CN205443473U - Electrolysis tombarthite smoke and dust gas clean system - Google Patents

Electrolysis tombarthite smoke and dust gas clean system Download PDF

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CN205443473U
CN205443473U CN201521111739.6U CN201521111739U CN205443473U CN 205443473 U CN205443473 U CN 205443473U CN 201521111739 U CN201521111739 U CN 201521111739U CN 205443473 U CN205443473 U CN 205443473U
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outlet
tower
rare earth
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chemical spray
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王金镛
王晓晖
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Sichuan Leshan Kebairui New Material Co ltd
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Abstract

一种电解稀土烟尘气净化系统,包括与电解炉集气罩管道连接的引风机,所述引风机出口与旋风除尘器连接,所述旋风除尘器气体出口与水雾除尘塔连接,所述水雾除尘塔的气体出口与药剂喷淋净化塔底部进口连接,所述药剂喷淋净化塔的液体出口通过液体循环回路连接药剂喷淋净化塔底部进口;所述药剂喷淋净化塔顶部设置有气水分离室;所述电解稀土烟尘气净化系统还包括与旋风除尘器的固体出口连接的干回收池,以及与水雾除尘塔固体出口连接的湿回收池。本实用新型使用旋风除尘、水膜除尘和化学反应除氟及氟化物三级净化方式,综合回收烟尘中漂浮的稀土,提高稀土工艺回收率,同时对尾气的净化效果好,能够使所产生的尾气达标排放。

An electrolytic rare earth flue gas purification system, comprising an induced draft fan connected to the gas collection hood pipe of the electrolytic furnace, the outlet of the induced draft fan is connected to a cyclone dust collector, the gas outlet of the cyclone dust collector is connected to a water mist dust removal tower, and the water mist dust removal tower is connected to the outlet of the induced draft fan The gas outlet of the mist dedusting tower is connected to the bottom inlet of the chemical spray purification tower, and the liquid outlet of the chemical spray purification tower is connected to the bottom inlet of the chemical spray purification tower through a liquid circulation loop; the top of the chemical spray purification tower is provided with a gas Water separation chamber; the electrolytic rare earth flue gas purification system also includes a dry recovery pool connected to the solid outlet of the cyclone dust collector, and a wet recovery pool connected to the solid outlet of the water mist dedusting tower. The utility model uses three-stage purification methods of cyclone dust removal, water film dust removal and chemical reaction removal of fluoride and fluoride to comprehensively recover the rare earth floating in the smoke and dust, improve the recovery rate of the rare earth process, and at the same time have a good purification effect on the tail gas, and can make the generated Exhaust emissions meet standards.

Description

一种电解稀土烟尘气净化系统An electrolysis rare earth flue gas purification system

技术领域 technical field

本实用新型属于机械领域,涉及一种稀土电解设备,具体涉及一种电解稀土烟尘气净化系统。 The utility model belongs to the field of machinery, and relates to a rare earth electrolysis device, in particular to an electrolysis rare earth smoke gas purification system.

背景技术 Background technique

稀土有工业维生素的美称。现如今已成为极其重要的战略资源。稀土元素氧化物是指元素周期表中原子序数为57到71的15种镧系元素氧化物,以及与镧系元素化学性质相似的钪(Sc)和钇(Y)共17种元素的氧化物。稀土元素在石油、化工、冶金、纺织、陶瓷、玻璃、永磁材料等领域都得到了广泛的应用,随着科技的进步和应用技术的不断突破,稀土氧化物的价值将越来越大。 Rare earths are known as industrial vitamins. Now it has become an extremely important strategic resource. Rare earth element oxides refer to oxides of 15 lanthanide elements with atomic numbers from 57 to 71 in the periodic table of elements, and oxides of scandium (Sc) and yttrium (Y), which are chemically similar to lanthanide elements, a total of 17 elements . Rare earth elements have been widely used in petroleum, chemical industry, metallurgy, textile, ceramics, glass, permanent magnet materials and other fields. With the advancement of science and technology and continuous breakthroughs in application technology, the value of rare earth oxides will increase.

