CN201219039Y - Aluminum stranded wire for dry-type reactor - Google Patents
Aluminum stranded wire for dry-type reactor Download PDFInfo
- Publication number
- CN201219039Y CN201219039Y CNU2008200753650U CN200820075365U CN201219039Y CN 201219039 Y CN201219039 Y CN 201219039Y CN U2008200753650 U CNU2008200753650 U CN U2008200753650U CN 200820075365 U CN200820075365 U CN 200820075365U CN 201219039 Y CN201219039 Y CN 201219039Y
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- composite
- insulating
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 41
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 41
- 238000009413 insulation Methods 0.000 claims abstract description 42
- 239000002131 composite material Substances 0.000 claims abstract description 23
- 230000017105 transposition Effects 0.000 claims abstract description 6
- 229920001721 polyimide Polymers 0.000 claims description 4
- 229920001225 polyester resin Polymers 0.000 claims description 2
- 239000004645 polyester resin Substances 0.000 claims description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 abstract description 7
- 239000010949 copper Substances 0.000 abstract description 7
- 229910052802 copper Inorganic materials 0.000 abstract description 7
- 238000004804 winding Methods 0.000 abstract description 7
- 239000004020 conductor Substances 0.000 description 31
- 239000010410 layer Substances 0.000 description 31
- 229910000831 Steel Inorganic materials 0.000 description 18
- 239000010959 steel Substances 0.000 description 18
- 239000004411 aluminium Substances 0.000 description 14
- 230000007547 defect Effects 0.000 description 11
- 239000002355 dual-layer Substances 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 3
- 239000004744 fabric Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 230000002045 lasting effect Effects 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 239000010754 BS 2869 Class F Substances 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009422 external insulation Methods 0.000 description 1
- 150000003949 imides Chemical class 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 229920006267 polyester film Polymers 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/14—Extreme weather resilient electric power supply systems, e.g. strengthening power lines or underground power cables
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- Coils Of Transformers For General Uses (AREA)
Abstract
一种干式电抗器用铝绞线，涉及一种绕组导线。可以以铝材代替铜材，用于超高压和特高压领域，并可降低线圈中的涡流损耗，节省能源。其特征在于它包括扁形换位导线，薄膜绝缘层和复合绝缘层；所述扁形换位导线为由多根带有绝缘薄膜绕包层的无缺陷单股圆铝线构成的双层排列的换位绞合的矩形绞线；所述薄膜绝缘层为绝缘薄膜绕包层；所述复合绝缘层为带有绝缘薄膜的复合无纺布绕包层；薄膜绝缘层包覆在扁形换位导线外面，复合绝缘层包覆在薄膜绝缘层外面。用于绕制超高压或特高压电抗器及高压电器的绕组。
An aluminum stranded wire for a dry-type reactor relates to a winding wire. Aluminum can be used instead of copper for ultra-high voltage and ultra-high voltage fields, and can reduce eddy current loss in the coil and save energy. It is characterized in that it includes a flat transposition wire, a film insulation layer and a composite insulation layer; Stranded rectangular stranded wire; the film insulating layer is an insulating film wrapping layer; the composite insulating layer is a composite non-woven wrapping layer with an insulating film; the film insulating layer is wrapped on the outside of the flat transposed wire , the composite insulation layer is coated on the outside of the film insulation layer. It is used for winding ultra-high voltage or ultra-high voltage reactors and high-voltage electrical appliances.
Description
Technical field:
The utility model relates to a kind of winding conducting wire.Particularly a kind of dry reactor aluminium stranded conductor.
Background technology:
In the national grid project of transmitting and converting electricity, the winding of various types of reactors and High-Voltage Electrical Appliances must tolerate higher voltage, also will reduce the loss of electric energy simultaneously.
Coil for the dry reactor that uses in the national grid project of transmitting and converting electricity, tradition is used all is sub-thread multiple conducting wires and around forming, because the coil diameter of dry reactor is very big, the conductor length that needs reaches several kms, like this and around after coil in, the wrapped diameter difference in each the adjacent inboard of circle and the outside can arrive the width of 2 diameters of wire; After the coiling multilayer, the length of each root lead, resistance will differ bigger.The magnetic leakage of generation in service is logical, produces eddy current in lead, causes bigger electric energy loss, is unfavorable for energy savings.And owing to be subjected to aluminum conductor itself to exist impurity, defective to be difficult for the restriction of removing, the reactor of general aluminum conductor coiling only is used for the electrical network less than 66KV, is not suitable for superhigh pressure and ultra high voltage field.
The dry reactor coil that also has adopts by many round aluminum steels are stranded and forms the coiling of rectangle twisted wire, and it is stranded that this rectangle twisted wire adopts aluminium matter to justify bare wire, and skin is wrapped in interior dielectric film successively, the composite insulation structure of insulating barrier and external insulation film.When this insulation aluminium stranded conductor is used for reactor, be only applicable to common high-voltage fence; In service, because the single resistance phase of lead missionary society produces eddy current, thereby circulation forms loss in lead.In addition, the impurity defect that aluminium matter circle bare wire self exists is difficult to avoid, and causes discharge in high pressure easily, has accidents caused drawback.
