CN203427872U - Wheeled crane and steering hydraulic control system thereof - Google Patents

Wheeled crane and steering hydraulic control system thereof Download PDF

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CN203427872U
CN203427872U CN201320538078.XU CN201320538078U CN203427872U CN 203427872 U CN203427872 U CN 203427872U CN 201320538078 U CN201320538078 U CN 201320538078U CN 203427872 U CN203427872 U CN 203427872U
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steering
control system
hydraulic control
wheel
control valve
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叶海翔
刘威
张付义
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Xuzhou Heavy Machinery Co Ltd
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Xuzhou Heavy Machinery Co Ltd
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Abstract

本实用新型公开了一种转向液控系统,包括前组车轮转向液控系统和后组车轮转向液控系统,该后组转向液控系统包括定量泵、转向油缸和并联设置于液压泵和系统回油油路之间的第一控制阀和第二控制阀;第一控制阀控制转向油缸的供油,第二控制阀根据第一控制阀的工作状态,来控制转向油缸所在油路建压和卸荷。本实用新型以定量泵为动力源,通过控制第一控制阀和第二控制阀实现了转向油缸驱动后组车轮转向,此外,还省去了锁止油缸及其控制单元。与现有技术相比,上述转向液控系统的制造成本明显降低、体积显著减小,从而降低了转向液控系统的整体制造成本、拓展了其适用范围。在此基础上,本实用新型还公开了一种包括上述转向液控系统的轮式起重机。

Figure 201320538078

The utility model discloses a steering hydraulic control system, which comprises a front group wheel steering hydraulic control system and a rear group wheel steering hydraulic control system. The rear group steering hydraulic control system includes a quantitative pump, a steering oil cylinder, and a hydraulic pump and a system connected in parallel. The first control valve and the second control valve between the oil return circuit; the first control valve controls the oil supply to the steering cylinder, and the second control valve controls the pressure build-up of the oil circuit where the steering cylinder is located according to the working state of the first control valve and unloading. The utility model uses the quantitative pump as the power source, and realizes the steering of the rear group of wheels driven by the steering oil cylinder by controlling the first control valve and the second control valve. In addition, the locking oil cylinder and its control unit are omitted. Compared with the prior art, the manufacturing cost and volume of the steering hydraulic control system are significantly reduced, thereby reducing the overall manufacturing cost of the steering hydraulic control system and expanding its scope of application. On this basis, the utility model also discloses a wheeled crane including the steering hydraulic control system.

Figure 201320538078

Description

一种轮式起重机及其转向液控系统A wheeled crane and its steering hydraulic control system

技术领域technical field

本实用新型涉及轮式起重机技术领域,特别涉及一种轮式起重机及其转向液控系统。The utility model relates to the technical field of wheeled cranes, in particular to a wheeled crane and its steering hydraulic control system.

背景技术Background technique

目前,工程车辆通过多模式转向功能,以应对在复杂路面状况的正常行驶。现结合图1来介绍工程车辆常用的四种转向模式,包括前组独立转向A、后组独立转向B、小转弯转向C和蟹行转向D;其中,小转弯转向C时前组车轮和后组车轮转向方向相反,以实现最小的转弯半径,蟹行转向D时前组车轮和后组车轮的转向方向相同,因宛如螃蟹行走而得名。At present, engineering vehicles use multi-mode steering functions to cope with normal driving on complex road conditions. Now in combination with Figure 1, we will introduce four commonly used steering modes for engineering vehicles, including front group independent steering A, rear group independent steering B, small turning steering C and crab steering D; The steering direction of the group of wheels is opposite to achieve the smallest turning radius. When the crab turns to D, the steering direction of the front group of wheels and the rear group of wheels is the same, so it is named like a crab walking.

前述四种转向模式采用转向液控系统来控制实现,该转向液控系统的具体控制原理如图2所示。前、后组车轮转向采用独立的转向液控系统来实现,其中,前组车轮转向由前组齿轮泵10′提供压力油,再利用由第一控制阀组11′构成的转向器直接控制前组转向油缸12′完成;后组转向液控系统由后组变量泵20′提供压力油,再利用第二控制阀组21′和第三控制阀组22′来控制后组转向油缸24′完成转向动作。The aforementioned four steering modes are controlled and realized by the steering hydraulic control system, and the specific control principle of the steering hydraulic control system is shown in Fig. 2 . The steering of the front and rear wheels is realized by an independent steering hydraulic control system, in which, the front wheel steering is provided with pressure oil by the front gear pump 10', and the steering gear composed of the first control valve group 11' is used to directly control the front steering. The group steering oil cylinder 12' is completed; the rear group steering hydraulic control system is provided with pressure oil by the rear group variable pump 20', and then the second control valve group 21' and the third control valve group 22' are used to control the rear group steering oil cylinder 24' to complete Steering action.

当后组转向油缸24′不参与转向时,第二控制阀组21′控制工作油口A和B无流量输出,与此同时,通过控制N、T、X工作油口流量以利用第三控制阀组22′来控制后组锁止油缸23′,使后组转向油缸24′处于锁止状态;反之,当后组转向油缸24′参与转向时,第二控制阀组21′通过控制N、T、X工作油口利用第三控制阀组22′使锁止油缸卸荷,从而使后组转向油缸24′处于解锁状态,与此同时,控制A和B工作油口进行压力、流量输出,使后组转向油缸24′动作,从而驱动后组车轮产生相应的转向动作。When the steering oil cylinder 24' of the rear group does not participate in the steering, the second control valve group 21' controls the working oil port A and B to have no flow output, and at the same time, by controlling the flow of the N, T, and X working oil ports to use the third control The valve group 22' controls the rear group locking oil cylinder 23', so that the rear group steering oil cylinder 24' is in a locked state; otherwise, when the rear group steering oil cylinder 24' participates in steering, the second control valve group 21' controls N, The T and X working oil ports use the third control valve group 22' to unload the locking oil cylinder, so that the rear steering oil cylinder 24' is in the unlocked state, and at the same time, control the A and B working oil ports to output pressure and flow. Make the rear group steering oil cylinder 24' act, thereby driving the rear group wheels to produce corresponding steering action.

