CN205193138U - Voltage drop testing arrangement - Google Patents
Voltage drop testing arrangement Download PDFInfo
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- CN205193138U CN205193138U CN201520977688.9U CN201520977688U CN205193138U CN 205193138 U CN205193138 U CN 205193138U CN 201520977688 U CN201520977688 U CN 201520977688U CN 205193138 U CN205193138 U CN 205193138U
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Abstract
Description
技术领域 technical field
本实用新型涉及测试装置的技术领域,更具体地,涉及一种电压降测试装置。 The utility model relates to the technical field of testing devices, in particular to a voltage drop testing device.
背景技术 Background technique
现有电压降测试方案,从电源引出电源线手动装夹样品,测试样品长度按照桌面标识确定,样品固定依靠胶布或者其他重物,测量样品时,手持检测仪器的检测表头移动到样品检测部位进程读取数据。 Existing voltage drop test scheme, the sample is manually clamped from the power cord led out from the power supply, the length of the test sample is determined according to the table mark, the sample is fixed by adhesive tape or other heavy objects, when measuring the sample, the detection head of the handheld detection instrument moves to the sample detection position Process reads data.
在现存技术条件中,国内公司的电压降测试电源已经完全达到甚至超出标准要求达到μA级别,测试纳伏表精度也达到μV级别。但是基本上都在传统手工装夹测试电压降,根据传统的手工装夹测试经验我们的测试精度只能到1mV,而且数值波动比较大。也就是说我们有很好的仪器条件但是却达不到应有的测试精度,这无疑是一种资源浪费,也造成一些测试偏差。 In the existing technical conditions, the voltage drop test power supply of domestic companies has fully reached or even exceeded the standard requirements to reach the μA level, and the test nanovoltmeter accuracy has also reached the μV level. But basically, the voltage drop is tested by traditional manual clamping. According to the traditional manual clamping test experience, our test accuracy can only reach 1mV, and the value fluctuation is relatively large. That is to say, we have good instrument conditions but fail to achieve the proper test accuracy. This is undoubtedly a waste of resources and also causes some test deviations.
另外传统手工装夹测试存在太大弊端,第一,如QCT29106-2004标准中电压降测试要求测试过程中样品要保持固定,而手工装夹很难保证测试过程中样品不发生位移。第二,手工装夹测试不能保正测试时的导体与夹具的接触面积,测试仪电表笔与样品导体的接触面积。第三,手工装夹也不能保证夹具和测试仪器表笔对样品导体施加的压力值,而经验告诉我们压力值的大小直接影响测试的精确度。 In addition, the traditional manual clamping test has too many disadvantages. First, the voltage drop test in the QCT29106-2004 standard requires the sample to be kept fixed during the test, but manual clamping is difficult to ensure that the sample does not shift during the test. Second, the manual clamping test cannot guarantee the contact area between the conductor and the fixture during the test, and the contact area between the meter pen of the tester and the sample conductor. Third, manual clamping cannot guarantee the pressure value exerted by the fixture and test instrument pen on the sample conductor, and experience tells us that the pressure value directly affects the accuracy of the test.
也就是说用传统的手工装夹测试导体电压降存在太多不确定性影响测试精度,而且要求测试员有一定的经验,耗时费力。 That is to say, there are too many uncertainties to test the voltage drop of the conductor with the traditional manual clamping, which affects the test accuracy, and requires the tester to have certain experience, which is time-consuming and laborious.
发明内容 Contents of the invention
本实用新型为克服上述现有技术所述的至少一种缺陷,提供一种电压降测试装置,能实现提高在汽车线束测试中的导体电压降(接触电阻)测试的测试精度,减少实验误差,提高测试效率。 The utility model provides a voltage drop testing device for overcoming at least one defect described in the above-mentioned prior art, which can improve the test accuracy of the conductor voltage drop (contact resistance) test in the automobile wiring harness test, reduce experimental errors, Improve testing efficiency.
