CN205771105U - Feeding system - Google Patents
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- CN205771105U CN205771105U CN201620566714.3U CN201620566714U CN205771105U CN 205771105 U CN205771105 U CN 205771105U CN 201620566714 U CN201620566714 U CN 201620566714U CN 205771105 U CN205771105 U CN 205771105U
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Abstract
本实用新型提出一种给料系统,包括料斗和料斗支承梁,料斗包括一前壁及一后壁,所述前壁的倾角小于后壁的倾角,且所述料斗的底部设有可开闭的闸门;所述料斗支承梁套设于料斗外侧并通过铰轴式测重支座与所述料斗相连接。本实用新型给料系统,可以使物料从船上直接装入到自卸汽车中,无需地面皮带机及物料储存仓库,结构简单紧凑,大大减少了场地占用。本实用新型给料系统,通过使料斗的前壁倾角小于后壁倾角,并通过通过铰轴式测重支座将料斗支承梁与所述料斗相连接,当物料落入料斗时,可以经过前壁的缓冲,防止物料起拱。当物料从料斗向下落下时,也会受到前壁的缓冲,减缓下落速度,降低物料对料斗下方的车辆的冲击。
The utility model proposes a feeding system, which includes a hopper and a hopper support beam. The hopper includes a front wall and a rear wall. The inclination angle of the front wall is smaller than that of the rear wall, and the bottom of the hopper is provided with a The gate; the hopper support beam is sleeved on the outside of the hopper and connected to the hopper through a hinged weighing support. The feeding system of the utility model can directly load the materials from the ship into the dump truck, without the need for ground belt conveyors and material storage warehouses. The structure is simple and compact, and the space occupation is greatly reduced. The feeding system of the utility model, by making the inclination angle of the front wall of the hopper smaller than the inclination angle of the rear wall, and connecting the hopper support beam with the hopper through the hinge type weighing support, when the material falls into the hopper, it can pass through the front wall. The cushioning of the wall prevents the material from arching. When the material falls down from the hopper, it will also be buffered by the front wall to slow down the falling speed and reduce the impact of the material on the vehicle below the hopper.
Description
技术领域technical field
本实用新型涉及一种给料系统,尤其涉及一种用于在码头上将散装物料装入自卸汽车的给料系统。The utility model relates to a feeding system, in particular to a feeding system for loading bulk materials into a dump truck on a wharf.
背景技术Background technique
目前用于码头上的给料系统有牵引式给料系统、转动式给料系统和振动式给料系统。牵引式给料系统的工作构件是挠性牵引件,一类是胶带,一类是固定有承载板的链条。物料自料斗卸出后落在胶带上或承载板上。这种输送容易产生粉尘。转动式给料系统的工作构件是一个绕定轴转动的回转体。通过回转体的回转将物料卸出。该方式结构复杂,需持续的驱动设备运行。振动式给料系统的承载构件是料槽,驱动装置是振动源。这种给料系统的明显特点是振动较大、噪声大、易造成粉尘污染。The feeding systems currently used on the wharf include traction feeding systems, rotary feeding systems and vibrating feeding systems. The working components of the traction feeding system are flexible traction parts, one is a tape, and the other is a chain fixed with a load plate. After the material is discharged from the hopper, it falls on the belt or the carrier plate. This kind of transportation is prone to dust. The working component of the rotary feeding system is a rotary body that rotates around a fixed axis. The material is discharged through the rotation of the rotary body. This method has a complex structure and requires continuous operation of the driving equipment. The load-bearing component of the vibrating feeding system is the trough, and the driving device is the vibration source. The obvious characteristics of this feeding system are relatively large vibration, high noise, and easy to cause dust pollution.
以上给料系统结构均较复杂,设备较大,需要有较大的地面堆场,对码头要求较高,整体成本较高。The structure of the above feeding systems is relatively complex, the equipment is relatively large, a large ground storage yard is required, the requirements for the wharf are relatively high, and the overall cost is relatively high.
在所述背景技术部分公开的上述信息仅用于加强对本实用新型的背景的理解,因此它可以包括不构成对本领域普通技术人员已知的现有技术的信息。The above information disclosed in this Background section is only for enhancement of understanding of the background of the invention and therefore it may contain information that does not form the prior art that is already known to a person of ordinary skill in the art.
