CN205166318U - Motormeter rail mounted automatic assembly tests production line based on RFID technique - Google Patents

Motormeter rail mounted automatic assembly tests production line based on RFID technique Download PDF

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CN205166318U
CN205166318U CN201520868781.6U CN201520868781U CN205166318U CN 205166318 U CN205166318 U CN 205166318U CN 201520868781 U CN201520868781 U CN 201520868781U CN 205166318 U CN205166318 U CN 205166318U
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production line
automatic assembly
rfid
track
equipment
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季雪峰
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Yanfeng Visteon Automotive Electronics Co Ltd
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Yanfeng Visteon Automotive Electronics Co Ltd
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Abstract

本实用新型一种基于RFID技术的汽车仪表轨道式自动装配测试生产线,包括自动装配设备及自动测试设备,自动装配设备及自动测试设备由传输轨道连接;其特征在于,在传输轨道的底部设有RFID读写控制器,在放置于传输轨道上的托盘内部安装有RFID芯片;在传输轨道上设有扫描枪。本实用新型基于RFID技术的汽车仪表轨道式自动装配测试生产线安装有RFID的读写器,在放置和固定产品的托盘上安装有RFID芯片。通过读取RFID芯片内容,得到产品序列号、产品型号、产品测试状态、下个工站位等信息。设备通过读取到的信息,自动选择程序,做对应的加工或测试,达到不同的产品在生产线上混线生产的能力。

The utility model is an automatic assembly and test production line for automobile instrument tracks based on RFID technology, which includes automatic assembly equipment and automatic test equipment, and the automatic assembly equipment and automatic test equipment are connected by a transmission track; RFID read-write controller, RFID chips are installed inside the tray placed on the transmission track; a scanning gun is installed on the transmission track. The utility model is equipped with an RFID reader-writer on the track-type automatic assembly and testing production line of the automobile instrument based on the RFID technology, and an RFID chip is installed on the tray for placing and fixing the products. By reading the content of the RFID chip, information such as the product serial number, product model, product test status, and next station can be obtained. The equipment automatically selects the program through the read information, and performs corresponding processing or testing, so as to achieve the ability of mixing different products on the production line.

Description

基于RFID技术的汽车仪表轨道式自动装配测试生产线Track-type automatic assembly and testing production line for automobile instrumentation based on RFID technology

技术领域 technical field

本实用新型涉及电学领域,尤其涉及汽车仪表自动化生产,特别是一种基于RFID技术的汽车仪表轨道式自动装配测试生产线。 The utility model relates to the field of electricity, in particular to the automatic production of automobile instruments, in particular to a rail-type automatic assembly and testing production line for automobile instruments based on RFID technology.

背景技术 Background technique

工业领域中,电子产品生产线基本都是手动装配和测试,较好的也只能达到半自动化生产,尤其是设备与设备之间的产品传递都是靠作业人员来传输。现有安装有轨道的生产线也只是部分节省了人员传递产品的路程,并不能真正做到产品在设备之间的无人传输。此外,现有的生产线也无法实现不同型号的产品在同一条生产上的混线生产。 In the industrial field, electronic product production lines are basically assembled and tested manually, and the better ones can only achieve semi-automatic production, especially the product transfer between equipment and equipment is carried out by operators. The existing production line equipped with tracks only partially saves the distance for personnel to pass products, and cannot really achieve unmanned transmission of products between devices. In addition, the existing production line cannot realize the mixed line production of different types of products on the same production line.

实用新型内容 Utility model content

本实用新型的目的在于提供一种解决现有技术中汽车电子产品的大量依靠人员来操作设备和传递产品、无法实现混线生产问题的基于RFID技术的汽车仪表轨道式自动装配测试生产线。 The purpose of this utility model is to provide a track-type automatic assembly and testing production line for automobile instrumentation based on RFID technology, which solves the problem that a large number of automobile electronic products rely on personnel to operate equipment and deliver products, and cannot realize mixed-line production in the prior art.

为解决上述技术问题,本实用新型基于RFID技术的汽车仪表轨道式自动装配测试生产线,包括自动装配设备及自动测试设备,所述自动装配设备及所述自动测试设备由传输轨道连接;其特征在于,在所述传输轨道的底部设有RFID读写控制器,在放置于所述传输轨道上的托盘内部安装有RFID芯片;在所述传输轨道上设有扫描枪。 In order to solve the above technical problems, the utility model is based on the RFID technology track-type automatic assembly and testing production line for automobile instruments, including automatic assembly equipment and automatic testing equipment, and the automatic assembly equipment and the automatic testing equipment are connected by a transmission track; it is characterized in that , an RFID read-write controller is provided at the bottom of the transmission track, and an RFID chip is installed inside the tray placed on the transmission track; a scanning gun is provided on the transmission track.

所述传输轨道首尾相接。 The transport tracks are connected end to end.

在所述传输轨道上安装有阻挡器。 A stopper is installed on the transport track.

