CN201280662Y - 16 heald self-binding polyester three-layer paper-making mesh - Google Patents

16 heald self-binding polyester three-layer paper-making mesh Download PDF

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Publication number
CN201280662Y
CN201280662Y CNU2008201390885U CN200820139088U CN201280662Y CN 201280662 Y CN201280662 Y CN 201280662Y CN U2008201390885 U CNU2008201390885 U CN U2008201390885U CN 200820139088 U CN200820139088 U CN 200820139088U CN 201280662 Y CN201280662 Y CN 201280662Y
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China
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layer
polyester
paper
weft
monofilament
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Expired - Lifetime
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CNU2008201390885U
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Chinese (zh)
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陆平
胡博能
周积学
盛长新
连文良
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Jiangsu Jinni Engineered Fabric Co ltd
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Jiangsu Jinni Engineered Fabric Co ltd
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Abstract

A16-heald self-binding polyester three-layer paper-making net is a composite interwoven fabric formed by interweaving polyester or nylon monofilaments into three different weaving structures including a paper layer, a middle connecting layer and a machine layer by adopting 16 heald frames and connecting the three different weaving structures into a whole, wherein the minimum organization unit of the composite interwoven fabric is formed by taking 16 polyester monofilaments as warps and 32 polyester or nylon monofilaments as wefts. The number ratio of the warp threads of the paper forming layer to the machine layer is 1: 1; the number ratio of weft threads is 3: 2; 1/2 the number of the wefts of the intermediate connecting layer accounts for the total number of the wefts; the paper-forming layer adopts 1/1 plain weave weaving method, and the machine layer adopts 8-harness satin weave weaving method. The utility model has the advantages that: the fiber support index is high, the retention rate of fibers and fillers is high, paper sheets are formed uniformly, the paper sheets are easy to strip from a net, the finished paper is smooth, the upper layer and the lower layer are combined firmly, the wear resistance is good, the service life is long, and the fiber support material is suitable for high-grade paper machines.