实用新型内容Utility model content
本实用新型的目的在于克服上述现有技术的不足,提供一种结构紧凑的给料系统。The purpose of the utility model is to overcome the disadvantages of the above-mentioned prior art and provide a feeding system with a compact structure.
本实用新型的额外方面和优点将部分地在下面的描述中阐述,并且部分地将从描述中变得显然,或者可以通过本实用新型的实践而习得。Additional aspects and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
根据本实用新型的一个方面,一种给料系统,包括料斗和料斗支承梁,料斗,包括一前壁及一后壁,所述前壁的倾角小于后壁的倾角,且所述料斗的底部设有可开闭的闸门;所述料斗支承梁套设于料斗外侧并通过铰轴式测重支座与所述料斗相连接。According to one aspect of the present utility model, a feeding system includes a hopper and a hopper support beam, the hopper includes a front wall and a rear wall, the inclination angle of the front wall is smaller than the inclination angle of the rear wall, and the bottom of the hopper A gate that can be opened and closed is provided; the hopper support beam is sleeved on the outside of the hopper and connected with the hopper through a hinged weighing support.
根据本实用新型的一实施方式,所述料斗顶部的左侧、右侧以及后侧设有挡风墙,所述挡风墙外侧延伸设置有人行平台。According to an embodiment of the present utility model, the left side, the right side and the rear side of the top of the hopper are provided with a windshield wall, and a pedestrian platform is extended on the outside of the windshield wall.
根据本实用新型的一实施方式,所述料斗顶部的左侧、右侧以及后侧设置有喷淋装置。According to an embodiment of the present utility model, spraying devices are provided on the left, right and rear sides of the top of the hopper.
根据本实用新型的一实施方式,所述料斗上设有至少一个用于振动该料斗的振动给料器。According to one embodiment of the present utility model, at least one vibrating feeder for vibrating the hopper is provided on the hopper.
根据本实用新型的一实施方式,所述料斗内部设有水平设置的落料格栅。According to an embodiment of the present utility model, a horizontally arranged blanking grid is arranged inside the hopper.
根据本实用新型的一实施方式,所述闸门连接至一水平设置的电动液压推杆。According to an embodiment of the utility model, the gate is connected to a horizontally arranged electro-hydraulic push rod.
根据本实用新型的一实施方式,所述料斗的内壁连接有耐磨衬板,所述料斗的四周通过角钢加固。According to an embodiment of the present utility model, the inner wall of the hopper is connected with a wear-resistant liner, and the surroundings of the hopper are reinforced by angle steel.
由上述技术方案可知,本实用新型的优点和积极效果在于:As can be seen from the above-mentioned technical scheme, the advantages and positive effects of the present utility model are:
本实用新型给料系统,通过使料斗的前壁倾角小于后壁倾角,并通过通过铰轴式测重支座将料斗支承梁与所述料斗相连接,当物料落入料斗时,可以经过前壁的缓冲,防止物料起拱。当物料从料斗向下落下时,也会受到前壁的缓冲,减缓下落速度,降低物料对料斗下方的车辆的冲击。The feeding system of the utility model, by making the inclination angle of the front wall of the hopper smaller than the inclination angle of the rear wall, and connecting the hopper support beam with the hopper through the hinge type weighing support, when the material falls into the hopper, it can pass through the front wall. The cushioning of the wall prevents the material from arching. When the material falls down from the hopper, it will also be buffered by the front wall to slow down the falling speed and reduce the impact of the material on the vehicle below the hopper.
附图说明Description of drawings
通过参照附图详细描述其示例实施方式,本实用新型的上述和其它特征及优点将变得更加明显。The above and other features and advantages of the present invention will become more apparent by describing in detail example embodiments thereof with reference to the accompanying drawings.
