CN203607042U - LED display module and module bottom shell thereof - Google Patents
LED display module and module bottom shell thereof Download PDFInfo
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Abstract
本实用新型涉及一种LED显示模组及其模组底壳,该模组底壳包括塑胶壳体及金属壳体,塑胶壳体通过注塑成型的方式与金属壳体结合为一体,塑胶壳体上沿其厚度方向形成贯穿的容置区,金属壳体嵌置于容置区中。该LED显示模组包括面罩、防水罩、PCB及上述的模组底壳,PCB上的发热电子器件位于模组底壳的金属壳体所对应的区域内。上述模组底壳具有重量轻,强度、刚度适中,防水、散热性能较好、零件成本低,生产周期短的优点。
The utility model relates to an LED display module and its module bottom shell. The module bottom shell includes a plastic shell and a metal shell. The plastic shell is integrated with the metal shell through injection molding. The plastic shell A penetrating accommodating area is formed along its thickness direction, and the metal shell is embedded in the accommodating area. The LED display module includes a mask, a waterproof cover, a PCB and the above-mentioned module bottom case, and the heating electronic devices on the PCB are located in the area corresponding to the metal shell of the module bottom case. The above-mentioned module bottom shell has the advantages of light weight, moderate strength and rigidity, good waterproof and heat dissipation performance, low component cost and short production cycle.
Description
技术领域technical field
本实用新型涉及LED显示技术领域,尤其涉及一种LED显示模组及其模组底壳。The utility model relates to the technical field of LED display, in particular to an LED display module and a module bottom case thereof.
背景技术Background technique
近年来,LED显示屏箱体已从传统的钣金箱体与模组组合的结构向模组与箱体一体化的方向发展。模组底壳取代了原有的钣金箱体构件,而与面罩形成一个独立的结构单元。这种结构单元具有箱体的特征:可以互相连结组屏,可以内部具有驱动、控制及电源,也可以外置这些电子器件。这种结构单元重量轻,结构紧凑,尺寸和平面度精度高。In recent years, the LED display box has developed from the traditional sheet metal box and module combination structure to the integration of module and box. The modular bottom shell replaces the original sheet metal box member, and forms an independent structural unit with the mask. This structural unit has the characteristics of a box: it can be connected to each other to form a screen, it can have drive, control and power supply inside, and these electronic devices can also be placed outside. This structural unit is light in weight, compact in structure and high in dimensional and flatness precision.
目前,这种结构单元的模组底壳的材质,一般采用全金属或者全塑料。前者重量重,生产成本高,且金属材料先要压铸形成毛坯,然后进行机械加工,因而生产周期长。而后者强度弱,刚性差。而且关键是LED显示屏箱体的发热量大,对散热的要求非常高,散热不良将对显示品质有很大的影响,严重时将使屏体无法工作,而全塑料材质的模组底壳,散热性能很难满足要求。At present, the material of the module bottom shell of this structural unit is generally all metal or all plastic. The former is heavy, and the production cost is high, and the metal material must first be die-cast to form a blank, and then be machined, so the production cycle is long. The latter is weak in strength and poor in rigidity. And the key is that the heat dissipation of the LED display box is very high, and the heat dissipation requirements are very high. Poor heat dissipation will have a great impact on the display quality, and in severe cases, the screen body will not work. , the heat dissipation performance is difficult to meet the requirements.
发明内容Contents of the invention
本实用新型所要解决的技术问题在于,提供一种LED显示模组的模组底壳,其具有一定的强度及刚性,并且成本较低、生产周期较短,同时具备较好的防水及散热性能。The technical problem to be solved by the utility model is to provide a module bottom shell of an LED display module, which has certain strength and rigidity, and has low cost, short production cycle, and good waterproof and heat dissipation performance .
本实用新型是这样实现的,提供一种LED显示屏模组底壳,包括塑胶壳体及金属壳体,所述塑胶壳体通过注塑成型的方式与所述金属壳体结合为一体,所述塑胶壳体上沿其厚度方向形成贯穿的容置区,所述金属壳体嵌置于所述容置区中。The utility model is achieved by providing a LED display module bottom shell, including a plastic shell and a metal shell, the plastic shell is integrated with the metal shell through injection molding, and the A penetrating accommodating area is formed on the plastic shell along its thickness direction, and the metal shell is embedded in the accommodating area.
