CN205572952U - A hydraulic circuit that is used for system security controls of large -scale injection molding machine compound die - Google Patents

A hydraulic circuit that is used for system security controls of large -scale injection molding machine compound die Download PDF

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Publication number
CN205572952U
CN205572952U CN201620377087.9U CN201620377087U CN205572952U CN 205572952 U CN205572952 U CN 205572952U CN 201620377087 U CN201620377087 U CN 201620377087U CN 205572952 U CN205572952 U CN 205572952U
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valve
safety
detection function
door
closing
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高华
卢丰
潘鲁静
陆辉
刘立柱
胡午洋
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NINGBO HAITIAN HUAYUAN MACHINERY CO Ltd
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NINGBO HAITIAN HUAYUAN MACHINERY CO Ltd
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Abstract

一种用于大型注塑机合模系统安全控制的液压回路,包括前门机械方向阀、后门机械方向阀、插装阀、梭阀、带检测功能的插装阀,在前门机械方向阀、后门机械方向阀与带检测功能的插装阀之间桥接梭阀,梭阀与前门机械方向阀、后门机械方向阀共同控制带检测功能的插装阀的闭合,最终控制开合模油缸的动作停止。本实用新型由于前安全门、后安全门单独打开或者同时打开时均能够有效确保开模与关模动作无法进行,且能准确、及时、有效停止开合模动作,确保了操作者的安全;而且带确认检测功能的插装阀提供了关闭到位的检测功能,安全性能更高。整个液压安全回路结构简单,安装方便,维护简单,能够应用到安全要求比较高的注塑机等设备上。

A hydraulic circuit for the safety control of the mold clamping system of a large injection molding machine, including a mechanical directional valve for the front door, a mechanical directional valve for the rear door, a cartridge valve, a shuttle valve, and a cartridge valve with detection function. The shuttle valve is bridged between the directional valve and the cartridge valve with detection function. The shuttle valve, the front door mechanical directional valve and the rear door mechanical directional valve jointly control the closing of the cartridge valve with detection function, and finally control the movement of the opening and closing cylinder to stop. The utility model can effectively ensure that the mold opening and closing actions cannot be carried out when the front safety door and the rear safety door are opened separately or at the same time, and can accurately, timely and effectively stop the mold opening and closing actions, ensuring the safety of the operator; The cartridge valve with confirmation detection function provides the detection function of closing in place, which has higher safety performance. The entire hydraulic safety circuit has simple structure, convenient installation and simple maintenance, and can be applied to injection molding machines and other equipment with relatively high safety requirements.

Description

一种用于大型注塑机合模系统安全控制的液压回路A hydraulic circuit for safety control of clamping system of large injection molding machine

技术领域 technical field

本实用新型涉及用于大型注塑机合模系统安全控制的液压回路。 The utility model relates to a hydraulic circuit used for the safety control of the clamping system of a large injection molding machine.

背景技术 Background technique

现有大型注塑机合模系统安全控制的液压保险回路,通常是通过切断推动开合模电液方向阀的主阀的控制油来达到安全的要求,注塑机液压保险机构能从而极大提高注塑机本身的安全程度。但在实际使用过程中有时候会因各种原因导致主阀卡住等情况,使得控制油路极易发生安全保险失效的现象,而且在国外个别地区,对设备安全要求程度较高,要求无论前门还是后门均能及时触发并切断开合模阀的主油路。 The existing large-scale injection molding machine mold clamping system safety control hydraulic insurance circuit, usually by cutting off the control oil of the main valve that pushes the electro-hydraulic directional valve to open and close the mold to meet the safety requirements, the hydraulic insurance mechanism of the injection molding machine can greatly improve the injection molding performance. The security level of the machine itself. However, in the actual use process, sometimes the main valve is stuck due to various reasons, which makes the safety insurance failure of the control oil circuit very easy to occur. Moreover, in some foreign regions, the equipment safety requirements are relatively high. Both the front door and the back door can trigger and cut off the main oil circuit of the mold opening and closing valve in time.

