CN206064355U - Fertilizer prilling granulator - Google Patents
Fertilizer prilling granulator Download PDFInfo
- Publication number
- CN206064355U CN206064355U CN201620610023.9U CN201620610023U CN206064355U CN 206064355 U CN206064355 U CN 206064355U CN 201620610023 U CN201620610023 U CN 201620610023U CN 206064355 U CN206064355 U CN 206064355U
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- feeding belt
- granulation
- hemispherical groove
- fertilizer
- prilling granulator
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- 239000003337 fertilizer Substances 0.000 title claims abstract description 29
- 239000000463 material Substances 0.000 claims abstract description 47
- 238000004140 cleaning Methods 0.000 claims abstract description 10
- 238000001035 drying Methods 0.000 claims abstract description 10
- 238000000034 method Methods 0.000 claims description 10
- 239000002245 particle Substances 0.000 claims description 9
- 230000008569 process Effects 0.000 claims description 2
- 238000007599 discharging Methods 0.000 claims 1
- 238000004513 sizing Methods 0.000 claims 1
- 238000005469 granulation Methods 0.000 abstract description 33
- 230000003179 granulation Effects 0.000 abstract description 33
- 239000008187 granular material Substances 0.000 abstract description 10
- 239000002699 waste material Substances 0.000 abstract description 7
- 238000001125 extrusion Methods 0.000 description 7
- 230000009471 action Effects 0.000 description 2
- 230000001788 irregular Effects 0.000 description 2
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000009818 secondary granulation Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Landscapes
- Fertilizers (AREA)
Abstract
本实用新型涉及一种肥料用造粒装置,包括有壳体、送料装置和送料带,送料带水平地设置在送料装置的下方,其上均匀地分布有半球状凹槽,壳体右端设置有造粒辊,造粒辊的外辊面上均匀地分布有半球状凹槽,造粒辊和送料带的半球状凹槽相互对应,在运转过程中将物料挤压成球状,送料带的上方设置有旋转刮板,造粒辊的下方设置有倾斜的料板,料板上均匀地交错布置有挡板和筛孔,料板下方设置有用于收集从料板上掉落下的碎料的废料收集板,壳体的左端和右端均设置有用于清理半球状凹槽的粘料清理装置和用于烘干半球状凹槽的烘干装置。使用本实用新型制造肥料颗粒成本较低、易成型,得到的肥料颗粒强度较高且强度大小均匀。
The utility model relates to a granulation device for fertilizer, which comprises a casing, a feeding device and a feeding belt. The feeding belt is horizontally arranged below the feeding device, and hemispherical grooves are evenly distributed on it, and the right end of the casing is provided with a The granulation roller has hemispherical grooves evenly distributed on the outer roller surface of the granulation roller. The hemispherical grooves of the granulation roller and the feeding belt correspond to each other. During the operation, the material is extruded into a spherical shape. There is a rotating scraper, and an inclined material plate is arranged under the granulation roller, and baffles and screen holes are evenly arranged in a staggered manner on the material plate, and a trap for collecting the broken materials falling from the material plate is arranged under the material plate. The waste collecting plate, the left end and the right end of the housing are provided with a sticky material cleaning device for cleaning the hemispherical groove and a drying device for drying the hemispherical groove. The fertilizer granules produced by the utility model have lower cost and are easy to shape, and the obtained fertilizer granules have higher strength and uniform strength.
Description
技术领域technical field
本实用新型涉及造粒技术领域,具体的说是肥料用的造粒装置。The utility model relates to the technical field of granulation, in particular to a granulation device for fertilizers.