工业上大批量生产稀土金属一般使用熔盐电解法。该工艺是以稀土氟化物熔盐体系为电解质,石墨作电解槽及阳极材料,钨棒作阴极。在熔融的稀土氟化物(REF3、LiF)体系中,加入稀土氧化物(REO)熔解,稀土氟化物离解成稀土离子(RE3+)和(F-),稀土氧化物(REO)离解成稀土离子(RE3+)和氧离子(O2-)。在电场作用下,带正电的稀土离子向阴极移动并在阴极得到电子,析出得到稀土金属(RE);带负电的F-和O2-氧离子向阳极移动并在阳极失去电子生成F2和O2,O2在1000℃左右与石墨阳极(C)作用,生成CO2。 Industrial mass production of rare earth metals generally uses molten salt electrolysis. The process uses rare earth fluoride molten salt system as electrolyte, graphite as electrolytic cell and anode material, and tungsten rod as cathode. In the molten rare earth fluoride (REF 3 , LiF) system, the rare earth oxide (REO) is added to dissolve, and the rare earth fluoride dissociates into rare earth ions (RE 3+ ) and (F - ), and the rare earth oxide (REO) dissociates into Rare earth ions (RE 3+ ) and oxygen ions (O 2- ). Under the action of an electric field, the positively charged rare earth ions move to the cathode and gain electrons at the cathode to precipitate rare earth metals (RE); the negatively charged F - and O 2- oxygen ions move to the anode and lose electrons at the anode to generate F 2 And O 2 , O 2 reacts with graphite anode (C) at about 1000°C to generate CO 2 .

实用新型内容 Utility model content

为克服现有电解生产稀土过程中产生有害气体氟气的排放,造成大气污染的技术缺陷,本实用新型公开了一种电解稀土烟尘气净化系统。 In order to overcome the technical defect of air pollution caused by the discharge of harmful gas fluorine gas produced in the existing process of rare earth electrolysis production, the utility model discloses an electrolysis rare earth fume gas purification system.

本实用新型所述一种电解稀土烟尘气净化系统,包括与电解炉集气罩管道连接的引风机,所述引风机出口与旋风除尘器连接,所述旋风除尘器气体出口与水雾除尘塔进口连接,所述水雾除尘塔的气体出口与药剂喷淋净化塔底部进口连接,所述药剂喷淋净化塔的液体出口通过液体循环回路连接药剂喷淋净化塔底部进口;所述药剂喷淋净化塔顶部设置有气水分离室; The utility model relates to an electrolytic rare earth flue gas purification system, which includes an induced draft fan connected to the gas collecting hood pipeline of the electrolytic furnace, the outlet of the induced draft fan is connected with a cyclone dust collector, and the gas outlet of the cyclone dust collector is connected with a water mist dust removal tower The inlet is connected, the gas outlet of the water mist dedusting tower is connected to the bottom inlet of the chemical spray purification tower, and the liquid outlet of the chemical spray purification tower is connected to the bottom inlet of the chemical spray purification tower through a liquid circulation loop; the chemical spray There is a gas-water separation chamber at the top of the purification tower;

所述液体循环回路包括与药剂喷淋净化塔液体出口连接的沉淀池,与沉淀池固体出口连接的过滤装置,以及与沉淀池液体出口连接的调配池,所述调配池的出口通过澄清池连接药剂喷淋净化塔底部进口;所述过滤装置液体出口与调配池连接; The liquid circulation loop includes a sedimentation tank connected to the liquid outlet of the chemical spray purification tower, a filter device connected to the solid outlet of the sedimentation tank, and an adjustment tank connected to the liquid outlet of the sedimentation tank, and the outlet of the adjustment tank is connected through a clarification tank The bottom inlet of the chemical spray purification tower; the liquid outlet of the filter device is connected to the deployment pool;

所述电解稀土烟尘气净化系统还包括与旋风除尘器的固体出口连接的干回收池,以及与水雾除尘塔固体出口连接的湿回收池,所述干回收池出口、湿回收池固体出口与电解炉进料口连接,所述湿回收池液体出口与调配池连接。 The electrolytic rare earth flue gas purification system also includes a dry recovery tank connected to the solid outlet of the cyclone dust collector, and a wet recovery tank connected to the solid outlet of the water mist dedusting tower, the dry recovery tank outlet, the wet recovery tank solid outlet and The feed port of the electrolytic furnace is connected, and the liquid outlet of the wet recovery pool is connected with the preparation pool.

