CN202123794U - Novel stereoscopic stamping machine - Google Patents
Novel stereoscopic stamping machine Download PDFInfo
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- CN202123794U CN202123794U CN2011202304249U CN201120230424U CN202123794U CN 202123794 U CN202123794 U CN 202123794U CN 2011202304249 U CN2011202304249 U CN 2011202304249U CN 201120230424 U CN201120230424 U CN 201120230424U CN 202123794 U CN202123794 U CN 202123794U
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Abstract
Description
技术领域 technical field
本实用新型涉及一种印后加工设备,尤其涉及一种烫金机,更具体是涉及一种可以同时进行烫金和凹凸压印的新型立体烫金机。 The utility model relates to post-press processing equipment, in particular to a bronzing machine, and more particularly to a novel three-dimensional bronzing machine capable of simultaneously performing bronzing and concave-convex embossing.
背景技术 Background technique
立体烫金技术是烫金技术和凹凸压印技术相结合的一种复合技术,是利用腐蚀或雕刻技术将烫金和压凹凸的图文制作成一个上下配合的阴模凹版和阳模凸版,实现烫金和凹凸压印技术一次完成的工艺过程。现有的立体烫金机,包括固定于烫金机蜂窝板上的阴模凹版和固定于烫金机底钢板上的阳模凸版,阴模凹版是烫印版,采用传热性能好的优质铜作为版材,阳模凸版是与烫印版相对应的,即烫印版凹下的部位在阳模上应是凸起的,而凸起的高度与烫印版凹下的深度是相对应的,为了使烫压印过程中,电化铝箔与纸张更好的贴合,阳模凸版通常采用具有一定弹性的树脂作为版材。在烟标的制作上,由于烫压印的文字小,加上现在为了降低成本,使用的纸张档次较低,纸张内填料偏多,纸张在烫压印和移动过程中极易磨损树脂凸版,致使树脂凸版的使用周期短,一般烫压印15至20万张就需要更换一次,而一套树脂凸版的费用在2000-3000元,这不仅增加了生产成本,而且增加了大量校版的时间。 Three-dimensional bronzing technology is a composite technology combining bronzing technology and concave-convex embossing technology. It uses corrosion or engraving technology to make bronzing and embossed graphics and texts into a female intaglio and male relief that match up and down to achieve bronzing and embossing. Concave-convex embossing technology is a one-time process. The existing three-dimensional hot stamping machine includes a female intaglio plate fixed on the honeycomb plate of the hot stamping machine and a male relief plate fixed on the bottom steel plate of the hot stamping machine. The female intaglio plate is a hot stamping plate and uses high-quality copper with good heat transfer performance as the plate. The convex plate of the male mold corresponds to the hot stamping plate, that is, the concave part of the hot stamping plate should be raised on the male mold, and the height of the protrusion corresponds to the concave depth of the hot stamping plate. In order to make the anodized aluminum foil and paper fit better in the process of hot embossing, the male letterpress usually uses a resin with certain elasticity as the plate material. In the production of cigarette labels, due to the small size of the hot embossed text, and in order to reduce the cost, the paper used is of lower grade and the paper has more fillers. The paper is easy to wear the resin letterpress during the hot embossing and moving process, resulting in The service life of the resin letterpress is short, and generally 150,000 to 200,000 sheets of hot stamping need to be replaced once, while the cost of a set of resin letterpress is 2,000-3,000 yuan, which not only increases the production cost, but also increases a lot of proofreading time.
发明内容 Contents of the invention
为解决以上存在的问题,本实用新型的目的是提供一种新型立体烫金机,该烫金机在烫印过程中可减少阳模凸版的磨损。 In order to solve the above existing problems, the purpose of this utility model is to provide a new type of three-dimensional hot stamping machine, which can reduce the wear of the positive plate of the male mold during the hot stamping process.
