CN204792199U - Optic fibre is put around packing - Google Patents
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- CN204792199U CN204792199U CN201520501405.3U CN201520501405U CN204792199U CN 204792199 U CN204792199 U CN 204792199U CN 201520501405 U CN201520501405 U CN 201520501405U CN 204792199 U CN204792199 U CN 204792199U
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Abstract
本实用新型公开了一种光纤绕包装置,属于电缆生产设备领域,包括机架和电机,机架上设有绞盘体、带轮机构和可穿过电缆的模套,绞盘体通过带轮机构与电机传动连接并可以电缆的轴线为中心轴转动,绞盘体上设有至少一个光纤盘单元,每个光纤盘单元两侧分别设有一个铜丝盘单元,光纤绕包装置还设有与光纤盘单元数量相同的三眼过线模,三眼过线模设有可穿过电缆的通孔,三眼过线模相对机架固定,一根光纤和两根铜丝分别穿过三眼过线模的三个线眼,通过绞盘的旋转可在电缆表面快速缠绕光纤,避免光纤扭绞,每根光纤使用两侧各一根铜丝作为保护降低光纤受损几率。
The utility model discloses an optical fiber wrapping device, which belongs to the field of cable production equipment, and comprises a frame and a motor. It is connected with the motor drive and can rotate with the axis of the cable as the central axis. There is at least one fiber optic disk unit on the capstan body, and a copper wire disk unit is arranged on both sides of each fiber optic disk unit. The three-eye wire-passing mold with the same number of disk units, the three-eye wire-passing mold is provided with a through hole that can pass through the cable, the three-eye wire-passing mold is fixed relative to the frame, and one optical fiber and two copper wires pass through the three-eye wire-passing mold respectively. The three wire eyes of the wire mode can quickly wind the optical fiber on the surface of the cable through the rotation of the winch to avoid twisting of the optical fiber. Each optical fiber uses a copper wire on each side as protection to reduce the probability of optical fiber damage.
Description
技术领域technical field
本实用新型涉及电缆生产设备领域,特别是一种光纤绕包装置。The utility model relates to the field of cable production equipment, in particular to an optical fiber wrapping device.
背景技术Background technique
高压光纤复合电缆利用敷设在其内部或紧贴其表面的测温光纤实现对高压电缆温度的实时在线监测。其要求是在电缆绝缘层外附着一到两根测温光纤,由于电缆直径较大,当电缆弯曲时,外侧长度会被拉长,光纤如采取直放的话,如正好处于弯曲外侧时,极有可能被拉断,因此,在将光纤附着电缆时,就必须使光纤以S形附着在电缆表面,这样才能保证电缆在任何时候光纤都不会被拉断。其光纤复合生产方法是在缓冲带绕包的前端部位,有操作工将光纤沿着电缆长度方向蛇形或S形放置于电缆绝缘线芯上,采用人工方法用胶布条垂直于电缆长度方向将光纤粘在电缆绝缘线芯表面,然后将两层半导电缓冲带覆盖在用胶带粘好的光纤上面,进行保护,半导电缓冲带两侧用胶布在光纤蛇形波峰处各粘一次。电缆在牵引前进过程中,在电缆绝缘表面人工复合光纤的同时,利用绕包头在电缆绝缘外再绕包两层缓冲阻水带。由于是人为将光纤摆成S形,用胶带粘牢,再进行绕包带的缠包,其缺陷就是效率低,操作人员劳动强度大,S形不规律,效果不理想。而且如遇半导电缓冲带接头处,还需用胶带上下两层粘贴,这种人工操作方法还存在安全隐患。The high-voltage optical fiber composite cable uses the temperature-measuring optical fiber laid inside or close to its surface to realize real-time online monitoring of the temperature of the high-voltage cable. The requirement is to attach one or two temperature-measuring optical fibers to the outside of the cable insulation layer. Due to the large diameter of the cable, when the cable is bent, the outer length will be elongated. Therefore, when attaching the optical fiber to the cable, the optical fiber must be attached to the surface of the cable in an S shape, so as to ensure that the optical fiber will not be pulled off at any time. The optical fiber composite production method is at the front end of the buffer tape wrapping. An operator places the optical fiber on the cable insulation core in a serpentine or S shape along the length of the cable. The optical fiber is glued to the surface of the insulated core of the cable, and then two layers of semi-conductive buffer tape are covered on the optical fiber glued with adhesive tape for protection. Both sides of the semi-conductive buffer tape are glued to the serpentine peak of the optical fiber with adhesive tape. When the cable is being pulled forward, while the fiber is artificially compounded on the surface of the cable insulation, the wrapping head is used to wrap two layers of buffer water-blocking tape outside the cable insulation. Because the optical fiber is artificially arranged in an S shape, glued firmly with adhesive tape, and then wrapped with a wrapping tape, its defect is low efficiency, high labor intensity for operators, irregular S shape, and unsatisfactory effect. And if meet the joint of semi-conductive buffer belt, also need to stick with adhesive tape upper and lower two layers, this manual operation method also has potential safety hazard.