如前所述,现有的多模式转向系统中后组转向油缸24′的动力源采用变量泵,该变量泵通过变量控制元件自动调节出口流量以维持系统内压力恒定。但是,由于变量泵结构复杂、体积庞大,而使转向液控系统整体制造成本过高,且无法满足安装空间狭小场合的使用。为了解决上述问题,可通过定量泵替代变量泵的方式解决,但是,由于转向液控系统中压力源处于常驱状态,显然单纯通过替换压力源的方式,当后组车轮不参与转向时将会导致后组液控转向系统无法卸荷的问题。As mentioned above, the power source of the rear steering cylinder 24' in the existing multi-mode steering system adopts a variable displacement pump, and the variable displacement pump automatically adjusts the outlet flow through the variable control element to maintain a constant pressure in the system. However, due to the complex structure and bulky volume of the variable variable pump, the overall manufacturing cost of the steering hydraulic control system is too high, and it cannot meet the needs of occasions where the installation space is small. In order to solve the above problems, the fixed pump can be used to replace the variable pump. However, since the pressure source in the steering hydraulic control system is in a constant driving state, it is obvious that by simply replacing the pressure source, when the rear group of wheels does not participate in steering, it will The problem that the hydraulic control steering system of the rear group cannot be unloaded.

有鉴于此,本领域技术人员亟待另辟蹊径提供一种转向液控系统,以解决现有转向液控系统成本高、适用范围因安装空间而受限的问题。In view of this, those skilled in the art urgently need to find another way to provide a steering hydraulic control system to solve the problems of high cost and limited application range due to installation space of the existing steering hydraulic control system.

实用新型内容Utility model content

针对上述缺陷,本实用新型的核心目的在于提供一种转向液控系统,以解决现有液控转向系统制造成本高且适用范围受限的问题。在此基础上,实用新型还提供一种包括上述转向液控系统的轮式起重机。In view of the above defects, the core purpose of the present utility model is to provide a steering hydraulic control system to solve the problems of high manufacturing cost and limited scope of application of the existing hydraulic control steering system. On this basis, the utility model also provides a wheeled crane including the steering hydraulic control system.

本实用新型所提供的转向液控系统,一种转向液控系统,包括前组车轮转向液控系统和后组车轮转向液控系统,所述后组车轮转向液控系统包括:The steering hydraulic control system provided by the utility model is a steering hydraulic control system, which includes a front wheel steering hydraulic control system and a rear wheel steering hydraulic control system, and the rear wheel steering hydraulic control system includes:

转向油缸,用于驱动后组车轮转向,其特征在于,还包括:The steering oil cylinder is used to drive the rear group of wheels to turn, and it is characterized in that it also includes:

定量泵,以向所述转向油缸供油;a quantitative pump to supply oil to said steering cylinder;

第一控制阀,设置于所述转向油缸与所述定量泵和系统回油油路之间,通过控制所述转向油缸的供油,以使所述转向油缸动作或锁止;The first control valve is arranged between the steering oil cylinder, the quantitative pump and the oil return circuit of the system, and controls the oil supply of the steering oil cylinder to make the steering oil cylinder act or lock;

第二控制阀,与所述第一控制阀并联设置,根据所述第一控制阀的工作状态,控制所述转向油缸所在油路建压或卸荷。The second control valve is arranged in parallel with the first control valve, and controls pressure building or unloading of the oil circuit where the steering oil cylinder is located according to the working state of the first control valve.

优选地,所述第一控制阀为两位三通换向阀,并配置成:所述第一控制阀位于中位,所述第二控制阀控制所述转向油缸所在油路卸荷;所述第一控制阀切换至左位或右位,所述第二控制阀控制所述转向油缸所在油路建压。Preferably, the first control valve is a two-position three-way reversing valve, and is configured such that: the first control valve is in the neutral position, and the second control valve controls the unloading of the oil circuit where the steering cylinder is located; The first control valve is switched to the left or right position, and the second control valve controls the oil circuit where the steering cylinder is located to build pressure.

优选地,所述第二方向控制阀包括两位四通换向阀和开关阀,所述两位四通换向阀的第一工作油口与所述系统回油油路连通,其第二工作油口与所述定量泵连通,其第三工作油口和第四工作油口分别用于与车辆辅助执行元件的两个工作腔连通,所述开关阀设置于所述第四工作油口和所述车辆辅助执行元件之间,以控制所述第四工作油口与所述车辆辅助执行元件导通或断开;Preferably, the second directional control valve includes a two-position four-way reversing valve and an on-off valve, the first working oil port of the two-position four-way reversing valve communicates with the system oil return circuit, and the second working oil port of the two-position four-way reversing valve The working oil port communicates with the quantitative pump, the third working oil port and the fourth working oil port are respectively used to communicate with the two working chambers of the auxiliary actuator of the vehicle, and the switch valve is arranged at the fourth working oil port and the vehicle auxiliary actuator, so as to control the conduction or disconnection of the fourth working oil port and the vehicle auxiliary actuator;

所述第一控制阀位于中位,所述两位四通换向阀和所述开关阀控制所述定量泵与所述系统回油油路连通或为所述车辆辅助执行元件供油;所述第一控制阀切换至左位或右位,所述两位四通换向阀和所述开关阀控制所述定量泵为所述转向油缸和/或所述车辆辅助执行元件供油。The first control valve is in the neutral position, and the two-position four-way reversing valve and the switching valve control the quantitative pump to communicate with the oil return circuit of the system or supply oil to the auxiliary actuator of the vehicle; The first control valve is switched to the left position or the right position, and the two-position four-way reversing valve and the switching valve control the quantitative pump to supply oil to the steering cylinder and/or the vehicle auxiliary actuator.

优选地,还包括控制器,所述控制器的信号输出端和所述第一控制阀和所述第二控制阀的信号接收端连接;所述控制器根据车辆转向模式向所述第一控制阀和所述第二控制阀发出相应的控制指令。Preferably, a controller is also included, the signal output end of the controller is connected to the signal receiving ends of the first control valve and the second control valve; The valve and the second control valve issue corresponding control commands.