为实现以上目的,本实用新型的立体烫金机包括固定于烫金机蜂窝板上的阴模凹版和固定于烫金机底钢板上的阳模凸版,其特征在于:所述阳模凸版上设置有一可将凸版版面覆盖的保护层,该保护层是厚度为0.125mm-0.35mm、且在温度为70-100℃下不发生形变的塑料薄膜。 In order to achieve the above object, the three-dimensional hot stamping machine of the present utility model comprises a female die intaglio plate fixed on the honeycomb plate of the hot stamping machine and a male relief plate fixed on the bottom steel plate of the hot stamping machine, and is characterized in that: the male relief plate is provided with a A protective layer covering the letterpress printing surface, the protective layer is a plastic film with a thickness of 0.125mm-0.35mm and no deformation at a temperature of 70-100°C.
由于烫金模切机的底钢板还设有其他模版,而阳模凸版是成行排列在底钢板上,上述塑料薄膜为沿阳模凸版排列方向覆盖的若干条条状塑料薄膜。 Since the bottom steel plate of the hot stamping die-cutting machine is also provided with other templates, and the relief plates of the positive mold are arranged in rows on the bottom steel plate, the above-mentioned plastic films are several strips of plastic films covered along the arrangement direction of the relief plates of the positive mold.
为了便于定期进行更换,上述条状塑料薄膜的两端固定于底钢板的两侧边。 In order to facilitate regular replacement, the two ends of the strip-shaped plastic film are fixed on both sides of the bottom steel plate.
由于塑料薄膜在烫压印的过程中会受到热力和压力的作用,所以选用塑料薄膜必须具有良好的性能,即耐穿刺、耐摩擦、耐温和耐化学性能好,上述塑料薄膜优选聚酯薄膜。 Since the plastic film will be affected by heat and pressure during the hot embossing process, the selected plastic film must have good performance, that is, puncture resistance, friction resistance, temperature resistance and chemical resistance. The above plastic film is preferably polyester film.
由于在烫金过程中有大量废弃的含有少量镀铝层的电化铝基膜,虽然烫印的温度为150-160℃,但经过纸张后传递到塑料薄膜的温度只有70-80℃,所以在烫压印的过程中,废弃电化铝基膜上的少量镀铝层并不会脱离基膜而玷污树脂凸版的版面,而且该镀铝层极薄,基本不影响基膜的厚度,为了能够达到废物利用、节省成本,上述塑料薄膜优选采用经烫金后的废弃电化铝基膜。 Since there are a large number of discarded anodized aluminum base films with a small amount of aluminized layer in the bronzing process, although the temperature of hot stamping is 150-160 ° C, the temperature transferred to the plastic film after passing through the paper is only 70-80 ° C, so in hot stamping During the embossing process, a small amount of aluminized layer on the waste anodized aluminum base film will not detach from the base film and contaminate the layout of the resin relief, and the aluminized layer is extremely thin, which basically does not affect the thickness of the base film. Utilization and cost saving, the above-mentioned plastic film preferably adopts the waste anodized aluminum base film after bronzing.
本实用新型的立体烫金机,在阳模凸版上设置有一可将凸版版面覆盖的保护层,该保护层是厚度只有零点几个毫米、且在烫压印的温度和压力下不变形的塑料薄膜,该薄膜可避免成印纸张与阳模凸版版面的直接接触,又可将阳模凸版上的图案或文字清晰的传递给承印纸张,这样既不会影响印品的质量,又能最大限度的减少纸张对阳模凸版的磨损,大大延长了阳模凸版的使用寿命,也节省了大量校版的时间。本实用新型的立体烫金机,无需改动原来烫金机的结构,通过定期更换塑料薄膜,可使每一套阳模凸版从原来可以烫压印15-20万张提高到现在可以烫压印150万张以上,大大的节约成本。 In the three-dimensional bronzing machine of the utility model, a protective layer that can cover the surface of the relief plate is arranged on the convex plate of the male mold. The protective layer is a plastic film that is only a few tenths of a millimeter thick and does not deform under the temperature and pressure of hot embossing. , the film can avoid the direct contact between the printed paper and the positive plate, and can clearly transfer the pattern or text on the positive plate to the printing paper, so that it will not affect the quality of the printed matter, and can maximize the Reduce the wear of the paper on the positive plate, greatly prolong the service life of the positive plate, and save a lot of time for proofreading. The three-dimensional hot stamping machine of the utility model does not need to change the structure of the original hot stamping machine. By regularly replacing the plastic film, each set of male relief can be increased from 150,000 to 200,000 sheets to 1,500,000 sheets now. Zhang above, greatly saving costs.