Description

16 combine from binding polyester three-layer paper making net
Affiliated technical field
The utility model relates to the wet end of paper machine, specifically is a kind of paper machine wet end that is applied in, and plays a kind of gauze equipment of paper sheet formation and dehydration and promptly 16 combines from binding polyester three-layer paper making net.
Background technology
Paper making forming net is important shaping of paper machine wet end and dehydrating material, though existing paper making forming net can be finished paper sheet formation and dehydration task substantially, but its weak point is existing paper making forming net becomes that the paper layer is uneven, mesh is irregular, the gap is big, fiber support index is not high, it is obvious to cause into the paper surface crazing, make the fiber and the filler retention of paper not high, paper sheet formation is irregular, page is difficult for peeling off from network, the incompatible needs of producing high-grade with paper.And adhesion weakness between the one-tenth ply of paper of existing paper making forming net and machine level, easily producing interlayer and separate and relative displacement, the ABRASION RESISTANCE of machine level and paper machine contact-making surface is not enough, causes the service life of paper making forming net shorter.
Summary of the invention
Become the paper surface irregularity in order to overcome existing paper making forming net, become the gauze line obvious, interlayer adhesion weakness and service life are than deficiencies such as weak points.The utility model provides a kind of 16 to combine from binding polyester three-layer paper making net, makes it become paper smooth, and interlayer firm binding force and machine level are wear-resisting, long service life.
Technical solution adopted in the utility model is: 16 combine from binding polyester three-layer paper making net, adopt 16 heald frames with polyester or nylon monofilament be woven into into ply of paper, three layers of different weaving structure of intermediate connecting layer and machine level connect into whole compound intertexture, its minimum organization unit is made of as parallel as warp and 32 polyester or nylon monofilament 16 monofilament polyesters.Warp ratio in becoming ply of paper and machine level is 1:1, and becoming the parallel ratio in ply of paper and the machine level is 3:2.Become in the ply of paper at this net, adopt 1/1 plain weave weave, fiber support index is improved, mesh evenly, smoothly.In the machine level, adopt 8-to combine the satin weave weave, thereby make the wear-resisting enhancing of the span increase machine level of back weft, maneuverability is stable.A pair of parallel radical in the intermediate connecting layer accounts for 1/3 of total parallel radical, and this rises paper and supports and the stitching that interweaves, and has improved the adhesion of interlayer.The utility model can be divided into:
1. thick order: becoming in the ply of paper at this net, is 0.17-0.22mm through linear diameter; The parallel diameter is 0.18-0.24mm; Material adopts the whole polyester monofilament; In the machine level, warp adopts monofilament polyester, is 0.25-0.30mm through linear diameter, and the parallel diameter is 0.35---0.50mm, and it is that a monofilament polyester or a monofilament polyester and a nylon monofilament are used alternatingly entirely that parallel adopts; It is 0.18-0.24mm that the parallel diameter is sewed up in self-sufficiency in the intermediate connecting layer, and material adopts whole polyester monofilament or full nylon monofilament; This net finished product warp density is that 40-46 root/cm, weft density are 40-54 root/cm.
2. middle order: becoming in the ply of paper at this net, is 0.12-0.15mm through linear diameter; The parallel diameter is 0.12-0.15mm; Material adopts the whole polyester monofilament; In the machine level, warp adopts monofilament polyester, is 0.19-0.24mm through linear diameter, and the parallel diameter is 0.25-0.35mm, and it is that a monofilament polyester or a monofilament polyester and a nylon monofilament are used alternatingly entirely that parallel adopts; It is 0.12-0.15mm that the parallel diameter is sewed up in self-sufficiency in the intermediate connecting layer, and material adopts whole polyester monofilament or full nylon monofilament; This net finished product warp density is that 57-66 root/cm, weft density are 60-78 root/cm;
3. detailed catalogue: becoming in the ply of paper at this net, is 0.12-0.15mm through linear diameter; The parallel diameter is 0.10-0.15mm; Material adopts the whole polyester monofilament; In the machine level, warp adopts monofilament polyester, is 0.15-0.21mm through linear diameter, and the parallel diameter is 0.22-0.30mm, and it is that a monofilament polyester or a monofilament polyester and a nylon monofilament are used alternatingly entirely that parallel adopts; It is 0.10-0.15mm that the parallel diameter is sewed up in self-sufficiency in the intermediate connecting layer, and material adopts whole polyester monofilament or full nylon monofilament; This net finished product warp density is that 60-72 root/cm, weft density are 75-94 root/cm;
4. ultra-fine order: becoming in the ply of paper at this net, is 0.10-0.13mm through linear diameter; The parallel diameter is 0.10-0.13mm; Material adopts the whole polyester monofilament; In the machine level, warp adopts monofilament polyester, is 0.13-0.18mm through linear diameter, and the parallel diameter is 0.18---0.25mm, and it is that a monofilament polyester or a monofilament polyester and a nylon monofilament are used alternatingly entirely that parallel adopts; It is 0.10-0.13mm that the parallel diameter is sewed up in self-sufficiency in the intermediate connecting layer, and material adopts whole polyester monofilament or full nylon monofilament; This net finished product warp density is that 78-88 root/cm, weft density are 88-120 root/cm;
The utility model beneficial effect: be owing to become paper to adopt 1/1 plain weave weave, fiber support index is improved, mesh evenly, smoothly improves the fiber of paper and filler retention, and paper sheet formation is even, and page is easily peeled off from network, becomes paper more smooth; With this two-layer linking together, levels is in conjunction with more firm with " a pair of connection " parallel.Machine level adopts 8-to combine the satin weave weave, has increased the span of back weft, makes the ABRASION RESISTANCE of forming net be improved longer service life.
Description of drawings
Below in conjunction with drawings and Examples the utility model is further specified:
Fig. 1 weaves reticulate pattern figure as warp and 48 polyester or nylon monofilament as the minimum organization unit of parallel by 16 monofilament polyesters for the utility model.
Fig. 2 is 16 warps of the utility model and 48 parallels, and longitude and latitude is weaved graph of a relation step by step.Stain among the figure is represented the warp cross section, and the other 1-16 numeral of stain is the numbering of 16 warps.Broken line among the figure is represented each step parallel.1-48 numeral on the broken line is the numbering of 48 parallels.
The specific embodiment:
With detailed catalogue of the present utility model is example: in Fig. 1,2, be to adopt 16 brown frames that polyester or nylon monofilament are woven into, become ply of paper, three layers of different weaving structure of intermediate connecting layer and machine level to connect into whole compound intertexture, its minimum organization unit is made of as parallel as warp and 48 polyester or nylon monofilament 16 monofilament polyesters.The warp radical of above-mentioned described one-tenth ply of paper and machine level is than being 1:1; The parallel radical compares 3:2; The parallel radical of intermediate connecting layer accounts for 1/3 of total parallel number; In the above-mentioned described one-tenth ply of paper, warp adopts monofilament polyester, is 0.12---0.15mm through linear diameter; Parallel adopts monofilament polyester, and the parallel diameter is 0.10---0.15mm, adopts 1/1 plain weave weave; Self-sufficiency stitching parallel in the while intermediate connecting layer interweaves to becoming paper to play a supportive role with the warp in becoming ply of paper, interweave with the machine level warp again, work to be stitched into ply of paper and machine level, self-supporting stitching parallel diameter is 0.10---0.15mm, adopts whole polyester or full nylon monofilament; In the above-mentioned described machine level, warp adopts monofilament polyester, is 0.15-0.21mm through linear diameter, and parallel adopts whole polyester monofilament or polyester and nylon monofilament to be used alternatingly, and the parallel diameter is 0.22---0.30mm, adopts 8-to combine the satin weave weave; Its finished product warp density is that 60-72 root/cm, filling density are 75-94 root/cm.