Summary of the invention:
The utility model aims to provide a kind of dry reactor aluminium stranded conductor.Use the coil of the utility model coiling to replace copper material, be used for superhigh pressure and ultra high voltage field, and can effectively reduce the eddy current loss in the coil, save the energy with aluminium.
The technical solution of the utility model:
The utility model comprises the flat transposed conductor, thin dielectric film and composite insulation layer; The serve as reasons many transposition rectangle twisted wire of the dual layer arrangement that the zero defect sub-thread circle aluminum steel that has the insulation film lapping layer constitutes of described flat transposed conductor; Described thin dielectric film is the insulation film lapping layer; Described composite insulation layer is the compound nonwoven cloth lapping layer that has insulation film; Thin dielectric film is coated on flat transposed conductor outside, and composite insulation layer is coated on the thin dielectric film outside; As shown in Figure 1.
Thin dielectric film described in the utility model, composite insulation layer and the used insulation film of insulation film lapping layer can adopt polyester resin film or polyimide film.
Thin dielectric film described in the utility model, composite insulation layer and insulation film lapping layer can be the half-stack package coating of multi-layer insulation film;
Operation principles of the present utility model and good effect
1, because being the many zero defect sub-threads that have the insulation film lapping layer, flat transposed conductor of the present utility model justifies the transposition rectangle twisted wire of the dual layer arrangement of aluminum steel formation.The every round aluminum steel that constitutes the flat transposed conductor all passes through nondestructive inspection, is high-quality zero defect sub-thread circle aluminum steel, the safety when having guaranteed to be used for superhigh pressure and extra-high voltage grid.
2, because in the flat transposed conductor of the present utility model, the every wrapped round aluminum steel of film is in certain pitch, according to the position of same angular transformation in the flat transposed conductor, mutually strand and, the lenticular wire of dual layer arrangement, when the utility model is used for coil winding, the general employing stood around form, therefore, and in the coil after the coiling, the every wrapped round aluminum steel of film is constantly shifted one's position between internal layer and skin, remedied the wrapped round aluminum steel of each root film owing to be positioned at the difference of the formed length of coil different-diameter, made that the every wrapped round aluminum steel length of film is equal substantially, avoided and reduced owing to the different eddy current losses that produce of coil inside conductor length; After tested, the balanced ratio of resistance of the present utility model is less than 1.2%, compares the eddy current loss more than 70% that can reduce coil with the coil of ordinary lines coiling the in service of coil.
3, because flat transposed conductor of the present utility model adopts the zero defect sub-thread circle aluminum steel that has the insulation film lapping layer, all adopt insulation film wrapped to every round aluminum steel, make every round aluminum steel mutually insulated; And thin dielectric film is coated on flat transposed conductor outside, and composite insulation layer is coated on the thin dielectric film outside; Improved proof voltage grade of the present utility model; After tested more than the average withstand voltage 10000V of the utility model, more than the puncture voltage 26000V; Therefore, the utility model can enter superhigh pressure and ultra high voltage field.
4, the utility model adopts with aluminium and replaces copper material, makes the winding conducting wire of superhigh pressure and ultra high voltage field reactor and High-Voltage Electrical Appliances, has saved China's copper resource very in short supply, meets the national conditions of the rich aluminium of the poor copper of China.And the price of aluminium only is a copper 1/4, along with the application of this product, can reduce the construction cost of China's electrical network significantly, helps fast development of national economy.
In sum, the utility model is a kind of dry reactor aluminium stranded conductor.Use the coil of the utility model coiling to replace copper material, be used for superhigh pressure and ultra high voltage field, and can reduce the eddy current loss in the coil, save the energy with aluminium.
Description of drawings:
Fig. 1 is the utility model schematic diagram.
Among the figure: 1-flat transposed conductor, 2-thin dielectric film, 3-composite insulation layer, 4-insulation film lapping layer, 5-zero defect sub-thread circle aluminum steel.
Embodiment:
Embodiment
With the utility model of being applicable to ultra high voltage is example, comprises flat transposed conductor 1, thin dielectric film 2 and composite insulation layer 3; The serve as reasons many transposition rectangle twisted wire of the dual layer arrangement that the zero defect sub-thread circle aluminum steel 5 that has insulation film lapping layer 4 constitutes of described flat transposed conductor 1; Described thin dielectric film 2 is an insulation film lapping layer 4; Described composite insulation layer 3 is for having the compound nonwoven cloth lapping layer of insulation film; Thin dielectric film 2 is coated on flat transposed conductor 1 outside, and composite insulation layer 3 is coated on thin dielectric film 2 outsides; Thin dielectric film 2, composite insulation layer 3 and insulation film lapping layer 4 used insulation films all adopt the H class F insulating material F.
