CN201062995Y - A temperature measuring device for continuously measuring the temperature of high temperature molten copper - Google Patents
A temperature measuring device for continuously measuring the temperature of high temperature molten copper Download PDFInfo
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- CN201062995Y CN201062995Y CNU2007200394668U CN200720039466U CN201062995Y CN 201062995 Y CN201062995 Y CN 201062995Y CN U2007200394668 U CNU2007200394668 U CN U2007200394668U CN 200720039466 U CN200720039466 U CN 200720039466U CN 201062995 Y CN201062995 Y CN 201062995Y
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Abstract
本实用新型涉及一种连续测量高温铜液温度的测温装置,特别是在铜合金连铸过程中连续测量铜液温度的测温装置,它是由下保护管3紧密套于上保护管5上,下保护管3浸入铜液12中,热电偶1位于上保护管内部,热电偶焊接端13位于下保护管3内,热电偶1的镍铬丝10和镍硅丝11分别穿有瓷套管2,上保护管5内侧与热电偶1之间填充石棉绳6,热电偶焊接端13置于填充混合镁砂4的下保护管3内,热电偶自由端14用固定瓷管7固定于上保护管5上,热电偶自由端14的镍铬丝10和镍硅丝11用补偿导线8分别接于智能仪表9的正负极上。该装置结构简单、价格便宜、使用寿命长,能连续测量铜液温度,测温准确、精度高。
The utility model relates to a temperature measuring device for continuously measuring the temperature of high-temperature molten copper, in particular to a temperature measuring device for continuously measuring the temperature of molten copper in the copper alloy continuous casting process. The upper and lower protection tubes 3 are immersed in the copper liquid 12, the thermocouple 1 is located inside the upper protection tube, the thermocouple welding end 13 is located in the lower protection tube 3, the nickel-chromium wire 10 and the nickel-silicon wire 11 of the thermocouple 1 are respectively threaded with porcelain Asbestos rope 6 is filled between the inner side of the upper protective tube 5 and the thermocouple 1 of the casing 2, the welding end 13 of the thermocouple is placed in the lower protective tube 3 filled with mixed magnesia 4, and the free end 14 of the thermocouple is fixed with a fixed ceramic tube 7 On the upper protection tube 5 , the nickel-chromium wire 10 and the nickel-silicon wire 11 at the free end 14 of the thermocouple are respectively connected to the positive and negative poles of the smart meter 9 with the compensation wire 8 . The device has the advantages of simple structure, low price and long service life, can continuously measure the temperature of molten copper, and has accurate temperature measurement and high precision.
Description
所属技术领域Technical field
本实用新型涉及一种连续测量高温铜液温度的测温装置,特别是在铜合金连铸过程中连续测量铜液温度的测温装置。The utility model relates to a temperature measuring device for continuously measuring the temperature of high-temperature copper liquid, in particular to a temperature measuring device for continuously measuring the temperature of copper liquid in the copper alloy continuous casting process.
背景技术 Background technique
在铜合金连续铸造过程中,铜液温度是一个极为重要的工艺参数。铜液温度的高低不仅是决定铸杆质量的关键因素,同时也影响着产品吨位电耗的高低、电炉寿命的长短,影响了生产成本。因此必须采用铜液温度自控系统,对铜合金在连续铸造过程中的温度进行连续和不间断的测量并自动调整,以保证铜液温度相对稳定,而测温装置是连铸过程中铜液温度自控系统中的关键部件。长期以来,国内钢加工企业曾采用了不同的测温方法进行多次实验摸索,少数企业采用光学高温计和接触式测温或消耗性测温,不符合现实条件;有些企业采用金属保护套管和非金属保护套管如石英高温陶瓷、刚玉、碳化硅等材料制作的测温装置,但由于金属保护套管不耐高温,不抗腐蚀,而非金属保护套管虽然耐高温、抗腐蚀,但机械强度不高,抗热震性能较差,所制作的测温装置均不适宜用于工频感应连铸电炉1100℃~1280℃的高温铜液中长期测温,因此目前国内在高温铜液连续测温装置的研究上进展不大,检测水平至今仍以凭目测,按经验操作为主,对自动控制,调节则无从谈起。In the process of continuous casting of copper alloys, the temperature of molten copper is an extremely important process parameter. The temperature of molten copper is not only a key factor in determining the quality of casting rods, but also affects the power consumption of the product tonnage, the life of the electric furnace, and affects the production cost. Therefore, the copper liquid temperature automatic control system must be adopted to continuously and uninterruptedly measure and automatically adjust the temperature of the copper alloy in the continuous casting process to ensure that the temperature of the copper liquid is relatively stable, and the temperature measuring device is the temperature of the copper liquid during the continuous casting process. The key components in the automatic control system. For a long