本实用新型基于RFID技术的汽车仪表轨道式自动装配测试生产线安装有RFID的读写器,在放置和固定产品的托盘上安装有RFID芯片。通过读取RFID芯片内容,得到产品序列号、产品型号、产品测试状态、下个工站位等信息。设备通过读取到的信息,自动选择程序,做对应的加工或测试,达到不同的产品在生产线上混线生产的能力。实现了轨道替代人员来传输产品,解决了传统生产线中汽车仪表不能混线生产的技术问题。由于采用RFID技术,替代了传统扫描枪扫入产品上标签条码的内容来获得产品信息,节省了时间,大幅提高了产线的产量。 The utility model is equipped with RFID reader-writers on the track-type automatic assembly and test production line of automobile instruments based on RFID technology, and RFID chips are installed on the trays for placing and fixing products. By reading the content of the RFID chip, information such as the product serial number, product model, product test status, and next station can be obtained. Through the read information, the equipment automatically selects the program and performs corresponding processing or testing, so as to achieve the ability of mixing different products on the production line. It realizes the replacement of personnel by rails to transport products, and solves the technical problem that automobile instruments cannot be produced in mixed lines in traditional production lines. Due to the use of RFID technology, it replaces the content of the barcode on the label on the product with a traditional scanner to obtain product information, which saves time and greatly increases the output of the production line.

附图说明 Description of drawings

图1是本实用新型基于RFID技术的汽车仪表轨道式自动装配测试生产线的布局图; Fig. 1 is the layout diagram of the automobile instrument track type automatic assembly test production line based on the RFID technology of the present invention;

图2是本实用新型基于RFID技术的汽车仪表轨道式自动装配测试生产线的原理图。 Fig. 2 is the principle diagram of the track-type automatic assembly and testing production line of the automobile instrument based on the RFID technology of the utility model.

具体实施方式 detailed description

下面结合附图对本实用新型基于RFID技术的汽车仪表轨道式自动装配测试生产线作进一步详细说明。 The track-type automatic assembly and testing production line for automobile instruments based on RFID technology of the utility model will be further described in detail below in conjunction with the accompanying drawings.

如图1、图2所示,本实用新型基于RFID技术的汽车仪表轨道式自动装配测试生产线由于是首尾相接“O”形的,所以按照产品的装配和测试顺序来均匀分布设备的和设定开始工位和结束工位。 As shown in Figure 1 and Figure 2, the track-type automatic assembly and testing production line for automotive instruments based on RFID technology in this utility model is in the "O" shape end to end, so the equipment and equipment are evenly distributed according to the assembly and testing sequence of the products. Set the start position and end position.

在开始工位上,安装有自动扫描枪(图中未示出),根据扫描产品标签上的信息,设备自动识别产品型号,按照预定规则,将产品序列号、产品型号、产品测试状态、下个工站位等信息写入到RFID芯片4中,写入完成后,释放后方的阻挡器(图中未示出),托盘3随着传输轨道1流入到下一站工位。 At the starting station, an automatic scanning gun (not shown in the figure) is installed. According to the information on the scanned product label, the equipment automatically identifies the product model, and according to predetermined rules, the product serial number, product model, product test status, Information such as a station position is written into the RFID chip 4. After the writing is completed, the rear stopper (not shown in the figure) is released, and the tray 3 flows into the next station station along with the transmission track 1.

下站工位的阻挡器(图中未示出)上安装有传感器,当感应到托盘3到达时,释放前方阻挡器(图中未示出),以便让托盘3进入到设备中。托盘3到位后,上位机通过以太网络控制RFID读写控制器2,读取RFID芯片4中的信息,如果不符合本工位的设定条件,则直接释放后方的阻挡器(图中未示出)。放弃本工位装配或测试。如果符合本工位的设定条件,则由自动装配设备5和自动测试设备6进行自动装配或自动测试。自动装配或自动测试完成后,上位机通过以太网络控制RFID读写控制器2,将产品7测试状态、下个工站位等更新的信息写入RFID芯片4中的信息,写入完成后,则直接释放后方的阻挡器(图中未示出),托盘3随着传输轨道1流入到下一站工位。 A sensor is installed on the stopper (not shown in the figure) of the lower station station, and when the arrival of the tray 3 is sensed, the front stopper (not shown in the figure) is released so that the tray 3 enters the equipment. After the tray 3 is in place, the upper computer controls the RFID read-write controller 2 through the Ethernet, and reads the information in the RFID chip 4. If the setting conditions of this station are not met, the rear stopper (not shown in the figure) is directly released. out). Abandon the assembly or testing of this station. If the setting conditions of this station are met, automatic assembly or automatic testing is carried out by automatic assembly equipment 5 and automatic testing equipment 6 . After the automatic assembly or automatic test is completed, the upper computer controls the RFID read-write controller 2 through the Ethernet, and writes the updated information of the product 7 test status and the next station position into the information in the RFID chip 4. After the writing is completed, Then the rear stopper (not shown in the figure) is released directly, and the tray 3 flows into the next station station along with the transmission track 1 .

