strand simultaneous aligned and wound in the claim 1~3, it is characterized in that: the distance R of described warping density, it is the value of the total radical of (1) warping width ÷ warping, or (2) are when having mixed not the warp thread of jack per line number, the value of the distance R when reeling thick diameter yarns is the big value (R of value of the distance R when reeling thin diameter yarns L), or the value of the distance R when reeling thin diameter yarns is the distance R (R when reeling thick diameter yarns L) the little value (R of value S), then multiply by corresponding to each distance R (R L, R S) the total of value of warping radical of value, use any one distance R (R as above-mentioned (1) or (2) of warping width L, R S) value.
5. according to the Sample warping method of any described multi-strand simultaneous aligned and wound in the claim 1~3, it is characterized in that: the value of described addendum modification distance P, by more than the diameter d of the warp thread thickness of warping or any one value more than the described warping density distance R.
6. the sample warper of a multi-strand simultaneous aligned and wound, have: warper drum, a plurality of conveyer belts that can be provided with movably flexibly along the length direction of this warper drum peripheral part, be located on the length direction of this warper drum sidepiece and form a plurality of lease making mechanism of regulation warp thread leasing, with a plurality of thread-carriers of warp rolls on this warper drum outer peripheral face, the bobbin cradle of bobbin is set and can have installed with loading and unloading flexibly corresponding to this thread-carrier, be located at this warper drum periphery leading section and, it is characterized in that a plurality of Yarn guide mechanisms of the winding position channeling conduct of the warp thread carried out by this thread-carrier:
During thread-carrier is goed around, be wound on many each bar warp thread on the warper drum successively whenever when the described Yarn guide mechanism, this Yarn guide mechanism to warping side in the opposite direction pitch return the distance R part of warping density, thus, by be wound onto on this warper drum reel for yarn around the order, form the interval of the distance R part of warping density in the opposite direction from the warping direction, the formation warp band that the warping radical constitutes when being arranged, and, at warped length (warped length=warper drum girth * coiling number of turns), the number of turns of promptly reeling is that two circles are when above, during reaching the predefined coiling number of turns, the warp band that formed from last time rotating by the rotation of thread-carrier forms the warp band that changes the addendum modification distance P to the warping direction.
7. the sample warper of multi-strand simultaneous aligned and wound according to claim 6, it is characterized in that: when reach predefined warped length (warped length=warper drum girth * coiling number of turns), when promptly reeling the number of turns, described Yarn guide mechanism, before the coiling of next time being with, return the last time original position of the 1st circle coiling beginning of band, conveyer belt, reach predefined warped length, promptly reeling during the number of turns, on the warping direction moves warping radical at the same time, multiply by the R of warping density distance R part NPart is carried out so repeatedly, reaches the total radical of predefined warping always.
CN 200610006249 2005-08-01 2006-01-24 Sample warping method and sample warping machine for simultaneously winding in array Pending CN1908268A (en)

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JP2005223366 2005-08-01
JP2005223366 2005-08-01
JP2005233526 2005-08-11

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101671899B (en) * 2008-09-12 2011-07-06 卡尔迈尔纺织机械制造有限公司 Sample warper, rotating creel and spool holder
CN114381838A (en) * 2020-10-20 2022-04-22 卡尔迈耶斯托尔研发有限公司 Method for warping warp threads and sectional warping machine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101671899B (en) * 2008-09-12 2011-07-06 卡尔迈尔纺织机械制造有限公司 Sample warper, rotating creel and spool holder
CN114381838A (en) * 2020-10-20 2022-04-22 卡尔迈耶斯托尔研发有限公司 Method for warping warp threads and sectional warping machine
CN114381838B (en) * 2020-10-20 2023-10-20 卡尔迈耶斯托尔研发有限公司 Method for warping warp and sectional warping machine

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