实用新型内容 Utility model content

本实用新型为克服上述不足而提供一种用于大型注塑机合模系统安全控制的液压回路,使其更加安全可靠。 The utility model provides a hydraulic circuit for the safety control of the mold clamping system of a large injection molding machine to overcome the above disadvantages, making it safer and more reliable.

本实用新型目的是通过如下技术方案实现的。 The purpose of the utility model is achieved through the following technical solutions.

一种用于大型注塑机合模系统安全控制的液压回路,包括前门机械方向阀、后门机械方向阀、插装阀、梭阀、带检测功能的插装阀,在前门机械方向阀、后门机械方向阀与带检测功能的插装阀之间桥接梭阀,梭阀与前门机械方向阀、后门机械方向阀共同控制带检测功能的插装阀的闭合,最终控制开合模油缸的动作停止。 A hydraulic circuit for the safety control of the mold clamping system of a large injection molding machine, including a mechanical directional valve for the front door, a mechanical directional valve for the rear door, a cartridge valve, a shuttle valve, and a cartridge valve with detection function. The shuttle valve is bridged between the directional valve and the cartridge valve with detection function. The shuttle valve, the front door mechanical directional valve and the rear door mechanical directional valve jointly control the closing of the cartridge valve with detection function, and finally control the movement of the mold opening and closing cylinder to stop.

上述带检测功能的插装阀提供一个阀关闭到位的检测信号给控制器,可以有效的监知阀口关闭到位的时间和到位情况,输出主阀芯的闭合反馈信号给控制器,有效提高了设备上的安全等级。 The above-mentioned cartridge valve with detection function provides a detection signal of the valve closing in place to the controller, which can effectively monitor the time and situation of the valve port closing in place, and output the closing feedback signal of the main valve core to the controller, which effectively improves the performance of the valve. The security level on the device.

本实用新型由于前安全门、后安全门单独打开或者同时打开时均能够有效确保开模与关模动作无法进行,且能准确、及时、有效停止开合模动作,确保了操作者的安全;而且带确认检测功能的插装阀提供了关闭到位的检测功能,安全性能更高。整个液压安全回路结构简单,安装方便,维护简单,能够应用到安全要求比较高的注塑机等设备上。 The utility model can effectively ensure that the mold opening and closing actions cannot be carried out when the front safety door and the rear safety door are opened separately or at the same time, and can accurately, timely and effectively stop the mold opening and closing actions, ensuring the safety of the operator; The cartridge valve with confirmation detection function provides the detection function of closing in place, and has higher safety performance. The entire hydraulic safety circuit has a simple structure, convenient installation and maintenance, and can be applied to injection molding machines and other equipment with relatively high safety requirements.

附图说明 Description of drawings

图1是本实用新型实施例大型注塑机合模系统安全控制的液压回路原理图,前安全门和后安全门同时关闭,注塑机安全控制的液压回路正常,设备正常工作。 Figure 1 is a schematic diagram of the hydraulic circuit for the safety control of the clamping system of a large injection molding machine according to the embodiment of the utility model. The front safety door and the rear safety door are closed at the same time, the hydraulic circuit for the safety control of the injection molding machine is normal, and the equipment works normally.

图2是本实用新型实施例开合模液压回路前安全门开的回路图,开合模动作停止。 Fig. 2 is the circuit diagram of the safety door opening before the opening and closing hydraulic circuit of the utility model embodiment, and the opening and closing action stops.

图3是本实用新型实施例开合模液压回路后安全门开的回路图,开合模动作停止。 Fig. 3 is the circuit diagram of the safety door opening after the mold opening and closing hydraulic circuit of the embodiment of the utility model, and the mold opening and closing action stops.

图4是本实用新型实施例开合模液压回路前安全门开和后安全门同时开的回路图,开合模动作停止。 Fig. 4 is the circuit diagram of the opening and closing hydraulic circuit of the utility model embodiment, the front safety door is opened and the rear safety door is opened simultaneously, and the opening and closing action stops.