进一步地,所述塑胶壳体包覆住所述金属壳体周缘。Further, the plastic shell covers the periphery of the metal shell.
进一步地,所述金属壳体的周缘厚度较薄,其周缘位置于外壁面下凹形成台阶面,所述塑胶壳体包覆住所述台阶面,并且其包胶部位的外壁面与所述金属壳体周缘的外壁面平齐。Further, the thickness of the peripheral edge of the metal shell is relatively thin, and its peripheral position is concave on the outer wall surface to form a stepped surface. The outer wall surface of the periphery of the housing is flush.
进一步地,所述塑胶壳体上靠近所述金属壳体周缘的位置设有用于吸收收缩差量的槽位。Further, a slot for absorbing shrinkage difference is provided on the plastic shell near the periphery of the metal shell.
进一步地,所述槽位由所述塑胶壳体的内壁面凹陷形成,其截面呈“U”形、“W”形或波浪形。Further, the slot is formed by a depression on the inner wall of the plastic housing, and its cross-section is "U", "W" or wavy.
进一步地,所述金属壳体上开设有通孔,所述塑胶壳体上对应所述通孔的位置处延伸出定位柱,所述定位柱穿置于所述通孔中。Further, a through hole is opened on the metal shell, and a positioning post extends from a position corresponding to the through hole on the plastic shell, and the positioning post is inserted into the through hole.
进一步地,所述塑胶壳体包覆住所述金属壳体的周缘,所述通孔位于所述金属壳体周缘的包胶部位。Further, the plastic casing covers the periphery of the metal casing, and the through hole is located at a rubberized part of the periphery of the metal casing.
进一步地,所述金属壳体包括底座及若干散热片,所述散热片由所述底座向所述模组底壳的外侧延伸而出。Further, the metal shell includes a base and a plurality of cooling fins, and the cooling fins extend from the base to the outside of the module bottom case.
本实用新型所要解决的另一个技术问题在于,相应地提供一种具有上述模组底壳的LED显示模组。Another technical problem to be solved by the utility model is to correspondingly provide an LED display module having the above-mentioned module bottom case.
本实用新型还提供一种LED显示模组,包括面罩、防水罩、PCB及模组底壳,所述面罩与模组底壳组装在一起共同形成一容置空间,所述PCB位于所述容置空间内,其上设有若干电子器件,所述防水罩罩设于所述PCB的外表面,所述模组底壳包括塑胶壳体及金属壳体,所述塑胶壳体通过注塑成型的方式与所述金属壳体结合为一体,所述塑胶壳体上沿其厚度方向形成贯穿的容置区,所述金属壳体嵌置于所述容置区中,所述PCB上的发热电子器件位于所述模组底壳的金属壳体所对应的区域内。The utility model also provides an LED display module, which includes a mask, a waterproof cover, a PCB and a module bottom case. The mask and the module bottom case are assembled together to form an accommodating space. placed in the space on which several electronic devices are arranged, the waterproof cover is arranged on the outer surface of the PCB, the module bottom shell includes a plastic shell and a metal shell, and the plastic shell is formed by injection molding. The method is integrated with the metal shell, the plastic shell forms a penetrating accommodation area along its thickness direction, the metal shell is embedded in the accommodation area, and the heat-generating electronics on the PCB The device is located in the area corresponding to the metal shell of the module bottom case.
进一步地,所述发热电子器件紧贴所述金属壳体设置。Further, the heat-generating electronic device is arranged in close contact with the metal casing.
与现有技术相比较,上述模组底壳通过注塑成型的方式使塑胶壳体与金属壳体结合为一体,构件在塑胶部分的结构复杂,可通过注塑的方式实现,而金属壳体在起散热作用的同时,还可加强塑胶件的强度及刚性,这样的模组底壳具有重量轻,强度、刚度适中,防水、散热性能较好、零件成本低,生产周期短的优点。Compared with the prior art, the above-mentioned module bottom shell integrates the plastic shell and the metal shell through injection molding. At the same time of heat dissipation, the strength and rigidity of plastic parts can also be enhanced. Such a module bottom shell has the advantages of light weight, moderate strength and rigidity, waterproof, good heat dissipation performance, low cost of parts, and short production cycle.
附图说明Description of drawings
图1是本实用新型中LED显示模组一较佳实施例的立体示意图。FIG. 1 is a perspective view of a preferred embodiment of the LED display module in the present invention.