附图说明 Description of drawings
附图1是本实用新型立体烫金机的结构示意图。 Accompanying drawing 1 is the structural representation of the three-dimensional bronzing machine of the present utility model.
附图2是本实用新型立体烫金机底钢板的结构示意图。 Accompanying drawing 2 is the structure schematic diagram of the bottom steel plate of the three-dimensional bronzing machine of the present invention.
具体实施方式 Detailed ways
如图1、2所示,本实用新型的立体烫金机,包括位于机体上部的蜂窝板1和位于机体下部的底钢板2,蜂窝板上固定有金属材质制成的阴模凹版11,底钢板上固定有树脂材质制成的阳模凸版21,蜂窝板内接加热电源、且与烫金机的升降机构连接,底钢板上的阳模凸版沿底钢板的宽度方向成若干行排列,每一行阳模凸版的版面上覆盖有条状的PET膜22,该PET膜的宽度比阳模凸版的宽度大,且两端固定在底钢板的两侧边上。 As shown in Figures 1 and 2, the three-dimensional bronzing machine of the present utility model includes a honeycomb plate 1 positioned at the upper part of the body and a bottom steel plate 2 positioned at the bottom of the body. The male relief plate 21 made of resin material is fixed on the top, the honeycomb plate is connected with a heating power supply, and is connected with the lifting mechanism of the bronzing machine, the male relief plate on the bottom steel plate is arranged in several rows along the width direction of the bottom steel plate, each row of positive The layout of the mold relief plate is covered with a strip-shaped PET film 22, the width of this PET film is larger than the width of the positive mold relief plate, and the two ends are fixed on the two sides of the bottom steel plate.
烫印时,位于阴模凹版11之下的是电化铝箔3,位于电化铝箔之下的是承印纸张4,在纸张和阳模凸版21之间是PET膜22,在蜂窝板通电发热并下移施压的情况下,阴模凹版和阳模凸版紧密配合,电化铝箔底面的镀铝层转移到纸张表面,阳模凸版通过PET膜将图案或文字压印到纸张上,由于PET膜在烫压印过程中会受到热力和压力的作用,所以烫压印一定时间后要更换,如果连续生产,一般的24-30小时更换一次。 During hot stamping, the aluminum foil 3 is located under the female gravure 11, the printing paper 4 is located under the aluminum foil, and the PET film 22 is between the paper and the male relief plate 21. The honeycomb plate is energized to generate heat and move down Under pressure, the female intaglio and the male relief are closely matched, the aluminized layer on the bottom of the anodized aluminum foil is transferred to the surface of the paper, and the male relief embosses the pattern or text on the paper through the PET film. During the printing process, it will be affected by heat and pressure, so hot embossing needs to be replaced after a certain period of time. If it is produced continuously, it is generally replaced every 24-30 hours.
上述的PET膜也可采用经烫印后还含有少量镀铝层的电化铝基膜,该基膜是性能非常优异的PET膜,由于在立体烫金时传递到纸张下面的温度一般只有70-80℃,这一温度并不能使镀铝层脱离基膜而沾污凸版的版面,因而利用经烫印后的废弃电化铝膜作为阳模凸版的保护层,并定期进行更换,是最理想的方案。 The above-mentioned PET film can also use an anodized aluminum base film that also contains a small amount of aluminum plating after hot stamping. ℃, this temperature can not make the aluminized layer detached from the base film and contaminate the letterpress layout, so using the waste anodized aluminum film after hot stamping as the protective layer of the positive mold letterpress and replacing it regularly is the most ideal solution . the
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| CN2011202304249U CN202123794U (en) | 2011-07-01 | 2011-07-01 | Novel stereoscopic stamping machine |
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| CN2011202304249U CN202123794U (en) | 2011-07-01 | 2011-07-01 | Novel stereoscopic stamping machine |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103101299A (en) * | 2013-01-30 | 2013-05-15 | 山东丽鹏股份有限公司 | Bottle cap top raised type gilding press |
