CN201103473Y - Gas electric spraying system of two-stroke outboard machine - Google Patents
Gas electric spraying system of two-stroke outboard machine Download PDFInfo
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- CN201103473Y CN201103473Y CNU2007200986425U CN200720098642U CN201103473Y CN 201103473 Y CN201103473 Y CN 201103473Y CN U2007200986425 U CNU2007200986425 U CN U2007200986425U CN 200720098642 U CN200720098642 U CN 200720098642U CN 201103473 Y CN201103473 Y CN 201103473Y
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Abstract
Description
技术领域technical field
本实用新型涉及二冲程燃气电喷发动机的技术领域,具体说是一种用于控制二冲程燃气舷外机,以确保发动机在各个工况精确点火提前角和喷油量,从而使二冲程燃气舷外机输出功率高、降低燃料消耗、将发动机尾气对环境的污染降至最低的二冲程舷外机燃气电喷系统。The utility model relates to the technical field of two-stroke gas-fired electric injection engines, in particular to a kind of control for two-stroke gas-fired outboard motors, so as to ensure the precise ignition advance angle and fuel injection quantity of the engine in each working condition, so that the two-stroke gas-fired The two-stroke outboard motor gas electric injection system has high output power, reduced fuel consumption, and minimizes the pollution of the engine exhaust to the environment.
背景技术Background technique
发动机是提供动力的装置,其作用是使供入其中的燃料燃烧而发出动力。发动机按使用的燃料分为汽油机、柴油机和燃气发动机。其按照实现循环的行程数一般分为四冲程发动机和二冲程发动机两大类。The engine is a device that provides power, and its function is to burn the fuel supplied to it to generate power. The engine is divided into gasoline engine, diesel engine and gas engine according to the fuel used. According to the number of strokes to realize the cycle, it is generally divided into two categories: four-stroke engines and two-stroke engines.
二冲程发动机曲轴每旋转一圈,就有一个做功冲程。因此,在转速、进气条件等因素相同的条件下,二冲程发动机所能产生的功率应等于相同工作容积四冲程发动机所产生的功率的1.5至1.7倍。For every revolution of the crankshaft of a two-stroke engine, there is one power stroke. Therefore, under the same conditions of factors such as rotational speed and intake conditions, the power that a two-stroke engine can produce should be equal to 1.5 to 1.7 times that of a four-stroke engine with the same working volume.
广泛使用于小型水面船艇的二冲程舷外汽油机,占全部小型船艇用发动机的90%。Two-stroke outboard gasoline engines, which are widely used in small surface boats, account for 90% of all small boat engines.
但小型船艇用舷外汽油机的燃烧废气必须进入水中消声降温,二冲程汽油机由于其扫气过程的短路损失,会使大量未燃的汽油机油混合物、燃油添加剂等排入水中,造成对水质的污染,同时由于二冲程舷外汽油机采用传统的化油器供油方式,且有效工作相位小于四冲程汽油机,使发动机在混合气形成、燃烧等方面存在问题,容易产生大量的HC、CO、NOX以及硫化物排入水中,对水域及其周边环境造成了进一步的污染。However, the combustion exhaust gas of the outboard gasoline engine used in small boats must enter the water to silence and cool down. Due to the short-circuit loss of the scavenging process of the two-stroke gasoline engine, a large amount of unburned gasoline engine oil mixture and fuel additives will be discharged into the water, causing damage to the water quality. At the same time, because the two-stroke outboard gasoline engine adopts the traditional carburetor oil supply method, and the effective working phase is smaller than that of the four-stroke gasoline engine, there are problems in the formation and combustion of the engine mixture, and it is easy to produce a large amount of HC, CO, NOX and sulfide are discharged into the water, causing further pollution to the water area and its surrounding environment.