图2是图1所示实施例的局部剖视示意图。FIG. 2 is a schematic partial cross-sectional view of the embodiment shown in FIG. 1 .
图3是图1中模组底壳内壁面的平面示意图。FIG. 3 is a schematic plan view of the inner wall of the module bottom case in FIG. 1 .
图4是图3中A-A剖面的剖视示意图。FIG. 4 is a schematic cross-sectional view of section A-A in FIG. 3 .
图5是图4中I局部的局部放大图。Fig. 5 is a partially enlarged view of part I in Fig. 4 .
图6是图4中II局部的局部放大图。Fig. 6 is a partially enlarged view of part II in Fig. 4 .
图7是图3中金属壳体内壁面的平面示意图。FIG. 7 is a schematic plan view of the inner wall of the metal shell in FIG. 3 .
图8是图7中B-B剖面的剖视示意图。FIG. 8 is a schematic cross-sectional view of the B-B section in FIG. 7 .
具体实施方式Detailed ways
为了使本实用新型所要解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the technical problems, technical solutions and beneficial effects to be solved by the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
本具体实施方式提供的一种LED显示模组如图1及图2所示,包括:面罩1、防水罩2、PCB3及模组底壳4。面罩1与模组底壳4组装在一起共同形成一容置空间100,PCB3位于容置空间100内,于PCB3上设有若干电子器件,防水罩2罩设于PCB3的外表面。An LED display module provided in this specific embodiment is shown in FIG. 1 and FIG. 2 , and includes: a
请一同参阅图3至图8,模组底壳4包括塑胶壳体41及金属壳体42。塑胶壳体41通过注塑成型的方式与金属壳体42结合为一体。本实施例中,模组底壳4具有两个金属壳体42,两个金属壳体42间隔排布,塑胶壳体41上沿其厚度方向形成两个贯穿的容置区(图中未标示),金属壳体42嵌置于塑胶壳体41的容置区中。PCB3上的发热电子器件31(如驱动IC等)位于金属壳体42所对应的区域内,并且紧贴金属壳体42设置,这样,发热电子器件31产生的热量可通过金属壳体42直接散发到外部环境中。Please refer to FIGS. 3 to 8 together. The
上述模组底壳4通过注塑成型的方式使塑胶壳体41与金属壳体42结合为一体,加工时,将起金属壳体42预放到塑胶模具中,通过注塑塑胶在模具中实现塑胶与金属件的结合。构件在塑胶部分的结构复杂,可通过注塑的方式实现,而金属壳体42在起散热作用的同时,还可加强塑胶件的强度及刚性,这样的模组底壳4具有重量轻,强度、刚度适中,防水、散热性能较好,零件成本低,生产周期短的优点。The above-mentioned
具体地,金属壳体42可由导热性能较好的金属材料(如铝或者铝合金等)制成,其数量及在塑胶壳体41中的排布方式可根据LED显示屏中PCB3上发热电子器件31的具体位置来选择。金属壳体42包括底座421及若干散热片422。散热片422由底座421向模组底壳4的外侧延伸而出,并且呈水平方向平行排布。当然,散热片422的排布方式并不限于上述方式,只要其可实现增大散热面积,可将热量快速散发到外界即可,例如散热片422还可呈垂直方向平行排布等。Specifically, the
塑胶壳体41包覆住金属壳体42周缘,在金属壳体42周缘形成“三面包胶”的结构,从而可实现塑胶壳体41与金属壳体42的稳固结合。为使塑胶壳体41与金属壳体42结合更稳固,本实施例中,金属壳体42上于周缘的包胶部位设有若干通孔423,塑胶壳体41上对应通孔423的位置处延伸出定位柱413,定位柱413穿置于通孔423中。定位柱413是在注塑成型的过程中,由塑胶流入通孔423而形成的,可增加塑胶壳体41与金属壳体42的结合强度。The
本实施例中,塑胶壳体41包覆住金属壳体42周缘的内壁面凸出于金属壳体42周缘的内壁面;金属壳体42的周缘厚度较薄,其周缘位置于外壁面内凹形成台阶面424,通孔423位于台阶面424上,塑胶壳体41包覆住台阶面424,并且塑胶壳体41包胶部位的外壁面与周缘外壁面平齐。作为其他的实施方式,塑胶壳体41与金属壳体42周缘内壁面的结合方式也可以与上述外壁面的方式类似,即金属壳体42周缘位置于内壁面形成内凹的台阶面,塑胶壳体41包覆住台阶面,并且塑胶壳体41包胶部位的内壁面与周缘内壁面平齐。In this embodiment, the inner wall surface of the
由于塑胶与金属是两种不同种类的材质,在注塑成型的过程中材料收缩会引起内应力,尤其是底壳尺寸增大后两种材质的收缩差会加大。本实施例中,在塑胶壳体41上靠近金属壳体42周缘的位置还设有槽位414,以用于吸收收缩差量。槽位414由塑胶壳体41的内壁面凹陷形成,其截面呈“U”形,当然,槽位414的截面形状还可以是“W”形或波浪形等。Since plastic and metal are two different materials, the shrinkage of the material will cause internal stress during the injection molding process, especially when the size of the bottom shell increases, the difference in shrinkage between the two materials will increase. In this embodiment, a
上述LED显示模组的模组底壳易于生产制造,在具备较好的防水、散热性能的同时,还具备一定的强度和刚性,尤其适合户外环境使用的LED显示屏。The module bottom case of the above-mentioned LED display module is easy to manufacture, and not only has good waterproof and heat dissipation performance, but also has certain strength and rigidity, and is especially suitable for LED display screens used in outdoor environments.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.