为解决上述技术问题,本实用新型采用的技术方案是:一种电压降测试装置,其中,包括基座、设于基座两端部的电流施加夹具、活动设于基座上的多个电压测量夹具,多个电压测量夹具之间通过连杆连接。 In order to solve the above-mentioned technical problems, the technical solution adopted by the utility model is: a voltage drop test device, which includes a base, current applying fixtures arranged at both ends of the base, and a plurality of voltage clamps movable on the base. The measuring fixture is connected by connecting rods among multiple voltage measuring fixtures.
本实用新型完全符合完全符合例如标准QCT417.1-2001和QCT29106-2004等汽车线束电压降测试标准中对于电压降测试要求。装置应用于汽车线束,电子产品线束等带压接头的线束电压降检测,将为电压降测试提供一个稳定的测试条件,如接触面积、接触压力及精准的测试长度。同时也为提高测试效率设置了连杆。 The utility model fully complies with the voltage drop test requirements in the automotive wire harness voltage drop test standards such as standards QCT417.1-2001 and QCT29106-2004. The device is applied to the voltage drop detection of wire harnesses with pressure connectors such as automotive wire harnesses and electronic product wire harnesses. It will provide a stable test condition for voltage drop testing, such as contact area, contact pressure and accurate test length. At the same time, connecting rods are also provided to improve test efficiency.
本实用新型中,电压测量夹具的数量为4个,以连杆方式连接四个电压测量夹具(四个测试点夹具),实现一个动作完成装夹。 In the utility model, the number of voltage measurement fixtures is 4, and the four voltage measurement fixtures (four test point fixtures) are connected by connecting rods, so as to realize the clamping in one action.
进一步的,所述的电压测量夹具包括与基座连接的夹具底座、设于夹具底座上的固定触点、测量动触点,测量动触点设于固定触点的上部;测量动触点上部设有滑杆,滑杆上设有砝码固定轴。 Further, the voltage measurement fixture includes a fixture base connected to the base, a fixed contact arranged on the fixture base, and a measuring movable contact, the measuring movable contact is arranged on the upper part of the fixed contact; the upper part of the measuring movable contact A slide bar is provided, and a weight fixing shaft is arranged on the slide bar.
每个电压测量夹具以滑杆方式开合,附带一个砝码放置位,实现方便开合,压力恒定。 Each voltage measurement fixture is opened and closed by a sliding rod, and a weight is attached to realize convenient opening and closing, and the pressure is constant.
进一步的,所述的测量动触点和固定触点的接触面为半径20-40mm的弧形。所述的测量动触点和固定触点的接触部位材料为紫铜。测量动触点配备能方便连接其它测量仪器(如纳伏表,数字多用表)等仪器的插线端,如4mm香蕉插的插座。滑杆为绝缘材料,砝码固定轴直径为3-10mm。夹具底座也为绝缘材料。 Further, the contact surface between the measuring movable contact and the fixed contact is arc-shaped with a radius of 20-40mm. The material of the contact part of the measuring movable contact and the fixed contact is red copper. The measuring moving contact is equipped with a plug-in terminal that can be easily connected to other measuring instruments (such as nanovoltmeters, digital multimeters), such as 4mm banana plug sockets. The slide bar is made of insulating material, and the diameter of the weight fixing shaft is 3-10mm. The clamp base is also insulating.
进一步的,所述的夹具底座为燕尾槽结构,夹具底座与基座滑动连接。燕尾槽可方便实现夹具的移动。 Further, the clamp base is a dovetail groove structure, and the clamp base is slidably connected with the base. The dovetail groove facilitates the movement of the fixture.
进一步的,所述的基座上还设有标尺。基座以绝缘材料为主,配以0.5m以上的标尺,方便确定测试长度。 Further, a ruler is also provided on the base. The base is mainly made of insulating material, equipped with a scale of 0.5m or more, which is convenient for determining the test length.
