CN201322792Y - Automatic assembly line standard device for electric energy meter verification - Google Patents
Automatic assembly line standard device for electric energy meter verification Download PDFInfo
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- CN201322792Y CN201322792Y CNU2008201702942U CN200820170294U CN201322792Y CN 201322792 Y CN201322792 Y CN 201322792Y CN U2008201702942 U CNU2008201702942 U CN U2008201702942U CN 200820170294 U CN200820170294 U CN 200820170294U CN 201322792 Y CN201322792 Y CN 201322792Y
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Abstract
Description
技术领域 technical field
本实用新型涉及一种电能表检定自动化流水线标准装置。The utility model relates to an automatic assembly line standard device for electric energy meter verification.
背景技术 Background technique
在电力系统范围内,市级电能计量检定机构已实现了集中检定的管理模式,使电能表检定量成倍增加。目前,传统的电能表标准装置已采用智能化程控式检定模式,实现项目检定自动化。但在开展检定/检测前,首先需通过手工方式将每块电能表从料箱中取到电能表标准装置台面上,再通过手工方式将每块电能表定位,第三通过手工压接方式将每块电能表的电流、电压接线端子与电能表标准装置的弹簧压接式表托的电流、电压铜接线柱进行电气连接;第四通过手工方式,将电能表的RS485通讯端子、脉冲端子和多功能输出端子(秒脉冲、时段投切、需量)一一与电能表标准装置的相应输出夹子相连接;第五再通过手工方式有序扫描每块电能表局编号;待完成上述工作后,开展电能表检定/检测。在检定/检测过程中,需人工对每一块电能表的液晶显示器的图像巡视判别;另外,在电能表与电能表标准装置的电气连接的可靠性方面,还没有有效的发热温度检测手段。检定/检测完毕,需将每块电能表的RS485通讯端子、脉冲端子、多功能输出端子、电流、电压接线端子,按先后顺序通过手工方式进行一一拆线,实现电气分离,最后通过人工方式,对检定/检测的电能表进行分流处理,合格的,按装箱清单的顺序装入合格品料箱;不合格的,装入不合格品料箱。由于检定/检测过程中电能表的定位、接线、扫描局号、液晶判别、接拆线、装箱等环节采用手工模式,在电能表检定/检测过程中,存在着大量重复、机械性的工作,劳动强度高,效率受到制约。同时,在电气连接可靠性方面没有有效的检测手段,有时会出现电能表或电能表标准装置损坏。Within the scope of the electric power system, the city-level electric energy measurement and verification organization has realized the management mode of centralized verification, which doubles the verification quantity of electric energy meters. At present, the traditional electric energy meter standard device has adopted the intelligent program-controlled verification mode to realize the automation of project verification. However, before carrying out verification/testing, it is first necessary to manually take each electric energy meter from the material box to the table of the electric energy meter standard device, and then manually position each electric energy meter, and thirdly, manually crimp each electric energy meter. The current and voltage terminals of each watt-hour meter are electrically connected to the current and voltage copper terminals of the spring crimped table support of the standard device of the watt-hour meter; fourthly, manually connect the RS485 communication terminal, pulse terminal and The multi-function output terminals (second pulse, period switching, demand) are connected to the corresponding output clips of the standard device of the electric energy meter one by one; the fifth is to manually scan the station number of each electric energy meter in an orderly manner; after the above work is completed , Carry out energy meter verification/testing. In the verification/testing process, it is necessary to manually inspect and judge the image of the liquid crystal display of each electric energy meter; in addition, in terms of the reliability of the electrical connection between the electric energy meter and the standard device of the electric energy meter, there is no effective heating temperature detection method. After the verification/testing is completed, the RS485 communication terminals, pulse terminals, multi-function output terminals, current and voltage terminals of each electric energy meter need to be manually disconnected one by one in order to achieve electrical separation, and finally manually , carry out shunt processing for the verified/tested electric energy meters, and put the qualified ones into the qualified product bin according to the order of the packing list; unqualified ones, put them into the unqualified product bin. Since the positioning, wiring, scanning station number, liquid crystal identification, connection and disconnection, packing and other links of the electric energy meter in the verification/testing process adopt manual mode, there are a lot of repetitive and mechanical work in the verification/testing process of the electric energy meter , high labor intensity and restricted efficiency. At the same time, there is no effective detection method in terms of electrical connection reliability, and sometimes the electric energy meter or the standard device of the electric energy meter is damaged.