优选的,所述湿回收池液体出口通过清水池与调配池连接。 Preferably, the liquid outlet of the wet recovery pool is connected to the adjustment pool through a clear water pool.

优选的,还包括与所述过滤装置固体出口连接的固体晾干池。 Preferably, it also includes a solid drying tank connected to the solid outlet of the filtering device.

采用本实用新型所述的电解稀土烟尘气净化系统,相对现有技术,使用旋风除尘、水膜除尘和化学反应及收尾气中的氟及氟化物三级净化方式,综合回收烟尘中漂浮的稀土,提高稀土工艺回收率,同时通过水雾喷淋除去烟气中的氟,净化效果好,能够使所产生的尾气达标排放。 Using the electrolysis rare earth smoke gas purification system described in the utility model, compared with the prior art, the three-stage purification method of cyclone dust removal, water film dust removal, chemical reaction and fluorine and fluoride in the tail gas is used to comprehensively recover the rare earth floating in the smoke , improve the recovery rate of the rare earth process, and at the same time remove the fluorine in the flue gas by water mist spraying, the purification effect is good, and the exhaust gas produced can be discharged up to the standard.

附图说明 Description of drawings

图1为本实用新型所述电解稀土烟尘气净化系统的一种具体实施方式各部分连接示意图; Fig. 1 is a schematic diagram of connection of various parts of a specific embodiment of the electrolysis rare earth smoke gas purification system described in the utility model;

图中附图标记名称为:1-集气罩,2-电解炉,3-固体晾干池,4-引风机,5-旋风除尘器,6-水雾除尘塔,7-药剂喷淋净化塔,8-气水分离室,9-沉淀池,10-过滤装置,11-调配池,12-澄清池,13-干回收池,14-湿回收池,15-清水池。 The names of reference signs in the figure are: 1-gas collecting hood, 2-electrolytic furnace, 3-solid drying pool, 4-induced fan, 5-cyclone dust collector, 6-water mist dust removal tower, 7-chemical spray purification Tower, 8-gas-water separation chamber, 9-sedimentation tank, 10-filtration device, 11-adjustment tank, 12-clarification tank, 13-dry recovery tank, 14-wet recovery tank, 15-clear water tank.

具体实施方式 detailed description

下面结合附图,对本实用新型的具体实施方式作进一步的详细说明。 Below in conjunction with accompanying drawing, the specific embodiment of the utility model is described in further detail.

如图1所示,本实用新型所述电解稀土烟尘气净化系统,包括与电解炉集气罩1管道连接的引风机4,所述引风机出口与旋风除尘器5连接,所述旋风除尘器5气体出口与水雾除尘塔6连接,所述水雾除尘塔6的气体出口与药剂喷淋净化塔7底部进口连接,所述药剂喷淋净化塔7的液体出口通过液体循环回路连接药剂喷淋净化塔底部进口;所述药剂喷淋净化塔顶部设置有气水分离室8。 As shown in Figure 1, the electrolytic rare earth smoke gas purification system described in the utility model includes an induced draft fan 4 connected to the gas collecting cover 1 of the electrolytic furnace, the outlet of the induced draft fan is connected with a cyclone dust collector 5, and the cyclone dust collector 5 The gas outlet is connected to the water mist dedusting tower 6, the gas outlet of the water mist dedusting tower 6 is connected to the bottom inlet of the medicament spray purification tower 7, and the liquid outlet of the medicament spray purification tower 7 is connected to the medicament spray through a liquid circulation loop. There is an inlet at the bottom of the shower purification tower; a gas-water separation chamber 8 is provided at the top of the chemical spray purification tower.