申请号为201310485524X的中国专利公开了一种解决上述问题的光纤S形摆动装置及高压光纤复合电缆生产方法,但在开发220kV超高压测温电缆时,其光纤的附着问题依旧成为困扰生产的一大难题。由于这类大规格分割电缆在包带过程中,电缆会始终有一种旋转情况,其导体为分割式结构,且电缆直径过大,已基本与过线管相近,致使S形摆动附着方式在此无法使用,为此只能采取靠人工缠绕的方式将光纤慢慢地以缠绕方式附着在电缆表面,然后通过包带将其包住,因此生产效率极为低下。The Chinese patent application number 201310485524X discloses an optical fiber S-shaped swing device and a production method for high-voltage optical fiber composite cables that solve the above problems. However, when developing 220kV ultra-high voltage temperature measuring cables, the problem of the attachment of optical fibers still becomes a problem in production. big problem. Because this kind of large-size split cable will always have a rotation during the taping process, the conductor is a split structure, and the cable diameter is too large, which is basically similar to the cable tube, resulting in the S-shaped swing attachment method here. It cannot be used. Therefore, the optical fiber can only be slowly attached to the surface of the cable in a winding manner by manual winding, and then wrapped by tape, so the production efficiency is extremely low.
发明内容Contents of the invention
本实用新型所要达到的目的是提供一种光纤绕包装置,可快速以缠绕方式在电缆表面附着光纤。The purpose of the utility model is to provide an optical fiber wrapping device, which can quickly attach the optical fiber to the surface of the cable by winding.
为了达到上述目的,本实用新型采用如下技术方案:光纤绕包装置,包括机架和电机,机架上设有绞盘体、带轮机构和可穿过电缆的模套,绞盘体通过带轮机构与电机传动连接并可以电缆的轴线为中心轴转动,绞盘体上设有至少一个光纤盘单元,每个光纤盘单元两侧分别设有一个铜丝盘单元,光纤绕包装置还设有与光纤盘单元数量相同的三眼过线模,三眼过线模设有可穿过电缆的通孔,三眼过线模相对机架固定,一根光纤和两根铜丝分别穿过三眼过线模的三个线眼。In order to achieve the above purpose, the utility model adopts the following technical scheme: the optical fiber wrapping device includes a frame and a motor. It is connected with the motor drive and can rotate with the axis of the cable as the central axis. There is at least one fiber optic disk unit on the capstan body, and a copper wire disk unit is arranged on both sides of each fiber optic disk unit. The three-eye cable mold with the same number of disk units, the three-eye cable mold has a through hole that can pass through the cable, the three-eye cable mold is fixed relative to the frame, and one optical fiber and two copper wires pass through the three-eye cable respectively. The three eyelets of the wire mold.
将光纤绕包装置串式固定于绕包机两绕包头中间,当电缆通过放线后,先进入第一绕包头进行绕包,然后进入光纤绕包装置,电缆前进的同时,光纤绕包装置的绞盘体转动,光纤盘单元及配套的两个铜丝盘单元分别放出线,光纤和两侧的铜丝随电缆前进缠绕在电缆表面,由于绞盘体是转动的,即采用了一种利用重心偏移的方式,使光纤可优先克服缠绕过程中产生的扭绞,两根铜丝从光纤的两侧保护光纤可降低光纤受损的概率,同时防止相邻的两圈光纤相互干扰。光纤绕包完成后,电缆进入第二绕包头,进行第二层包带,则可将已绕包其上的光纤全部包覆。Fix the optical fiber wrapping device in series between the two wrapping heads of the wrapping machine. When the cable passes through the pay-off, it first enters the first wrapping head for wrapping, and then enters the fiber wrapping device. While the cable advances, the fiber wrapping device The capstan body rotates, the optical fiber reel unit and the two supporting copper wire reel units release the wires respectively, and the optical fiber and the copper wires on both sides are wound on the surface of the cable along with the cable. The shifting method enables the optical fiber to overcome the twisting during the winding process first. Two copper wires protect the optical fiber from both sides of the optical fiber to reduce the probability of optical fiber damage and prevent two adjacent turns of optical fiber from interfering with each other. After the optical fiber wrapping is completed, the cable enters the second wrapping head, and the second layer of wrapping is carried out, so that all the wrapped optical fibers can be covered.
