CN201535634U - Fining furnace bleed-out alarm device - Google Patents

Fining furnace bleed-out alarm device Download PDF

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Publication number
CN201535634U
CN201535634U CN200920245013.XU CN200920245013U CN201535634U CN 201535634 U CN201535634 U CN 201535634U CN 200920245013 U CN200920245013 U CN 200920245013U CN 201535634 U CN201535634 U CN 201535634U
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Prior art keywords
alarm device
bleed
steel
vacuum tank
breakout
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Expired - Fee Related
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CN200920245013.XU
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Chinese (zh)
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高雪梅
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XI'AN ELECTRIC FURNACE INSTITUTE Co Ltd
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XI'AN ELECTRIC FURNACE INSTITUTE Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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  • Treatment Of Steel In Its Molten State (AREA)

Abstract

The utility model relates to a fining furnace bleed-out alarm device, in order to prevent bleed-out, an anti-leakage disc is mounted at the bottom of a tank in an existing fining furnace, the height of the anti-leakage disc is increased as the difference of tons of molten steel, the height of a vacuum tank is also increased, and the weight and the cost of the device are increased. The fining furnace bleed-out alarm device comprises a vacuum tank body, wherein the bottom of the vacuum tank body is provided with a bleed-out channel, a bleed-out alarm device is arranged on the bleed-out channel, and the bleed-out alarm device comprises a middle pipeline, a transition flange, an armoring electric thermocouple and an aluminum closing plate, wherein the bleed-out channel of the vacuum tank body and the middle pipeline of the bleed-out alarm device are connected through the transition flange, the armoring electric thermocouple is arranged in the bleed-out alarm device, and the outlets of the bleed-out channel and the bleed-out alarm device are provided with the aluminum closing plates. The firing furnace bleed-out alarm device has simple and practical structure, lowers cost, and has the function of monitoring alarm in real time.

Description

一种精炼炉漏钢报警装置 A steel leakage alarm device for refining furnace

技术领域technical field

本实用新型涉及一种精炼炉漏钢报警装置。The utility model relates to a steel leakage alarm device for a refining furnace.

背景技术Background technique

目前所使用的精炼炉中,被处理的钢水包吊入真空罐内,盖上真空罐盖进行真空脱气(或吹氧脱碳)处理;为了防止罐内钢包漏钢,通常在罐内底部安装防漏盘,防漏盘,是根据所处理的钢水容积设计为长方体的箱型结构,由于罐内安装防漏盘,使得原真空罐体的高度增加且随着处理钢水吨位的不同其高度增加也不同;对于大吨位的精炼炉,高度增加使真空罐的重量增加很多,加上防漏盘自身的重量,势必会大大增加设备的重量和成本。In the currently used refining furnace, the processed ladle is hoisted into the vacuum tank, and the vacuum tank cover is covered for vacuum degassing (or oxygen blowing decarburization); The anti-leakage plate is installed, and the anti-leakage plate is designed as a cuboid box structure according to the volume of molten steel to be processed. Since the anti-leakage plate is installed in the tank, the height of the original vacuum tank increases and varies with the tonnage of molten steel to be processed. The increase is also different; for a large-tonnage refining furnace, the increase in height will increase the weight of the vacuum tank a lot, and the weight of the leak-proof plate itself will inevitably increase the weight and cost of the equipment.

发明内容Contents of the invention

本实用新型的目的是提供一种结构简单、实用、降低了成本,有实时监控报警功能的精炼炉漏钢报警装置。The purpose of the utility model is to provide a steel leakage alarm device for refining furnaces with simple structure, practicality, reduced cost and real-time monitoring and alarm function.

本实用新型的技术方案:一种精炼炉漏钢报警装置,包括真空罐体,其特征在于:所述的真空罐体的底部设有漏钢通道,漏钢通道上设置有漏钢报警装置。The technical solution of the utility model: a steel leakage alarm device for a refining furnace, including a vacuum tank body, characterized in that: a steel leakage channel is provided at the bottom of the vacuum tank body, and a steel leakage alarm device is arranged on the steel leakage channel.