Claims (9)

1.一种16综自绑定聚酯三层造纸网,采用16片综框将聚酯或尼龙单丝交织成成纸层、中间连接层和机器层三层不同织造结构连接成整体的复合交织物,其最小组织单元由16根聚酯单丝作为经线和48根聚酯或尼龙单丝作为纬线构成。1. A 16-shed self-binding polyester three-layer paper-making fabric, which uses 16 heald frames to interweave polyester or nylon monofilaments into a composite composite with three different weaving structures: a paper layer, an intermediate connection layer and a machine layer. Interwoven fabric, the smallest organizational unit is composed of 16 polyester monofilaments as warp and 48 polyester or nylon monofilaments as weft. 2.根据权利要求1所述的16综自绑定聚酯三层造纸网,其特征是上述所述的成纸层和机器层的经线根数比为1:1。2. The 16-shed self-binding polyester three-layer paper-making fabric according to claim 1, characterized in that the warp number ratio of the above-mentioned paper-forming layer and machine layer is 1:1. 3.根据权利要求1所述的16综自绑定聚酯三层造纸网,其特征是上述所述的成纸层和机器层的纬线根数比3:2。3. The 16-shed self-binding polyester three-layer paper-making fabric according to claim 1, characterized in that the ratio of the number of weft threads between the paper-forming layer and the machine layer is 3:2. 4.根据权利要求1所述的16综自绑定聚酯三层造纸网,其特征是上述所述的中间连接层的纬线根数占总纬线数的1/3。4. The 16-shed self-binding polyester three-layer papermaking fabric according to claim 1, characterized in that the number of weft threads in the above-mentioned intermediate connection layer accounts for 1/3 of the total number of weft threads. 5.根据权利要求1所述的16综自绑定聚酯三层造纸网,其特征是上述所述的成纸层中,采用1/1平织编织法;机器层中,采用8-综缎纹编织织法。5. The 16-shed self-binding polyester three-layer papermaking fabric according to claim 1 is characterized in that in the above-mentioned paper-forming layer, the 1/1 plain weaving method is adopted; in the machine layer, 8-sheds are used Satin weave weave. 6.根据权利要求1所述的16综自绑定聚酯三层造纸网,其特征是在该网成纸层中,经线直径为0.17-0.22mm;纬线直径为0.18-0.24mm;材料采用全聚酯单丝;机器层中,经线采用聚酯单丝,经线直径为0.25-0.30mm,纬线直径为0.38---0.50mm,纬线采用全为聚酯单丝或一根聚酯单丝和一根尼龙单丝交替使用;中间连接层中的自给缝合纬线直径为0.18-0.24mm,材料采用全聚酯单丝或全尼龙单丝;该网成品经线密度为40-46根/cm、纬线密度为40-54根/cm。6. The 16-shed self-binding polyester three-layer paper-making net according to claim 1 is characterized in that in the web-forming paper layer, the warp diameter is 0.17-0.22mm; the weft diameter is 0.18-0.24mm; the material adopts All polyester monofilament; in the machine layer, the warp is made of polyester monofilament, the diameter of the warp is 0.25-0.30mm, the diameter of the weft is 0.38---0.50mm, and the weft is all polyester monofilament or a polyester monofilament It is used alternately with a nylon monofilament; the diameter of the self-sufficient suture weft in the middle connecting layer is 0.18-0.24mm, and the material is all polyester monofilament or all nylon monofilament; the warp density of the finished net is 40-46 threads/cm, The weft thread density is 40-54 threads/cm. 7.根据权利要求1所述的16综自绑定聚酯三层造纸网,其特征是在该网成纸层中,经线直径为0.12-0.15mm;纬线直径为0.12-0.15mm;材料采用全聚酯单丝;机器层中,经线采用聚酯单丝,经线直径为0.19-0.24mm,纬线直径为0.25-0.35mm,纬线采用全为聚酯单丝或一根聚酯单丝和一根尼龙单丝交替使用;中间连接层中的自给缝合纬线直径为0.12-0.15mm,材料采用全聚酯单丝或全尼龙单丝;该网成品经线密度为57-66根/cm、纬线密度为60-78根/cm。7. The 16-shed self-binding polyester three-layer paper-making net according to claim 1 is characterized in that in the web-forming paper layer, the diameter of the warp is 0.12-0.15mm; the diameter of the weft is 0.12-0.15mm; the material adopts All polyester monofilament; in the machine layer, the warp is made of polyester monofilament, the diameter of the warp is 0.19-0.24mm, the diameter of the weft is 0.25-0.35mm, and the weft is all polyester monofilament or one polyester monofilament and one One nylon monofilament is used alternately; the diameter of the self-sufficient suture weft in the middle connecting layer is 0.12-0.15mm, and the material is all polyester monofilament or all nylon monofilament; the warp density of the finished net is 57-66 threads/cm, the weft density It is 60-78 roots/cm. 8.