进一步的,所述光纤盘单元包括退扭式放线架和绕有光纤的光纤放线盘,光纤放线盘通过退扭式放线架与绞盘体连接,退扭式放线架可进一步杜绝光纤扭绞的可能。Further, the optical fiber reel unit includes a twist-back pay-off frame and an optical fiber pay-off reel wound with optical fibers. The fiber pay-off reel is connected to the capstan body through the twist-back pay-off frame. The possibility of fiber twisting.
进一步的,所述光纤放线盘的轴向水平设置,且轴向垂直于电缆移动的方向,该方向放置光纤放线盘后,光纤从光纤放线盘内放出后直接进入三眼过线模,减少了光纤扭曲的次数。Further, the axial direction of the optical fiber pay-off reel is set horizontally, and the axial direction is perpendicular to the direction of cable movement. After the optical fiber pay-off reel is placed in this direction, the optical fiber is released from the optical fiber pay-off reel and directly enters the three-eye wire passing mold , reducing the number of fiber twists.
进一步的,所述光纤盘单元还包括可调节触发刹车所需张力的张力光纤刹车机构,根据需要调节光纤放出时的阻力,在适时状态止住光纤放出。Further, the optical fiber reel unit also includes a tension optical fiber brake mechanism that can adjust the tension required to trigger the brake, adjust the resistance when the optical fiber is released according to needs, and stop the optical fiber from being released in a timely manner.
进一步的,所述铜丝盘单元包括转向导轮和绕有铜丝的铜丝放线盘,铜丝放线盘的轴向平行于绞盘体的中心轴,铜丝放线盘通过转轴与绞盘体转动连接,该方向放置铜丝放线盘后,铜丝放出的效率提高,铜丝通过转向导轮转至三眼过线模。Further, the copper wire reel unit includes a steering guide wheel and a copper wire pay-off reel wound with copper wire, the axial direction of the copper wire reel is parallel to the central axis of the capstan body, and the copper wire reel passes through the rotating shaft and the capstan The body is rotated and connected. After the copper wire pay-off reel is placed in this direction, the efficiency of copper wire release is improved, and the copper wire is transferred to the three-eye wire passing die through the steering guide wheel.
进一步的,所述铜丝盘单元还包括张力铜丝刹车机构,增加铜丝放出时的阻力,保持铜丝平滑,在适时状态止住铜丝放出。Further, the copper wire reel unit also includes a tension copper wire brake mechanism, which increases the resistance when the copper wire is released, keeps the copper wire smooth, and stops the copper wire from being released in a timely manner.
进一步的,所述电机为变频电机。使绞盘体的转动与绕包机同步,确保光纤缠绕得均匀。Further, the motor is a variable frequency motor. Synchronize the rotation of the capstan body with the wrapping machine to ensure that the optical fiber is wound evenly.
采用上述技术方案后,本实用新型具有如下优点:After adopting the technical scheme, the utility model has the following advantages:
通过绞盘的旋转可在电缆表面快速缠绕光纤,每根光纤使用两侧各一根铜丝作为保护降低光纤受损几率。Through the rotation of the winch, the optical fiber can be quickly wound on the surface of the cable. Each optical fiber uses a copper wire on each side as protection to reduce the chance of optical fiber damage.
该结构中光纤的放出采用的是一种带退扭的光纤放线架,这种放线架的优点是确保放出的光纤不会产生扭绞现象,为了保证每根光纤不会在后道工序中损伤,每根光纤两侧各有一根铜丝作为保护。In this structure, the optical fiber is released using a fiber pay-off rack with back twist. The advantage of this pay-off rack is to ensure that the untwisted optical fiber will not be twisted. In order to ensure that each optical fiber will not In case of medium damage, there is a copper wire on both sides of each fiber as protection.
附图说明Description of drawings
下面结合附图对本实用新型作进一步说明:Below in conjunction with accompanying drawing, the utility model is further described:
图1为本实用新型一种实施例的正视图;Fig. 1 is the front view of a kind of embodiment of the utility model;
图2为图1实施例的侧视图。Fig. 2 is a side view of the embodiment of Fig. 1 .