优选地,所述控制器还包括:Preferably, the controller also includes:

采集单元,以分别获取所述前组车轮和所述后组车轮相对于车辆行驶方向的实际转角值;a collection unit, to respectively obtain the actual rotation angle values of the front group of wheels and the rear group of wheels relative to the driving direction of the vehicle;

运算单元,根据车辆转向模式以及所述前组车轮的实际转角值,获取所述后组车轮的相应理论转角值。The calculation unit is configured to acquire the corresponding theoretical rotation angle value of the rear group of wheels according to the steering mode of the vehicle and the actual rotation angle value of the front group of wheels.

优选地,所述第一控制阀为比例阀,所述控制器根据所述后组车轮的实际转角值与理论转角值的差值调整所述第一控制阀的阀口开度。Preferably, the first control valve is a proportional valve, and the controller adjusts the valve port opening of the first control valve according to the difference between the actual rotation angle value and the theoretical rotation angle value of the rear group of wheels.

本实用新型还提供一种轮式起重机,包括车体、驱动所述车体移动的前组车轮和后组车轮,以及驱动所述前组车轮和/或后组车轮相对于所述车体的移动方向转动的转向液控系统,所述转向液控系统具体为如上所述的转向液控系统。The utility model also provides a wheeled crane, which includes a car body, a front group of wheels and a rear group of wheels that drive the car body to move, and a wheel that drives the front group of wheels and/or the rear group of wheels relative to the car body The steering hydraulic control system whose moving direction turns, the steering hydraulic control system is specifically the steering hydraulic control system as described above.

相对于背景技术中内容,本实用新型所提供用于车辆的转向液控系统,包括前组车轮转向液控系统和后组车轮转向液控系统,该后组车轮转向液控系统包括定量泵、转向油缸和并联设置于液压泵和系统回油油路之间的第一控制阀和第二控制阀;其中,转向油缸由定量泵供油用于驱动后组车轮转向,第一控制阀通过控制转向油缸的供油,以使转向油缸动作或锁止,第二控制阀根据第一控制阀的工作状态,来控制转向油缸所在油路建压和卸荷。Compared with the content in the background technology, the steering hydraulic control system for vehicles provided by the utility model includes a front wheel steering hydraulic control system and a rear wheel steering hydraulic control system. The rear wheel steering hydraulic control system includes a quantitative pump, The steering cylinder and the first control valve and the second control valve are arranged in parallel between the hydraulic pump and the oil return circuit of the system; wherein, the steering cylinder is supplied with oil by a quantitative pump to drive the rear group of wheels to turn, and the first control valve controls The oil supply to the steering cylinder is to make the steering cylinder act or lock, and the second control valve controls the pressure build-up and unloading of the oil circuit where the steering cylinder is located according to the working state of the first control valve.

本方案所提供的转向液控系统的后组车轮转向液控系统,以定量泵为转向油缸的动力源,通过控制第一控制阀和第二控制阀不同工作位置的切换,实现了转向油缸所在油路的建压或卸荷,以及建压后转向油缸的动作,此外,还省去了现有技术中锁止油缸及其控制单元。显然,与现有技术相比,本方案中后组转向液控系统的制造成本明显降低、体积显著减小,从而降低了转向液控系统的整体制造成本、拓展了其适用范围。The steering hydraulic control system of the rear group wheel steering hydraulic control system provided by this scheme uses the quantitative pump as the power source of the steering cylinder, and realizes the position of the steering cylinder by controlling the switching of different working positions of the first control valve and the second control valve. The pressure building or unloading of the oil circuit, and the action of turning to the oil cylinder after the pressure is built, in addition, the locking oil cylinder and its control unit in the prior art are also omitted. Obviously, compared with the prior art, the manufacturing cost and volume of the rear group steering hydraulic control system in this solution are significantly reduced, thereby reducing the overall manufacturing cost of the steering hydraulic control system and expanding its scope of application.

本实用新型的一优选方案中,第一控制阀为两位三通换向阀,第二控制阀包括两位四通换向阀和开关阀,两位四通换向阀的第一工作油口与系统回油油路连通,其第二工作油口与液压泵连通,其第三工作油口和第四工作油口分别用于与车辆辅助执行元件的两个工作腔连通,开关阀设置于第四工作油口和车辆辅助执行元件之间,以控制两位四通换向阀与车辆辅助执行元件导通或断开;In a preferred solution of the present utility model, the first control valve is a two-position three-way reversing valve, the second control valve includes a two-position four-way reversing valve and a switching valve, and the first working oil of the two-position four-way reversing valve The port is connected with the oil return circuit of the system, the second working oil port is connected with the hydraulic pump, the third working oil port and the fourth working oil port are respectively used to communicate with the two working chambers of the auxiliary actuator of the vehicle, and the switch valve is set Between the fourth working oil port and the vehicle auxiliary actuator to control the conduction or disconnection of the two-position four-way reversing valve and the vehicle auxiliary actuator;

第一控制阀位于中位,两位四通换向阀和所述开关阀控制定量泵与系统回油油路连通或为车辆辅助执行元件供油;第一控制阀切换至左位或右位,两位四通换向阀和开关阀控制定量泵为转向油缸和/或车辆辅助执行元件供油。The first control valve is in the middle position, the two-position four-way reversing valve and the switch valve control the quantitative pump to communicate with the oil return circuit of the system or supply oil to the auxiliary actuators of the vehicle; the first control valve is switched to the left or right position , two-position four-way reversing valve and on-off valve control the quantitative pump to supply oil to the steering cylinder and/or vehicle auxiliary actuators.

本方案通过两位两通换向阀和开关阀巧妙结合形成的第二控制阀,且使定量泵通过第二控制阀为车辆辅助执行元件的供油,使得转向油缸位于动作和/或锁止状态时常驱定量泵可用于为车辆辅助执行元件车辆辅助执行元件供油而作有效功,这样不仅可使转向油缸所在油路卸荷,而且避免了因定量泵和系统回油油路直接连通而造成能耗和油液温升问题。此外,也可同时为转向油缸和车辆辅助执行元件供油,从而明显的提高了转向液控执行元件的工作效率。In this solution, the second control valve is formed by cleverly combining the two-position two-way reversing valve and the switch valve, and the quantitative pump is used to supply oil to the auxiliary actuators of the vehicle through the second control valve, so that the steering cylinder is in the position of action and/or lock Constant drive quantitative pump in the state can be used to supply oil to the auxiliary actuators of the vehicle to perform effective work. This not only unloads the oil circuit where the steering cylinder is located, but also avoids the direct connection between the quantitative pump and the oil return circuit of the system. Cause energy consumption and oil temperature rise problems. In addition, oil can also be supplied to the steering oil cylinder and the auxiliary actuators of the vehicle at the same time, thereby significantly improving the working efficiency of the steering hydraulic control actuators.