实用新型内容 Utility model content
本实用新型是指一种电能表检定自动化流水线标准装置,目的在电能表在检定/检测过程中,改变大量重复、机械性的人工模式。采用自动控制技术,实现电能表自动上料、自动定位、自动扫描,电能表电流、电压端子、脉冲端子、RS485通讯端子、多功能输出端子的自动接、拆线,自动进行液晶图像识别和自动进行电能表接线电气连接可靠性的红外温度检测,以及分流、自动装箱等优点,具有全面提高检定/检测工作效率,降低劳动强度,提高工作质量,实现电气连接的可靠性和安全性等优点。The utility model refers to a standard device of an electric energy meter verification automatic assembly line, which aims to change a large number of repetitive and mechanical manual modes during the verification/detection process of the electric energy meter. Adopt automatic control technology to realize automatic feeding, automatic positioning, automatic scanning of electric energy meter, automatic connection and disconnection of electric energy meter current, voltage terminal, pulse terminal, RS485 communication terminal and multi-function output terminal, automatic liquid crystal image recognition and automatic Infrared temperature detection for the reliability of the electrical connection of the electric energy meter wiring, as well as the advantages of shunting, automatic packing, etc., have the advantages of comprehensively improving the efficiency of verification/testing, reducing labor intensity, improving work quality, and realizing the reliability and safety of electrical connections. .
为了达到上述目的,本实用新型的技术方案是:In order to achieve the above object, the technical scheme of the utility model is:
一种电能表检定自动化流水线标准装置,包括上货平台、上料环线带和电能表自动标准装置;上货平台连接上料环线带,上料环线带上安装有取料机械手和条码阅读器;上料环线带连接电能表自动标准装置,电能表自动标准装置上安装有液晶识别装置,输入检定缓冲带,上、下料机械手,气压接拆线装置,液晶图像识别装置,红外测温装置,平移抓取机械手;电能表自动标准装置同时连接下料输送环线带,下料输送环线带上安装装箱机械手,条码阅读器;装箱机械手与电能表料箱相连;下料输送环线带上还开设有不合格品出口;整个装置由计算机程序通过流水线控制柜控制整个流水线工作过程,电能表检定由计算机检定程序通过检定控制柜控制电能表检定/检测。An automatic assembly line standard device for electric energy meter verification, including a loading platform, a feeding loop belt and an automatic standard device for electric energy meters; the loading platform is connected to the feeding loop belt, and a material retrieving manipulator and a barcode reader are installed on the loading loop belt; The feeding ring belt is connected to the automatic standard device of the electric energy meter. The automatic standard device of the electric energy meter is equipped with a liquid crystal identification device, an input verification buffer belt, a loading and unloading manipulator, an air pressure connection and disconnection device, a liquid crystal image recognition device, and an infrared temperature measurement device. The translation grabbing manipulator; the automatic standard device of the electric energy meter is connected to the unloading and conveying loop belt at the same time, and the packing manipulator and barcode reader are installed on the unloading and conveying loop belt; the packing manipulator is connected with the electric energy meter material box; There is an outlet for unqualified products; the whole device is controlled by the computer program through the assembly line control cabinet, and the electric energy meter verification is controlled by the computer verification program through the verification control cabinet.