所述的漏钢报警装置由中间管道,过渡法兰、铠装热电偶、铝封板够成,真空罐体的漏钢通道与漏钢报警装置的中间管道通过过渡法兰连接,铠装热电偶设置在漏钢报警装置内,漏钢通道漏钢报警装置的出口设置有铝封板。The steel leakage alarm device is composed of an intermediate pipeline, a transition flange, an armored thermocouple, and an aluminum sealing plate. The steel leakage channel of the vacuum tank is connected with the intermediate pipeline of the steel leakage alarm device through a transition flange, and the armored thermoelectric It is even installed in the steel breakout alarm device, and the outlet of the steel breakout channel is equipped with an aluminum sealing plate.

所述的铠装热电偶通过压紧螺母、O型密封圈和压环设置在热偶座内。The armored thermocouple is set in the thermocouple seat through a compression nut, an O-ring and a compression ring.

所述的铝封板通过过渡连接座安装在漏钢报警装置的出口。The aluminum sealing plate is installed at the outlet of the steel breakout alarm device through the transition connecting seat.

本实用新型的优点:结构简单、实用、降低了成本,有实时监控报警功能。The utility model has the advantages of simple structure, practicality, reduced cost, and real-time monitoring and alarm function.

附图说明Description of drawings

以下通过优选实施例的附图和描述对本发明作进一步的说明。The present invention will be further illustrated by the accompanying drawings and descriptions of preferred embodiments below.

图1是现有精炼炉防漏盘在真空罐体内组装图;Fig. 1 is the assembly diagram of the existing refining furnace leak-proof disc in the vacuum tank;

图2是现有精炼炉防漏盘在真空罐体内组装俯视图;Fig. 2 is a top view of the assembly of the existing refining furnace leak-proof disc in the vacuum tank;

图3是本实用新型的结构示意图;Fig. 3 is a structural representation of the utility model;

图4是本实用新型的俯视图;Fig. 4 is the top view of the utility model;

图5是本实用新型的漏钢报警装置图;Fig. 5 is a diagram of a steel breakout alarm device of the present utility model;

图6是本实用新型的铠装热电偶装配图;Fig. 6 is the assembly diagram of the armored thermocouple of the present utility model;

图7是本实用新型的铝封板装配图;Fig. 7 is an assembly drawing of the aluminum sealing plate of the present invention;

图8是本实用新型事故漏钢坑布置图。Fig. 8 is a layout diagram of the utility model's accident leakage steel pit.

上述附图标号说明:1-真空罐体,2-漏钢通道,3-漏钢报警装置,4-过渡法兰,5-铠装热电偶,6-铝封板,7-中间通道,8-压紧螺母,9-O型密封圈,10-压环,11-热偶座,12-过渡连接座,13-事故漏钢坑。Explanation of the above reference numerals: 1-vacuum tank body, 2-steel breakout channel, 3-steel breakout alarm device, 4-transition flange, 5-armoured thermocouple, 6-aluminum sealing plate, 7-middle channel, 8 - Compression nut, 9-O type sealing ring, 10-pressure ring, 11-thermocouple seat, 12-transition connection seat, 13-accident leakage steel pit.

具体实施方式Detailed ways

下面结合附图和具体实施方式对本发明进行详细说明。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.

参见图1,图2:现有的精炼炉漏钢报警装置,被处理的钢包水调入真空罐内,盖上真空盖进行真空脱气或吹氧脱碳处理,为防止罐内钢包漏钢,通常在罐内底部安装防漏盘,防漏盘是根据所处理的钢水容积设计为长方体的箱型结构,内由耐火砖将其分为几部分,以便钢锭的再次熔炼。See Fig. 1, Fig. 2: Existing refining furnace steel leakage alarm device, the treated ladle water is transferred into the vacuum tank, and the vacuum cover is covered for vacuum degassing or oxygen blowing decarburization treatment, in order to prevent the ladle in the tank from leaking , Usually, a leak-proof plate is installed at the bottom of the tank. The leak-proof plate is a box-shaped structure designed as a cuboid according to the volume of molten steel to be processed. It is divided into several parts by refractory bricks for re-smelting of steel ingots.