对于旅游区的水面船只来说,如果采用二冲程汽油舷外机,尾气的排出物直接与水接触,水面和水中的排出物更加难以清理。因此,采用更加清洁的燃料的燃气舷外机就更加适合使用于旅游区域内的船只,燃气舷外机以液化石油气或压缩天然气为燃料,可以将尾气的污染降至最低。同时,采用电喷系统精确控制各个工况的点火时刻和喷气量进一步降低尾气的污染,提高发动机动力性,减少燃料消耗。现有的燃气舷外机多为四冲程燃气舷外机,但四冲程燃气舷外机的结构复杂、故障率高、维修困难且输出功率较低,设备更换和使用成本过高,性价比较差。For surface ships in tourist areas, if a two-stroke gasoline outboard engine is used, the discharge of the exhaust gas will directly contact the water, and the discharge on the water surface and in the water will be more difficult to clean. Therefore, gas outboard motors using cleaner fuels are more suitable for ships in tourist areas. Gas outboard motors use liquefied petroleum gas or compressed natural gas as fuel, which can minimize exhaust pollution. At the same time, the electronic injection system is used to accurately control the ignition timing and injection volume of each working condition to further reduce exhaust pollution, improve engine power and reduce fuel consumption. Most of the existing gas outboard motors are four-stroke gas outboard motors, but four-stroke gas outboard motors have complex structures, high failure rates, difficult maintenance and low output power, high equipment replacement and use costs, and poor cost performance .
发明内容Contents of the invention
本实用新型要解决的技术问题是提供一种用于精确控制发动机在各个工况点火提前角和喷油量的二冲程舷外机燃气电喷系统。The technical problem to be solved by the utility model is to provide a two-stroke outboard motor gas electric injection system for accurately controlling the ignition advance angle and fuel injection quantity of the engine under various working conditions.
本实用新型为解决公知技术中存在的技术问题所采取的技术方案是:The technical scheme that the utility model takes for solving the technical problem existing in the known technology is:
本实用新型的二冲程舷外机燃气电喷系统,包括:气瓶、开关电磁阀、LPG/CNG燃气预热调压器、燃气共轨喷嘴、电控单元、节气门角度传感器、水温传感器、同步基准信号传感器、高能点火系统、氧传感器和三元催化器;气瓶出口处设置开关电磁阀和LPG/CNG燃气预热调压器,经调压后的气体燃料由燃气共轨喷嘴喷入到发动机进气道内,发动机节气门体设置有节气门角度传感器,发动机的排气道设置有氧传感器和三元催化器,发动机顶部设置包含火花塞的高能点火系统,在气缸上曲轴的相应位置设置同步基准信号传感器,电控单元接收来自各传感器的工况信号,经过处理后输出控制信号控制燃气共轨喷嘴和火花塞的工作。The fuel injection system for two-stroke outboard motors of the present utility model includes: gas cylinders, switch solenoid valves, LPG/CNG gas preheating regulators, gas common rail nozzles, electric control units, throttle angle sensors, water temperature sensors, Synchronous reference signal sensor, high-energy ignition system, oxygen sensor and three-way catalytic converter; switch solenoid valve and LPG/CNG gas preheating pressure regulator are installed at the outlet of the gas cylinder, and the gas fuel after pressure regulation is injected from the gas common rail nozzle Into the engine intake port, the throttle body of the engine is provided with a throttle angle sensor, the exhaust port of the engine is provided with an oxygen sensor and a three-way catalytic converter, the top of the engine is provided with a high-energy ignition system including a spark plug, and the corresponding position of the crankshaft on the cylinder is provided The synchronous reference signal sensor, the electronic control unit receives the working condition signal from each sensor, and outputs the control signal after processing to control the work of the gas common rail nozzle and spark plug.
本实用新型还可以采用如下技术措施:The utility model can also adopt the following technical measures:
所述的水温传感器安装于LPG/CNG燃气预热调压器上,此位置正处于发动机冷却水循环处。The water temperature sensor is installed on the LPG/CNG gas preheating pressure regulator, which is at the cooling water circulation of the engine.
所述的LPG/CNG燃气预热调压器可以将气体燃料的压力稳定在中等压力3~5bar,从而通过喷射压力的提高来补偿进气相位缩短造成的燃气吸入量的减少。The LPG/CNG gas preheating pressure regulator can stabilize the pressure of the gas fuel at a medium pressure of 3-5 bar, thereby compensating for the reduction of gas intake caused by the shortening of the intake phase by increasing the injection pressure.
所述的二冲程舷外机燃气电喷系统根据燃气喷射压力进行闭环修正。The gas electric injection system of the two-stroke outboard engine performs closed-loop correction according to the gas injection pressure.