背景技术Background technique
有机肥料一般都要经过造粒阶段,肥料造粒方法主要有:挤压法(即挤条或对辊造粒)、团粒法(即圆盘或圆筒造粒)、熔浆法(即高温熔融后造粒)。就同样组分的化肥相比,挤压法最简单,成本和价格较低,但是采用挤压法得到的颗粒强度相对较低,易散落;团粒法成本和价格居中,采用团粒法得到的颗粒强度相对较高,但是采用团粒法造粒速度较慢且占地面积较大;熔浆法生产的肥料颗粒强度最高,价格也最贵。Organic fertilizers generally go through the granulation stage. Fertilizer granulation methods mainly include: extrusion method (that is, extrusion or roller granulation), agglomeration method (that is, disc or cylinder granulation), and melt method (that is, high temperature granulation). pelletized after melting). Compared with chemical fertilizers of the same composition, the extrusion method is the simplest, and the cost and price are lower, but the granules obtained by the extrusion method are relatively low in strength and easy to scatter; The strength is relatively high, but the granulation speed of the pellet method is slow and the area is large; the fertilizer granules produced by the melt method have the highest strength and the most expensive price.
现有的采用挤压法造粒的造粒机主要分为挤条式和对辊造粒。挤条式造粒是经过挤压成条后进行切条,得到一种形状不规则的肥料颗粒,一般采用这种造粒方法后还需要将不规则颗粒再次送入圆盘造粒机中进行二次造粒。对辊造粒是将物料直接挤压成球状,但是这种造粒方法制得的颗粒强度较低,并且现有的对辊式造粒机的给料不均匀,造成得到的颗粒强度大小不一。Existing granulators that adopt the extrusion method for granulation are mainly divided into extrusion granulation and roller granulation. Extrusion granulation is to cut into strips after being extruded into strips to obtain a fertilizer granule with irregular shape. Generally, after this granulation method is adopted, the irregular granules need to be sent to the disc granulator again for further processing. Secondary granulation. Double-roll granulation is to directly extrude the material into a spherical shape, but the strength of the granules produced by this granulation method is low, and the feeding of the existing double-roll granulator is not uniform, resulting in the obtained granules with different strengths. one.
实用新型内容Utility model content
本实用新型的目的是为解决上述技术问题的不足,提供一种成本较低、肥料颗粒强度较高且强度大小均匀的肥料造粒装置。The purpose of the utility model is to provide a fertilizer granulation device with low cost, high fertilizer granule strength and uniform strength in order to solve the above-mentioned technical problems.
本实用新型为解决上述技术问题所采用的技术方案是:肥料用造粒装置,包括有壳体、设置在壳体左上方的送料装置和壳体内部的送料带,所述送料带水平地设置在送料装置的下方,其上均匀地分布有半球状凹槽,壳体的右端设置有造粒辊,造粒辊的外辊面上均匀地分布有半球状凹槽,造粒辊和送料带的半球状凹槽相互对应,在运转过程中将物料挤压成球状,送料带的上方还设置有能够将送料带上的物料分布均匀的旋转刮板,造粒辊的下方设置有倾斜的料板,料板上均匀地交错布置有挡板和筛孔,料板下方设置有用于收集从料板上掉落下的碎料的废料收集板,壳体的左端和右端均设置有用于清理半球状凹槽的粘料清理装置和用于烘干半球状凹槽的烘干装置。The technical solution adopted by the utility model for solving the above-mentioned technical problems is: the granulation device for fertilizer includes a casing, a feeding device arranged on the upper left side of the casing and a feeding belt inside the casing, and the feeding belt is arranged horizontally Below the feeding device, there are hemispherical grooves evenly distributed on it, a granulation roller is arranged on the right end of the shell, and hemispherical grooves are evenly distributed on the outer roller surface of the granulation roller, the granulation roller and the feeding belt The hemispherical grooves correspond to each other. During the operation, the material is extruded into a spherical shape. There is also a rotating scraper above the feeding belt that can distribute the material on the feeding belt evenly. There are baffles and sieve holes evenly staggered on the material plate, and a waste collection plate for collecting debris falling from the material plate is provided under the material plate, and the left and right ends of the shell are provided with hemispheres for cleaning. A sticky material cleaning device for hemispherical grooves and a drying device for drying hemispherical grooves.