与现有技术相比,有益效果是:本实用新型滑杆加线耳的结构能实现装夹各种线径的导体,及其接触面的稳定;施加砝码重量实现施加恒定压力;基座燕尾凸槽结构实现随时改变测试距离;以测量夹具为稳定固定接触点,接触良好,提高配用设备精度实现提高精度;连杆实现提高效率,方便装夹。 Compared with the prior art, the beneficial effect is: the structure of the sliding bar and the wire lug of the utility model can realize the clamping of conductors of various wire diameters and the stability of the contact surface; the weight of the weight is applied to realize the constant pressure; the base The dovetail convex groove structure can change the test distance at any time; the measuring fixture is used as a stable and fixed contact point, and the contact is good, and the precision of the matching equipment can be improved to improve the accuracy; the connecting rod can improve the efficiency and facilitate clamping.
附图说明 Description of drawings
图1是本实用新型整体结构示意图。 Fig. 1 is a schematic diagram of the overall structure of the utility model.
图2是本实用新型电压测量夹具结构示意图。 Fig. 2 is a schematic structural diagram of the voltage measuring fixture of the present invention.
具体实施方式 detailed description
附图仅用于示例性说明,不能理解为对本专利的限制;为了更好说明本实施例,附图某些部件会有省略、放大或缩小,并不代表实际产品的尺寸;对于本领域技术人员来说,附图中某些公知结构及其说明可能省略是可以理解的。附图中描述位置关系仅用于示例性说明,不能理解为对本专利的限制。 The accompanying drawings are for illustrative purposes only, and should not be construed as limitations on this patent; in order to better illustrate this embodiment, certain components in the accompanying drawings will be omitted, enlarged or reduced, and do not represent the size of the actual product; for those skilled in the art It is understandable that some well-known structures and descriptions thereof may be omitted in the drawings. The positional relationship described in the drawings is for illustrative purposes only, and should not be construed as a limitation on this patent.
如图1、2所示,一种电压降测试装置,其中,包括基座1、设于基座1两端部的电流施加夹具3、活动设于基座1上的多个电压测量夹具4,多个电压测量夹具4之间通过连杆5连接。 As shown in Figures 1 and 2, a voltage drop test device includes a base 1, current applying fixtures 3 arranged at both ends of the base 1, and a plurality of voltage measuring fixtures 4 movable on the base 1 , a plurality of voltage measuring fixtures 4 are connected through connecting rods 5 .
本实用新型完全符合完全符合例如标准QCT417.1-2001和QCT29106-2004等汽车线束电压降测试标准中对于电压降测试要求。装置应用于汽车线束,电子产品线束等带压接头的线束电压降检测,将为电压降测试提供一个稳定的测试条件,如接触面积、接触压力及精准的测试长度。同时也为提高测试效率设置了连杆。 The utility model fully complies with the voltage drop test requirements in the automotive wire harness voltage drop test standards such as standards QCT417.1-2001 and QCT29106-2004. The device is applied to the voltage drop detection of wire harnesses with pressure connectors such as automotive wire harnesses and electronic product wire harnesses. It will provide a stable test condition for voltage drop testing, such as contact area, contact pressure and accurate test length. At the same time, connecting rods are also provided to improve test efficiency.
本实施例中,电压测量夹具4的数量为4个,以连杆5方式连接四个电压测量夹具(四个测试点夹具),实现一个动作完成装夹。 In this embodiment, the number of voltage measurement fixtures 4 is four, and the four voltage measurement fixtures (four test point fixtures) are connected by means of connecting rods 5 to realize one action to complete the clamping.
