CN202468942U - Pneumatic-control-type tractor hoist chain lubricator - Google Patents

Pneumatic-control-type tractor hoist chain lubricator Download PDF

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Publication number
CN202468942U
CN202468942U CN2012200304643U CN201220030464U CN202468942U CN 202468942 U CN202468942 U CN 202468942U CN 2012200304643 U CN2012200304643 U CN 2012200304643U CN 201220030464 U CN201220030464 U CN 201220030464U CN 202468942 U CN202468942 U CN 202468942U
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oil
chain
air
lubricator
air intake
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Expired - Fee Related
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CN2012200304643U
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Chinese (zh)
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孙汉军
熊敏
汪云家
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China Petroleum and Chemical Corp
Sinopec Shengli Oilfield Co Linpan Oil Production Plant
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China Petroleum and Chemical Corp
Sinopec Shengli Oilfield Co Linpan Oil Production Plant
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Priority to CN2012200304643U priority Critical patent/CN202468942U/en
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Abstract

The utility model discloses a pneumatic-control-type tractor hoist chain lubricator used in the petroleum industry. By the lubricator, a chain wheel and a chain of a tractor hoist, which are difficult to maintain, are lubricated timely, thereby ensuring the normal operation of equipment, prolonging the service life of the equipment, and avoiding the equipment fault caused by the lubrication problem. The lubricator comprises an oil tank, a gas inlet part and an oil spraying part; the gas inlet part and the oil spraying part are both fixed on the top of the oil tank; an oil outlet pipe of the oil spraying part is arranged in the oil tank; a gas inlet control valve of the gas inlet part is controlled manually so that gas enters the gas inlet part and the oil in the oil tank is sprayed on the chain wheel and the chain of the tractor hoist. through adoption of the lubricator, operators do not need to remove a speed changing box cover plate to fill lubricating oil, the dry abrasion phenomenon of the chain wheel and the chain because of inconvenience in maintaining before is eliminated thoroughly, the effective matching of the chain wheel and the chain is ensured, the service life of the chain wheel and the chain is prolonged greatly, the equipment is prevented from being damaged, and the maintenance frequency of equipment is reduced greatly, the equipment maintenance expense is reduced, and the production cost is lowered.

Description

气控式通井机链条润滑器Pneumatically controlled shaft chain lubricator

技术领域 technical field

本实用新型涉及石油工业的气控式通井机,特别是气控式通井机链条润滑器,对通井机保养困难的链轮和链条进行及时润滑,保证设备正常运转,延长设备的使用寿命,避免由于润滑问题导致的设备故障。  The utility model relates to an air-controlled well drilling machine in the petroleum industry, in particular to a chain lubricator for the air-controlled well drilling machine. Life, avoid equipment failure due to lubrication problems. the

背景技术 Background technique

在井下作业生产过程中,通井机是目前作业队最常用的设备,通井机性能的好坏直接关系到生产是否正常进行,因此保证设备正常运转是保证生产顺利进行的必要条件。在设备使用中,由于通井机滚筒变速箱的双排链条和链轮所处的位置比较特殊,保养困难,成为设备保养的一个死角。造成链条得不到及时的保养,经过长时间的运转干磨以后,缺少润滑的链条和链轮磨损严重,更为严重的是一旦出现这种情况,就会造成两个链轮不同轴,随着时间的延长,通井机滚筒变速箱就会受到不同程度的损坏。如果出现这种情况,就需要更换链条和链轮,甚至进行滚筒变速箱的维修工作。而这项工作非常烦琐,维修时要卸掉滚筒护罩,用吊车吊下滚筒和滚筒变速箱才能进行,单纯更换链轮和链条需要一至两天。而如果变速箱内部零件损坏时,就需要解体变速箱,更换损坏的部件,这就需要外修人员来完成。外修的费用少则几千元,多则几万元,工期最少也要三至四天。由于链轮和链条润滑不好造成的设备损坏,维修时间较长,工作量很大,既增加了工人的劳动强度,又浪费了大量的生产成本,同时又影响了正常的修井作业进程,耽误了油井的正常生产。  In the production process of downhole operations, the drilling machine is the most commonly used equipment for the operation team at present. The performance of the drilling machine is directly related to whether the production is going on normally. Therefore, ensuring the normal operation of the equipment is a necessary condition to ensure the smooth progress of production. In the use of equipment, due to the special position of the double-row chain and sprocket of the drum gearbox of the hoisting machine, maintenance is difficult, and it has become a blind spot in equipment maintenance. As a result, the chain cannot be maintained in time. After a long period of dry grinding, the chain and the sprocket that lack lubrication are severely worn. What is more serious is that once this happens, the two sprockets will be out of alignment. As time goes by, the hoist drum gearbox will be damaged to varying degrees. If this happens, chain and sprocket replacement or even roller gearbox repair work will be required. And this work is very loaded down with trivial details. During maintenance, it is necessary to remove the drum guard, and the drum and the drum gearbox can only be carried out by hanging the drum and the drum gearbox with a crane. It takes one to two days to simply replace the sprockets and chains. And if the internal parts of the gearbox are damaged, it is necessary to disassemble the gearbox and replace the damaged parts, which requires external repair personnel to complete. The cost of external repairs ranges from a few thousand yuan to tens of thousands of yuan, and the construction period is at least three to four days. Due to the equipment damage caused by poor lubrication of the sprocket and chain, the maintenance time is long and the workload is heavy, which not only increases the labor intensity of the workers, but also wastes a lot of production costs, and at the same time affects the normal workover process. Delayed the normal production of oil wells. the

