CN204397611U - Be configured to the processing aid of the separation pad of diagonal angle contact ball bearing face-to-face - Google Patents
Be configured to the processing aid of the separation pad of diagonal angle contact ball bearing face-to-face Download PDFInfo
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- CN204397611U CN204397611U CN201520043278.7U CN201520043278U CN204397611U CN 204397611 U CN204397611 U CN 204397611U CN 201520043278 U CN201520043278 U CN 201520043278U CN 204397611 U CN204397611 U CN 204397611U
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- 239000006057 Non-nutritive feed additive Substances 0.000 title claims abstract description 6
- 238000000926 separation method Methods 0.000 title claims abstract 3
- 210000004907 gland Anatomy 0.000 claims abstract description 14
- 125000006850 spacer group Chemical group 0.000 description 43
- 238000000034 method Methods 0.000 description 3
- 238000003672 processing method Methods 0.000 description 3
- 238000005259 measurement Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000036316 preload Effects 0.000 description 1
- 230000002028 premature Effects 0.000 description 1
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- Rolling Contact Bearings (AREA)
Abstract
Description
技术领域 technical field
本实用新型涉及面对面配置成对角接触球轴承之间隔垫的加工辅助工具。 The utility model relates to a processing auxiliary tool which is arranged face to face as a spacer between diagonal contact ball bearings.
背景技术 Background technique
高速机床主轴由于高转速、高刚度及高精度的特点,对支承的精度、刚度要求很严格。通常用两套或两套以上的角接触球轴承进行串联组合作为主轴的支承。在同一组角接触球轴承中,应要求每一套轴承应承受同样的载荷。由于轴承之间隔垫高度调配不当,各轴承实际承受的载荷并不相等,容易造成其中的一套轴承过早损害停止工作,从而造成整套轴承报废。为防止这种情况发生,常选用万能配对轴承。万能配对轴承在出厂前厂家将组装后轴承的凸出量调制为零,轴承用户只要将内、外隔垫的厚度加工成一致即可,但万能配对轴承(如:FAG、NSK)以进口为主,制造困难,价格很高。非万能配对轴承价格便宜,但轴承凸出量通常不为零,轴承之间的内、外隔垫高度差尺寸不好确定。工人装配凭个人经验进行配磨隔垫,无法量化,轴承的运转寿命无法保证。 Due to the characteristics of high speed, high rigidity and high precision, the high-speed machine tool spindle has strict requirements on the precision and rigidity of the support. Usually, two or more sets of angular contact ball bearings are combined in series as the support of the main shaft. In the same set of angular contact ball bearings, each set of bearings should be required to bear the same load. Due to the improper adjustment of the height of the spacer between the bearings, the actual loads on the bearings are not equal, and it is easy to cause premature damage to one set of bearings and stop working, thus causing the entire set of bearings to be scrapped. In order to prevent this from happening, universal matching bearings are often used. The manufacturer adjusts the protruding amount of the assembled bearing to zero before leaving the factory. The bearing user only needs to process the thickness of the inner and outer spacers to be consistent. However, the universal matching bearing (such as: FAG, NSK) is mainly imported. Lord, it is difficult to manufacture and the price is high. Non-universal matching bearings are cheap, but the bearing protrusion is usually not zero, and the height difference between the inner and outer spacers between the bearings is not easy to determine. Workers assemble and grind spacers based on personal experience, which cannot be quantified, and the operating life of the bearings cannot be guaranteed.
发明内容 Invention content
本实用新型要解决的技术问题是提供一种面对面配置成对角接触球轴承之间隔垫的加工辅助工具。 The technical problem to be solved by the utility model is to provide a processing auxiliary tool which is arranged face to face as a spacer between diagonal contact ball bearings.
为了解决上述技术问题,本实用新型的技术方案为: In order to solve the problems of the technologies described above, the technical solution of the utility model is:
一种面对面配置成对角接触球轴承之间隔垫的加工辅助工具,包括轴承座、轴以及轴承压盖, A processing aid configured face-to-face as a spacer between angular contact ball bearings, comprising a housing, a shaft and a bearing gland,
轴承座具有轴承座孔,轴承座孔一端具有支撑轴承外圈端面的台肩,轴承压盖安装于轴承座孔另一端,轴承压盖具有与另一轴承外圈接触的工作部, The bearing seat has a bearing seat hole, one end of the bearing seat hole has a shoulder supporting the end face of the bearing outer ring, the bearing gland is installed at the other end of the bearing seat hole, and the bearing gland has a working part in contact with another bearing outer ring,
轴包括轴向上顺次设置的螺纹段、用于装设轴承的轴颈和支撑轴承内圈的轴肩,螺纹段上安装用于压紧另一轴承内圈的锁紧螺母, The shaft includes a threaded section arranged in sequence in the axial direction, a journal for installing the bearing and a shoulder for supporting the inner ring of the bearing. A lock nut for pressing the inner ring of another bearing is installed on the threaded section.
