CN203473806U - Automatic material transporting system - Google Patents

Automatic material transporting system Download PDF

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Publication number
CN203473806U
CN203473806U CN201320491539.2U CN201320491539U CN203473806U CN 203473806 U CN203473806 U CN 203473806U CN 201320491539 U CN201320491539 U CN 201320491539U CN 203473806 U CN203473806 U CN 203473806U
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material transporting
destination
path
transporting system
controller
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王新兴
顾伟明
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Zhejiang Geely Holding Group Co Ltd
Zhejiang Jingang Automobile Co Ltd
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Zhejiang Geely Holding Group Co Ltd
Zhejiang Jingang Automobile Co Ltd
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Abstract

The utility model discloses an automatic material transporting system, and belongs to the technical field of material transporting vehicles. The automatic material transporting system can achieve back and forth operation and stop automatically at a departure place and a destination according to a set path, and therefore material transferring is achieved. The automatic material transporting system comprises a material transporting vehicle, wherein a path detection module, a reed pipe, a steering engine angle making module and a controller are arranged on the material transporting vehicle, and a motor driving module, the reed pipe, the path detection module and the steering engine angle making module of the material transporting vehicle are respectively connected with the controller. Metal wires coated with insulating rubber are arranged on the ground of a path where the material transporting vehicle will pass in a plant area, alternating current flows through the metal wires, and the departure place and the destination of the material transporting vehicle in the plant area are respectively provided with a magnet device. The automatic material transporting system is mainly used in the material transporting technology in the plant area.

Description

一种自动运料系统An automatic feeding system

技术领域technical field

本实用新型涉及运料车技术领域,尤其涉及一种自动运料系统。The utility model relates to the technical field of material transport vehicles, in particular to an automatic material transport system.

背景技术Background technique

厂区内各个分厂和部门的物料传送都是靠人工操作运料车来完成。现在的人工成本越来越高,导致投资成本在不断增加。在进入高产期时,运料人员的劳动强度非常大,人容易犯困,容易出现误操作。而误操作有可能造成事故,影响正常生产,导致经济损失。现有的自动运料车在到达目的地时采用限位开关来定位,采用限位开关来定位目的地时容易发生误动作,比如在运输的过程中限位开关碰到地面的障碍物时运料车停了,或者原本让限位开关动作的地方裸露在地面上容易遭到破坏,或者当运料车制动时是单纯的让电机断电,运料车在到达目的地时由于惯性不能准确的停留在目地点。通常采用固定的铁轨道做运料车的路线,这样给其他的行人或车辆的行走带来不便。The material transfer of each branch and department in the factory area is completed by manual operation of the transport truck. Now the labor cost is getting higher and higher, which leads to the continuous increase of investment cost. When entering the high-production period, the labor intensity of the transportation personnel is very high, and people are prone to sleepiness and misoperation. Misoperation may cause accidents, affect normal production, and cause economic losses. Existing automatic material transport trucks use limit switches to locate when they arrive at the destination. Misoperations are prone to occur when using limit switches to locate the destination. For example, when the limit switch touches obstacles on the ground during transportation When the car stops, or the place where the limit switch is originally operated is exposed on the ground and is easy to be damaged, or when the truck brakes, the motor is simply powered off, and the truck cannot be accurate due to inertia when it reaches the destination. stay at the destination. Usually fixed iron tracks are used as the route of the material transport vehicle, which brings inconvenience to the walking of other pedestrians or vehicles.

中国专利公开号CN202624284U,公开日是2012年12月26日,名称为“运料车”的方案中公开了一种运料车,包括一个凹槽性的车斗,在的车斗内靠近底部有凸起条,凸起条上面有带孔的垫板,垫板的大小吻合所在车斗的平面,垫板上面具有滤网。不足之处在于,这种运料车,需要人工操作,劳动强度大,使用成本高。Chinese Patent Publication No. CN202624284U, the publication date is December 26, 2012, and the scheme named "carrier" discloses a kind of car, which includes a grooved car body, which is close to the bottom in the car body There are raised strips, and there is a backing plate with holes on the raised strips, the size of the backing plate matches the plane of the vehicle body where it is located, and a filter screen is arranged on the backing plate. The disadvantage is that this kind of material transport vehicle requires manual operation, which is labor-intensive and expensive to use.