所述液体循环回路包括与药剂喷淋净化塔液体出口连接的沉淀池9,与沉淀池固体出口连接的过滤装置10,以及与沉淀池液体出口连接的调配池11,所述调配池11出口通过澄清池12连接药剂喷淋净化塔7底部进口;所述过滤装置10液体出口与调配池11连接; The liquid circulation loop includes a sedimentation tank 9 connected to the liquid outlet of the chemical spray purification tower, a filter device 10 connected to the solid outlet of the sedimentation tank, and a blending tank 11 connected to the liquid outlet of the sedimentation tank, and the outlet of the blending tank 11 passes through The clarification tank 12 is connected to the bottom inlet of the chemical spray purification tower 7; the liquid outlet of the filter device 10 is connected to the blending tank 11;

所述电解稀土烟尘气净化系统还包括与旋风除尘器5的固体出口连接的干回收池13,以及与水雾除尘塔6固体出口连接的湿回收池14,所述干回收池出口、湿回收池固体出口与电解炉2进料口连接,所述湿回收池液体出口与调配池11连接。 The electrolytic rare earth flue gas purification system also includes a dry recovery tank 13 connected to the solid outlet of the cyclone dust collector 5, and a wet recovery tank 14 connected to the solid outlet of the water mist dedusting tower 6, the dry recovery tank outlet, wet recovery The solid outlet of the pool is connected to the feed port of the electrolytic furnace 2, and the liquid outlet of the wet recovery pool is connected to the blending pool 11.

本实用新型应用于稀土电解冶炼过程中,集气罩设置于电解炉2炉口上方,引风机4产生负压后,将集气罩1下方的稀土粉尘吸入旋风除尘器5,旋风除尘器除尘机理是使含尘气流作旋转运动,借助于离心力将尘粒从气流中分离并捕集于器壁,再借助重力作用使尘粒落入灰斗。旋风除尘器将气流中体积较大的固体颗粒物部分排出在底部的干回收池,气流经过旋风除尘器后,继续进入水雾除尘塔6,水雾除尘塔喷出水雾,继续吸收气流中体积较小的固体颗粒物,吸收了固体颗粒物的水在重力作用下被收集至湿回收池,剩余气流继续进入药剂喷淋净化塔进行化学吸收,药剂喷淋净化塔中可以喷淋碱性溶液例如石灰水对气流进行除氟,以除去稀土冶炼过程中可能产生的氟离子等酸性离子。 The utility model is applied in the rare earth electrolytic smelting process. The gas collecting hood is arranged above the furnace mouth of the electrolytic furnace 2. After the induced draft fan 4 generates negative pressure, the rare earth dust under the gas collecting hood 1 is sucked into the cyclone dust collector 5, and the cyclone dust collector removes dust. The mechanism is to make the dust-laden air flow rotate, and the dust particles are separated from the air flow by centrifugal force and collected on the wall of the container, and then the dust particles fall into the ash hopper by gravity. The cyclone dust collector discharges the larger solid particles in the airflow to the dry recovery tank at the bottom. After the airflow passes through the cyclone dust collector, it continues to enter the water mist dedusting tower 6, which sprays water mist and continues to absorb the volume in the airflow. Smaller solid particles, the water that has absorbed the solid particles is collected to the wet recovery tank under the action of gravity, and the remaining air flow continues to enter the chemical spray purification tower for chemical absorption, where alkaline solutions such as lime can be sprayed Water defluorides the gas flow to remove acid ions such as fluoride ions that may be produced during the rare earth smelting process.

湿回收池经过沉淀后,沉淀在底部的固体物质与干回收池收集的固体颗粒可直接送回电解炉中进行二次冶炼。药剂喷淋塔净化塔顶部设置的气水分离室8内设置有气水分离器,将气水分离后,无污染的气体从顶部排出,水下落至药剂喷淋塔底部,被液体循环回路采集。 After precipitation in the wet recovery tank, the solid matter settled at the bottom and the solid particles collected in the dry recovery tank can be directly sent back to the electrolytic furnace for secondary smelting. The gas-water separation chamber 8 installed on the top of the chemical spray tower purification tower is equipped with a gas-water separator. After separating the gas and water, the non-polluting gas is discharged from the top, and the water falls to the bottom of the chemical spray tower, where it is collected by the liquid circulation loop. .