在自动化产线的最后区域,传输轨道1设置有良品区域和不良品区域,产线上的良品流入到良品轨道区域;产线上的不良品都会流入到不良品轨道区域,只有作业人员将托盘3上的不良品拿掉后,空的托盘3才会回流到传输轨道1的主轨道区域,以便后续作业。 In the last area of the automated production line, the transmission track 1 is equipped with a good product area and a defective product area. The good products on the production line flow into the good product track area; the defective products on the production line will flow into the defective product track area. After the defective products on 3 are removed, the empty tray 3 will flow back to the main track area of the transmission track 1 for subsequent operations.

本实用新型基于RFID技术的汽车仪表轨道式自动装配测试生产线安装有RFID的读写器,在放置和固定产品的托盘上安装有RFID芯片。通过读取RFID芯片内容,得到产品序列号、产品型号、产品测试状态、下个工站位等信息。设备通过读取到的信息,自动选择程序,做对应的加工或测试,达到不同的产品在生产线上混线生产的能力。实现了轨道替代人员来传输产品,解决了传统生产线中汽车仪表不能混线生产的技术问题。由于采用RFID技术,替代了传统扫描枪扫入产品上标签条码的内容来获得产品信息,节省了时间,大幅提高了产线的产量。 The utility model is equipped with an RFID reader-writer on the track-type automatic assembly and testing production line of the automobile instrument based on the RFID technology, and an RFID chip is installed on the tray for placing and fixing the product. By reading the content of the RFID chip, information such as the product serial number, product model, product test status, and next station can be obtained. The equipment automatically selects the program through the read information, and performs corresponding processing or testing, so as to achieve the ability of mixing different products on the production line. It realizes the replacement of personnel by rails to transport products, and solves the technical problem that automobile instruments cannot be produced in mixed lines in traditional production lines. Due to the use of RFID technology, it replaces the content of the barcode on the label on the product with a traditional scanner to obtain product information, which saves time and greatly increases the output of the production line.

以上已对本实用新型创造的较佳实施例进行了具体说明,但本实用新型并不限于实施例,熟悉本领域的技术人员在不违背本实用新型创造精神的前提下还可作出种种的等同的变型或替换,这些等同的变型或替换均包含在本申请的范围内。 The preferred embodiments created by the utility model have been specifically described above, but the utility model is not limited to the embodiments. Those skilled in the art can also make various equivalents without violating the spirit of the utility model. Modifications or replacements, and these equivalent modifications or replacements are all included within the scope of this application.

Claims (3)

1.一种基于RFID技术的汽车仪表轨道式自动装配测试生产线,包括自动装配设备及自动测试设备,所述自动装配设备及所述自动测试设备由传输轨道连接;其特征在于,在所述传输轨道的底部设有RFID读写控制器,在放置于所述传输轨道上的托盘内部安装有RFID芯片;在所述传输轨道上设有扫描枪。 1. A track-type automatic assembly and testing production line for automotive instrumentation based on RFID technology, comprising automatic assembly equipment and automatic test equipment, the automatic assembly equipment and the automatic test equipment are connected by a transmission track; it is characterized in that, in the transmission The bottom of the track is provided with an RFID read-write controller, and an RFID chip is installed inside the tray placed on the transmission track; a scanning gun is provided on the transmission track. 2.根据权利要求1所述基于RFID技术的汽车仪表轨道式自动装配测试生产线,其特征在于,所述传输轨道首尾相接。 2. The track-type automatic assembly and testing production line for automobile instrumentation based on RFID technology according to claim 1, wherein the transmission tracks are connected end to end. 3.根据权利要求1所述基于RFID技术的汽车仪表轨道式自动装配测试生产线,其特征在于,在所述传输轨道上安装有阻挡器。 3. The track-type automatic assembly and testing production line for automobile instrumentation based on RFID technology according to claim 1, wherein a stopper is installed on the transmission track.
CN201520868781.6U 2015-11-04 2015-11-04 Motormeter rail mounted automatic assembly tests production line based on RFID technique Expired - Lifetime CN205166318U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105382508A (en) * 2015-11-04 2016-03-09 延锋伟世通汽车电子有限公司 Automobile instrument rail type automatic assembling and testing production line based on RFID technology
CN112059605A (en) * 2020-07-31 2020-12-11 厦门阿匹斯智能制造系统有限公司 Robot-based mixed line production line and production method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105382508A (en) * 2015-11-04 2016-03-09 延锋伟世通汽车电子有限公司 Automobile instrument rail type automatic assembling and testing production line based on RFID technology
CN112059605A (en) * 2020-07-31 2020-12-11 厦门阿匹斯智能制造系统有限公司 Robot-based mixed line production line and production method

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Granted publication date: 20160420