发明内容 Contents of the invention

本实用新型的目的是充分利用通井机自身具有储气罐的特点,提供气控式通井机链条润滑器,使其具有一定的自动化润滑功能,杜绝链轮和链条润滑方面存在的重大缺陷。保证通井机正常运转,延长链轮和链条的使用寿命,避免由于润滑问题导致的设备故障。  The purpose of this utility model is to make full use of the characteristics of the gas storage tank of the well drilling machine itself, to provide an air-controlled chain lubricator for the well drilling machine, so that it has a certain automatic lubrication function, and eliminates major defects in the lubrication of sprocket wheels and chains . Ensure the normal operation of the hoisting machine, prolong the service life of the sprockets and chains, and avoid equipment failures caused by lubrication problems. the

本实用新型的技术方案是:气控式通井机链条润滑器包括油箱、进气部分和喷油部分,将进气部分和喷油部分均固定在油箱的顶部,喷油部分的出油管置于油箱内。通过人为控制进气部分的进气控制阀使之进入气体,使油箱中的油喷洒在通井机的链轮和链条上。  The technical scheme of the utility model is: the chain lubricator of the air-controlled well drilling machine includes a fuel tank, an air intake part and an oil injection part, the air intake part and the oil injection part are fixed on the top of the oil tank, and the oil outlet pipe of the oil injection part is placed in the fuel tank. By artificially controlling the air intake control valve of the air intake part to make it enter the gas, the oil in the oil tank is sprayed on the sprocket and chain of the well drilling machine. the

与现有技术相比,本实用新型具有以下有益的效果和明显的进步:本润滑器是利用通井机储气罐的气体压力推动润滑油由润滑油喷嘴喷出,无需操作人员卸掉变速箱盖板加注润滑油,彻底消除了以前由于不便保养造成链轮及链条干磨的现象,保证了链轮和链条的有效配合,极大地延长了链轮和链条的使用寿命,避免了设备损坏,大大减少了设备维修次数。保证了通井机链轮与链条的及时润滑,在很大的程度上延长了通井机的维修周期,保证了生产的顺利进行,减少了维修设备的费用,降低了生产成本,减轻了工人的劳动强度。本装置实用方便,制作简单,成本低廉,借助通井机储气罐的气体压力实现对链轮及链条的润滑,且使用的是废机油,没有任何使用成本,只有加工成本。既可做到废机油的再利用,又大大延长了通井机链轮和链条的使用寿命,有效保证生产的正常进行。  Compared with the prior art, the utility model has the following beneficial effects and obvious progress: the lubricator uses the gas pressure of the gas storage tank of the well drive machine to push the lubricating oil to be sprayed out from the lubricating oil nozzle, and the operator does not need to remove the variable speed The box cover is filled with lubricating oil, which completely eliminates the phenomenon of sprocket and chain dry grinding caused by inconvenient maintenance in the past, ensures the effective cooperation of sprocket and chain, greatly prolongs the service life of sprocket and chain, and avoids equipment Damage, greatly reducing the number of equipment maintenance. It ensures the timely lubrication of the sprocket and chain of the hoisting machine, prolongs the maintenance cycle of the hoisting machine to a large extent, ensures the smooth progress of production, reduces the cost of maintenance equipment, reduces production costs, and relieves workers labor intensity. The device is practical and convenient, simple to manufacture, and low in cost. The sprocket and chain are lubricated by the gas pressure of the gas storage tank of the well dredging machine, and waste engine oil is used, so there is no use cost, only processing cost. It can not only realize the reuse of waste engine oil, but also greatly prolong the service life of the sprocket and chain of the drilling machine, effectively ensuring the normal production. the