轴承座壁上具有当成对角接触球轴承、内隔垫和外隔垫均安装于轴承座和轴上时供塞尺伸进以多点测量外隔垫与轴承外圈之间间隙值的通孔。 When the diagonal contact ball bearing, the inner spacer and the outer spacer are installed on the bearing seat and the shaft, there is a channel on the wall of the bearing seat for the feeler gauge to penetrate to measure the gap value between the outer spacer and the outer ring of the bearing at multiple points. hole.
采用隔垫的加工辅助工具加工出的内隔垫和外隔垫以及内隔垫和外隔垫加工过程中的成对角接触球轴承可以成套安装使用,其运转寿命得到了提高,可替代万能配对轴承,大幅降低轴承的采购成本。 The inner spacer and outer spacer and the paired angular contact ball bearings in the process of processing the inner spacer and outer spacer processed by the auxiliary tool of spacer can be installed and used in a complete set, and its operating life has been improved. It can replace the universal Paired bearings greatly reduce the purchase cost of bearings.
附图说明 Description of drawings
下面结合附图对本实用新型的实施方式进行详细的说明:、 Below in conjunction with accompanying drawing, the embodiment of the present utility model is described in detail:,
图1为隔垫的加工辅助工具的结构示意图。 FIG. 1 is a schematic structural view of a processing aid for a spacer.
图中:1轴承座,2轴,3外隔垫,4内隔垫,5轴承压盖,6锁紧螺母。 In the figure: 1 bearing housing, 2 shafts, 3 outer spacer, 4 inner spacer, 5 bearing gland, 6 lock nut.
具体实施方式 Detailed ways
如图1所示,一种面对面配置成对角接触球轴承之间隔垫的加工辅助工具,包括轴承座1、轴2以及轴承压盖5。 As shown in FIG. 1 , a processing auxiliary tool configured face-to-face as a spacer between angular contact ball bearings includes a bearing seat 1 , a shaft 2 and a bearing gland 5 .
轴承座具有轴承座孔,轴承座孔一端具有支撑轴承外圈端面的台肩,轴承压盖安装于轴承座孔另一端,轴承压盖具有与另一轴承外圈接触的工作部。 The bearing seat has a bearing seat hole, one end of the bearing seat hole has a shoulder supporting the end face of the bearing outer ring, the bearing gland is installed on the other end of the bearing seat hole, and the bearing gland has a working part in contact with another bearing outer ring.
轴包括轴向上顺次设置的螺纹段、用于装设轴承的轴颈和支撑轴承内圈的轴肩,螺纹段上安装用于压紧另一轴承内圈的锁紧螺母6。 The shaft includes a threaded section arranged in sequence in the axial direction, a journal for installing the bearing and a shoulder for supporting the inner ring of the bearing, and a lock nut 6 for pressing the inner ring of another bearing is installed on the threaded section.
轴承座壁上具有当成对角接触球轴承、内隔垫4和外隔垫3均安装于轴承座和轴上时供塞尺伸进以多点测量外隔垫与轴承外圈之间间隙值的通孔。 When the diagonal contact ball bearing, the inner spacer 4 and the outer spacer 3 are installed on the bearing seat and the shaft, there is a feeler gauge on the wall of the bearing seat for multi-point measurement of the gap between the outer spacer and the outer ring of the bearing. through holes.
下面介绍采用上述加工辅助工具的隔垫加工方法,步骤为 The following is an introduction to the processing method of the septum using the above-mentioned processing auxiliary tools. The steps are as follows:
1)磨削内隔垫端面和外隔垫端面,使它们端面平整,且内隔垫轴向高度-外隔垫轴向高度=0.2~0.4mm; 1) Grind the end faces of the inner septum and the outer septum to make them flat, and the axial height of the inner septum - the axial height of the outer septum = 0.2 ~ 0.4mm;
2)将成对角接触球轴承按面对面的方向与内隔垫和外隔垫安装于轴承座和轴上,安装轴承压盖,按轴承的使用要求用测力扳手施加规定的预紧力; 2) Install the diagonal contact ball bearings on the bearing seat and shaft with the inner spacer and outer spacer in the face-to-face direction, install the bearing gland, and apply the specified preload with a force measuring wrench according to the use requirements of the bearing;
3)用塞尺测量外隔垫与轴承外圈之间间隙,如果没有间隙,继续磨削外隔垫,每次磨削量0.005~0.02mm,直到外隔垫与轴承外圈之间有间隙,多点测量该间隙的数值,并计算出平均间隙值;如果外隔垫与轴承外圈之间有间隙,多点测量该间隙的数值,并计算出平均间隙值; 3) Use a feeler gauge to measure the gap between the outer spacer and the bearing outer ring. If there is no gap, continue to grind the outer spacer with a grinding amount of 0.005-0.02mm each time until there is a gap between the outer spacer and the bearing outer ring , measure the value of the gap at multiple points, and calculate the average gap value; if there is a gap between the outer spacer and the bearing outer ring, measure the value of the gap at multiple points, and calculate the average gap value;
4)根据平均间隙值配磨内隔垫,每次磨削量0.005~0.02mm,每磨削完一次,将成对角接触球轴承、内隔垫和外隔垫重新安装于加工辅助工具中,并重新测量外隔垫与轴承外圈之间间隙值,为提高隔垫两平面的平行度,最后一次测量配磨前要对内隔垫端面和外隔垫端面进行精密研磨。 4) Grind the inner spacer according to the average clearance value, and the grinding amount is 0.005-0.02mm each time. After each grinding, reinstall the diagonal contact ball bearing, the inner spacer and the outer spacer in the processing auxiliary tool. And re-measure the gap between the outer spacer and the outer ring of the bearing. In order to improve the parallelism of the two planes of the spacer, the end face of the inner spacer and the end face of the outer spacer should be precisely ground before the last measurement and grinding.