实用新型内容Utility model content

本实用新型是为了解决现有运料车,需要人工操作,劳动强度大,使用成本高的不足,提供一种自动运料系统,该自动运料系统能够按照设定的路径自行往返,并且在出发地和目的地能够自行停止,从而实现物料的传送。The utility model aims to solve the shortcomings of the existing material transport vehicles, which require manual operation, high labor intensity and high use cost, and provides an automatic material transport system, which can go back and forth by itself according to the set path, and The origin and destination can stop by themselves, so as to realize the transfer of materials.

为了实现上述目的,本实用新型采用以下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:

一种自动运料系统,包括运料车,其特征在于,在运料车上设有路径检测模块、干簧管、舵机打角模块和控制器,其中,运料车的电机驱动模块、干簧管、路径检测模块和舵机打角模块分别与控制器连接;在厂区内运料车所要经过的路径地面上布置有外面包有绝缘橡胶的金属导线,并在金属导线上通有交流电;在厂区内运料车的出发地和目的地的地面上分别设有吸铁装置。An automatic material transport system, including a material transport vehicle, is characterized in that a path detection module, a dry reed switch, a steering gear cornering module and a controller are arranged on the material transport vehicle, wherein the motor drive module of the material transport vehicle, The dry reed switch, the path detection module and the cornering module of the steering gear are respectively connected to the controller; metal wires covered with insulating rubber are arranged on the ground of the path that the material transport vehicle will pass through in the factory area, and an alternating current is passed through the metal wires. ; Iron-absorbing devices are respectively provided on the ground of the starting place and the destination of the material transport vehicle in the factory area.

采用在地面上铺设金属导线作为运料车的运行路线,这样不会影响其他车辆和行人的来往,金属导线铺设也比较容易;电机驱动模块在控制器的指令下让运料车前进或停止;路径检测模块负责对路径的检测,主要是利用路径检测模块中的电感检测块来对通有20千赫兹交流电金属导线进行跟踪检测,并把跟踪检测信号传给控制器,控制器根据跟踪检测信号做出判断后立即对舵机打角模块发出转角指令,舵机打角模块立即对运料车进行转角调整,让运料车始终沿着铺设好的金属导线前进;当运料车到达目的地时,干簧管受到目的地这端的吸铁装置的磁性影响,干簧管立即给控制器信号,控制器受到干簧管的信号后,立即给电机驱动模块发出电机停止的指令,运料车立即自行停止,从而实现物料的传送。采用干簧管来的电磁特性来确定目的地,这样的误动作小,能准确将运料车准确可靠的停放在目的地。另外,在运料车从出发地出发时,干簧管会在控制器的指令下停止工作,也就是在运料车从出发地出发时,干簧管会延迟几秒或几十秒才工作,即让运料车远离出发地后才让干簧管工作,免得干簧管受到出发地这端吸铁装置的磁性影响导致运料车开不走。该自动运料系统能够按照设定的路径自行往返,并且在出发地和目的地能够自行停止,从而实现物料的传送。Laying metal wires on the ground is used as the running route of the material transport vehicle, so that it will not affect the traffic of other vehicles and pedestrians, and the laying of metal wires is relatively easy; the motor drive module makes the material transport vehicle move forward or stop under the command of the controller; The path detection module is responsible for the detection of the path. It mainly uses the inductance detection block in the path detection module to track and detect the metal wires with 20 kHz alternating current, and transmits the tracking detection signal to the controller. The controller according to the tracking detection signal Immediately after the judgment is made, a corner command is issued to the cornering module of the steering gear, and the cornering module of the steering gear immediately adjusts the corner of the material transport vehicle, so that the material transport vehicle always advances along the laid metal wire; when the material transport vehicle reaches the destination At this time, the reed switch is affected by the magnetism of the iron-absorbing device at the destination end, and the reed switch immediately sends a signal to the controller. After the controller receives the signal from the reed switch, it immediately sends an instruction to the motor drive module to stop the motor. Immediately stop by itself, so as to realize the transmission of materials. The electromagnetic characteristics of the dry reed switch are used to determine the destination. This kind of misoperation is small, and the delivery truck can be accurately and reliably parked at the destination. In addition, when the material transport vehicle departs from the starting point, the reed switch will stop working under the instruction of the controller, that is, when the material transport vehicle starts from the starting point, the dry reed switch will delay working for a few seconds or tens of seconds. , that is, let the reed switch work only after the material transport vehicle is far away from the starting point, so as to prevent the reed switch from being affected by the magnetism of the iron-absorbing device at the starting point and causing the material transport vehicle to fail to drive. The automatic material transport system can go back and forth by itself according to the set path, and can stop by itself at the departure point and destination, so as to realize the material transmission.