所述的燃气共轨喷嘴喷射燃料的方向与扫气道顺扫气流方向一致。The fuel injection direction of the gas common rail nozzle is consistent with the sweeping air flow direction of the scavenging channel.
所述的高能点火系统中通过加大点火线圈的匝数比以提高点火能量。In the high-energy ignition system, the ignition energy is increased by increasing the turns ratio of the ignition coil.
所述的电控单元中,由发动机磁电机的触发线圈输入的同步基准信号,通过光电隔离电路和施密特滤波电路处理成方波信号进入单片机;由节气门角度传感器输入的节气门角度信号,通过低通滤波电路的处理进入单片机;由水温传感器输入的水温信号,通过低通滤波电路的处理进入单片机;由氧传感器输入的氧浓度信号,通过信号放大和电压变换电路处理进入单片机;单片机的数字量输出端口输出燃料喷射脉宽信号,输出过程由信号放大和电压变换电路、功率驱动单元组成的燃料喷射控制电路完成;单片机的数字量端口输出可变点火提前角信号,输出过程是通过信号放大电路、光电隔离电路、功率驱动单元、释放电路等组成点火控制电路完成;单片机的数字量输出端输出电磁开关阀驱动信号,输出过程通过信号放大和电压变换电路和功率驱动电路完成。In the described electronic control unit, the synchronous reference signal input by the trigger coil of the engine magneto is processed into a square wave signal by the photoelectric isolation circuit and the Schmidt filter circuit and enters the single-chip microcomputer; the throttle angle signal input by the throttle angle sensor The water temperature signal input by the water temperature sensor enters the microcontroller through the processing of the low-pass filter circuit; the oxygen concentration signal input by the oxygen sensor enters the microcontroller through signal amplification and voltage conversion circuit processing; the microcontroller The digital output port of the single-chip computer outputs the fuel injection pulse width signal, and the output process is completed by the fuel injection control circuit composed of the signal amplification and voltage conversion circuit and the power drive unit; the digital port of the single-chip microcomputer outputs the variable ignition advance angle signal, and the output process is through The ignition control circuit is composed of signal amplification circuit, photoelectric isolation circuit, power drive unit, and release circuit; the digital output terminal of the single-chip microcomputer outputs the driving signal of the electromagnetic switch valve, and the output process is completed through the signal amplification and voltage conversion circuit and the power drive circuit.
所述的节气门角度传感器的安装支架包括蝶阀延长轴和支架两部分,蝶阀延长轴由一定位销连结在蝶阀芯轴上没有联动机构的一端,利用原化油器节气门轴延长轴一端的固定螺栓将支架与原化油器本体固定在一起,节气门角度传感器固定在支架上,当节气门蝶阀转动时,延长轴会带动传感器内的轴一起转动。The installation bracket of the throttle angle sensor includes two parts: the butterfly valve extension shaft and the bracket. The butterfly valve extension shaft is connected to the end of the butterfly valve core shaft without linkage mechanism by a positioning pin. The fixing bolts fix the bracket and the original carburetor body together, and the throttle angle sensor is fixed on the bracket. When the throttle butterfly valve rotates, the extension shaft will drive the shaft in the sensor to rotate together.
本实用新型具有的优点和积极效果是:The advantages and positive effects that the utility model has are:
本实用新型的二冲程舷外机燃气电喷系统中,通过各传感器向电控单元输送舷外机的工况信息,电控单元根据这些工况信息直接控制舷外机的工作状态,保证了舷外机的动力输出,调整气体燃料的喷射脉宽及点火时刻,确保将发动机尾气对环境的污染降至最低。In the gas electric injection system for two-stroke outboard motors of the present utility model, the working condition information of the outboard motor is transmitted to the electric control unit through each sensor, and the electric control unit directly controls the working state of the outboard motor according to these working condition information, ensuring The power output of the outboard motor adjusts the injection pulse width and ignition timing of the gas fuel to ensure that the pollution of the engine exhaust to the environment is minimized.