所述的电能表自动标准装置包括主机架,主机架顶部平行安装有两条轨道,主机架两侧分别安装有电能表误差处理模块和电能表电压、电流输出模块,主机架一端安装有电能表检定缓冲带,主机架的两端分别安装有上料机械手和下料机械手;两条轨道上分别安装有移动的红外测温探头,液晶识别探头;主机架中部安装有滑行轨道,滑行轨道上安装有移载小车;两条轨道上分别活动安装有平移抓取机械手;滑行轨道两侧的主机架上安装有电能表气压接拆线装置。The automatic standard device of the electric energy meter includes a main frame, two rails are installed in parallel on the top of the main frame, an electric energy meter error processing module and an electric energy meter voltage and current output module are respectively installed on both sides of the main frame, and an electric energy meter is installed at one end of the main frame The two ends of the main frame are equipped with a loading manipulator and a material unloading manipulator respectively; the two rails are respectively equipped with a moving infrared temperature measuring probe and a liquid crystal identification probe; a sliding track is installed in the middle of the main frame, and a There is a transfer trolley; the two rails are respectively equipped with translation grabbing manipulators; the main frame on both sides of the sliding track is equipped with an electric energy meter air pressure connection and disconnection device.
所述的电能表气压接拆线装置,包括底板,底板上分别安装有固定件、气缸、电能表自校准接线表托、导向块和电磁阀,固定件和固定件之间纵向安装有导向杆,导向杆上设有滑块,滑块与气缸连接;滑块上安装有电能表定位夹具,电能表定位夹具上活动连接有电能表,电能表自校准锥形接线表托上设有伸缩活动接线柱,电能表自校准接线表托上安装有导向板,电磁阀与电能表自校准接线表托连接,电能表自校准接线表托上还安装有防护罩。The air pressure connection and disconnection device of the electric energy meter includes a base plate, and the base plate is respectively equipped with a fixing part, a cylinder, a self-calibrating wiring table support for the electric energy meter, a guide block and a solenoid valve, and a guide rod is installed longitudinally between the fixing parts and the fixing parts , There is a slider on the guide rod, and the slider is connected to the cylinder; the electric energy meter positioning fixture is installed on the slider, and the electric energy meter is movably connected to the electric energy meter positioning fixture, and the electric energy meter is self-calibrating. A guide plate is installed on the binding post, the electric energy meter self-calibration wiring table support, the solenoid valve is connected with the electric energy meter self-calibration wiring table support, and a protective cover is also installed on the electric energy meter self-calibration wiring table support.
所述的电能表气压接拆线装置以2-100个电能表为一个单元组合排列设置。The air pressure connection and disconnection device for electric energy meters is arranged in combination with 2-100 electric energy meters as a unit.
所述的接线柱为圆柱体,接线柱横向穿过接线底座,导向板通过导向杆与接线底座活动连接,导向板上开设有与接线柱相对应的孔,导向杆上设有弹簧;接线柱上端面设置成一定斜面度的锥体,接线柱的直径为7-10mm。所述的接线柱包括电流、电压接线柱和RS485通讯端子、脉冲端子、多功能输出端子的三对接线柱。The terminal is a cylinder, the terminal passes through the terminal base horizontally, the guide plate is movably connected with the terminal base through the guide rod, the guide plate is provided with a hole corresponding to the terminal, and the guide rod is provided with a spring; The upper end surface is set as a cone with a certain slope, and the diameter of the terminal is 7-10mm. The binding posts include current and voltage binding posts and three pairs of binding posts of RS485 communication terminal, pulse terminal and multi-function output terminal.
所述的接线柱分为底层和上层两层设置,底层的圆柱体直径为10mm,上层的圆柱体直径为7mm;其中底层的上端面设置成一定斜面度的锥体,其中上层的上端面设置成一定斜面度的锥体。The connecting post is divided into two layers, the bottom layer and the upper layer. The diameter of the cylinder at the bottom layer is 10mm, and the diameter of the cylinder body at the upper layer is 7mm; A cone with a certain slope.
