CN201719973U - A high-efficiency ammonia denitrification device - Google Patents
A high-efficiency ammonia denitrification device Download PDFInfo
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- CN201719973U CN201719973U CN2010201299041U CN201020129904U CN201719973U CN 201719973 U CN201719973 U CN 201719973U CN 2010201299041 U CN2010201299041 U CN 2010201299041U CN 201020129904 U CN201020129904 U CN 201020129904U CN 201719973 U CN201719973 U CN 201719973U
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- ammonia
- flue gas
- temperature
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- denitration
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- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 title claims abstract description 64
- 229910021529 ammonia Inorganic materials 0.000 title claims abstract description 26
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims abstract description 28
- 239000003546 flue gas Substances 0.000 claims abstract description 28
- 238000006243 chemical reaction Methods 0.000 claims abstract description 19
- 238000000034 method Methods 0.000 claims abstract description 19
- 238000010438 heat treatment Methods 0.000 claims description 24
- 238000000889 atomisation Methods 0.000 claims description 9
- 238000011144 upstream manufacturing Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 12
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 abstract description 10
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 abstract description 10
- 235000011114 ammonium hydroxide Nutrition 0.000 abstract description 10
- 239000004202 carbamide Substances 0.000 abstract description 10
- 238000002309 gasification Methods 0.000 abstract description 8
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonium chloride Substances [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 abstract description 7
- 239000000428 dust Substances 0.000 abstract description 5
- 238000006722 reduction reaction Methods 0.000 abstract description 3
- 230000003197 catalytic effect Effects 0.000 abstract description 2
- 238000002156 mixing Methods 0.000 abstract description 2
- 239000007789 gas Substances 0.000 abstract 1
- 239000000243 solution Substances 0.000 description 7
- 238000002347 injection Methods 0.000 description 5
- 239000007924 injection Substances 0.000 description 5
- 239000003245 coal Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 208000003569 Central serous chorioretinopathy Diseases 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 238000010531 catalytic reduction reaction Methods 0.000 description 1
- 239000000571 coke Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
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- Chimneys And Flues (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及烟气脱硝领域,特别是一种非触煤氨法脱硝(SNCR)装置。The utility model relates to the field of flue gas denitrification, in particular to a non-coal contact ammonia method denitrification (SNCR) device.
背景技术Background technique
现有的SNCR系统的脱硝有效温度在850-1050℃之间,系统采用非触煤氨法脱硝,含水份80%的氨液体或尿素溶液在常温通过高压蒸气或压缩空气直接喷入温度反应区内雾化与烟气接触脱硝。在该工艺中,常温的雾化氨液体或尿素溶液在高温反应区直接与高温烟气热交换,会造成高温反应区内骤然冷却,而且时高温反应区内各区域的温度不均匀,从而导致导致脱硝效率低下,目前一般的脱硝效率仅为30-50%,而且系统在800℃时的脱硝效果几近零。The effective denitrification temperature of the existing SNCR system is between 850-1050°C. The system adopts the non-coal contact ammonia method for denitrification. The ammonia liquid or urea solution with a water content of 80% is directly sprayed into the temperature reaction at room temperature through high-pressure steam or compressed air. The atomization in the area is in contact with the flue gas for denitrification. In this process, the atomized ammonia liquid or urea solution at room temperature directly exchanges heat with the high-temperature flue gas in the high-temperature reaction zone, which will cause sudden cooling in the high-temperature reaction zone, and the temperature of each area in the high-temperature reaction zone will be uneven, resulting in This leads to low denitrification efficiency. At present, the general denitrification efficiency is only 30-50%, and the denitrification effect of the system at 800 ° C is almost zero.
发明内容Contents of the invention
为解决上述问题,本实用新型的目的是提供一种高效氨法脱硝装置,其脱硝效率提高,而范围温度范围更宽。In order to solve the above problems, the purpose of this utility model is to provide a high-efficiency ammonia denitrification device, the denitrification efficiency is improved, and the temperature range is wider.
本实用新型的目的是这样实现的:The purpose of this utility model is achieved in that:
一种高效氨法脱硝装置,包括烟气产生源,其特征在于:还包括一氨气增温增压混合器,包括顺序设置的雾化段、加温段和增压段,该氨气增温增压混合器通过输送管路与烟气产生源连接,输送氨气进入烟气产生源的脱硝反应区内。A high-efficiency ammonia method denitrification device, including a flue gas generation source, is characterized in that: it also includes an ammonia temperature booster mixer, including an atomization section, a heating section, and a booster section arranged in sequence, and the ammonia gas booster The warm booster mixer is connected to the flue gas generation source through the delivery pipeline, and the ammonia gas is transported into the denitrification reaction area of the flue gas generation source.