图1是本实用新型一实施方式的给料系统的主视结构示意图;Fig. 1 is the front view structure schematic diagram of the feeding system of one embodiment of the present utility model;
图2是图1的左视结构示意图;Fig. 2 is a schematic diagram of the left view structure of Fig. 1;
图3是图1的右视结构示意图;Fig. 3 is a schematic diagram of the right view structure of Fig. 1;
图4是图1的俯视结构示意图;Fig. 4 is a top view structural schematic diagram of Fig. 1;
图5是本实用新型一实施方式中的闸门的示意图;Fig. 5 is a schematic diagram of a gate in an embodiment of the present utility model;
图6是图5的左视结构示意图;Fig. 6 is a left view structural diagram of Fig. 5;
图7是图5的俯视结构示意图;Fig. 7 is a top view structural schematic diagram of Fig. 5;
图中:1、料斗;11、闸门;12、前壁;13、后壁;14、左壁;15、右壁;16、电动液压推杆;17、滚轮;18、轨道;19、开口;2、料斗支承梁; 21、铰轴式测重支座;3、挡风墙;4、人行平台;5、振动给料器;6、落料格栅。In the figure: 1, hopper; 11, gate; 12, front wall; 13, rear wall; 14, left wall; 15, right wall; 16, electro-hydraulic push rod; 17, roller; 18, track; 19, opening; 2. Hopper support beam; 21. Hinged shaft weighing support; 3. Windshield wall; 4. Pedestrian platform; 5. Vibrating feeder; 6. Blanking grid.
具体实施方式detailed description
现在将参考附图更全面地描述示例实施方式。然而,示例实施方式能够以多种形式实施,且不应被理解为限于在此阐述的实施方式;相反,提供这些实施方式使得本实用新型将全面和完整,并将示例实施方式的构思全面地传达给本领域的技术人员。图中相同的附图标记表示相同或类似的结构,因而将省略它们的详细描述。Example embodiments will now be described more fully with reference to the accompanying drawings. Example embodiments may, however, be embodied in many forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully incorporate the concepts of example embodiments. communicated to those skilled in the art. The same reference numerals in the drawings denote the same or similar structures, and thus their detailed descriptions will be omitted.
参见图1至图7,本实用新型公开了一种给料系统,该给料系统可用于码头,适用于带斗门座可移动起重机以及小型桥式抓斗卸船机等。该给料系统将抓斗抓取的物料装到码头上的自卸汽车中,以便由自卸汽车将物料运至后方厂区。参见图1至图3,本实施方式的给料系统包括料斗1及料斗支承梁2。该料斗1的底部设有可开闭的闸门11,闸门11关闭时,可以将抓斗从船上抓取的物料装入该料斗1,然后,待自卸汽车驶入料斗1下方后,闸门11打开,物料从料斗1经过伸缩落料管7而落入自卸汽车的车斗中。Referring to Fig. 1 to Fig. 7, the utility model discloses a feeding system, which can be used in a wharf, and is suitable for a movable crane with a door seat and a small bridge type grab ship unloader and the like. The feeding system loads the material grabbed by the grab bucket into the dump truck on the dock, so that the dump truck can transport the material to the rear factory area. Referring to FIG. 1 to FIG. 3 , the feeding system of this embodiment includes a hopper 1 and a hopper support beam 2 . The bottom of the hopper 1 is provided with a gate 11 that can be opened and closed. When the gate 11 is closed, the material grabbed by the grab bucket from the ship can be loaded into the hopper 1. Then, after the dump truck drives into the bottom of the hopper 1, the gate 11 When it is opened, the material falls into the bucket of the dump truck from the hopper 1 through the telescopic drop tube 7 .