所述的底层和上层为一体制造而成。The bottom layer and the upper layer are integrally manufactured.
所述的斜面度采用13-20°。Described slope adopts 13-20 °.
所述的电能表上设有接线端子,接线端子上开设有铜端子孔,铜端子孔均为圆柱形孔,接线端子上嵌有上螺钉和下螺钉,上螺钉和下螺钉分别垂直穿入铜端子孔,铜端子孔的一侧设置成具有一定斜面度的锥体。The electric energy meter is provided with connecting terminals, and copper terminal holes are provided on the connecting terminals, and the copper terminal holes are all cylindrical holes, and upper screws and lower screws are embedded in the connecting terminals, and the upper screws and the lower screws are vertically penetrated into the copper terminals respectively. In the terminal hole, one side of the copper terminal hole is set as a cone with a certain slope.
所述的斜面度采用13-20°。Described slope adopts 13-20 °.
采用上述结构后,本实用新型的良好效果有:一是采用自动控制技术,实现电能表自动上料、自动扫描、自动定位、自动装箱;二是采用电能表气压接线装置,实现电能表的电流、电压接线端子、RS485通讯端子、脉冲端子、多功能输出端子的自动接、拆线,从而改变耗时的、机械性的、重复性的工作,全面提高检定/检测工作效率,明显降低劳动强度;三是采用电能表锥形接线端子和电能表锥形接线表托,实现面与面之间的接触,使电气连接接触面大,接触电阻减小,电气连接可靠、安全,满足大电流检定/测试等;四是采用液晶图像识别系统,通过伺服轨道,巡视识别每块电能表的液晶显示器的图像,确保了识别的正确性,保证了工作质量;五是采用红外测温装置,通过伺服轨道,巡视检测每块电能表接线端子的电气连接部分的温度,确保了电气连接的可靠性和安全性。After adopting the above-mentioned structure, the good effects of the utility model are as follows: one is to adopt the automatic control technology to realize automatic feeding, automatic scanning, automatic positioning and automatic packing of the electric energy meter; Automatic connection and disconnection of current and voltage terminals, RS485 communication terminals, pulse terminals, and multi-function output terminals, thereby changing time-consuming, mechanical, and repetitive work, comprehensively improving verification/testing work efficiency, and significantly reducing labor Strength; the third is to use the conical terminal of the electric energy meter and the conical terminal of the electric energy meter to realize the contact between the surfaces, so that the electrical connection contact surface is large, the contact resistance is reduced, the electrical connection is reliable and safe, and it can meet the high current requirements. Verification/testing, etc.; the fourth is to use the liquid crystal image recognition system, through the servo track, to patrol and identify the image of the liquid crystal display of each electric energy meter, to ensure the correctness of the recognition and ensure the quality of work; the fifth is to use the infrared temperature measurement device, through The servo track patrols and detects the temperature of the electrical connection part of each electric energy meter terminal, ensuring the reliability and safety of the electrical connection.