具体实施方式 detailed description

以下结合附图实施例对本实用新型作进一步描述。 Below in conjunction with accompanying drawing embodiment the utility model is described further.

如图1所示,一种用于大型注塑机合模系统安全控制的液压回路,包括前门机械方向阀1、后门机械方向阀3、插装阀4、梭阀5、带检测功能的插装阀6,在前门机械方向阀1、后门机械方向阀3与带检测功能的插装阀6之间桥接梭阀5,梭阀6与前门机械方向阀、后门机械方向阀共同控制带检测功能的插装阀的闭合,控制开合模油缸的动作停止。 As shown in Figure 1, a hydraulic circuit used for the safety control of the mold clamping system of a large injection molding machine includes a mechanical directional valve 1 for the front door, a mechanical directional valve 3 for the rear door, a cartridge valve 4, a shuttle valve 5, and a cartridge valve with detection function. Valve 6, bridge the shuttle valve 5 between the front door mechanical directional valve 1, the rear door mechanical directional valve 3 and the cartridge valve 6 with detection function, the shuttle valve 6, the front door mechanical directional valve and the rear door mechanical directional valve jointly control the The closing of the cartridge valve controls the movement of the mold opening and closing cylinder to stop.

以下依次对上述液压回路在前安全门触板松开、后安全门触板松开、前安全门触板后门触板均松开、前安全门触板后安全门触板均压下四种工况进行描述。 The following four working conditions of the above-mentioned hydraulic circuit are described sequentially when the front safety door touch panel is released, the rear safety door touch panel is released, the front safety door touch panel and the rear door touch panels are both released, and the front safety door touch panel and the rear safety door touch panels are both pressed down.

前安全门触板松开、后安全门触板压合情况下:如图2所示,系统的高压控制油通过前门机械方向阀1的P腔与B腔相通,经过梭阀5与带检测功能的插装阀6的上腔相连,因为插装阀上腔面积大于下腔面积,压力油将带检测功能的插装阀6压合关闭。插装阀6压合关闭动作完成的同时,带检测功能的插装阀6的检测点提供一个关闭信号给控制器,控制器切断系统进油,这样此时注塑机就无法进行开合模动作。 When the front safety door touch panel is released and the rear safety door touch panel is pressed: as shown in Figure 2, the high-pressure control oil of the system communicates with chamber B through the P chamber of the mechanical directional valve 1 of the front door, passes through the shuttle valve 5 and communicates with the chamber with detection function. The upper cavity of the cartridge valve 6 is connected, because the area of the upper cavity of the cartridge valve is larger than the area of the lower cavity, and the pressure oil presses and closes the cartridge valve 6 with detection function. When the pressing and closing action of the cartridge valve 6 is completed, the detection point of the cartridge valve 6 with detection function provides a closing signal to the controller, and the controller cuts off the oil supply to the system, so that the injection molding machine cannot open and close the mold at this time .

后安全门触板松开、前安全门触板压合情况下:如图3所示,系统的高压控制油通过后门机械方向阀3的P腔与B腔相通,经过梭阀5与带检测功能的插装阀6的上腔相连,因为插装阀上腔面积大于下腔面积,压力油将带检测功能的插装阀6压合关闭。插装阀6压合关闭动作完成的同时,带检测功能的插装阀6的检测点提供一个关闭信号给控制器,控制器切断系统进油。这样此时机器就无法进行开合模动作。 When the touch panel of the rear safety door is released and the touch panel of the front safety door is pressed: as shown in Figure 3, the high-pressure control oil of the system communicates with chamber B through chamber P of the mechanical directional valve 3 of the rear door, passes through the shuttle valve 5 and connects with the chamber with detection function. The upper cavity of the cartridge valve 6 is connected, because the area of the upper cavity of the cartridge valve is larger than the area of the lower cavity, and the pressure oil presses and closes the cartridge valve 6 with detection function. When the press-fit closing action of the cartridge valve 6 is completed, the detection point of the cartridge valve 6 with the detection function provides a closing signal to the controller, and the controller cuts off the oil inlet of the system. The machine just can't carry out the mold opening and closing action at this moment like this.