附图说明 Description of drawings

图1是本实用新型的结构示意图。  Fig. 1 is the structural representation of the utility model. the

具体实施方式 Detailed ways

以下结合附图和实施例对本发明做进一步的详述。参见附图,气控式通井机链条润滑器包括油箱1、进气部分和喷油部分,将进气部分和喷油部分均固定在油箱1的顶部,喷油部分的出油管2置于油箱1内。进气部分包括进气管3和进气控制阀6,进气管3一端与进气控制阀6通过柔性管8连接,另一端与进气孔密封压帽5丝扣连接并与油箱1连通;将进气孔密封压帽5与油箱1丝扣连接。进气控制阀6的另一端通过气管线与通井机的储气罐连接,将进气控制阀6固定在司钻操作台上,方便司钻适时添加润滑油。喷油部分包括出油管2和润滑油喷嘴7,出油管2和润滑油喷嘴7通过柔性管8连接,出油管2一端置于油箱1的底部,另一端与出油孔密封压帽4丝扣连接;将出油孔密封压帽4与油箱1丝扣连接。柔性管8包括能够承压1兆帕的橡胶软管、金属软管等。润滑油喷嘴7固定在链轮的上方,润滑油喷嘴7的宽度与链条的宽度相符,保证润滑全面。油箱1固定在通井机变速箱的侧面,并使油箱1内的油面高度低于链轮的顶部,可保证不注入气体,润滑油喷嘴7就不出油。  The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. Referring to the accompanying drawings, the chain lubricator of the air-controlled well hoist includes a fuel tank 1, an air intake part and an oil injection part. Inside tank 1. The air intake part includes an air intake pipe 3 and an air intake control valve 6. One end of the air intake pipe 3 is connected to the air intake control valve 6 through a flexible pipe 8, and the other end is threadedly connected with the air intake hole sealing pressure cap 5 and communicated with the fuel tank 1; The sealing pressure cap 5 of the air inlet hole is connected with the fuel tank 1 with a screw. The other end of the air intake control valve 6 is connected with the gas storage tank of the drilling rig through the gas pipeline, and the air intake control valve 6 is fixed on the driller's console, so that the driller can add lubricating oil in good time. The oil injection part includes the oil outlet pipe 2 and the lubricating oil nozzle 7, the oil outlet pipe 2 and the lubricating oil nozzle 7 are connected by a flexible pipe 8, one end of the oil outlet pipe 2 is placed at the bottom of the oil tank 1, and the other end is sealed with the oil outlet hole and the pressure cap 4 is threaded Connection; connect the sealing pressure cap 4 of the oil outlet hole with the screw thread of the fuel tank 1. The flexible pipe 8 includes a rubber hose, a metal hose, etc. capable of bearing a pressure of 1 MPa. The lubricating oil nozzle 7 is fixed on the top of the sprocket, and the width of the lubricating oil nozzle 7 is consistent with the width of the chain to ensure that the lubrication is comprehensive. The oil tank 1 is fixed on the side of the gear box of the drilling machine, and the oil level in the oil tank 1 is lower than the top of the sprocket, which can ensure that no gas is injected, and the lubricating oil nozzle 7 just goes out of oil. the

Claims (6)