如图1至图3所示,在本实施方式中,该料斗1的侧壁是由前壁12、后壁13、左壁14和右壁15围合而成的,该料斗1的顶部开口较大,底部开口较小,在料斗1顶部的左侧、右侧以及后侧设有挡风墙3,在挡风墙3的外侧延伸设置有人行平台4,在料斗1顶部的左侧、右侧以及后侧还设置有喷淋装置。其中,该料斗1顶部的左侧是指左壁14的上方区域、顶部的右侧是指右壁15的上方区域,顶部的后侧是指后壁13的上方区域。料斗1的前壁12的上方区域并未设置挡风墙3,抓斗可从该前壁12的上方移动至料斗1的上方区域,然后使抓斗内的物料落入该料斗1中。通过设置挡风墙3以及喷淋装置,可以防止物料粉尘飞扬,最大限度抑制、消除给料系统作业过程中产生的扬尘,满足环保要求。通过设置人行平台4,可以用于对喷淋装置等进行维修和更换易损件。As shown in Figures 1 to 3, in this embodiment, the side wall of the hopper 1 is surrounded by the front wall 12, the rear wall 13, the left wall 14 and the right wall 15, and the top opening of the hopper 1 Larger, with a smaller opening at the bottom, a windshield 3 is provided on the left, right and rear sides of the top of the hopper 1, and a pedestrian platform 4 is extended on the outside of the windshield 3. Sprinklers are also provided on the right and rear sides. Wherein, the left side of the top of the hopper 1 refers to the area above the left wall 14 , the right side of the top refers to the area above the right wall 15 , and the rear side of the top refers to the area above the rear wall 13 . The upper area of the front wall 12 of the hopper 1 is not provided with a windshield 3 , the grab bucket can move from above the front wall 12 to the upper area of the hopper 1 , and then the materials in the grab bucket fall into the hopper 1 . By setting the windshield wall 3 and the spraying device, it is possible to prevent the flying dust of the material, suppress and eliminate the dust generated during the operation of the feeding system to the greatest extent, and meet the environmental protection requirements. By arranging the pedestrian platform 4, it can be used for maintenance and replacement of wearing parts for spraying devices and the like.
该料斗1的前壁12的倾角小于后壁13的倾角,也就是说,该料斗1是一种不对称的结构,因而,抓斗卸料时,该抓斗的中心位于前壁12的上方。当物料落入料斗1时,可以经过前壁12的缓冲,防止物料起拱。当物料从 料斗1向下落下时,也会受到前壁12的缓冲,减缓下落速度,降低物料对自卸汽车的冲击。由图4可知,在料斗1内部还可以设置一个水平设置的落料格栅6,该落料格栅6能够使物料离散化,防止物料聚集在料斗1中心,造成料斗1堵塞,并且可以减缓物料下落速度,避免造成扬尘,还可减轻对自卸汽车的冲击。在料斗1的内部可以设置耐磨衬板,避免料斗1的内表面受到物料的磨损,延长料斗1的寿命。在料斗1的四周还可以通过角钢进行加固,以提高料斗1的强度。The inclination angle of the front wall 12 of the hopper 1 is smaller than the inclination angle of the rear wall 13, that is to say, the hopper 1 is an asymmetric structure, so when the grab bucket is unloading, the center of the grab bucket is located above the front wall 12 . When the material falls into the hopper 1, it can be buffered by the front wall 12 to prevent the material from arching. When the material falls downward from the hopper 1, it will also be buffered by the front wall 12 to slow down the falling speed and reduce the impact of the material on the dump truck. It can be seen from Fig. 4 that a horizontally arranged blanking grid 6 can also be arranged inside the hopper 1. The blanking grid 6 can discretize the materials, prevent the materials from gathering in the center of the hopper 1, and cause the hopper 1 to block, and can slow down The falling speed of the material can avoid causing dust, and it can also reduce the impact on the dump truck. A wear-resistant liner can be provided inside the hopper 1 to prevent the inner surface of the hopper 1 from being worn by materials and prolong the life of the hopper 1 . The surroundings of the hopper 1 can also be reinforced by angle steel to improve the strength of the hopper 1 .