作为优选,所述金属导线为铜线缆。采用在厂区运料车所经过的地面路径上铺上铜电缆,铜电缆的铺设比较容易,施工简单,易于移动位置,使用成本低。Preferably, the metal wire is a copper cable. Copper cables are laid on the ground path passed by the material transport vehicles in the factory area. The laying of copper cables is relatively easy, the construction is simple, the location is easy to move, and the use cost is low.

作为优选,所述铜线缆从出发地铺设到目的地后,又从目的地铺设到出发地,并且铜线缆的铺设路径呈环状。铺设成环状的铜线缆路径,运料车不用转向就能够返回到出发地,而且增加了运料路径,使用简单。Preferably, after the copper cable is laid from the starting point to the destination, it is laid from the destination to the starting point, and the laying path of the copper cable is in a ring shape. Laying a circular copper cable path, the material transport vehicle can return to the starting point without turning, and the material transport path is increased, which is easy to use.

作为优选,所述吸铁装置为永久磁铁。材料易得,成本低廉。Preferably, the iron attracting device is a permanent magnet. The materials are easy to obtain and the cost is low.

作为优选,所述永久磁铁有若干个,并且这若干个永久磁铁排成一组与金属导线垂直布置,金属导线从这一组永久磁铁的中心处穿过。可靠性好,安全高。Preferably, there are several permanent magnets, and the several permanent magnets are arranged in a group perpendicular to the metal wires, and the metal wires pass through the center of the group of permanent magnets. Good reliability and high safety.

本实用新型能达到如下效果:The utility model can achieve the following effects:

1、本方案的自动运料系统能够按照设定的路径自行往返,并且在出发地和目的地能够自行停止,从而实现物料的传送。1. The automatic material transport system of this solution can go back and forth according to the set path, and can stop at the departure point and destination by itself, so as to realize the material transmission.

2、本方案的结构简单,使用方便,成本低。2. The scheme is simple in structure, easy to use and low in cost.

附图说明Description of drawings

图1是本实用新型的一种使用状态示意图。Fig. 1 is a schematic diagram of a use state of the utility model.

图2是本实用新型的一种电路连接原理结构示意框图。Fig. 2 is a schematic block diagram of a circuit connection principle structure of the utility model.

图中:金属导线1,吸铁装置2,目的地3,长条板4,路径检测模块5,支撑杆6,舵机打角模块7,启动按键8,停止按键9,运料车10,出发地11,控制器12,干簧管13,电机驱动模块14。In the figure: metal wire 1, iron absorbing device 2, destination 3, strip plate 4, path detection module 5, support rod 6, steering gear cornering module 7, start button 8, stop button 9, material transport vehicle 10, Departure point 11, controller 12, reed switch 13, motor drive module 14.

具体实施方式Detailed ways

下面通过实施例,并结合附图,对本实用新型的技术方案作进一步具体的说明。The technical solutions of the present utility model will be further specifically described below through the embodiments and in conjunction with the accompanying drawings.