time, domestic steel processing enterprises have used different temperature measurement methods to conduct many experiments and explorations. A few enterprises use optical pyrometers and contact temperature measurement or consumption temperature measurement, which does not meet the actual conditions; some enterprises use metal protective sleeves and non-metallic protective sleeves such as quartz high-temperature ceramics, corundum, silicon carbide and other materials, but because the metal protective sleeve is not resistant to high temperature and corrosion, although the non-metallic protective sleeve is resistant to high temperature and corrosion, However, the mechanical strength is not high, and the thermal shock resistance is poor. The temperature measuring devices made are not suitable for medium and long-term temperature measurement of high-temperature copper liquid in power frequency induction continuous casting electric furnaces of 1100 ° C to 1280 ° C. Therefore, at present, domestic high-temperature copper Little progress has been made in the research of liquid continuous temperature measuring devices, and the detection level is still based on visual inspection and empirical operation, and it is impossible to talk about automatic control and adjustment.
发明内容 Contents of the invention
本实用新型目的是提供一种测温范围广、测温准确、结构稳定、不易损坏,成本低的连续测量高温铜液温度的测温装置。The purpose of the utility model is to provide a temperature measuring device for continuously measuring the temperature of high-temperature molten copper with a wide range of temperature measurement, accurate temperature measurement, stable structure, not easy to damage, and low cost.
本实用新型的技术方案是:用于连续测量高温铜液温度的测温装置由紫铜管材质的上保护管、石墨管材质的下保护管、镍铬-镍硅热电偶、石棉绳、混合镁砂、瓷套管、固定瓷管、补偿导线和智能仪表组成,下保护管紧密套于上保护管上,下保护管浸入铜液中,热电偶置于上保护管内部,其焊接端位于下保护管内,并使热电偶的焊接端伸出与下保护管相接的上保护管端端口一段长度,同时应使热电偶焊接端距下保护管底端不小于30毫米,热电偶的镍铬丝和镍硅丝从上到下依次穿上若干瓷套管,上保护管内侧与热电偶之间填充石棉绳,下保护管内填充混合镁砂,使热电偶焊接端固定并埋于中混合镁砂中,并置于铜液表面烧结5~10分钟,热电偶自由端的镍铬丝和镍硅丝用固定瓷管固定于上保护管另一端,然后用补偿导线将热电偶自由端的镍铬丝和镍硅丝分别与智能仪表的正负极相连,将该装置下保护管下部置于铜液中10分钟后,即可通过热电偶的热电效应从智能仪表上准确读出炉内一定深度铜液的温度。The technical scheme of the utility model is: the temperature measuring device for continuously measuring the temperature of high-temperature copper liquid consists of an upper protection tube made of copper tube, a lower protection tube made of graphite tube, a nickel-chromium-nickel-silicon thermocouple, an asbestos rope, a mixed Composed of magnesia, porcelain sleeve, fixed porcelain tube, compensation wire and intelligent instrument, the lower protective tube is tightly set on the upper protective tube, the lower protective tube is immersed in the copper liquid, the thermocouple is placed inside the upper protective tube, and its welding end is on the In the lower protective tube, and make the welding end of the thermocouple protrude from the end port of the upper protective tube connected with the lower protective tube for a certain length. Chromium wire and nickel-silicon wire are put on several porcelain sleeves from top to bottom in turn, asbestos rope is filled between the inner side of the upper protection tube and the thermocouple, and mixed magnesia is filled in the lower protection tube, so that the welding end of the thermocouple is fixed and buried in the mix In magnesia, and placed on the surface of the copper liquid for sintering for 5 to 10 minutes, the nickel-chromium wire and nickel-silicon wire at the free end of the thermocouple are fixed on the other end of the upper protection tube with a fixed porcelain tube, and then the nickel-chromium wire at the free end of the thermocouple is fixed with a compensation wire. The wire and the nickel-silicon wire are respectively connected to the positive and negative poles of the smart meter. After the lower part of the protection tube of the device is placed in the copper liquid for 10 minutes, a certain depth of copper in the furnace can be accurately read from the smart meter through the thermoelectric effect of the thermocouple. liquid temperature.