本实用新型将氨水溶液或尿素溶液的雾化、气化前置,使高温氨气混合均匀稳定后才通入烟气产生源反应区,可提升脱硝效果至70%左右,最高可达85%,并扩大了原SNCR的有效反应温度至800-1100℃,因此可称为高效高温氨法脱硝(HE-SNCR)系统。而且,由于采用氨法非催化的选择性还原反应,在高粉尘的条件仍达上述的脱硝效果,优于SCR或其它后处理段(低粉尘,低水气成份)的脱硝效果,如CSCR及采用活性焦碳或氧化铝为催化剂(触煤)的脱硝工艺。The utility model puts the atomization and gasification of the ammonia solution or urea solution in front, so that the high-temperature ammonia gas is mixed evenly and stably before being passed into the flue gas generation source reaction area, which can improve the denitrification effect to about 70%, up to 85%. , and expanded the effective reaction temperature of the original SNCR to 800-1100 ° C, so it can be called a high-efficiency high-temperature ammonia denitrification (HE-SNCR) system. Moreover, due to the non-catalytic selective reduction reaction of the ammonia method, the above-mentioned denitrification effect can still be achieved under high dust conditions, which is better than the denitrification effect of SCR or other post-treatment sections (low dust, low water vapor components), such as CSCR and A denitrification process that uses activated coke or alumina as a catalyst (contact coal).
附图说明Description of drawings
图1是本实用新型的工艺流程框图;Fig. 1 is a process flow block diagram of the present utility model;
图2是本实用新型的装置示意图;Fig. 2 is a device schematic diagram of the present utility model;
图3是本实用新型的氨气增温增压混合器的内部结构示意图。Fig. 3 is a schematic diagram of the internal structure of the ammonia temperature-increasing booster mixer of the present invention.
具体实施方式Detailed ways
本实用新型是一种高效氨法脱硝装置,可包括氨气增温增压混合器1,烟气产生源(例如锅炉2、窑炉等),烟气后处理器3,三者顺序连接。该氨气增温增压混合器1包括顺序设置的雾化段12、加温段13-15和增压段16,最后通过输送管路与锅炉2连接,输送氨气进入锅炉2的脱硝反应区21内。加温段中通过设置有热交换器、热混合器、电加热装置或外置增温装置,只要被雾化的氨水溶液或尿素溶液流经加温段时,能够实现对被均匀增温即可。较好的,加温段包括一个或以上。较好的,可利用锅炉排放的烟气作为热源进行热交换实现增温。位于上游加温段位置的热交换器与烟气后处理器3连通,位于下游加温段位置的热交换器与锅炉2连通。较好的,所述锅炉2的脱硝反应区21的氨气注入点包括两个以上。The utility model is a high-efficiency ammonia denitrification device, which may include an ammonia gas temperature-increasing and boosting
以下通过具体的例子结合附图对本实用新型做进一步阐述,但本实用新型并不限于此特定例子。The utility model will be further elaborated below through specific examples in conjunction with the accompanying drawings, but the utility model is not limited to this specific example.
实施例Example
如图1-3所示,本实用新型的工艺流程为:As shown in Figure 1-3, the technological process of the present utility model is:
步骤1.准备氨水溶液或尿素水溶液;
步骤2.将上述氨水溶液或尿素水溶液通入外置的氨气增温增压混合器1,通过注入段11,进入雾化段12进行雾化。Step 2. Pass the above-mentioned ammonia solution or urea solution into the external ammonia
步骤3.雾化后的氨水溶液或尿素水溶液依次通过第一加温段13、第二加温段14和第三加温段15,进行分段增温气化,最后进入导流增压段16,形成温度压力均匀的氨气。各加温段中通过设置热交换器进行热交换增温。在本实施例中,为了环保节能,气化热源采用锅炉2或窑炉本身的高温烟气和中温烟气,如图2虚线箭头所示,实现循环利用,无需提供额外的热源。第一加温段13、第二加温段14的热交换器与烟气后处理器3排气端连通,经过烟气后处理器3的中温烟气通过管路分别输送到第一加温段13、第二加温段14,与雾化后的氨水溶液或尿素水溶液混合并进行热交换(步骤6);第三加温段15的热交换器与锅炉2排气端22连通,由锅炉2排出的高温烟气通过管路输送到第三加温段15,与经步骤(6)增温的氨气混合并进行热交换(步骤5)。导流增压段16可通过连接增压风机进行增压,压力大小通过实际压损来设定。Step 3. After the atomized ammonia solution or urea solution passes through the
步骤4.高温高压的氨气通过管路注入锅炉2的脱硝反应区,如图2所示,本实施例中注入点23设有两个,氨气以低于最低爆炸限值的浓度注入,完成高效脱硝。Step 4. High-temperature and high-pressure ammonia is injected into the denitrification reaction zone of boiler 2 through pipelines. As shown in Figure 2, there are two