电压测量夹具4包括与基座1连接的夹具底座10、设于夹具底座10上的固定触点7、测量动触点6,测量动触点6设于固定触点7的上部;测量动触点6上部设有滑杆8,滑杆8上设有砝码固定轴9。 The voltage measurement fixture 4 includes a fixture base 10 connected to the base 1, a fixed contact 7 arranged on the fixture base 10, and a measuring movable contact 6, and the measuring movable contact 6 is arranged on the top of the fixed contact 7; the measuring movable contact The upper part of point 6 is provided with a slide bar 8, and the slide bar 8 is provided with a weight fixing shaft 9.
每个电压测量夹具4以滑杆方式开合,附带一个砝码放置位,实现方便开合,压力恒定。 Each voltage measurement fixture 4 is opened and closed in the form of a sliding bar, and is attached with a weight placement position, so as to realize convenient opening and closing and constant pressure.
测量动触点6和固定触点7的接触面为半径20-40mm的弧形。测量动触点6和固定触点7的接触部位材料为紫铜。 The contact surface of the measuring movable contact 6 and the fixed contact 7 is an arc with a radius of 20-40mm. The material of the contact portion between the measuring movable contact 6 and the fixed contact 7 is red copper.
测量动触点6配备能方便连接其它测量仪器(如纳伏表,数字多用表)等仪器的插线端,如4mm香蕉插的插座。滑杆8为绝缘材料,砝码固定轴9直径为3-10mm。夹具底座也为绝缘材料。 The measuring movable contact 6 is equipped with a plug-in terminal that can be easily connected to other measuring instruments (such as a nanovoltmeter, a digital multimeter), such as a socket of a 4mm banana plug. The slide bar 8 is an insulating material, and the diameter of the weight fixing shaft 9 is 3-10mm. The clamp base is also insulating.
夹具底座10为燕尾槽结构,夹具底座10与基座1滑动连接。基座1上还设有标尺2。燕尾槽可方便实现夹具的移动。基座1以绝缘材料为主,配以0.5m以上的标尺,方便确定测试长度。本装置实现方便装夹各种线径导体;实现装置与导线接触面稳定;实现装置对导线施加恒定压力;实现测试距离随意改变;实现提高测试精度与效率。 The fixture base 10 is a dovetail groove structure, and the fixture base 10 is slidably connected with the base 1 . A ruler 2 is also provided on the base 1 . The dovetail groove facilitates the movement of the fixture. The base 1 is mainly made of insulating material, and equipped with a scale of more than 0.5m, which is convenient for determining the test length. The device realizes convenient clamping of conductors with various wire diameters; realizes the stability of the contact surface between the device and the wire; realizes that the device exerts constant pressure on the wire; realizes the random change of the test distance; realizes the improvement of test accuracy and efficiency.
显然,本实用新型的上述实施例仅仅是为清楚地说明本实用新型所作的举例,而并非是对本实用新型的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型权利要求的保护范围之内。 Apparently, the above-mentioned embodiments of the present utility model are only examples for clearly illustrating the present utility model, rather than limiting the implementation manner of the present utility model. For those of ordinary skill in the art, other changes or changes in different forms can be made on the basis of the above description. It is not necessary and impossible to exhaustively list all the implementation manners here. All modifications, equivalent replacements and improvements made within the spirit and principles of the utility model shall be included in the protection scope of the claims of the utility model.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107664715A (en) * | 2016-07-27 | 2018-02-06 | 上海太阳能工程技术研究中心有限公司 | Cell piece prints silver paste method for testing resistance |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107664715A (en) * | 2016-07-27 | 2018-02-06 | 上海太阳能工程技术研究中心有限公司 | Cell piece prints silver paste method for testing resistance |
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Address after: 511400 150, No. 8, Qishan Road, Shiqi Town, Panyu District, Guangzhou City, Guangdong Province Patentee after: Radio and TV Measurement and Testing Group Co.,Ltd. Address before: 510656 Guangdong city of Guangzhou province Whampoa Avenue Tianhe District Xiping Yun Road No. 163 Patentee before: GUANGZHOU GRG METROLOGY & TEST Co.,Ltd. |
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