本实用新型的又一优选方案中,液控转向系统还包括控制器,该控制器的信号输出端与第一控制阀和第二控制阀的信号接收端连接,控制器根据车辆转向模式向第一控制阀和第二控制阀发出相应控制指令。该控制器包括采集单元和运算单元;其中,采集单元用于分别获取所述前组车轮和所述后组车轮的相对于车辆行驶方向的实际转角值,运算单元根据车辆转向模式以及前组车轮的实际转角值,获取后组车轮的理论转角值,然后判断后组车轮实际转角值与理论转角值的差值是否等于零:若否,控制器向第一控制阀和第二控制阀发出控制指令,以使转向油缸动作;否则,控制器不发出控制指令信号,转向油缸保持锁止状态。In yet another preferred solution of the present utility model, the hydraulic control steering system further includes a controller, the signal output end of the controller is connected with the signal receiving ends of the first control valve and the second control valve, and the controller sends a signal to the second control valve according to the steering mode of the vehicle. The first control valve and the second control valve issue corresponding control commands. The controller includes an acquisition unit and a calculation unit; wherein the acquisition unit is used to respectively acquire the actual rotation angle values of the front group of wheels and the rear group of wheels relative to the driving direction of the vehicle, and the calculation unit is based on the steering mode of the vehicle and the front group of wheels to obtain the theoretical rotation angle value of the rear group of wheels, and then judge whether the difference between the actual rotation angle value and the theoretical rotation angle value of the rear group of wheels is equal to zero: if not, the controller sends control commands to the first control valve and the second control valve , to make the steering cylinder act; otherwise, the controller does not send a control command signal, and the steering cylinder remains locked.

此外,第二控制阀具体为比例阀,控制器根据实际转角值和理论转角值的大小来实时调整比例阀的阀口开度,通过控制流入转向油缸压力油液流量来控制转向速度。显然,本方案通过控制器的设置不仅提高了转向控制系统的自动控制水平,而且可根据不同工作场合和工况,调整在不同转向模式下后组车轮相对于行驶方向转动角度,从而可使后组转向车轮实现任意角度的转向。此外,还可提高转向液控系统的工作效率以及后组车轮的转向稳定性。In addition, the second control valve is specifically a proportional valve, and the controller adjusts the valve opening of the proportional valve in real time according to the actual rotation angle value and the theoretical rotation angle value, and controls the steering speed by controlling the flow of pressure oil flowing into the steering cylinder. Obviously, the setting of the controller not only improves the automatic control level of the steering control system, but also can adjust the rotation angle of the rear group wheels relative to the driving direction in different steering modes according to different working occasions and conditions, so that the rear wheels can A set of steering wheels realizes steering at any angle. In addition, the working efficiency of the steering hydraulic control system and the steering stability of the rear wheels can be improved.

附图说明Description of drawings

图1示出了工程车辆常用的四种转向模式的示意图;Figure 1 shows a schematic diagram of four commonly used steering modes for engineering vehicles;

图2示出了现有液控转向系统的控制原理图;Fig. 2 shows the control schematic diagram of the existing hydraulic control steering system;

图3示出了本实用新型所提供的液控转向系统的具体实施例的控制原理图;Fig. 3 shows the control principle diagram of the specific embodiment of the hydraulic control steering system provided by the utility model;

图4示出了图3中所示液控转向系统的控制流程图。FIG. 4 shows a control flowchart of the hydraulic steering system shown in FIG. 3 .

图1和图2中附图标记与部件名称之间的对应关系:Correspondence between reference numerals and component names in Fig. 1 and Fig. 2:

A前组独立转向模式、B后组独立转向模式、C小转弯转向模式、D蟹行转向模式、10′前组齿轮泵、11′第一控制阀组、12′前组转向油缸、20′后组变量泵、21′第二控制阀组、22′第三控制阀组、23′后组锁止油缸、24′后组转向油缸。A front group independent steering mode, B rear group independent steering mode, C small turn steering mode, D crab steering mode, 10' front group gear pump, 11' first control valve group, 12' front group steering oil cylinder, 20' Rear group variable pump, 21' second control valve group, 22' third control valve group, 23' rear group locking oil cylinder, 24' rear group steering oil cylinder.

图3中附图标记与部件名称之间的对应关系:Correspondence between reference numerals and component names in Fig. 3:

20齿轮泵、21转向油缸、22第一控制阀、23第二控制阀、23-1两位四通电磁阀、23-2开关阀、3采集单元、4车辆辅助执行元件。20 Gear pump, 21 Steering cylinder, 22 First control valve, 23 Second control valve, 23-1 Two-position four-way solenoid valve, 23-2 On-off valve, 3 Acquisition unit, 4 Vehicle auxiliary actuators.

具体实施方式Detailed ways

本实用新型的核心在于提供一种用于车辆的转向液控系统,通过利用定量泵以及可使常驱定量泵在转向油缸锁住状态下卸荷的控制阀组,降低了转向液控系统的成本、拓展了其适用范围。在此基础上,本实用新型还提供一种包括转向液控系统的轮式起重机。The core of the utility model is to provide a steering hydraulic control system for vehicles. By using the quantitative pump and the control valve group that can unload the constant drive quantitative pump when the steering oil cylinder is locked, the steering hydraulic control system is reduced. cost and expand its scope of application. On this basis, the utility model also provides a wheeled crane including a steering hydraulic control system.

不失一般性,现结合说明书附图,以控制轮式起重机的转向为例来说明本实用新型所提供的液控转向系统的具体实施例。可以理解,本方案中的液控转向系统也可用于其它采用转向液控系统的车辆。需要说明的是本实用新型仅对转向液控系统的后组转向液控系统进行优化设计,对其前组转向液控系统在背景技术内容中已作介绍,故而在此不再赘述。Without loss of generality, the specific embodiment of the hydraulic control steering system provided by the utility model will be described by taking control of the steering of a wheeled crane as an example in conjunction with the accompanying drawings. It can be understood that the hydraulic control steering system in this solution can also be used in other vehicles using steering hydraulic control systems. It should be noted that this utility model only optimizes the design of the rear group steering hydraulic control system of the steering hydraulic control system, and the front group steering hydraulic control system has been introduced in the background technical content, so it will not be repeated here.