从药剂喷淋塔底部排出的水首先进入沉淀池9,在沉淀池经过适当时间的沉淀后底部沉淀物进入过滤装置10,同时沉淀池9上层的清水直接进入调配池11,过滤装置将固体过滤,剩余清水进入调配池11,调配池内可用化学反应加入碱性物质将调配池内的水PH值降低,调配池还可以与沉淀池及湿回收池14液体出口连接,收集二者排出的较清的液态水,并通过清水池12的进一步除杂,除杂可以采用沉淀、絮凝等手段,得到清澈的回收水,并送出药剂喷淋塔循环使用。湿回收池14与调配池11之间可以连接一个清水池15,湿回收池在经过适当时间的沉淀后,清水进入清水池15储存,沉淀物直接送回电解炉。 The water discharged from the bottom of the chemical spray tower first enters the sedimentation tank 9, and after a proper period of precipitation in the sedimentation tank, the sediment at the bottom enters the filter device 10, and at the same time, the clear water in the upper layer of the sedimentation tank 9 directly enters the deployment tank 11, and the filter device filters the solids , the remaining clear water enters the deployment tank 11, and the pH value of the water in the deployment tank can be reduced by adding alkaline substances through chemical reactions in the deployment tank, and the deployment tank can also be connected with the sedimentation tank and the wet recovery tank 14 liquid outlets to collect the relatively clear water discharged by the two liquid water, and further remove impurities through the clear water pool 12. The impurities can be removed by means of precipitation, flocculation, etc. to obtain clear recycled water, and sent to the chemical spray tower for recycling. A clear water pool 15 can be connected between the wet recovery pool 14 and the deployment pool 11. After the wet recovery pool has settled for an appropriate time, the clear water enters the clear water pool 15 for storage, and the sediment is directly sent back to the electrolytic furnace.

采用本实用新型所述的电解稀土烟尘气净化系统,相对现有技术,使用旋风除尘、水膜除尘和化学反应除氟用氟的化合物三级净化方式,综合回收烟尘中漂浮的稀土,提高稀土工艺回收率,同时通过水雾喷淋除去烟气中的氟,净化效果好,能够使所产生的尾气达标排放。 Compared with the prior art, the electrolysis rare earth smoke gas purification system described in the utility model adopts the three-stage purification method of cyclone dust removal, water film dust removal, and chemical reaction fluorine removal compound to comprehensively recover the rare earth floating in the smoke and improve the rare earth The process recovery rate is high, and at the same time, the fluorine in the flue gas is removed by water mist spraying, the purification effect is good, and the generated tail gas can be discharged up to the standard.

前文所述的为本实用新型的各个优选实施例,各个优选实施例中的优选实施方式如果不是明显自相矛盾或以某一优选实施方式为前提,各个优选实施方式都可以任意叠加组合使用,所述实施例以及实施例中的具体参数仅是为了清楚表述实用新型人的实用新型验证过程,并非用以限制本实用新型的专利保护范围,本实用新型的专利保护范围仍然以其权利要求书为准,凡是运用本实用新型的说明书及附图内容所作的等同结构变化,同理均应包含在本实用新型的保护范围内。 The foregoing are various preferred embodiments of the present utility model. If the preferred implementations in each preferred embodiment are not obviously self-contradictory or based on a certain preferred implementation, each preferred implementation can be arbitrarily superimposed and combined. The specific parameters in the described embodiments and the embodiments are only for clearly expressing the utility model verification process of the utility model person, and are not used to limit the patent protection scope of the utility model, and the patent protection scope of the utility model is still defined by its claims. As the standard, all equivalent structural changes made by using the description and drawings of the utility model should be included in the protection scope of the utility model in the same way.