附图说明 Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2是本实用新型的电能表自动标准装置的结构示意图;Fig. 2 is the structural representation of the electric energy meter automatic standard device of the present utility model;
图3是本实用新型电能表气压接拆线装置的结构示意图;Fig. 3 is a structural schematic diagram of the air pressure connection and disconnection device of the electric energy meter of the present invention;
图4是本实用新型电能表气压接拆线装置的立体图;Fig. 4 is a perspective view of the utility model electric energy meter air pressure connection and disconnection device;
图5是本实用新型电能表自校准接线表托导向板的结构示意图;Fig. 5 is a structural schematic diagram of the self-calibration wiring meter support guide plate of the utility model electric energy meter;
图6是本实用新型电能表外部结构的主视图;Fig. 6 is the front view of the external structure of the electric energy meter of the present utility model;
图7是本实用新型的电能表外部结构的仰视图;Fig. 7 is the bottom view of the external structure of the electric energy meter of the present utility model;
图8是本实用新型的图7的A-A剖视图;Fig. 8 is the A-A sectional view of Fig. 7 of the present utility model;
图9是本实用新型压接示意图;Fig. 9 is a schematic diagram of crimping of the utility model;
图10是本实用新型图7的A-A剖的另一种形式的剖视图;Fig. 10 is a cross-sectional view of another form of the A-A section of Fig. 7 of the present invention;
图11是本实用新型实施例2的压接方式示意图;Fig. 11 is a schematic diagram of the crimping method of
图12是本实用新型实施例2的的另一种压接方式示意图。Fig. 12 is a schematic diagram of another crimping method according to
具体实施方式 Detailed ways
实施例1Example 1
本实施例为一种电能表检定自动化流水线标准装置,见图1至9所示,包括上货平台2、上料环线带5和电能表自动标准装置9;上货平台2连接上料环线带5,上料环线带5上安装有取料机械手4和条码阅读器51;上料环线带5连接电能表自动标准装置9,电能表自动标准装置9上安装有液晶识别装置92,输入检定缓冲带34,上、下料机械手35,气压接拆线装置1,液晶图像识别装置37,红外测温装置40,平移抓取机械手39;电能表自动标准装置9同时连接下料输送环线带7,下料输送环线带7上安装装箱机械手81,条码阅读器71;装箱机械手81与电能表料箱8相连;下料输送环线带7上还开设有不合格品出口82;整个装置由计算机程序通过流水线控制柜54控制整个流水线工作过程,电能表检定由计算机检定程序通过检定控制柜53控制电能表检定/检测。电能表自动标准装置9设置两个。This embodiment is a standard device for automatic assembly line verification of electric energy meters, as shown in Figures 1 to 9, including a
电能表自动标准装置9包括主机架3,主机架3顶部平行安装有两条轨道33,主机架3两侧分别安装有电能表误差处理模块31和电能表电压、电流输出模块32,主机架3一端安装有电能表检定缓冲带34,主机架3的两端分别安装有上料机械手35和下料机械手36;两条轨道33上分别活动安装有红外测温探头40,液晶识别探头37;主机架3中部安装有滑行轨道41,滑行轨道41上安装有移载小车38;两条轨道33上分别活动安装有平移抓取机械手39;滑行轨道41两侧的主机架3上安装有电能表气压接拆线装置1。The electric energy meter automatic