请参见图3,该图示出了本实用新型所提供的液控转向系统的具体实施例的控制原理图。Please refer to FIG. 3 , which shows a control principle diagram of a specific embodiment of the hydraulic control steering system provided by the present invention.

如图3所示,本方案所提供的用于轮式起重机的转向液控系统,包括前组车轮转向液控系统和后组车轮转向液控系统,该后组车轮转向液控系统包括转向油缸21、齿轮泵20和并列设置于转向油缸21与齿轮泵20和系统回油油路之间的第一控制阀22和第二控制阀23;其中,齿轮泵20为转向油缸21供油以使其驱动后组车轮转向,第一控制阀22控制转向油缸21的供油以使转向油缸21动作或锁止,第二控制阀23根据第一控制阀22的工作状态来控制转向油缸21所在油路建压或卸荷。As shown in Figure 3, the steering hydraulic control system for wheeled cranes provided by this solution includes a front wheel steering hydraulic control system and a rear wheel steering hydraulic control system, and the rear wheel steering hydraulic control system includes a steering cylinder 21. The gear pump 20 and the first control valve 22 and the second control valve 23 arranged in parallel between the steering cylinder 21 and the gear pump 20 and the oil return circuit of the system; wherein, the gear pump 20 supplies oil to the steering cylinder 21 so that It drives the rear group of wheels to turn. The first control valve 22 controls the oil supply of the steering cylinder 21 to make the steering cylinder 21 act or lock. The second control valve 23 controls the oil supply of the steering cylinder 21 according to the working state of the first control valve 22. Road construction or unloading.

具体地,第一控制阀22具体为三位四通比例阀,第二控制阀23包括两位四通电磁换向阀23-1和开关阀23-2。其中,两位四通电磁阀换向23-1的第一工作油口和系统回油油路连通,其第二工作油口和液压泵连通,其第三工作油口和第四工作油口分别用于与轮式起重机车辆辅助执行元件4的两个工作腔连通,开关阀23-2设置于两位四通电磁阀换向阀23-1的第四工作油口和车辆辅助执行元件4之间,以控制第四工作油口和车辆辅助执行元件4的导通和断开。Specifically, the first control valve 22 is a three-position four-way proportional valve, and the second control valve 23 includes a two-position four-way electromagnetic reversing valve 23-1 and a switch valve 23-2. Among them, the first working oil port of the two-position four-way solenoid valve reversing 23-1 is connected with the oil return circuit of the system, the second working oil port is connected with the hydraulic pump, and the third working oil port is connected with the fourth working oil port. They are respectively used to communicate with the two working chambers of the auxiliary actuator 4 of the wheeled crane vehicle. The switch valve 23-2 is set at the fourth working oil port of the two-position four-way solenoid valve reversing valve 23-1 and the auxiliary actuator 4 of the vehicle. Between, to control the conduction and disconnection of the fourth working oil port and the auxiliary actuator 4 of the vehicle.

接下来继续结合图3来阐述本方案所提供的上述后组转向液控系统的控制过程。Next, the control process of the above-mentioned rear group steering hydraulic control system provided by this solution will be described in conjunction with FIG. 3 .

当轮式起重机正常位于正常行驶或者仅有前组车轮参与转向时,第一控制阀22阀位于中位,转向油缸21锁止,两位四通电磁换向阀23-1和开关阀23-2控制齿轮泵20与系统回油油路连通或为车辆辅助执行元件4供油,使转向油缸21所在油路卸荷;当轮式起重机需要后组车轮参与转向时,操作第一控制阀22切换至左位或右位,两位四通电磁换向阀23-1和开关阀23-2控制齿轮泵20为转向油缸21和/或车辆辅助执行元件4供油,使转向油缸21所在油路建压,转向油缸21驱动后组车轮相对于行驶方向顺时针或逆时针转动,转动方向的调整通过切换第一控制阀的左右工作位置即可实现。When the wheeled crane is normally running or only the front group of wheels participates in steering, the first control valve 22 is in the neutral position, the steering cylinder 21 is locked, and the two-position four-way electromagnetic reversing valve 23-1 and the switching valve 23- 2 Control the gear pump 20 to communicate with the oil return circuit of the system or supply oil to the auxiliary actuator 4 of the vehicle to unload the oil circuit where the steering cylinder 21 is located; when the wheeled crane needs the rear group of wheels to participate in steering, operate the first control valve 22 Switch to the left or right position, the two-position four-way electromagnetic reversing valve 23-1 and the switch valve 23-2 control the gear pump 20 to supply oil to the steering cylinder 21 and/or the vehicle auxiliary actuator 4, so that the oil in the steering cylinder 21 Road construction pressure, the steering cylinder 21 drives the rear group of wheels to rotate clockwise or counterclockwise relative to the driving direction, and the adjustment of the rotating direction can be realized by switching the left and right working positions of the first control valve.

上述后组转向液控系统,以齿轮泵20为转向油缸21的动力源,通过控制第一控制阀22和第二控制阀23不同工作位置的切换,实现了转向油缸21所在油路的建压或卸荷,以及建压后转向油缸21的动作,此外,还省去了现有技术中锁止油缸及其控制单元。显然,与现有技术相比,本方案中后组转向液控系统的制造成本明显降低、体积显著减小,从而降低了转向液控系统的整体制造成本、拓展了其适用范围。The above-mentioned rear group steering hydraulic control system uses the gear pump 20 as the power source of the steering cylinder 21, and realizes the pressure building of the oil circuit where the steering cylinder 21 is located by controlling the switching of different working positions of the first control valve 22 and the second control valve 23 Or unloading, and the action of turning to the oil cylinder 21 after the pressure is built. In addition, the locking oil cylinder and its control unit in the prior art are also omitted. Obviously, compared with the prior art, the manufacturing cost and volume of the rear group steering hydraulic control system in this solution are significantly reduced, thereby reducing the overall manufacturing cost of the steering hydraulic control system and expanding its scope of application.