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Cited By (9)
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| CN104238173A (en) * | 2014-09-16 | 2014-12-24 | 深圳市华星光电技术有限公司 | Flat panel display device |
| CN106448478A (en) * | 2016-09-08 | 2017-02-22 | 深圳市洲明科技股份有限公司 | LED display screen module bottom shell structure and forming method thereof |
| CN108682314A (en) * | 2018-05-18 | 2018-10-19 | 深圳市奥拓电子股份有限公司 | Show screen cover, LED display modules and LED display |
| CN108990351A (en) * | 2018-07-12 | 2018-12-11 | 许昌学院 | A kind of speech recognition water-tight device |
| US10248372B2 (en) | 2013-12-31 | 2019-04-02 | Ultravision Technologies, Llc | Modular display panels |
| US10373535B2 (en) | 2013-12-31 | 2019-08-06 | Ultravision Technologies, Llc | Modular display panel |
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| US10891881B2 (en) | 2012-07-30 | 2021-01-12 | Ultravision Technologies, Llc | Lighting assembly with LEDs and optical elements |
| US10373535B2 (en) | 2013-12-31 | 2019-08-06 | Ultravision Technologies, Llc | Modular display panel |
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| US10380925B2 (en) | 2013-12-31 | 2019-08-13 | Ultravision Technologies, Llc | Modular display panel |
| US10248372B2 (en) | 2013-12-31 | 2019-04-02 | Ultravision Technologies, Llc | Modular display panels |
| US10706770B2 (en) | 2014-07-16 | 2020-07-07 | Ultravision Technologies, Llc | Display system having module display panel with circuitry for bidirectional communication |
| CN104238173B (en) * | 2014-09-16 | 2017-12-05 | 深圳市华星光电半导体显示技术有限公司 | Flat display devices |
| CN104238173A (en) * | 2014-09-16 | 2014-12-24 | 深圳市华星光电技术有限公司 | Flat panel display device |
| US9635767B2 (en) | 2014-09-16 | 2017-04-25 | Shenzhen China Star Optoelectronics Technology Co., Ltd. | Flat panel display device |
| WO2016041267A1 (en) * | 2014-09-16 | 2016-03-24 | 深圳市华星光电技术有限公司 | Flat-panel display device |
| CN106448478A (en) * | 2016-09-08 | 2017-02-22 | 深圳市洲明科技股份有限公司 | LED display screen module bottom shell structure and forming method thereof |
| CN108682314A (en) * | 2018-05-18 | 2018-10-19 | 深圳市奥拓电子股份有限公司 | Show screen cover, LED display modules and LED display |
| CN108990351A (en) * | 2018-07-12 | 2018-12-11 | 许昌学院 | A kind of speech recognition water-tight device |
| CN108990351B (en) * | 2018-07-12 | 2020-09-04 | 泉州东耀服装有限公司 | Speech recognition watertight fittings |
| CN118591126A (en) * | 2024-06-04 | 2024-09-03 | 东莞市科艺塑胶制品有限公司 | Outdoor flexible display screen kit and preparation method thereof |
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