在实际的雾化、气化、热混合交换器的设计中,按现场的不同情况作项目细设,并非是固定的标准装置。本实用新型在工艺上须按现场的情况,结合工程现况,通过长期积累的实践经验,以处理系统的质能平衡及流体热动力计算为基础,通过计算后,制定有效的氨气注入及分布点,其目的是使脱硝反应区尽可能均匀、稳定,从而使分区、分段注入气化氨水能够取得最大的脱硝效果及减除因气化氨水所须的额外能耗,以达节能减排的功效。In the actual design of atomization, gasification, and heat mixing exchangers, the detailed design of the project is made according to different situations on site, and it is not a fixed standard device. In terms of technology, the utility model must be based on the actual situation of the site, combined with the current situation of the project, through the long-term accumulated practical experience, based on the mass-energy balance of the treatment system and the calculation of fluid thermodynamics. After calculation, an effective ammonia gas injection and distribution point, the purpose of which is to make the denitrification reaction area as uniform and stable as possible, so that the injection of gasified ammonia water in partitions and sections can achieve the greatest denitrification effect and reduce the extra energy consumption required for gasification of ammonia water, so as to achieve energy saving and reduction. row effect.
本实用新型为”HE_SNCR”高效氨法(选择性非催化还原)脱硝工艺,通过脱硝反应区外预雾化,高温汽化及热交换系统..等综合处理技术及设备,利用注入气化的含氨气体与NOx作选择性反应,在高粉尘的不利环境下,仍达到70%或以上(最低>60%,一般在70%或以上,最高可在85%或以上)的脱硝效果。同时扩大了SNCR的反应下限,由850℃延到800℃,在下限温度仍有15-30%的脱硝效果,而以往的SNCR系统在800度摄氏时,脱硝效果几近零。The utility model is a "HE_SNCR" high-efficiency ammonia method (selective non-catalytic reduction) denitrification process, through pre-atomization outside the denitrification reaction area, high-temperature vaporization and heat exchange system... and other comprehensive treatment technologies and equipment, using the injected gasification containing Ammonia gas reacts selectively with NOx, and in the unfavorable environment of high dust, it can still achieve a denitrification effect of 70% or above (minimum>60%, generally 70% or above, and maximum 85% or above). At the same time, the lower limit of the SNCR reaction is extended from 850°C to 800°C, and the denitrification effect is still 15-30% at the lower limit temperature, while the previous SNCR system has almost zero denitrification effect at 800°C.
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| CN2010201299041U CN201719973U (en) | 2010-03-10 | 2010-03-10 | A high-efficiency ammonia denitrification device |
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| CN2010201299041U CN201719973U (en) | 2010-03-10 | 2010-03-10 | A high-efficiency ammonia denitrification device |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101890279A (en) * | 2010-03-10 | 2010-11-24 | 张作保 | Efficient ammonia-process denitration process and device |
| CN102861505A (en) * | 2012-09-29 | 2013-01-09 | 贾博麟 | Efficient and energy-saving denitration system |
| KR20190114430A (en) * | 2018-03-30 | 2019-10-10 | 에이치에스디엔진 주식회사 | Combined sncr and scr system |
| CN114471106A (en) * | 2022-02-24 | 2022-05-13 | 西安西热锅炉环保工程有限公司 | Ammonia coal mixed combustion system and method |
-
2010
- 2010-03-10 CN CN2010201299041U patent/CN201719973U/en not_active Expired - Lifetime
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101890279A (en) * | 2010-03-10 | 2010-11-24 | 张作保 | Efficient ammonia-process denitration process and device |
| CN101890279B (en) * | 2010-03-10 | 2013-03-13 | 张作保 | Efficient ammonia-process denitration process and device |
| CN102861505A (en) * | 2012-09-29 | 2013-01-09 | 贾博麟 | Efficient and energy-saving denitration system |
| CN102861505B (en) * | 2012-09-29 | 2015-11-18 | 贾博麟 | A kind of energy-efficient denitrating system |
| KR20190114430A (en) * | 2018-03-30 | 2019-10-10 | 에이치에스디엔진 주식회사 | Combined sncr and scr system |
| KR102550080B1 (en) * | 2018-03-30 | 2023-06-30 | 에이치에스디엔진 주식회사 | Combined sncr and scr system |
| CN114471106A (en) * | 2022-02-24 | 2022-05-13 | 西安西热锅炉环保工程有限公司 | Ammonia coal mixed combustion system and method |
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