进一步,本方案通过两位两通换向阀23-1和开关阀23-2巧妙结合形成的第二控制阀23,且使定量泵20通过第二控制阀23为车辆辅助执行元件4的供油,使得转向油缸21位于锁止状态时,常驱定量泵20可用于为辅助执行元件4供油而作有效功,这样不仅可使转向油缸21所在油路卸荷,而且避免了因定量泵20和系统回油油路直接连通而造成能耗和油液温升问题,从而降低了转向液控系统的运行成本。或者,也可同时为转向油缸21和车辆辅助执行元件4供油,从而明显的提高了转向液控执行元件的工作效率。Further, this solution uses the second control valve 23 formed by the clever combination of the two-position two-way reversing valve 23-1 and the on-off valve 23-2, and makes the quantitative pump 20 the power supply for the auxiliary actuator 4 of the vehicle through the second control valve 23. Oil, so that when the steering cylinder 21 is in the locked state, the constant drive quantitative pump 20 can be used to supply oil for the auxiliary actuator 4 to perform effective work, which not only unloads the oil circuit where the steering cylinder 21 is located, but also avoids 20 is directly connected with the oil return circuit of the system to cause problems of energy consumption and oil temperature rise, thereby reducing the operating cost of the steering hydraulic control system. Alternatively, oil can also be supplied to the steering oil cylinder 21 and the vehicle auxiliary actuator 4 at the same time, thereby significantly improving the working efficiency of the steering hydraulic control actuator.

需要说明的是,本方案中第二控制阀23亦可以单个开关阀或溢流阀,同样也能解决采用齿轮泵20驱动的转向油缸21所在油路的卸荷问题。此外,在满足控制后组车轮转向功能要求的基础上,本方案中的第一控制阀22和第二控制阀23至少一者也可采用手动控制方式。It should be noted that in this solution, the second control valve 23 can also be a single on-off valve or relief valve, which can also solve the unloading problem of the oil circuit where the steering cylinder 21 driven by the gear pump 20 is located. In addition, on the basis of meeting the steering function requirements of controlling the rear group of wheels, at least one of the first control valve 22 and the second control valve 23 in this solution can also be manually controlled.

此外,本方案中转向液控系统还包括控制器,该控制器的信号输出端与第一控制阀22和第二控制阀23的信号接收端连接,通过判断车辆转向模式向第一控制阀22和第二控制阀23发送相应的控制指令。该控制器包括采集单元3和运算单元,其中,采集单元3分别获取前组车轮和后组车轮相对于车辆行驶方向的实际转角值,再输入至运算比较单元根据车辆转向模式获取后组车轮的理论转角值,最后判断后组车轮的实际转角值和理论转角值的差值是否为零,根据判断结果向第一控制阀22和第二控制阀23发送相应的控制指令。In addition, the steering hydraulic control system in this solution also includes a controller, the signal output end of the controller is connected with the signal receiving ends of the first control valve 22 and the second control valve 23, and the first control valve 22 is sent to the first control valve 22 by judging the steering mode of the vehicle. and the second control valve 23 to send corresponding control commands. The controller includes an acquisition unit 3 and a calculation unit, wherein the acquisition unit 3 respectively acquires the actual rotation angle values of the front group wheels and the rear group wheels relative to the driving direction of the vehicle, and then inputs them to the calculation and comparison unit to obtain the rear group wheels according to the steering mode of the vehicle. Theoretical rotation angle value, and finally judge whether the difference between the actual rotation angle value and the theoretical rotation angle value of the rear group of wheels is zero, and send corresponding control commands to the first control valve 22 and the second control valve 23 according to the judgment result.

现结合图4来说明上述控制器的具体控制步骤,该控制器的具体控制步骤包括:Now illustrate the specific control steps of the above-mentioned controller in conjunction with Fig. 4, the specific control steps of the controller include:

S00、判断后组车轮是否参与转向:若是,进入步骤S10;若否,进入步骤S20;S00, determine whether the rear group of wheels participate in steering: if yes, enter step S10; if not, enter step S20;

S10、分别获取前组车轮或后组车轮的实际转角值,计算后组车轮的理论转角值,判断后组车轮实际转角值和理论转角值的差值是否为零:若否,进入步骤S20;若是,进入步骤S30;S10. Obtain the actual rotation angle values of the front group of wheels or the rear group of wheels respectively, calculate the theoretical rotation angle value of the rear group of wheels, and judge whether the difference between the actual rotation angle value and the theoretical rotation angle value of the rear group of wheels is zero: if not, enter step S20; If yes, go to step S30;

S20、控制转向油缸21驱动后组车轮相对于行驶方向转动。S20, controlling the steering oil cylinder 21 to drive the rear group of wheels to rotate relative to the traveling direction.

S30、控制转向油缸21保持锁止状态。S30. Control the steering oil cylinder 21 to maintain a locked state.

需要说明的是,由后组车轮参与转向的后组独立和小转弯与蟹行转向的区别仅在于,后组车轮相对于车辆行驶方向的转动方向相反,而转动方向的调整可通过切换第一控制阀22的左右工作位置来实现,本领域技术人员通过现有技术完全可实现,故而本文不再对每种模式的控制流程逐一说明。此外,本方案中的采集单元3具体为安装于前、后车桥的角度传感器,可以理解,在满足获取前、后组车轮相对于车辆行驶方向的转动角度功能的基础上,本方案中的采集单元3亦可采用本领域技术人员惯用的其他装置。It should be noted that the difference between the independent rear group and the small turn with the rear group wheels participating in the steering and the crab steering is that the rotation direction of the rear group wheels relative to the driving direction of the vehicle is opposite, and the adjustment of the rotation direction can be adjusted by switching the first The left and right working positions of the control valve 22 can be realized by those skilled in the art through the existing technology, so this article will not describe the control process of each mode one by one. In addition, the acquisition unit 3 in this solution is specifically an angle sensor installed on the front and rear axles. It can be understood that, on the basis of satisfying the function of obtaining the rotation angle of the front and rear wheels relative to the driving direction of the vehicle, the The acquisition unit 3 may also adopt other devices commonly used by those skilled in the art.