1.气控式通井机链条润滑器,其特征是,包括油箱(1)、进气部分和喷油部分,将进气部分和喷油部分均固定在油箱(1)的顶部,喷油部分的出油管(2)置于油箱(1)内。 1. The chain lubricator of air-controlled well hoist is characterized in that it includes a fuel tank (1), an air intake part and an oil injection part, and both the air intake part and the oil injection part are fixed on the top of the oil tank (1), and the oil injection Part of the oil outlet pipe (2) is placed in the fuel tank (1). 2.根据权利要求1所述的气控式通井机链条润滑器,其特征是,进气部分包括进气管(3)和进气控制阀(6),进气管(3)一端与进气控制阀(6)通过柔性管(8)连接,另一端与进气孔密封压帽(5)丝扣连接并与油箱(1)连通;将进气孔密封压帽(5)与油箱(1)丝扣连接。 2. The chain lubricator for air-operated well drilling machine according to claim 1, characterized in that, the air intake part comprises an air intake pipe (3) and an air intake control valve (6), and one end of the air intake pipe (3) is connected to the air intake The control valve (6) is connected through a flexible tube (8), and the other end is threadedly connected to the air inlet sealing cap (5) and communicated with the fuel tank (1); connect the air inlet sealing cap (5) to the fuel tank (1) ) screw connection. 3.根据权利要求2所述的气控式通井机链条润滑器,其特征是,所述进气控制阀(6)的另一端通过气管线与通井机的储气罐连接,将进气控制阀(6)固定在司钻操作台上。 3. The chain lubricator of air-operated well drilling machine according to claim 2, characterized in that, the other end of the air intake control valve (6) is connected with the gas storage tank of the well drilling machine through the gas pipeline, and The gas control valve (6) is fixed on the driller's console. 4.根据权利要求1所述的气控式通井机链条润滑器,其特征是,所述喷油部分包括出油管(2)和润滑油喷嘴(7),出油管(2)和润滑油喷嘴(7)通过柔性管(8)连接,出油管(2)一端置于油箱(1)的底部,另一端与出油孔密封压帽(4)丝扣连接;将出油孔密封压帽(4)与油箱(1)丝扣连接。 4. The chain lubricator for air-operated well drilling machine according to claim 1, characterized in that, the oil injection part includes oil outlet pipe (2) and lubricating oil nozzle (7), oil outlet pipe (2) and lubricating oil The nozzle (7) is connected through a flexible pipe (8), and one end of the oil outlet pipe (2) is placed at the bottom of the fuel tank (1), and the other end is connected with the oil outlet hole sealing pressure cap (4) with a screw thread; the oil outlet hole sealing pressure cap (4) is connected with the oil tank (1) thread. 5.根据权利要求4所述的气控式通井机链条润滑器,其特征是,所述润滑油喷嘴(7)固定在链轮的上方,润滑油喷嘴(7)的宽度与链条的宽度相符。 5. The chain lubricator for air-operated well drilling machine according to claim 4, characterized in that, the lubricating oil nozzle (7) is fixed above the sprocket, and the width of the lubricating oil nozzle (7) is equal to the width of the chain match. 6.根据权利要求1或2或4所述的气控式通井机链条润滑器,其特征是,所述油箱(1)固定在通井机变速箱的侧面,并使油箱(1)内的油面高度低于链轮的顶部。 6. The air-operated chain lubricator for the well drilling machine according to claim 1, 2 or 4, characterized in that, the oil tank (1) is fixed on the side of the well drilling machine gearbox, and the inside of the oil tank (1) The oil level is lower than the top of the sprocket.
CN2012200304643U 2012-01-31 2012-01-31 Pneumatic-control-type tractor hoist chain lubricator Expired - Fee Related CN202468942U (en)

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CN2012200304643U CN202468942U (en) 2012-01-31 2012-01-31 Pneumatic-control-type tractor hoist chain lubricator

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Application Number Priority Date Filing Date Title
CN2012200304643U CN202468942U (en) 2012-01-31 2012-01-31 Pneumatic-control-type tractor hoist chain lubricator

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110953329A (en) * 2019-12-27 2020-04-03 南通醋酸纤维有限公司 Automatic oil spraying and lubricating device for pneumatic chain
CN116040244A (en) * 2023-01-03 2023-05-02 国家电投集团黄河上游水电开发有限责任公司 A kind of automatic lubricating device for catenary chain of carbon raw anode
CN119860806A (en) * 2024-02-02 2025-04-22 国网湖北送变电工程有限公司 Wireless electrified detection device for deteriorated insulator

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110953329A (en) * 2019-12-27 2020-04-03 南通醋酸纤维有限公司 Automatic oil spraying and lubricating device for pneumatic chain
CN110953329B (en) * 2019-12-27 2023-09-22 南通醋酸纤维有限公司 Automatic oil spraying and lubricating device for pneumatic chain
CN116040244A (en) * 2023-01-03 2023-05-02 国家电投集团黄河上游水电开发有限责任公司 A kind of automatic lubricating device for catenary chain of carbon raw anode
CN119860806A (en) * 2024-02-02 2025-04-22 国网湖北送变电工程有限公司 Wireless electrified detection device for deteriorated insulator

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