附图说明Description of drawings
图1是本实用新型的二冲程燃气电喷舷外机的结构示意图;Fig. 1 is a schematic structural view of a two-stroke gas electric injection outboard engine of the present invention;
图2是本实用新型的二冲程燃气电喷舷外机的电控单元控制原理框图;Fig. 2 is a block diagram of the control principle of the electric control unit of the two-stroke gas-fired electric injection outboard motor of the present invention;
图3是本实用新型中节气门角度传感器的安装支架的蝶阀延长轴和支架的结构示意图;Fig. 3 is the structural representation of the butterfly valve extension shaft and the support of the mounting bracket of the throttle angle sensor in the utility model;
附图中主要部件符号说明:Explanation of symbols of main components in the accompanying drawings:
1:气缸 2:气瓶1: Cylinder 2: Cylinder
3:开关电磁阀 4:LPG/CNG燃气预热调压器3: Switch solenoid valve 4: LPG/CNG gas preheating regulator
5:水温传感器 6:燃气共轨喷嘴5: Water temperature sensor 6: Gas common rail nozzle
7:火花塞及高能点火系统 8:同步基准信号传感器7: Spark plug and high-energy ignition system 8: Synchronous reference signal sensor
9:节气门角度传感器 10:氧传感器9: Throttle angle sensor 10: Oxygen sensor
11:三元催化器 12:电控单元11: Three-way catalytic converter 12: Electronic control unit
13:燃气压力传感器 14:蝶阀延长轴13: Gas pressure sensor 14: Butterfly valve extension shaft
15:支架 16:定位销15: Bracket 16: Locating pin
17:蝶阀芯轴 18:固定螺栓17: Butterfly valve core shaft 18: Fixing bolt
具体实施方式Detailed ways
以下参照附图及实施例对本实用新型进行详细的说明。The utility model is described in detail below with reference to the accompanying drawings and embodiments.
图1是本实用新型的二冲程燃气电喷舷外机的结构示意图;图2是本实用新型的二冲程燃气电喷舷外机的电控单元控制原理框图;图3是本实用新型中节气门角度传感器的安装支架的蝶阀延长轴和支架的结构示意图。Fig. 1 is a structural schematic diagram of a two-stroke gas-fired electric injection outboard engine of the present invention; Fig. 2 is a block diagram of the control principle of the electric control unit of the utility model two-stroke gas-fired electric injection outboard engine; Fig. 3 is a middle section of the utility model Schematic diagram of the butterfly valve extension shaft and bracket of the installation bracket of the valve angle sensor.
如图1所示,二冲程燃气电喷舷外机,包括:气缸1、火花塞及高能点火系统7、气瓶2、电控单元12、节气门角度传感器9、水温传感器5、同步基准信号传感器8、氧传感器10、三元催化器11、燃气共轨喷嘴6、燃气压力传感器13,气瓶2与气缸1相连通,气瓶2与气缸1的通路上设置LPG/CNG燃气预热调压器4和开关电磁阀3,水温传感器5设置于LPG/CNG燃气预热调压器4上,LPG/CNG燃气预热调压器可以将气体燃料的压力稳定在3~5bar,气体燃料由燃气共轨喷嘴6喷入到发动机进气道内,气缸的节气门体设置有节气门角度传感器9,气缸的排气道设置有氧传感器10和三元催化器11,气缸的顶部设置包含火花塞7的高能点火系统,在气缸上曲轴的相应位置设置曲轴位置传感器8,电控单元12接收来自各传感器的工况信号,经过处理后有电控单元控制燃气共轨喷嘴6和火花塞7的工作。燃气共轨喷嘴6喷射燃料的方向与扫气道顺扫气流方向一致。该系统基于燃气压力传感器13进行闭环修正控制。As shown in Figure 1, the two-stroke gas electric injection outboard engine includes:
如图2所示,电控单元中,来自发动机磁电机触发线圈的同步基准信号,通过光电隔离电路和施密特滤波电路处理成方波信号进入单片机;节气门角度传感器安装在节气门上,其功能是将发动机节气门的开度信号转变成电信号,并传递给电控单元,用以感知发动机的负荷大小和加减速工况,节气门角度传感器输入的节气门角度信号,通过低通滤波电路的处理进入单片机;由水温传感器输入的水温信号,通过低通滤波电路的处理进入单片机;氧传感器用于检测汽车尾气中的氧含量,根据排气中的氧浓度测定空燃比,向电控单元发出反馈信号,以控制空燃比收敛于理论值,来自氧传感器的氧浓度信号通过信号放大和电压变换电路处理进入单片机;输出的燃料喷射脉宽信号来自单片机的数字量输出端口,输出过程由信号放大和电压变换电路、功率驱动单元组成的燃料喷射控制电路完成;输出的可变点火提前角信号来自单片机的数字量端口,输出过程由信号放大电路、光电隔离电路、功率驱动单元、释放电路等组成的点火控制电路完成;输出的电磁开关阀驱动信号来自单片机的数字输出端,输出通过信号放大和电压变换电路和功率驱动电路完成;通讯信号通过CAN总线收发电路输出。高能点火系统中可以通过加大点火线圈的匝数比以提高点火能量。