具体实施方式Detailed ways
附图1-2所示为本实用新型的一种实施例。Shown in accompanying drawing 1-2 is a kind of embodiment of the present utility model.
光纤17绕包装置,包括机架8和电机4,电机4为变频电机4。使绞盘体11的转动与绕包机同步,确保光纤17缠绕得均匀,机架8上设有绞盘体11、带轮机构7和可穿过电缆6的模套9,绞盘体11通过带轮机构7与电机4传动连接并可以电缆6的轴线为中心轴转动,绞盘体11上设有两个光纤盘单元2,每个光纤盘单元2两侧分别设有一个铜丝盘单元1,光纤17绕包装置还设有与光纤盘单元2数量相同的三眼过线模16(一个图中未示出),三眼过线模16设有可穿过电缆6的通孔,三眼过线模16相对机架8固定,一根光纤17和两根铜丝13分别穿过三眼过线模16的三个线眼。光纤盘单元2包括退扭式放线架14和绕有光纤17的光纤放线盘15,光纤放线盘15通过退扭式放线架14与绞盘体11连接,退扭式放线架14可进一步杜绝光纤17扭绞的可能;铜丝盘单元1包括转向导轮10和绕有铜丝13的铜丝放线盘12,铜丝放线盘12的轴向平行于绞盘体11的中心轴,铜丝放线盘12通过转轴与绞盘体11转动连接,该方向放置铜丝放线盘12后,铜丝13放出的效率提高,铜丝13通过转向导轮10转至三眼过线模16;光纤放线盘15的轴向水平设置,且轴向垂直于电缆6移动的方向,该方向放置光纤放线盘15后,光纤17从光纤放线盘15内放出后直接进入三眼过线模16,减少了光纤17扭曲的次数。光纤盘单元2还包括可调节触发刹车所需张力的张力光纤刹车机构3,根据需要调节光纤17放出时的阻力,在适时状态止住光纤17放出,铜丝盘单元1还包括张力铜丝刹车机构5,增加铜丝13放出时的阻力,保持铜丝13平滑,在适时状态止住铜丝13放出。The optical fiber 17 wrapping device includes a frame 8 and a motor 4, and the motor 4 is a variable frequency motor 4. Synchronize the rotation of the capstan body 11 with the wrapping machine to ensure that the optical fiber 17 is evenly wound. The frame 8 is provided with a capstan body 11, a pulley mechanism 7 and a mold cover 9 that can pass through the cable 6. The capstan body 11 passes through the pulley mechanism. 7 is connected to the motor 4 and can rotate with the axis of the cable 6 as the central axis. The winch body 11 is provided with two fiber optic disk units 2, and each fiber optic disk unit 2 is provided with a copper wire disk unit 1 and an optical fiber 17 on both sides. The wrapping device is also provided with the same three-eye wire-passing mold 16 (not shown in one figure) with the same number as the optical fiber reel unit 2. The three-eye wire-passing mold 16 is provided with a through hole that can pass through the cable 6, and the three-eye wire-passing mold 16 is provided with a through hole that can pass through the cable 6. Die 16 is fixed relative to frame 8, and an optical fiber 17 and two copper wires 13 pass through three eyelets of three wire dies 16 respectively. The optical fiber reel unit 2 includes a twist-back type pay-off frame 14 and an optical fiber pay-off reel 15 wound with an optical fiber 17. The possibility of twisting the optical fiber 17 can be further prevented; the copper wire reel unit 1 includes a steering guide wheel 10 and a copper wire pay-off reel 12 wound with copper wire 13, and the axial direction of the copper wire pay-off reel 12 is parallel to the center of the capstan body 11 axis, the copper wire pay-off reel 12 is rotationally connected with the capstan body 11 through the rotating shaft. After the copper wire pay-off reel 12 is placed in this direction, the efficiency of copper wire 13 release is improved, and the copper wire 13 is turned to the three-eye wire passing through the steering guide wheel 10. Die 16; the axial direction of the optical fiber pay-off reel 15 is set horizontally, and the axial direction is perpendicular to the direction in which the cable 6 moves. After the optical fiber pay-off reel 15 is placed in this direction, the optical fiber 17 will directly enter the third eye Through the line mode 16, the number of twists of the optical fiber 17 is reduced. The optical fiber disc unit 2 also includes a tension optical fiber brake mechanism 3 that can adjust the tension required to trigger the brake, adjust the resistance when the optical fiber 17 is released according to needs, and stop the optical fiber 17 in a timely state. The copper wire disc unit 1 also includes a tension copper wire brake. Mechanism 5 increases the resistance when the copper wire 13 is released, keeps the copper wire 13 smooth, and stops the copper wire 13 from being released in a timely manner.