参见图3,图4为本实用新型的结构示意图,本实用新型真空罐体1的底部设有漏钢通道2,漏钢通道2上设置有漏钢报警装置3。Referring to Fig. 3, Fig. 4 is a structural diagram of the utility model, the bottom of the vacuum tank body 1 of the utility model is provided with a breakout passage 2, and a breakout alarm device 3 is arranged on the breakout passage 2.

参见图5、图6、图7,漏钢报警装置3由中间通道7过渡法兰4、铠装热电偶5、铝封板6构成,真空罐体1的漏钢通道2与漏钢报警装置的中间管道7通过过渡法兰4连接,通过拆卸过渡法兰4可随时更换漏钢报警装置;铠装热电偶2设置在漏钢报警装置3内,测量罐内的温度,若出现漏钢(超过300℃)时可立即向主控室报警发出信号,铠装热电偶5通过压紧螺母8、O型密封圈9和压环10设置在热偶座11内,以保证整个罐体的真空密封和热电偶5的拆卸方便,漏钢通道漏钢报警装置3的出口设置有铝封板6,铝封板6通过过渡连接座12安装在漏钢报警装置的出口,由于铝的熔点低,因而在过渡法兰的端面与铝封板6连接密封,为了保证设备的真空密封性,特将过渡连接座的端面设计为尖凸台型式,利用铝板的硬度低,通过螺栓和压紧垫圈实现金属密封。Referring to Fig. 5, Fig. 6 and Fig. 7, the steel breakout alarm device 3 is composed of the intermediate channel 7, the transition flange 4, the armored thermocouple 5, and the aluminum sealing plate 6. The steel breakout channel 2 of the vacuum tank body 1 and the steel breakout alarm device The intermediate pipeline 7 is connected by the transition flange 4, and the steel leakage alarm device can be replaced at any time by dismounting the transition flange 4; the armored thermocouple 2 is arranged in the steel leakage alarm device 3, and measures the temperature in the tank. If there is a steel leakage ( When the temperature exceeds 300°C, an alarm can be sent to the main control room immediately, and the armored thermocouple 5 is set in the thermocouple seat 11 through the compression nut 8, O-ring 9 and compression ring 10 to ensure the vacuum of the entire tank The sealing and thermocouple 5 are easy to disassemble. The outlet of the breakout channel steel breakout alarm device 3 is provided with an aluminum sealing plate 6, and the aluminum seal plate 6 is installed at the outlet of the steel breakout alarm device through a transition connection seat 12. Due to the low melting point of aluminum, Therefore, the end face of the transition flange is connected and sealed with the aluminum sealing plate 6. In order to ensure the vacuum tightness of the equipment, the end face of the transition connection seat is specially designed as a pointed convex platform type, and the hardness of the aluminum plate is low, and it is realized by bolts and compression washers. Metal seal.

参见图8,正常冶炼时,漏钢报警装置的各级密封保证罐体的真空密封性,若漏钢时罐内设计倾斜耐火砖使钢水流至漏钢口,由于钢水温度大于铝的熔点,钢水烧穿铝封口里沿罐外的倒流口流至砌有耐火材料的事故漏钢坑中13,减少对罐体及钢包的损坏,便于清理和二次熔炼。漏钢检测装置上装有温度检测仪,可实时监控罐内的温度,一旦发生漏钢可直接从主控室接受温度报警信号,实时发送、报警、采取应急措施,避免在事故发生时的其它意外动作,安全生产。See Figure 8. During normal smelting, the seals at all levels of the steel leakage alarm device ensure the vacuum tightness of the tank body. In case of steel leakage, inclined refractory bricks are designed in the tank to make the molten steel flow to the steel leakage port. Since the temperature of the molten steel is greater than the melting point of aluminum, The molten steel burns through the inside of the aluminum seal and flows along the backflow port outside the tank to the accident steel leakage pit with refractory materials 13, which reduces damage to the tank body and ladle, and is convenient for cleaning and secondary smelting. The steel leakage detection device is equipped with a temperature detector, which can monitor the temperature in the tank in real time. Once a steel leakage occurs, the temperature alarm signal can be directly received from the main control room, sent in real time, alarmed, and emergency measures are taken to avoid other accidents in the event of an accident. Action, safe production.