As shown in Figure 2, in the electronic control unit, the synchronous reference signal from the trigger coil of the engine magneto is processed into a square wave signal through the photoelectric isolation circuit and Schmidt filter circuit and enters the microcontroller; the throttle angle sensor is installed on the throttle, Its function is to convert the opening signal of the engine throttle into an electrical signal and transmit it to the electronic control unit to sense the load of the engine and the acceleration and deceleration conditions. The throttle angle signal input by the throttle angle sensor is passed through the low-pass The processing of the filter circuit enters the single-chip microcomputer; the water temperature signal input by the water temperature sensor enters the single-chip microcomputer through the processing of the low-pass filter circuit; the oxygen sensor is used to detect the oxygen content in the exhaust gas of the automobile, and the air-fuel ratio is determined according to the oxygen concentration in the exhaust gas. The control unit sends a feedback signal to control the air-fuel ratio to converge to the theoretical value. The oxygen concentration signal from the oxygen sensor enters the single-chip microcomputer through signal amplification and voltage conversion circuit processing; the output fuel injection pulse width signal comes from the digital output port of the single-chip microcomputer. The output process The fuel injection control circuit composed of signal amplification and voltage conversion circuit and power drive unit is completed; the output variable ignition advance angle signal comes from the digital port of the single chip microcomputer, and the output process is composed of signal amplification circuit, photoelectric isolation circuit, power drive unit, release The ignition control circuit composed of circuits and other components is completed; the output electromagnetic switch valve drive signal comes from the digital output terminal of the single-chip microcomputer, and the output is completed through the signal amplification and voltage conversion circuit and the power drive circuit; the communication signal is output through the CAN bus transceiver circuit. In the high-energy ignition system, the ignition energy can be increased by increasing the turns ratio of the ignition coil.
如图3所示,节气门角度传感器的安装支架包括蝶阀延长轴14和支架15两部分,蝶阀延长轴由一定位销16连结在蝶阀芯轴17上没有联动机构的一端,利用原化油器节气门轴延长轴一端的固定螺栓18将支架与原化油器本体固定在一起,节气门角度传感器10固定在支架15上,当节气门蝶阀转动时,延长轴会带动传感器内的轴一起转动。As shown in Figure 3, the mounting bracket of the throttle angle sensor includes two parts: the butterfly
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101749136A (en) * | 2008-12-19 | 2010-06-23 | 天津内燃机研究所 | Direct injection engine in electric control gas cylinder |
| CN102121427A (en) * | 2011-03-24 | 2011-07-13 | 温州市气动元件厂 | Ignition injection control device for gas engine |
| CN102235284A (en) * | 2011-06-30 | 2011-11-09 | 南京航空航天大学 | Scavenging air duct spraying device of double-stroke kerosene engine |
-
2007
- 2007-09-25 CN CNU2007200986425U patent/CN201103473Y/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101749136A (en) * | 2008-12-19 | 2010-06-23 | 天津内燃机研究所 | Direct injection engine in electric control gas cylinder |
| CN102121427A (en) * | 2011-03-24 | 2011-07-13 | 温州市气动元件厂 | Ignition injection control device for gas engine |
| CN102235284A (en) * | 2011-06-30 | 2011-11-09 | 南京航空航天大学 | Scavenging air duct spraying device of double-stroke kerosene engine |
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Granted publication date: 20080820 Termination date: 20110925 |