实施例:一种自动运料系统,如图1所示,包括运料车10,在运料车的前端连接有水平向前的支撑杆6,在支撑杆的前端连接有水平横向的长条板4,在长条板上设有路径检测模块5,本实施例的路径检测模块包括10个电感检测块,并且这10个电感检测块呈“一”字形排开设置在长条板的中心线上。Embodiment: a kind of automatic material transportation system, as shown in Figure 1, comprises material transportation car 10, is connected with the front end of material transportation car with the support bar 6 that moves forward horizontally, is connected with the front end of support bar with horizontal strip The board 4 is provided with a path detection module 5 on the long board. The path detection module in this embodiment includes 10 inductance detection blocks, and these 10 inductance detection blocks are arranged in the center of the long board in a "one" shape. on-line.

如图1、图2所示,在运料车上设有干簧管13、舵机打角模块7和控制器12,其中,运料车的电机驱动模块14、干簧管、路径检测模块和舵机打角模块分别与控制器连接;在运料车上分别设有与控制器相连接的启动按键8和停止按键9。As shown in Fig. 1 and Fig. 2, a dry reed switch 13, a steering gear cornering module 7 and a controller 12 are arranged on the material transport vehicle, wherein, the motor drive module 14, the dry reed switch, and the path detection module of the material transport vehicle and the cornering module of the steering gear are respectively connected with the controller; the start button 8 and the stop button 9 connected with the controller are respectively arranged on the transport vehicle.

如图1所示,在厂区内运料车所要经过的路径地面上布置有外面包有绝缘橡胶的金属导线1,本实施例的金属导线为铜线缆,铜线缆从出发地铺设到目的地后,又从目的地铺设到出发地,并且铜线缆的铺设路径呈环状,并在铜线缆上通有20千赫兹的交流电;采用在地面上铺设铜电缆作为运料车的运行路线,这样不会影响其他车辆和行人的来往,铜电缆铺设也比较容易。As shown in Figure 1, a metal wire 1 covered with insulating rubber is arranged on the ground on the path that the material transport vehicle will pass through in the factory area. The metal wire 1 in this embodiment is a copper cable, and the copper cable is laid from the starting point to the destination. After the ground, it is laid from the destination to the departure point, and the laying path of the copper cable is circular, and a 20 kHz alternating current is passed on the copper cable; the copper cable laid on the ground is used as the operation of the transport vehicle The route will not affect the traffic of other vehicles and pedestrians, and the laying of copper cables is relatively easy.

如图1所示,在厂区内运料车的出发地11地面上设有吸铁装置2,在厂区内运料车的目的地3地面上也设有吸铁装置。本实施例的吸铁装置为永久磁铁,永久磁铁有若干个,并且这若干个永久磁铁排成一组与金属导线垂直布置,金属导线从这一组永久磁铁的中心处穿过。As shown in Figure 1, an iron absorbing device 2 is provided on the ground at the starting point 11 of the material transport vehicle in the factory area, and an iron absorbing device is also provided on the ground at the destination 3 of the material transport vehicle in the factory area. The iron-absorbing device of this embodiment is a permanent magnet, and there are several permanent magnets, and these permanent magnets are arranged in a group and arranged vertically with the metal wires, and the metal wires pass through the center of the group of permanent magnets.