显然,通过控制器的设置不仅提高了转向控制系统的自动控制水平,而且可根据不同工作场合和工况,调整在不同转向模式下后组车轮相对于行驶方向转动角度,从而可使后组转向车轮实现任意角度的转向。Obviously, the setting of the controller not only improves the automatic control level of the steering control system, but also adjusts the rotation angle of the rear group wheels relative to the driving direction in different steering modes according to different working occasions and conditions, so that the rear group steering can The wheels can be turned at any angle.

进一步,如前所述,本方案中的第一控制阀22具体为三位四通比例阀,且在步骤S20中油缸动作过程中实时实施步骤S10,即步骤S20和S10形成闭环控制。通过后组车轮实际转角值和理论转角值的差值变化来调整三位四通比例阀的阀口开度,通过控制流入转向油缸21压力油液流量来控制转向速度,从而可提高转向液控系统的工作效率以及后组车轮的转向稳定性。Further, as mentioned above, the first control valve 22 in this solution is specifically a three-position four-way proportional valve, and step S10 is implemented in real time during the operation of the oil cylinder in step S20, that is, steps S20 and S10 form a closed-loop control. The valve opening of the three-position four-way proportional valve is adjusted by the difference between the actual rotation angle value and the theoretical rotation angle value of the rear group of wheels, and the steering speed is controlled by controlling the flow of pressure oil flowing into the steering cylinder 21, thereby improving the steering hydraulic control. The efficiency of the system and the steering stability of the rear wheels.

本方案中具体后组车轮实际转角值和理论转角值的差值和三位四通比例阀的阀口开度的变化量成正比,即转向油缸21的活塞杆作减速运动。当然,在满足调整转向速度功能的基础上,本方案中的后组车轮实际转角值和理论转角值的差值和三位四通比例阀的阀口开度的变化量成反比,或者其他函数关系。In this scheme, the difference between the actual angle of rotation and the theoretical angle of rotation of the rear group of wheels is directly proportional to the variation of the valve opening of the three-position four-way proportional valve, that is, the piston rod of the steering cylinder 21 performs deceleration. Of course, on the basis of satisfying the function of adjusting the steering speed, the difference between the actual rotation angle value and the theoretical rotation angle value of the rear group of wheels in this scheme is inversely proportional to the change in the valve opening of the three-position four-way proportional valve, or other functions relation.

此外,需要说明的是,步骤S30中还可包括判断是否需要车辆辅助执行元件4工作:若是,进入步骤S31;若否,进入步骤S32;In addition, it should be noted that step S30 may also include judging whether the vehicle auxiliary actuator 4 needs to work: if yes, go to step S31; if not, go to step S32;

S31、控制车辆辅助执行元件4所在油路建压;S31. Controlling the pressure build-up of the oil circuit where the auxiliary actuator 4 of the vehicle is located;

S32、控制车辆辅助执行元件4所在油路卸荷。S32. Control the unloading of the oil circuit where the vehicle auxiliary actuator 4 is located.

需要强调的是,本方案中定量泵具体为齿轮泵,当然在满足为转向油缸供油功能的基础上,本方案亦可采用柱塞泵或叶片泵等定量泵。It should be emphasized that the quantitative pump in this scheme is specifically a gear pump. Of course, on the basis of satisfying the function of supplying oil to the steering cylinder, this scheme can also use a quantitative pump such as a plunger pump or a vane pump.

除上述转向液控系统外,本实用新型还提供的一种轮式起重机,该轮式起重机包括车体、驱动车体移动的前组车轮和后组车轮,以及驱动前组车轮和/或后组车轮相对于车辆行驶反向转动的转向液控系统,该转向液控系统具体为如上所述的转向液控系统。可以理解,构成该轮式起重机的内部功能元件和工作原理与现有技术相同,本领域技术人员基于现有技术完全可以实现,故而本文不再赘述。In addition to the above-mentioned steering hydraulic control system, the utility model also provides a wheeled crane. The wheeled crane includes a car body, a front set of wheels and a rear set of wheels that drive the car body to move, and a wheel that drives the front set of wheels and/or the rear set of wheels. A steering hydraulic control system in which a set of wheels rotates in opposite directions relative to the running of the vehicle. The steering hydraulic control system is specifically the steering hydraulic control system as described above. It can be understood that the internal functional elements and working principle of the wheeled crane are the same as those of the prior art, and those skilled in the art can fully realize it based on the prior art, so it will not be repeated here.

以上所述仅为本实用新型的优选实施方式,并不构成对本实用新型保护范围的限定。任何在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的权利要求保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and do not constitute a limitation to the protection scope of the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in the protection scope of the claims of the present utility model.

Claims (8)