电能表气压接拆线装置1,包括底板19,底板19上分别安装有固定件20,21、气缸17、电能表自校准锥型接线表托12、导向块18和电磁阀13,固定件20和固定件21之间纵向安装有导向杆15,导向杆15上设有滑块16,滑块16与气缸17连接;滑块16上安装有电能表定位夹具22,电能表定位夹具22上活动连接有电能表11,电能表自校准接线表托12上设有接线柱121,电能表自校准锥形接线表托12上安装有导向板122,电磁阀13与电能表自校准接线表托12连接,电能表自校准锥形接线表托12上还安装有防护罩14。本实施例将安装有60个电能表的电能表气压接拆线装置为一组排列设置。滑行轨道41两侧的电能表自动标准装置9上分别安装这样的电能表气压接拆线装置三十个,这样就可以一次性检测六十个表。Electric energy meter air pressure connection and
所述的接线柱121为圆柱体,接线柱121横向穿过接线底座124,导向板122通过导向杆125与接线底座124活动连接,导向板122上开设有与接线柱121相对应的孔,导向杆125上设有弹簧126;接线柱121上端面设置成一定斜面度的锥体123,接线柱121的直径为6-8mm。接线柱121包括电流、电压接线柱和RS485通讯端子、脉冲端子、多功能输出端子的三对接线柱。其中电流、电压接线柱设置成锥体面是本案的关键,至于RS485通讯端子、脉冲端子、多功能输出端子的三对接线柱可以设置成锥体面也可以直接是圆柱体的接线柱。其中斜面度采用13-20°,优选15°。The
电能表11上设有伸缩活动接线端子112,接线端子112上开设有铜端子孔119,铜端子孔119均为圆柱形孔,接线端子112上嵌有上螺钉113和下螺钉114,上螺钉113和下螺钉114分别垂直穿入铜端子孔119,铜端子孔119的一侧设置成具有一定斜面度的锥体1110。RS485/RS232通讯端子、脉冲端子、多功能输出端子的三对接线柱对应的铜端子孔也可以设置成锥体面也可以直接是圆柱体孔。斜面度采用13-20°,优选15°;电流接线端子设置26个;电压接线端子设置1-5个。
工作时,首先将以8个电能表11为一箱的电能表箱放入电能表上料箱后放入上货平台2,然后通过取料机械手4将单个电能表11放入上料输送环线带5,然后通过上料输送环线带5的移动,带动电位表11进入电能表自动标准装置9上的电能表检定缓冲带34,上料机械手35抓取电能表11放入移载小车38。When working, first put the electric energy meter box with eight
移载小车38在滑行轨道41上迅速滑动至相应的位置,通过两个平移抓取机械手39将电能表11分别放入两侧相应电能表气压接拆线装置1内,通过气缸17动作驱动电能表气压接拆线装置1的电能表定位夹具22将电能表11推压至电能表自校准接线表托12。进行电压、电流、辅助测试端子的接入,待整个装置的被检定电能表11全部接线完成,进行电能表检定/检测。启动标准装置检定软件,控制标准装置的电压、电流输出模块32升压、升流,电能表误差处理模块31启动,进行各项检定项目的检定/检测。检定/检测时液晶识别装置40、红外测温装置37启动,对被检电能表11液晶、接线端子进行巡视检测。检定/检测完成,平移抓取机械手39抓取电能表11,放入移载小车38,移载小车38滑动指定位置,由下料机械手36,取下电能表11放置在下料输送环线带7上,然后下料输送环线带7的装箱机械手81抓取电能表11,移动放入电能表料箱8内,完成装箱,不合格的电能表11通过不合格品出口82出去。本实用新型采用一台以上电能表自动标准装置9,优选是2台也可以更多。每个自动标准装置9可同时检测60个电能表。The
当电能表检定/测试时,气缸17运动,带动导向杆15上的滑块16移动,通过电能表定位夹具22引导推动电能表11向电能表自校准锥型接线表托12运动,当接线柱121穿过接线表托导向板122后引导接线柱121的锥体123与接线端子112上的锥体1110接触,形成锥体面与锥体面之间的接触后配合进行电气连接,完成电能表的自动接线过程。如果接线柱121无法穿过导向板122,则表明接线柱121与电能表11的接线端子不能压接。导向板122起到定位和保护接线柱121的作用。当实现40安培以下的电能表检定/测试时,接线柱121采用的直径为7mm,当实现40安培以上的电能表检定/测试时,接线柱121采用的直径为10mm。When the electric energy meter is verified/tested, the