本实用新型具有以下优点:The utility model has the following advantages:
(1)结构简单,结实耐用,制作容易;(1) Simple structure, strong and durable, easy to make;
(2)测温准确,误差在±5℃之内。(2) The temperature measurement is accurate, and the error is within ±5°C.
(3)测温范围广,可人从0℃~1280℃;(3) The temperature measurement range is wide, from 0°C to 1280°C;
(4)使用寿命长,能在铜液中连续测温一个月以上;(4) The service life is long, and it can continuously measure the temperature in the copper liquid for more than one month;
(5)测温装置抗震性以及抗烟熏、粉尘干扰极强,因此保证了测温的精度;(5) The temperature measuring device has strong shock resistance and anti-smoke and dust interference, so the accuracy of temperature measurement is guaranteed;
(6)组成材料普通,价格相当便宜。(6) The composition materials are common and the price is quite cheap.
该装置能解决目前工频感应熔铜炉测温自控系统的关键技术问题,对生产过程进行正确指导,保证产品质量,提高电炉产量,降低能耗,延长炉子寿命,提高生产经济效益。The device can solve the key technical problems of the temperature measurement and automatic control system of the current power frequency induction copper melting furnace, guide the production process correctly, ensure product quality, increase the output of the electric furnace, reduce energy consumption, prolong the life of the furnace, and improve the economic benefits of production.
附图说明 Description of drawings
图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图1中,热电偶1,瓷套管2,下保护管3,混合镁砂4,上保护管5,石棉绳6,固定瓷管7,补偿导线8,智能仪表9,镍铬丝10,镍硅丝11,铜液12,热电偶焊接端13,热电偶自由端14。In Fig. 1, thermocouple 1,
具体实施方式 Detailed ways
以下结合附图对本实用新型作进一步说明:Below in conjunction with accompanying drawing, the utility model will be further described:
图1所示的一种连续测量高温铜液温度的测温装置,由外径Φ17mm的紫铜管上保护管5、内径Φ17mm的石墨管下保护管3、镍铬-镍硅热电偶1、瓷套管2、混合镁砂4、石棉绳6、固定瓷管7、补偿导线8、智能仪表9组成,瓷套管2穿于热电偶1的镍铬丝10和镍硅丝11上,热电偶1置于上保护管5中,并使热电偶焊接端13伸出上保护管5一端60-100mm,用石棉绳6衬垫于热电偶1与上保护管5内表面之间,注意应尽量使热电偶1不能在上保护管5中移动,将下保护管3以紧配合方式套于上保护管5上,使热电偶焊接端13位于下保护管3内,并使热电偶焊接端13距下保护管3底端不小于30mm,在下保护管3内填充混合镁砂4,并填实,使位于下保护管3中的热电偶焊接端13隐埋并固定于混合镁砂4中,将下保护管3下部置于铜液表面5-10分钟,使混合镁砂烧结,热电偶自由端14的镍铬丝10和镍硅丝11分别穿过固定瓷管7的两个孔,并通过固定瓷管7固定于上保护管5上,用补偿导线8将热电偶自由端14的镍铬丝10和镍硅丝11与智能仪表9的正负极相连,就制成了一个简易实用的连续测量高温铜液温度的测温装置。A temperature measuring device for continuously measuring the temperature of high-temperature molten copper shown in Fig. 1, consists of an upper protective tube 5 of a copper tube with an outer diameter of Φ17mm, a lower
该装置的下保护管3和热电偶焊接端13置于铜液12中,就可通过热电偶1的热电效应测量工频感应炉内液面以下50~90mm处铜液的实际温度,并通过智能仪表9显示出来,测温范围广,可从0℃~1280℃,准确可靠,插入铜液10分钟后,测量温度与铜液实际温度温差在±5℃,可以连续插入铜液中使用一个月以上,即使因更换产品型号规格或清灰等原因而经常取出,寿命也不会减少多少,价格比采用其它材料、其它结构的低很多。The lower
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104280149A (en) * | 2014-10-15 | 2015-01-14 | 广州广电计量检测股份有限公司 | Flame arresting testing device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104280149A (en) * | 2014-10-15 | 2015-01-14 | 广州广电计量检测股份有限公司 | Flame arresting testing device |
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Granted publication date: 20080521 Termination date: 20140607 |