具体地,步骤1)中,内隔垫轴向高度-外隔垫轴向高度=0.3mm。 Specifically, in step 1), the axial height of the inner septum−the axial height of the outer septum=0.3mm.
具体地,步骤3)中,每次磨削量0.01mm。 Specifically, in step 3), the grinding amount is 0.01mm each time.
具体地,步骤4)中,每次磨削量0.01mm。 Specifically, in step 4), the grinding amount is 0.01mm each time.
面对面配置成对角接触球轴承之间的隔垫,采用上述隔垫加工方法加工出。 The spacers between the diagonal contact ball bearings arranged face to face are processed by the above-mentioned spacer processing method.
面对面配置成对角接触球轴承组,包括上述加工出的内隔垫和外隔垫以及内隔垫和外隔垫加工过程中的成对角接触球轴承。 A set of diagonal contact ball bearings arranged face to face, including the above-mentioned processed inner spacer and outer spacer and paired angular contact ball bearings during the processing of the inner spacer and outer spacer.
在一组面对面配置成对角接触球轴承组中,通过上述加工辅助工具和加工方法,调配内隔垫和外隔垫高度,达到每一套轴承应承受同样的载荷,提高运转寿命,可替代万能配对轴承,大幅降低轴承的采购成本。 In a group of face-to-face arranged diagonal contact ball bearings, through the above-mentioned processing aids and processing methods, adjust the height of the inner spacer and outer spacer, so that each set of bearings should bear the same load, improve the operating life, and can replace Universal paired bearings greatly reduce the purchase cost of bearings.
Claims (1)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520043278.7U CN204397611U (en) | 2015-01-22 | 2015-01-22 | Be configured to the processing aid of the separation pad of diagonal angle contact ball bearing face-to-face |
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| CN201520043278.7U CN204397611U (en) | 2015-01-22 | 2015-01-22 | Be configured to the processing aid of the separation pad of diagonal angle contact ball bearing face-to-face |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104669109A (en) * | 2015-01-22 | 2015-06-03 | 德州德隆(集团)机床有限责任公司 | Machining assisting tool and machining method of partitioning pad of paired angle contact ball bearings, partitioning pad and paired angle contact ball bearing |
| CN107477084A (en) * | 2017-08-21 | 2017-12-15 | 拓卡奔马机电科技有限公司 | A kind of flexible bearing device |
| CN107830065A (en) * | 2017-12-04 | 2018-03-23 | 洛阳理工学院 | Paired thrust ball bearing pre-tightening apparatus |
| CN113294431A (en) * | 2021-04-27 | 2021-08-24 | 洛阳轴承研究所有限公司 | Thrust bearing group of series connection matched stack |
-
2015
- 2015-01-22 CN CN201520043278.7U patent/CN204397611U/en not_active Expired - Lifetime
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104669109A (en) * | 2015-01-22 | 2015-06-03 | 德州德隆(集团)机床有限责任公司 | Machining assisting tool and machining method of partitioning pad of paired angle contact ball bearings, partitioning pad and paired angle contact ball bearing |
| CN104669109B (en) * | 2015-01-22 | 2017-02-22 | 德州德隆(集团)机床有限责任公司 | Machining assisting tool and machining method of partitioning pad of paired angle contact ball bearings, partitioning pad and paired angle contact ball bearing |
| CN107477084A (en) * | 2017-08-21 | 2017-12-15 | 拓卡奔马机电科技有限公司 | A kind of flexible bearing device |
| CN107477084B (en) * | 2017-08-21 | 2019-05-24 | 拓卡奔马机电科技有限公司 | A kind of flexible bearing device |
| CN107830065A (en) * | 2017-12-04 | 2018-03-23 | 洛阳理工学院 | Paired thrust ball bearing pre-tightening apparatus |
| CN113294431A (en) * | 2021-04-27 | 2021-08-24 | 洛阳轴承研究所有限公司 | Thrust bearing group of series connection matched stack |
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