本实用新型所述的电能表接线端子可应用于各种规格的单、三相电能表。当采用单相电能表时,电流接线端子为2个,电压接线端子为1个;当采用三相三线电能表时,电流接线端子为4个,电压接定控制柜53控制电能表检定/检测。电能表自动标准装置9设置两个。The electric energy meter connection terminal described in the utility model can be applied to single-phase and three-phase electric energy meters of various specifications. When using a single-phase watt-hour meter, there are 2 current terminals and 1 voltage terminal; when using a three-phase three-wire watt-hour meter, there are 4 current terminals, and the voltage is connected to the
电能表自动标准装置9包括主机架3,主机架3顶部平行安装有两条轨道33,主机架3两侧分别安装有电能表误差处理模块31和电能表电压、电流输出模块32,主机架3一端安装有电能表检定缓冲带34,主机架3的两端分别安装有上料机械手35和下料机械手36;两条轨道33上分别活动安装有红外测温探头40,液晶识别探头37;主机架3中部安装有滑行轨道41,滑行轨道41上安装有移载小车38;两条轨道33上分别活动安装有平移抓取机械手39;滑行轨道41两侧的主机架3上安装有电能表气压接拆线装置1。The electric energy meter automatic
电能表气压接拆线装置1,包括底板19,底板19上分别安装有固定件20,21、气缸17、电能表自校准锥型接线表托12、导向块18和电磁阀13,固定件20和固定件21之间纵向安装有导向杆15,导向杆15上设有滑块16,滑块16与气缸17连接;滑块16上安装有电能表定位夹具22,电能表定位夹具22上活动连接有电能表11,电能表自校准接线表托12上设有接线柱121,电能表自校准接线表托12上安装有导向板122,电磁阀13与电能表自校准接线表托12连接,电能表自校准接线表托12上还安装有防护罩14。本实施例将安装有60个电能表的电能表气压接拆线装置为一组排列设置。滑行轨道41两侧的电能表自动标准装置9上分别安装这样的电能表气压接拆线装置三十个,这样就可以一次性检测六十个表。Electric energy meter air pressure connection and
所述的接线柱121为圆柱体,接线柱121横向穿过接线底座124,导向板122通过导向杆125与接线底座124活动连接,导向板122上开设有与接线柱121相对应的孔,导向杆125上设有弹簧126;接线柱121分为底层1211和上层1212两层设置,底层1211的圆柱体直径为10mm,上层1212的圆柱体直径为7mm;其中底层1211的上端面设置成一定斜面度的锥体12111,其中上层1212的上端面设置成一定斜面度的锥体12121,且底层1211和上层1212为一体制造而成。接线柱121包括电流、电压接线柱和RS485/RS232通讯端子、脉冲端子、多功能输出端子的三对接线柱。其中电流、电压接线柱设置成锥体面是本案的关键,至于RS485通讯端子、脉冲端子、多功能输出端子的三对接线柱可以设置成锥体面也可以直接是圆柱体的接线柱。斜面度采用13-20°,优选15°。The terminal 121 is a cylinder, the terminal 121 passes through the
电能表11上设有接线端子112,接线端子112上开设有铜端子孔119,铜端子孔119均为圆柱形孔,接线端子112上嵌有上螺钉113和下螺钉114,上螺钉113和下螺钉114分别垂直穿入铜端子孔119,铜端子孔119的一侧设置成具有一定斜面度的锥体1110。RS485通讯端子、脉冲端子、多功能输出端子的三对接线柱对应的铜端子孔也可以设置成锥体面也可以直接是圆柱体孔。斜面度采用13-20°,优选15°;电流接线端子设置2-6个;电压接线端子设置1-5个。
本实用新型所述的电能表气压接拆线装置可应用于各种规格的单、三相电能表。所以只要运用了此种结构的电能表气压接拆线控制技术,皆应列入本案的保护范围。The air pressure connecting and disconnecting device for electric energy meters described in the utility model can be applied to single-phase and three-phase electric energy meters of various specifications. Therefore, as long as the energy meter pressure connection and disconnection control technology with this structure is used, it should be included in the scope of protection of this case.