Claims (3)

1.一种电解稀土烟尘气净化系统,其特征在于,包括与电解炉集气罩管道连接的引风机,所述引风机出口与旋风除尘器连接,所述旋风除尘器气体出口与水雾除尘塔进口连接,所述水雾除尘塔的气体出口与药剂喷淋净化塔底部进口连接,所述药剂喷淋净化塔的液体出口通过液体循环回路连接药剂喷淋净化塔底部进口;所述药剂喷淋净化塔顶部设置有气水分离室; 1. An electrolytic rare earth flue gas purification system is characterized in that, comprising an induced draft fan connected to the electrolytic furnace gas collecting hood pipeline, the outlet of the induced draft fan is connected with the cyclone dust collector, and the gas outlet of the cyclone dust collector is connected with the water mist dust removal The tower inlet is connected, the gas outlet of the water mist dedusting tower is connected with the bottom inlet of the chemical spray purification tower, and the liquid outlet of the chemical spray purification tower is connected to the bottom inlet of the chemical spray purification tower through a liquid circulation loop; the chemical spray There is a gas-water separation chamber at the top of the leaching purification tower; 所述液体循环回路包括与药剂喷淋净化塔液体出口连接的沉淀池,与沉淀池固体出口连接的过滤装置,以及与沉淀池液体出口连接的调配池,所述调配池的出口通过澄清池连接药剂喷淋净化塔底部进口;所述过滤装置液体出口与调配池连接; The liquid circulation loop includes a sedimentation tank connected to the liquid outlet of the chemical spray purification tower, a filter device connected to the solid outlet of the sedimentation tank, and an adjustment tank connected to the liquid outlet of the sedimentation tank, and the outlet of the adjustment tank is connected through a clarification tank The bottom inlet of the chemical spray purification tower; the liquid outlet of the filter device is connected to the deployment pool; 所述电解稀土烟尘气净化系统还包括与旋风除尘器的固体出口连接的干回收池,以及与水雾除尘塔固体出口连接的湿回收池,所述干回收池出口、湿回收池固体出口与电解炉进料口连接,所述湿回收池液体出口与调配池连接。 The electrolytic rare earth flue gas purification system also includes a dry recovery tank connected to the solid outlet of the cyclone dust collector, and a wet recovery tank connected to the solid outlet of the water mist dedusting tower, the dry recovery tank outlet, the wet recovery tank solid outlet and The feed port of the electrolytic furnace is connected, and the liquid outlet of the wet recovery pool is connected with the preparation pool. 2.如权利要求1所述的电解稀土烟尘气净化系统,其特征在于,所述湿回收池液体出口通过清水池与调配池连接。 2. The electrolytic rare earth flue gas purification system according to claim 1, characterized in that the liquid outlet of the wet recovery pool is connected to the preparation pool through a clear water pool. 3.如权利要求1所述的电解稀土烟尘气净化系统,其特征在于,还包括与所述过滤装置固体出口连接的固体晾干池。 3. The electrolytic rare earth flue gas purification system as claimed in claim 1, further comprising a solid drying pool connected to the solid outlet of the filter device.
CN201521111739.6U 2015-12-29 2015-12-29 Electrolysis tombarthite smoke and dust gas clean system Expired - Lifetime CN205443473U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107617290A (en) * 2017-11-06 2018-01-23 河南福森药业有限公司 A kind of pharmaceuticals industry air cleaning unit
CN110578155A (en) * 2019-09-29 2019-12-17 苏州拓又达新能源科技有限公司 An automatic production line for rare earth smelting and its production method
CN110804747A (en) * 2019-11-22 2020-02-18 乐山有研稀土新材料有限公司 A kind of smoke and dust recovery system and recovery method of rare earth electrolyzer
CN111001249A (en) * 2019-12-23 2020-04-14 王瑞杰 Air purification equipment and method for crushing workshop

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107617290A (en) * 2017-11-06 2018-01-23 河南福森药业有限公司 A kind of pharmaceuticals industry air cleaning unit
CN107617290B (en) * 2017-11-06 2024-05-28 河南福森药业有限公司 Air purification device for pharmaceutical industry
CN110578155A (en) * 2019-09-29 2019-12-17 苏州拓又达新能源科技有限公司 An automatic production line for rare earth smelting and its production method
CN110578155B (en) * 2019-09-29 2024-04-26 苏州拓又达新能源科技有限公司 A rare earth smelting automatic production line and production method thereof
CN110804747A (en) * 2019-11-22 2020-02-18 乐山有研稀土新材料有限公司 A kind of smoke and dust recovery system and recovery method of rare earth electrolyzer
CN111001249A (en) * 2019-12-23 2020-04-14 王瑞杰 Air purification equipment and method for crushing workshop

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