将光纤17绕包装置串式固定于绕包机两绕包头中间,当电缆6通过放线后,先进入第一绕包头进行绕包,然后进入光纤17绕包装置,电缆6前进的同时,光纤17绕包装置的绞盘体11转动,光纤盘单元2及配套的两个铜丝盘单元1分别放出线,光纤17和两侧的铜丝13随电缆6前进缠绕在电缆6表面,由于绞盘体11是转动的,即采用了一种利用重心偏移的方式,使光纤17可优先克服缠绕过程中产生的扭绞,两根铜丝13从光纤17的两侧保护光纤17可降低光纤17受损的概率,同时防止相邻的两圈光纤17相互干扰。光纤17绕包完成后,电缆6进入第二绕包头,进行第二层包带,则可将已绕包其上的光纤17全部包覆。Fix the optical fiber 17 wrapping device in series between the two wrapping heads of the wrapping machine. When the cable 6 passes through the pay-off, it first enters the first wrapping head for wrapping, and then enters the optical fiber 17 wrapping device. While the cable 6 advances, the optical fiber 17 The capstan body 11 of the wrapping device rotates, the optical fiber reel unit 2 and the supporting two copper wire reel units 1 release the wires respectively, the optical fiber 17 and the copper wires 13 on both sides are wound on the surface of the cable 6 as the cable 6 advances, because the capstan body 11 is rotating, that is to say, a method of shifting the center of gravity is adopted, so that the optical fiber 17 can preferentially overcome the twisting produced in the winding process, and the two copper wires 13 protect the optical fiber 17 from both sides of the optical fiber 17, which can reduce the damage to the optical fiber 17. loss probability, while preventing two adjacent turns of optical fiber 17 from interfering with each other. After the optical fiber 17 is wrapped, the cable 6 enters the second wrapping head, and the second layer of tape is carried out, so that the optical fiber 17 that has been wrapped thereon can be completely covered.
除上述优选实施例外,本实用新型还有其他的实施方式,本领域技术人员可以根据本实用新型作出各种改变和变形,只要不脱离本实用新型的精神,均应属于本实用新型所附权利要求所定义的范围。In addition to the above-mentioned preferred embodiment, the utility model also has other implementation modes, those skilled in the art can make various changes and deformations according to the utility model, as long as they do not depart from the spirit of the utility model, all should belong to the appended rights of the utility model The scope defined by the requirement.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105047316A (en) * | 2015-07-10 | 2015-11-11 | 浙江晨光电缆股份有限公司 | Optical fiber wrapping device |
| CN106064761A (en) * | 2016-06-15 | 2016-11-02 | 高武保 | A kind of high accuracy tension control mechanism being applicable on Optical Fiber Winding machine |
| CN110265194A (en) * | 2019-06-19 | 2019-09-20 | 嘉兴劲境电子商务有限公司 | A shielded flexible cable for precision instruments |
| CN120891601A (en) * | 2025-10-01 | 2025-11-04 | 天弘钢绳(南通)有限公司 | A production equipment for embedding steel wire rope in composite optical fibers and its usage method |
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2015
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105047316A (en) * | 2015-07-10 | 2015-11-11 | 浙江晨光电缆股份有限公司 | Optical fiber wrapping device |
| CN106064761A (en) * | 2016-06-15 | 2016-11-02 | 高武保 | A kind of high accuracy tension control mechanism being applicable on Optical Fiber Winding machine |
| CN110265194A (en) * | 2019-06-19 | 2019-09-20 | 嘉兴劲境电子商务有限公司 | A shielded flexible cable for precision instruments |
| CN120891601A (en) * | 2025-10-01 | 2025-11-04 | 天弘钢绳(南通)有限公司 | A production equipment for embedding steel wire rope in composite optical fibers and its usage method |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Optical fiber wrapping device Effective date of registration: 20201203 Granted publication date: 20151118 Pledgee: Dushangang sub branch of Zhejiang Pinghu Rural Commercial Bank Co.,Ltd. Pledgor: ZHEJIANG CHENGUANG CABLE Co.,Ltd. Registration number: Y2020330001100 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20210617 Granted publication date: 20151118 Pledgee: Dushangang sub branch of Zhejiang Pinghu Rural Commercial Bank Co.,Ltd. Pledgor: ZHEJIANG CHENGUANG CABLE Co.,Ltd. Registration number: Y2020330001100 |
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| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20151118 |