| CN104070867A (en) * | 2013-03-25 | 2014-10-01 | 白纱科技印刷股份有限公司 | Printing method for imitating true embossing and product thereof |
| CN104476936A (en) * | 2014-11-19 | 2015-04-01 | 石狮市星港塑胶包装有限公司 | Gold stamping concave-convex one-step forming process |
| CN104512100A (en) * | 2013-10-07 | 2015-04-15 | 襄阳金飞环彩色包装有限公司 | Non-collocated embossing and gilding one-time molding plate |
| CN106585088A (en) * | 2016-12-15 | 2017-04-26 | 常德金鹏印务有限公司 | Page make-up device for platen stamping machine |
| CN107757096A (en) * | 2017-11-17 | 2018-03-06 | 海盐创美印业有限公司 | A kind of printing Embosser with limit function |
| CN109466223A (en) * | 2018-12-25 | 2019-03-15 | 徐州华艺彩色印刷有限公司 | A kind of side coil gilding technology suitable for packaging material printing |
| CN109551953A (en) * | 2018-12-25 | 2019-04-02 | 徐州华艺彩色印刷有限公司 | A kind of single-station independence gold stamping concave convex treatment process |
| CN111347818A (en) * | 2020-03-11 | 2020-06-30 | 石家庄栋堂工艺美术创作有限公司 | Technological method for carving foil and printing picture |
| CN111746184A (en) * | 2019-03-29 | 2020-10-09 | 广东尚高科技有限公司 | Stainless steel plate forming device and preparation process thereof |
| CN113858778A (en) * | 2021-10-13 | 2021-12-31 | 佛山市天正机械有限公司 | Quick aligning mechanism for embossing |
| CN116985559A (en) * | 2022-04-25 | 2023-11-03 | 江苏大亚印务有限公司 | Pretreatment method for convex ironing process to improve hot stamping effect |
-
2011
- 2011-07-01 CN CN2011202304249U patent/CN202123794U/en not_active Expired - Lifetime
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103101299A (en) * | 2013-01-30 | 2013-05-15 | 山东丽鹏股份有限公司 | Bottle cap top raised type gilding press |
| CN103101299B (en) * | 2013-01-30 | 2015-03-25 | 山东丽鹏股份有限公司 | Bottle cap top raised type gilding press |
| CN104070867A (en) * | 2013-03-25 | 2014-10-01 | 白纱科技印刷股份有限公司 | Printing method for imitating true embossing and product thereof |
| CN104512100A (en) * | 2013-10-07 | 2015-04-15 | 襄阳金飞环彩色包装有限公司 | Non-collocated embossing and gilding one-time molding plate |
| CN104476936A (en) * | 2014-11-19 | 2015-04-01 | 石狮市星港塑胶包装有限公司 | Gold stamping concave-convex one-step forming process |
| CN106585088A (en) * | 2016-12-15 | 2017-04-26 | 常德金鹏印务有限公司 | Page make-up device for platen stamping machine |
| CN107757096A (en) * | 2017-11-17 | 2018-03-06 | 海盐创美印业有限公司 | A kind of printing Embosser with limit function |
| CN109466223A (en) * | 2018-12-25 | 2019-03-15 | 徐州华艺彩色印刷有限公司 | A kind of side coil gilding technology suitable for packaging material printing |
| CN109551953A (en) * | 2018-12-25 | 2019-04-02 | 徐州华艺彩色印刷有限公司 | A kind of single-station independence gold stamping concave convex treatment process |
| CN111746184A (en) * | 2019-03-29 | 2020-10-09 | 广东尚高科技有限公司 | Stainless steel plate forming device and preparation process thereof |
| CN111347818A (en) * | 2020-03-11 | 2020-06-30 | 石家庄栋堂工艺美术创作有限公司 | Technological method for carving foil and printing picture |
| CN113858778A (en) * | 2021-10-13 | 2021-12-31 | 佛山市天正机械有限公司 | Quick aligning mechanism for embossing |
| CN113858778B (en) * | 2021-10-13 | 2023-08-15 | 佛山市天正机械有限公司 | Rapid alignment mechanism for concave-convex printing |
| CN116985559A (en) * | 2022-04-25 | 2023-11-03 | 江苏大亚印务有限公司 | Pretreatment method for convex ironing process to improve hot stamping effect |
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