前安全门触板与后安全门触板均松开情况下:如图4所示,系统的高压控制油通过前门机械方向阀1的P腔与B腔相通;系统的高压控制油通过后门机械方向阀3的P腔与B腔相通,两路高压控制油经过梭阀5与带检测功能的插装阀6的上腔相连,因为插装阀上腔面积大于下腔面积,压力油将带检测功能的插装阀6压合关闭。插装阀6压合关闭动作完成的同时,带检测功能的插装阀6的检测点提供一个关闭信号给控制器。该工况下切断系统进油。这样此时机器就无法进行开合模动作。 When both the front safety door touch panel and the rear safety door touch panel are loose: as shown in Figure 4, the high-pressure control oil of the system communicates with cavity B through the P chamber of the mechanical directional valve 1 of the front door; the high-pressure control oil of the system passes through the mechanical directional valve of the rear door The P chamber of 3 is connected with the B chamber, and the two high-pressure control oils are connected to the upper chamber of the cartridge valve 6 with the detection function through the shuttle valve 5, because the area of the upper chamber of the cartridge valve is larger than the area of the lower chamber, the pressure oil will have the detection function The cartridge valve 6 is press closed. When the press-fitting and closing action of the cartridge valve 6 is completed, the detection point of the cartridge valve 6 with detection function provides a closing signal to the controller. Under this working condition, cut off the system oil inlet. The machine just can't carry out the mold opening and closing action at this moment like this.

前安全门触板与后安全门触板均压合情况下:如图1所示,系统的高压控制油通过前门机械方向阀1的P腔与封闭的A腔相通;系统的高压控制油通过后门机械方向阀3的P腔与封闭的A腔相通相通,梭阀5左右两腔均无高压控制油。带检测功能的插装阀6的上腔与回油路相通,系统进油将带检测功能的插装阀6顶开。注塑机设备其余设备正常情况下,开关模动作正常动作。 When both the front safety door touch panel and the rear safety door touch panel are pressed together: as shown in Figure 1, the high-pressure control oil of the system communicates with the closed A cavity through the P cavity of the front door mechanical directional valve 1; the high-pressure control oil of the system passes through the rear door mechanical The P chamber of the directional valve 3 communicates with the closed A chamber, and the left and right chambers of the shuttle valve 5 have no high-pressure control oil. The upper cavity of the cartridge valve 6 with detection function communicates with the oil return path, and the oil inlet of the system pushes the cartridge valve 6 with detection function back open. Under normal conditions of the other equipment of the injection molding machine, the switch mode works normally.

Claims (1)

1. the hydraulic circuit for large size plastic jetting-moulding device Clamping System security control, it is characterised in that;Including Qianmen operating direction valve, back door operating direction valve, inserted valve, shuttle valve, the inserted valve of band detection function, shuttle valve is bridged between the inserted valve of Qianmen operating direction valve, back door operating direction valve and band detection function, shuttle valve stops with Qianmen operating direction valve, the Guan Bi of the inserted valve of back door operating direction valve co-controlling band detection function, the final action controlling folding mould oil cylinder.
CN201620377087.9U 2016-04-29 2016-04-29 A hydraulic circuit that is used for system security controls of large -scale injection molding machine compound die Expired - Lifetime CN205572952U (en)

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CN201620377087.9U CN205572952U (en) 2016-04-29 2016-04-29 A hydraulic circuit that is used for system security controls of large -scale injection molding machine compound die

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106313460A (en) * 2016-11-21 2017-01-11 宁波海太工贸有限公司 Mold opening and closing safety control system of injection molding machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106313460A (en) * 2016-11-21 2017-01-11 宁波海太工贸有限公司 Mold opening and closing safety control system of injection molding machine

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Granted publication date: 20160914