根据权利要求1所述的16综自绑定聚酯三层造纸网,其特征是在该网成纸层中,经线直径为0.12-0.15mm;纬线直径为0.10-0.15mm;材料采用全聚酯单丝;机器层中,经线采用聚酯单丝,经线直径为0.15-0.21mm,纬线直径为0.22-0.30mm,纬线采用全为聚酯单丝或一根聚酯单丝和一根尼龙单丝交替使用;中间连接层中的自给缝合纬线直径为0.10-0.15mm,材料采用全聚酯单丝或全尼龙单丝;该网成品经线密度为60-72根/cm、纬线密度为75-94根/cm。8. The 16-shed self-binding polyester three-layer paper-making net according to claim 1, characterized in that in the web-forming paper layer, the warp diameter is 0.12-0.15mm; the weft diameter is 0.10-0.15mm; the material adopts Full polyester monofilament; in the machine layer, the warp is made of polyester monofilament, the diameter of the warp is 0.15-0.21mm, the diameter of the weft is 0.22-0.30mm, and the weft is all polyester monofilament or a polyester monofilament and a polyester monofilament Nylon monofilaments are used alternately; the diameter of the self-sufficient suture weft in the middle connecting layer is 0.10-0.15mm, and the material is all polyester monofilament or all nylon monofilament; It is 75-94 roots/cm. 9.根据权利要求1所述的16综自绑定聚酯三层造纸网,其特征是在该网成纸层中,经线直径为0.10-0.12mm;纬线直径为0.10-0.13mm;材料采用全聚酯单丝;机器层中,经线采用聚酯单丝,经线直径为0.13-0.17mm,纬线直径为0.18---0.25mm,纬线采用全为聚酯单丝或一根聚酯单丝和一根尼龙单丝交替使用;中间连接层中的自给缝合纬线直径为0.10-0.13mm,材料采用全聚酯单丝或全尼龙单丝;该网成品经线密度为78-88根/cm、纬线密度为88-120根/cm。9. The 16-shed self-binding polyester three-layer paper-making net according to claim 1, characterized in that in the web-forming paper layer, the warp diameter is 0.10-0.12mm; the weft diameter is 0.10-0.13mm; the material adopts All polyester monofilament; in the machine layer, the warp is made of polyester monofilament, the diameter of the warp is 0.13-0.17mm, the diameter of the weft is 0.18---0.25mm, and the weft is all polyester monofilament or a polyester monofilament It is used alternately with a nylon monofilament; the diameter of the self-sufficient suture weft in the middle connecting layer is 0.10-0.13mm, and the material is all polyester monofilament or all nylon monofilament; the warp density of the finished net is 78-88 threads/cm, The weft thread density is 88-120 threads/cm.
CNU2008201390885U 2008-10-15 2008-10-15 16 heald self-binding polyester three-layer paper-making mesh Expired - Lifetime CN201280662Y (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103866598A (en) * 2014-04-02 2014-06-18 江苏金呢工程织物股份有限公司 Twenty-four- heald composite fiber polyester three-layer papermaking net
CN103882755A (en) * 2014-04-02 2014-06-25 江苏金呢工程织物股份有限公司 High-speed wide 16-heald mesh-mark-free three-layer paper making mesh
CN107177997A (en) * 2017-05-25 2017-09-19 江苏金呢工程织物股份有限公司 A kind of high-speed domestic special forming net of paper and paper making equipment

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103866598A (en) * 2014-04-02 2014-06-18 江苏金呢工程织物股份有限公司 Twenty-four- heald composite fiber polyester three-layer papermaking net
CN103882755A (en) * 2014-04-02 2014-06-25 江苏金呢工程织物股份有限公司 High-speed wide 16-heald mesh-mark-free three-layer paper making mesh
CN107177997A (en) * 2017-05-25 2017-09-19 江苏金呢工程织物股份有限公司 A kind of high-speed domestic special forming net of paper and paper making equipment

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Granted publication date: 20090729