Claims (4)

1.一种精炼炉漏钢报警装置,包括真空罐体(1),其特征在于:所述的真空罐体(1)的底部设有漏钢通道(2),漏钢通道(2)上设置有漏钢报警装置(3)。1. A steel breakout alarm device for a refining furnace, comprising a vacuum tank (1), characterized in that: the bottom of the vacuum tank (1) is provided with a breakout channel (2), and on the breakout channel (2) A steel breakout alarm device (3) is provided. 2.根据权利要求1所述的一种精炼炉新型漏钢报警装置,其特征在于:所述的漏钢报警装置(3)由中间管道(7),过渡法兰(4)、铠装热电偶(5)、铝封板(6)构成,真空罐体(1)的漏钢通道(2)与漏钢报警装置的中间管道(7)通过过渡法兰(4)连接,铠装热电偶(2)设置在漏钢报警装置(3)内,漏钢通道漏钢报警装置(3)的出口设置有铝封板(6)。2. A kind of refining furnace novel steel leakage warning device according to claim 1, is characterized in that: described steel leakage warning device (3) is made up of intermediate pipe (7), transition flange (4), armored thermoelectric Composed of couple (5) and aluminum sealing plate (6), the steel leakage channel (2) of the vacuum tank body (1) is connected with the intermediate pipe (7) of the steel leakage alarm device through a transition flange (4), and the armored thermocouple (2) It is arranged in the steel breakout alarm device (3), and the outlet of the steel breakout alarm device (3) is provided with an aluminum sealing plate (6). 3.根据权利要求1或2所述的一种精炼炉漏钢报警装置,其特征在于:所述的铠装热电偶(5)通过压紧螺母(8)、O型密封圈(9)和压环(10)设置在热偶座(11)内。3. A kind of steel leakage alarm device for refining furnace according to claim 1 or 2, characterized in that: the armored thermocouple (5) passes through the compression nut (8), the O-ring (9) and The pressure ring (10) is arranged in the thermocouple seat (11). 4.根据权利要求1或2所述的一种精炼炉漏钢报警装置,其特征在于:所述的铝封板(6)通过过渡连接座(12)安装在漏钢报警装置的出口。4. A steel breakout alarm device for refining furnace according to claim 1 or 2, characterized in that: the aluminum sealing plate (6) is installed at the outlet of the steel breakout alarm device through a transition connection seat (12).
CN200920245013.XU 2009-10-30 2009-10-30 Fining furnace bleed-out alarm device Expired - Fee Related CN201535634U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102305552A (en) * 2011-08-16 2012-01-04 东北大学 Steel ladle bottom blowing dusting bleed-out detection device and bleed-out detection method
CN104894396A (en) * 2015-06-17 2015-09-09 山西八达镁业有限公司 Damage alarm detecting method for reduction pots for magnesium metal smelting
CN105441637A (en) * 2014-09-25 2016-03-30 鞍钢股份有限公司 Method for plugging steel leakage port of vacuum tank pit of vacuum degassing furnace
CN106914594A (en) * 2017-05-04 2017-07-04 盐城工学院 A kind of sheet billet continuous casting breakout prediction system
CN107974533A (en) * 2017-12-27 2018-05-01 中国重型机械研究院股份公司 A kind of multistation VD/VOD vacuum refining furnace apparatus

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102305552A (en) * 2011-08-16 2012-01-04 东北大学 Steel ladle bottom blowing dusting bleed-out detection device and bleed-out detection method
CN105441637A (en) * 2014-09-25 2016-03-30 鞍钢股份有限公司 Method for plugging steel leakage port of vacuum tank pit of vacuum degassing furnace
CN104894396A (en) * 2015-06-17 2015-09-09 山西八达镁业有限公司 Damage alarm detecting method for reduction pots for magnesium metal smelting
CN106914594A (en) * 2017-05-04 2017-07-04 盐城工学院 A kind of sheet billet continuous casting breakout prediction system
CN106914594B (en) * 2017-05-04 2018-10-19 盐城工学院 A kind of sheet billet continuous casting breakout prediction system
CN107974533A (en) * 2017-12-27 2018-05-01 中国重型机械研究院股份公司 A kind of multistation VD/VOD vacuum refining furnace apparatus

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