电机驱动模块在控制器的指令下让运料车前进或停止;路径检测模块负责对路径的检测,主要是利用路径检测模块中的电感检测块来对通有20千赫兹交流电铜电缆进行跟踪检测,并把跟踪检测信号传给控制器,控制器根据跟踪检测信号做出判断后立即对舵机打角模块发出转角指令,舵机打角模块立即对运料车进行转角调整,让运料车始终沿着铺设好的铜电缆前进;当运料车到达目的地时,干簧管受到目的地这端的永久磁铁的磁性影响,干簧管立即给控制器信号,控制器受到干簧管的信号后,立即给电机驱动模块发出电机停止的指令,运料车立即自行停止,从而实现物料的传送。采用干簧管来的电磁特性来确定目的地,这样的误动作小,能准确将运料车准确可靠的停放在目的地。另外,在运料车从出发地出发时,干簧管会在控制器的指令下停止工作,也就是在运料车从出发地出发时,干簧管会延迟几秒或几十秒才工作,即让运料车远离出发地后才让干簧管工作,免得干簧管受到出发地这端永久磁铁的磁性影响导致运料车开不走。该自动运料系统能够按照设定的路径自行往返,并且在出发地和目的地能够自行停止,从而实现物料的传送。The motor drive module makes the transport vehicle move forward or stop under the instruction of the controller; the path detection module is responsible for detecting the path, mainly using the inductance detection block in the path detection module to track and detect the 20 kHz AC copper cable , and transmit the tracking detection signal to the controller. After the controller makes a judgment according to the tracking detection signal, it immediately sends a corner command to the cornering module of the steering gear. Always advance along the laid copper cable; when the material transport vehicle reaches the destination, the reed switch is magnetically affected by the permanent magnet at the destination end, and the reed switch immediately sends a signal to the controller, and the controller receives the signal from the reed switch After that, an instruction to stop the motor is sent to the motor drive module immediately, and the material transport vehicle stops immediately by itself, so as to realize the transmission of materials. The electromagnetic characteristics of the dry reed switch are used to determine the destination. This kind of misoperation is small, and the delivery truck can be accurately and reliably parked at the destination. In addition, when the material transport vehicle departs from the starting point, the reed switch will stop working under the instruction of the controller, that is, when the material transport vehicle starts from the starting point, the dry reed switch will delay working for a few seconds or tens of seconds. , that is, let the reed switch work only after the material transport vehicle is far away from the starting point, so as to prevent the reed switch from being affected by the magnetic effect of the permanent magnet at the starting point and causing the material transport vehicle to fail to drive. The automatic material transport system can go back and forth by itself according to the set path, and can stop by itself at the departure point and destination, so as to realize the material transmission.

上面结合附图描述了本实用新型的实施方式,但实现时不受上述实施例限制,本领域普通技术人员可以在所附权利要求的范围内做出各种变化或修改。The embodiments of the utility model are described above with reference to the accompanying drawings, but the implementation is not limited by the above embodiments, and those skilled in the art can make various changes or modifications within the scope of the appended claims.

Claims (5)

1. an automatic transporting system, comprise lorry (10), it is characterized in that, on lorry, be provided with path detection module (5), dry-reed tube (13), steering wheel and make Corner Block List Representation (7) and controller (12), wherein, the motor drive module of lorry (14), dry-reed tube, path detection module and steering wheel are beaten Corner Block List Representation and are connected with controller respectively; On the ground, path that will pass through at on-site lorry, be furnished with outside and be surrounded by the plain conductor (1) of electro-insulating rubber, and on plain conductor, be connected with alternating current; On the departure place (11) of on-site lorry and the ground of destination (3), be respectively equipped with and inhale iron device (2).
2. a kind of automatic transporting system according to claim 1, is characterized in that, described plain conductor is copper cable.
3. a kind of automatic transporting system according to claim 2, is characterized in that, described copper cable, from departure place is routed to destination, is routed to departure place from destination again, and the layout path of copper cable in the form of a ring.
4. a kind of automatic transporting system according to claim 1, is characterized in that, described suction iron device is permanent magnet.
5. a kind of automatic transporting system according to claim 4, is characterized in that, described permanent magnet has several, and these several permanent magnets line up one group and be arranged vertically with plain conductor, and plain conductor passes from the center of this group permanent-magnet.
CN201320491539.2U 2013-08-13 2013-08-13 Automatic material transporting system Expired - Fee Related CN203473806U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107380932A (en) * 2017-06-29 2017-11-24 浙江工业大学 A kind of intelligent track car control method and system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107380932A (en) * 2017-06-29 2017-11-24 浙江工业大学 A kind of intelligent track car control method and system

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