由图1及图2可知,本实施方式的给料系统还包括一个料斗支承梁2,该料斗支承梁2整体上呈环形,并套设在料斗1的外侧,该料斗支承梁2通过铰轴式测重支座21与料斗1相连接,铰轴式测重支座21由支座、轴套、轴销式传感器、轴端挡板等组成。通过铰轴式测重支座21可以测量料斗1以及料斗1内部的物料的总重量,从而实时称量出料斗1内的物料的净重。当料斗1内物料过多时,可以使抓斗停止向料斗1内供料,当给料系统向自卸汽车给料时,可以控制给料量,保证自卸汽车不超重,并统计总出货量。该料斗1的容量可与自卸汽车的载货量匹配,采用料斗1一次放空装满一车的装车方式。这样可以避免料斗1内剩余的物料颗粒散落到闸门11的轨道18而引发闸门11故障,而且,还能够减小料斗1的尺寸,使整机结构紧凑,减轻设备自重,减轻材料及码头空间浪费。As can be seen from Figures 1 and 2, the feeding system of this embodiment also includes a hopper support beam 2, which is ring-shaped as a whole, and is sleeved on the outside of the hopper 1, and the hopper support beam 2 passes through the hinge shaft. The type weighing support 21 is connected with the hopper 1, and the hinge type weighing support 21 is made up of a support, an axle sleeve, a shaft pin type sensor, an axle end baffle and the like. The total weight of the hopper 1 and the materials inside the hopper 1 can be measured through the hinged weighing support 21 , so that the net weight of the materials in the hopper 1 can be weighed in real time. When there is too much material in the hopper 1, the grab bucket can stop feeding into the hopper 1. When the feeding system feeds the dump truck, the feeding amount can be controlled to ensure that the dump truck is not overweight, and the total shipment can be counted quantity. The capacity of the hopper 1 can be matched with the loading capacity of the dump truck, and the loading mode of emptying the hopper 1 and filling one car at a time is adopted. This can prevent the remaining material particles in the hopper 1 from being scattered on the track 18 of the gate 11 and cause the gate 11 to fail. Moreover, the size of the hopper 1 can be reduced, the structure of the whole machine is compact, the weight of the equipment is reduced, and the waste of materials and dock space is reduced. .
由图1及图2可知,在料斗1上设置有至少一个用于振动该料斗1的振动给料器5。该振动给料器5可以带动料斗1振动,从而使物料在料斗1中变成松散状态而不易堵塞料斗1。在本实施方式中,振动给料器5共设置有两个,并分别设置在左壁14和右壁15上。It can be seen from FIG. 1 and FIG. 2 that at least one vibrating feeder 5 for vibrating the hopper 1 is provided on the hopper 1 . The vibrating feeder 5 can drive the hopper 1 to vibrate, so that the material becomes loose in the hopper 1 and is not easy to block the hopper 1 . In this embodiment, there are two vibrating feeders 5 in total, and they are respectively arranged on the left wall 14 and the right wall 15 .
参见图5至图7,在本实施方式中,该闸门11呈水平状态,该闸门11的两侧设置有多个滚轮17,并且这些滚轮17滚动设置于料斗1下方的轨道18上。当闸门11打开时,物料可以落入料斗1下方的方形的开口19。该闸门11连接至一水平设置的电动液压推杆16,可以在该电动液压推杆16的带动下水平运动,从而打开或关闭料斗1。Referring to FIG. 5 to FIG. 7 , in this embodiment, the gate 11 is in a horizontal state, and a plurality of rollers 17 are arranged on both sides of the gate 11 , and these rollers 17 are rollingly arranged on the track 18 below the hopper 1 . When the gate 11 is opened, materials can fall into the square opening 19 below the hopper 1 . The gate 11 is connected to a horizontally arranged electro-hydraulic push rod 16 and can move horizontally driven by the electro-hydraulic push rod 16 to open or close the hopper 1 .
本实用新型给料系统直接将物料卸到自卸汽车上,无需地面皮带机及物料储存仓库,大大减少了场地占用,适用于紧凑型装卸码头。The feeding system of the utility model directly unloads materials onto dump trucks without the need for ground belt conveyors and material storage warehouses, which greatly reduces site occupation and is suitable for compact loading and unloading docks.
以上具体地示出和描述了本实用新型的示例性实施方式。应该理解,本 实用新型不限于所公开的实施方式,相反,本实用新型意图涵盖包含在所附权利要求的精神和范围内的各种修改和等效布置。Exemplary embodiments of the present utility model have been specifically shown and described above. It should be understood that the invention is not limited to the disclosed embodiments, but on the contrary, the invention is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims.
Claims (7)
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| CN201620566714.3U CN205771105U (en) | 2016-06-13 | 2016-06-13 | Feeding system |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107010384A (en) * | 2017-05-27 | 2017-08-04 | 河南中业重工机械有限公司 | The anti-stick feeding device of New type detachable |
-
2016
- 2016-06-13 CN CN201620566714.3U patent/CN205771105U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107010384A (en) * | 2017-05-27 | 2017-08-04 | 河南中业重工机械有限公司 | The anti-stick feeding device of New type detachable |
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| C14 | Grant of patent or utility model | ||
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| CF01 | Termination of patent right due to non-payment of annual fee |
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| CF01 | Termination of patent right due to non-payment of annual fee |