工作时,首先将以8个电能表11为一箱的电能表箱放入电能表上料箱后放入上货平台2,然后通过取料机械手4将单个电能表11放入上料输送环线带5,然后通过上料输送环线带5的移动,带动电位表11进入电能表自动标准装置9上的电能表检定缓冲带34,上料机械手35抓取电能表11放入移载小车38。When working, first put the electric energy meter box with eight
移载小车38在滑行轨道41上迅速滑动至相应的位置,通过两个平移抓取机械手39将电能表11分别放入两侧相应电能表气压接拆线装置1内,通过气缸17动作驱动电能表气压接拆线装置1的电能表定位夹具22将电能表11推压至电能表自校准接线表托12。进行电压、电流、辅助测试端子的接入,待整个装置的被检定电能表11全部接线完成,进行电能表检定/检测。启动标准装置检定软件,控制标准装置的电压、电流输出模块32升压、升流,电能表误差处理模块31启动,进行各项检定项目的检定。检定/检测时液晶识别装置40、红外测温装置37启动,对被检电能表11液晶、接线端子进行巡视检测。检定/检测完成,平移抓取机械手39抓取电能表11,放入移载小车38,移载小车38滑动指定位置,由下料机械手36,取下电能表11放置在下料输送环线带7上,然后下料输送环线带7的装箱机械手81抓取电能表11,移动放入电能表料箱8内,完成装箱,不合格的电能表11通过不合格品出口82出去。本实用新型采用一台以上电能表自动标准装置9,优选是2台也可以更多。每个自动标准装置9可同时检测60个电能表。The
当电能表检定/测试当电能表检定/测试时,气缸17运动,带动导向杆15上的滑块16移动,通过电能表定位夹具22引导推动电能表11向电能表自校准锥形接线表托12运动,当电能表检定装置的电能表自校准锥形接线表托12上的接线柱121的上层1212的锥体12121与接线端子112上的锥体1110接触,形成锥体面与锥体面之间的接触后配合进行电气连接,实现40安培以下的电能表检定/测试,当需要检定/测试40安培以上时,电能表自校准锥形接线表托12上的接线柱121的底层1211的锥体12111与电流或电压接线端子上的锥体1110接触,完成电能表的自动接线过程。如果接线柱121无法穿过导向板122,则表明接线柱121与电能表11的接线端子不能压接。导向板122起到定位和保护接线柱121的作用。When the electric energy meter is verified/tested, the
本实用新型所述的电能表接线端子可应用于各种规格的单、三相电能表。当采用单相电能表时,电流接线端子为2个,电压接线端子为1个;当采用三相三线电能表时,电流接线端子为4个,电压接线端子为3个;当采用三相四线电能表时,电流接线端子为6个,电压接线端子为5个。The electric energy meter connection terminal described in the utility model can be applied to single-phase and three-phase electric energy meters of various specifications. When a single-phase watt-hour meter is used, there are 2 current terminals and 1 voltage terminal; when a three-phase three-wire watt-hour meter is used, there are 4 current terminals and 3 voltage terminals; when a three-phase four-wire When using a line watt-hour meter, there are 6 current terminals and 5 voltage terminals.
按60表位单相检定装置为例,采用传统的手工方式,完成批量检定时间约160分钟,其中固有项目检定约80分钟,机械性的重复工作约80分钟,日检定量为120只。采用本实施例装置的自动接线、拆线控制技术,完成批量检定预测时间约100分钟,从机械性的重复工作提升到全自动作业,减少时间约60分钟,检定量从现有120只/日增加到240只/日。如果考虑三班制作业,检定装置的利用率将大大提高。Taking the 60-epitope single-phase verification device as an example, the batch verification time is about 160 minutes using traditional manual methods, including about 80 minutes for inherent item verification, about 80 minutes for mechanical repetitive work, and a daily inspection quantity of 120. Using the automatic wiring and disconnection control technology of the device in this embodiment, the estimated time for batch verification is about 100 minutes, and the mechanical repetitive work is upgraded to fully automatic operation, the time is reduced by about 60 minutes, and the verification quantity is from the existing 120 per day. Increased to 240 / day. If three shifts are considered, the utilization rate of the verification device will be greatly improved.
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| CN101464504B (en) * | 2008-12-18 | 2011-04-13 | 绍兴电力局 | Automatic assembly line standard device for electric energy meter verification |
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