  1. Turn to a hydraulic control system, comprise front group of wheel steering hydraulic control system and rear group of wheel steering hydraulic control system, described rear group of wheel steering hydraulic control system comprises:
    Steering cylinder (21), for driving rear group of wheel steering, is characterized in that, also comprises:
    Fix-displacement pump (20), with to described steering cylinder (21) fuel feeding;
    The first control cock (22), be arranged between described steering cylinder (21) and described fix-displacement pump (20) and system oil return oil circuit, by controlling the fuel feeding of described steering cylinder (21), so that described steering cylinder (21) action or locking;
    The second control cock (23), is arranged in parallel with described the first control cock (22), according to the mode of operation of described the first control cock (22), controls described steering cylinder (21) place oil circuit and builds pressure or off-load.
  2. 2. the hydraulic control system that turns to according to claim 1, it is characterized in that, described the first control cock (22) is two-bit triplet change-over valve, and be configured to: described the first control cock (22) is positioned at meta, described the second control cock (23) is controlled described steering cylinder (21) place oil circuit off-load; Described the first control cock (22) switches to left position or right position, and described the second control cock (23) is controlled described steering cylinder (21) place oil circuit and built pressure.
  3. 3. the hydraulic control system that turns to according to claim 2, it is characterized in that, described second direction control cock (23) comprises two position and four-way reversing valves (23-1) and switch valve (23-2), the first actuator port of described two position and four-way reversing valves (23-1) is communicated with described system oil return oil circuit, its second actuator port is communicated with described fix-displacement pump (20), its the 3rd actuator port and the 4th actuator port are respectively used to be communicated with two epitrochoidal chambers of vehicle secondary actuator (4), described switch valve (23-2) is arranged at the arbitrary branch road between described two position and four-way reversing valves (23-1) and described vehicle secondary actuator (4), to control described two position and four-way reversing valves (23-1) and described vehicle secondary actuator (4) conducting or disconnection,
    Described the first control cock (22) is positioned at meta, and described two position and four-way reversing valves (23-1) and described switch valve (23-2) are controlled that described fix-displacement pump (20) is communicated with described system oil return oil circuit or be described vehicle secondary actuator (4) fuel feeding; Described the first control cock (22) switches to left position or right position, and it is described steering cylinder (21) and/or described vehicle secondary actuator (4) fuel feeding that described two position and four-way reversing valves (23-1) and described switch valve (23-2) are controlled described fix-displacement pump.
  4. 4. according to the hydraulic control system that turns to described in any one in claims 1 to 3, it is characterized in that, also comprise controller, the signal output part of described controller is connected with the signal receiving end of described the second control cock (23) with described the first control cock (22); Described controller sends corresponding control command according to Vehicular turn pattern to described the first control cock (22) and described the second control cock (23).
  5. 5. the hydraulic control system that turns to according to claim 4, is characterized in that, described controller also comprises:
    Collecting unit (3), to obtain respectively described front group of wheel and described rear group of wheel with respect to the actual rotational angle value of vehicle heading;
    Arithmetic element, by the actual rotational angle value of Vehicular turn pattern and described front group of wheel, obtains the corresponding theory corner value of described rear group of wheel.
  6. 6. the hydraulic control system that turns to according to claim 5, it is characterized in that, described the first control cock (22) is apportioning valve, and described controller is adjusted the valve port opening of described the first control cock (22) according to the difference of the actual rotational angle value of described rear group of wheel and theoretical corner value.
  7. 7. the hydraulic control system that turns to according to claim 6, is characterized in that, described collecting unit (3) is angular transducer.
  8. 8. a wheel crane, the front group of wheel and the rear group of wheel that comprise car body, drive described car body to move, and drive described front group of wheel and/or organize afterwards the hydraulic control system that turns to that wheel rotates with respect to the moving direction of described car body, it is characterized in that, described in turn to hydraulic control system to be specially the hydraulic control system that turns to as described in any one in claim 1 to 7.
CN201320538078.XU 2013-08-30 2013-08-30 Wheeled crane and steering hydraulic control system thereof Expired - Lifetime CN203427872U (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103407488A (en) * 2013-08-30 2013-11-27 徐州重型机械有限公司 Wheel type crane and steering hydraulic control system thereof
CN104176118A (en) * 2014-08-15 2014-12-03 徐州重型机械有限公司 Automobile crane and cylinder-controlled steering system thereof
CN104709344A (en) * 2014-11-28 2015-06-17 江门市兴江转向器有限公司 Semi-integral type hydraulic power-assisted multi-axle steering system and control method thereof
CN105329311A (en) * 2015-11-16 2016-02-17 江西科技学院 Hydraulic steering system for engineering vehicle
CN106741152A (en) * 2015-11-24 2017-05-31 中联重科股份有限公司 Road sweeper steering system, road sweeper, and road sweeper steering control method and device
CN108045432A (en) * 2018-01-16 2018-05-18 徐工集团工程机械有限公司 Steering cylinder, hydraulic power-assist steering system turn to vehicle bridge and vehicle
CN109083661A (en) * 2018-09-19 2018-12-25 中国铁建重工集团有限公司 A kind of steering system and method for concrete spraying trolley
CN111619648A (en) * 2019-04-22 2020-09-04 中国北方车辆研究所 A steering wheel and steering gear assembly and steering system
CN111619662A (en) * 2019-04-22 2020-09-04 中国北方车辆研究所 Reverse steering method of front and rear axles of a 4X4 electro-hydraulic all-wheel steering system

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103407488A (en) * 2013-08-30 2013-11-27 徐州重型机械有限公司 Wheel type crane and steering hydraulic control system thereof
CN104176118A (en) * 2014-08-15 2014-12-03 徐州重型机械有限公司 Automobile crane and cylinder-controlled steering system thereof
CN104709344A (en) * 2014-11-28 2015-06-17 江门市兴江转向器有限公司 Semi-integral type hydraulic power-assisted multi-axle steering system and control method thereof
CN104709344B (en) * 2014-11-28 2017-04-12 徐州重型机械有限公司 Semi-integral type hydraulic power-assisted multi-axle steering system and control method thereof
CN105329311A (en) * 2015-11-16 2016-02-17 江西科技学院 Hydraulic steering system for engineering vehicle
CN106741152B (en) * 2015-11-24 2019-07-02 长沙中联重科环境产业有限公司 Sweeping machine steering system, sweeping machine and sweeping machine rotating direction control method and device
CN106741152A (en) * 2015-11-24 2017-05-31 中联重科股份有限公司 Road sweeper steering system, road sweeper, and road sweeper steering control method and device
CN108045432A (en) * 2018-01-16 2018-05-18 徐工集团工程机械有限公司 Steering cylinder, hydraulic power-assist steering system turn to vehicle bridge and vehicle
CN108045432B (en) * 2018-01-16 2023-08-25 江苏徐工国重实验室科技有限公司 Steering cylinder, hydraulic power steering system, steering axle and vehicle
CN109083661A (en) * 2018-09-19 2018-12-25 中国铁建重工集团有限公司 A kind of steering system and method for concrete spraying trolley
CN111619648A (en) * 2019-04-22 2020-09-04 中国北方车辆研究所 A steering wheel and steering gear assembly and steering system
CN111619662A (en) * 2019-04-22 2020-09-04 中国北方车辆研究所 Reverse steering method of front and rear axles of a 4X4 electro-hydraulic all-wheel steering system
CN111619662B (en) * 2019-04-22 2021-06-22 中国北方车辆研究所 Reverse steering method of front and rear axles of a 4X4 electro-hydraulic all-wheel steering system
CN111619648B (en) * 2019-04-22 2021-07-06 中国北方车辆研究所 A steering wheel and steering gear assembly and steering system

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