With the zero defect sub-thread of 16 diameter 4.0mm circle aluminum steel 5 through extraordinary novel transposition devices and novel pressure roller typing after, make double-deck, the flat transposed conductor 1 of every layer of each 8 zero defect sub-thread circle aluminum steel 5, the flat transposed conductor 1 wide 35.00mm of the bilayer behind the die mould, thick 8.34mm.
In this bilayer flat transposed conductor 1, single zero defect sub-thread circle aluminum steel 5 carries out the half-stack package coating with the two-layer insulation film of ground floor polyimide film, second layer polyester film, packet stack rate is 33%, constitutes the insulation film lapping layer 4 that coats zero defect sub-thread circle aluminum steel 5;
This flat transposed conductor 1 is carried out half-stack package with two strata imide membrane layers coat, packet stack rate is 33%, constitutes thin dielectric film 2.
Using the compound nonwoven cloth that has polyimide film to carry out half-stack package in thin dielectric film 2 outsides the flat transposed conductor 1 that coats thin dielectric film 2 coats, packet stack rate is 33%, constitutes composite insulation layer 3 and makes the utility model-dry reactor aluminium stranded conductor.
Made dry reactor is wrapped by traction with aluminium stranded conductor, and with the dielectric strength of increase lead, and through monitoring and the short-circuit between conductors in real time of online high pressure, ground connection is received on the bobbin by permanent tension force take-up and whole winding displacement machine after monitoring in real time and guaranteeing product quality.
Reach the Q/DL01.J127.2-2008 of Beijing Electrical Equipment Factory after testing about superhigh pressure and ultra high voltage reactor transposed conductor technical conditions.
Testing result is as shown in the table:
| Test item | Standard | Measured result | Individual event is judged |
| The D.C. resistance mutual deviation | ±1.2 | +0.8；-0.3 | Qualified |
| Frequency breakdown voltage (KV) | 5 mean value 〉=12 minimums 〉=8 | 26，29，28， 30，29， | Qualified |
| Industrial frequency withstand voltage | Applying the lasting 1min of 10KV voltage does not puncture | Applying the lasting 1min of 12KV voltage does not puncture | Qualified |
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200753650U CN201219039Y (en) | 2008-07-17 | 2008-07-17 | Aluminum stranded wire for dry-type reactor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200753650U CN201219039Y (en) | 2008-07-17 | 2008-07-17 | Aluminum stranded wire for dry-type reactor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201219039Y true CN201219039Y (en) | 2009-04-08 |
Family
ID=40541874
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2008200753650U Expired - Lifetime CN201219039Y (en) | 2008-07-17 | 2008-07-17 | Aluminum stranded wire for dry-type reactor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201219039Y (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101964221B (en) * | 2009-07-24 | 2011-12-07 | 天津经纬电材股份有限公司 | Method for manufacturing corona resistant transposition winding wires |
| CN102270525A (en) * | 2011-07-28 | 2011-12-07 | 江苏宝杰隆电磁线有限公司 | Rectangular transposed aluminum-core wire used for extra-high voltage hollow smoothing reactor and production method of rectangular transposed aluminum-core wire |
| CN105047270A (en) * | 2015-08-14 | 2015-11-11 | 天津经纬电材股份有限公司 | Superfine flat transposed aluminium conductor |
| WO2025000896A1 (en) * | 2023-08-15 | 2025-01-02 | 安徽尚纬电缆有限公司 | Low-deviation flat transposed cable for extra-high voltage matching reactor, and manufacturing process |
-
2008
- 2008-07-17 CN CNU2008200753650U patent/CN201219039Y/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101964221B (en) * | 2009-07-24 | 2011-12-07 | 天津经纬电材股份有限公司 | Method for manufacturing corona resistant transposition winding wires |
| CN102270525A (en) * | 2011-07-28 | 2011-12-07 | 江苏宝杰隆电磁线有限公司 | Rectangular transposed aluminum-core wire used for extra-high voltage hollow smoothing reactor and production method of rectangular transposed aluminum-core wire |
| CN105047270A (en) * | 2015-08-14 | 2015-11-11 | 天津经纬电材股份有限公司 | Superfine flat transposed aluminium conductor |
| WO2025000896A1 (en) * | 2023-08-15 | 2025-01-02 | 安徽尚纬电缆有限公司 | Low-deviation flat transposed cable for extra-high voltage matching reactor, and manufacturing process |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee |
Owner name: TIANJIN JING WEI ELECTRIC WIRE CO.,LTD Free format text: FORMER NAME: TIANJIN JINGWEI ELECTRIC WIRE CO.,LTD. |
|
| CP01 | Change in the name or title of a patent holder |
Address after: Tianjin City, Jinnan Economic Development Zone (Shanggang) Wanggang Road 12, zip code: 300350 Patentee after: Tianjin Jingwei Electric Wire Co., Ltd. Address before: Tianjin City, Jinnan Economic Development Zone (Shanggang) Wanggang Road 12, zip code: 300350 Patentee before: Tianjin Jingwei Electrical Material Co., Ltd. |
|
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20090408 |