进一步地,送料带下方也设置有废料收集板,用于收集粘料清理装置清理掉的肥料。Further, a waste material collecting plate is also arranged below the feeding belt for collecting the fertilizer cleaned up by the sticky material cleaning device.
进一步地,旋转刮板到送料带的距离可调整,用于调整送料带物料输送量的大小。Further, the distance from the rotating scraper to the feeding belt can be adjusted, which is used to adjust the amount of material conveyed by the feeding belt.
进一步地,料板底部设置有出料口。Further, a material outlet is provided at the bottom of the material plate.
更进一步地,挡板为八字形或一字形。Furthermore, the baffle is in a figure-eight or in-line shape.
更进一步地,筛孔均匀地分布在挡板之间。Furthermore, the screen holes are evenly distributed between the baffles.
本实用新型的有益效果是:本实用新型结构简单,使用方便,通过旋转刮板使得送料带上的物料均匀分布,送料带和造粒辊挤压成型后,在料板上不断通过挡板碰撞、滚动下滑,能够得到强度大小均匀一致的高强度的肥料颗粒,颗粒不易散落,在颗粒摩擦碰撞过程中散落的物料通过料板上的筛孔落至废料收集板上,可以重复利用;本实用新型在壳体的左端和右端均设置有粘料清理装置和烘干装置,能够将半球状凹槽中粘带的肥料清理掉,并对半球状凹槽进行烘干,使得物料在自身湿度的作用下更易挤压成型,不粘带物料,挤压成球后更易从半球状凹槽中掉落。The beneficial effects of the utility model are: the utility model is simple in structure and easy to use, and the material on the feeding belt is evenly distributed through the rotating scraper, and after the feeding belt and the granulating roller are extruded, they are constantly collided with the baffle on the material plate , Rolling and sliding, can obtain high-strength fertilizer particles with uniform strength and size, the particles are not easy to scatter, and the scattered materials fall through the sieve holes on the material plate to the waste material collection plate during the friction and collision process of the particles, and can be reused; The new type is equipped with a sticky material cleaning device and a drying device on the left and right ends of the shell, which can clean up the fertilizer stuck in the hemispherical groove and dry the hemispherical groove, so that the material can be dried under its own humidity. It is easier to extrude under the action, and it does not stick to the material. After being extruded into a ball, it is easier to fall from the hemispherical groove.
附图说明Description of drawings
图1是本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图2是实施例的料板结构示意图。Fig. 2 is a schematic diagram of the material plate structure of the embodiment.
图中标记:1、壳体,2、送料装置,3、送料带,4、造粒辊,5、旋转刮板,6、料板,601、挡板,602、筛孔,7、粘料清理装置,8、废料收集板,9、烘干装置。Markings in the figure: 1. shell, 2. feeding device, 3. feeding belt, 4. granulation roller, 5. rotating scraper, 6. material plate, 601, baffle plate, 602, sieve hole, 7. sticky material Cleaning device, 8, waste collecting plate, 9, drying device.
具体实施方式detailed description
如图所示,肥料用造粒装置包括有壳体1、设置在壳体1左上方的送料装置2和壳体1内部的送料带3,送料带3水平地设置在送料装置2的下方,其上均匀地分布有半球状凹槽,壳体1的右端设置有造粒辊4,造粒辊4的外辊面上均匀地分布有半球状凹槽,造粒辊4上的半球状凹槽和送料带3的半球状凹槽相互对应,在运转过程中两个半球状凹槽相配合将物料挤压成球状,送料带3的上方还设置有能够将送料带3上的物料分布均匀的旋转刮板5,使得落入半球状凹槽的物料量大致相同,进而保证得到的肥料颗粒大小均匀,颗粒强度均匀。造粒辊4的下方设置有倾斜的料板6,料板6上均匀地交错布置有挡板601和筛孔602,挡板601设置为一字型或八字形,筛孔602均匀地分布在挡板6之间,料板6下方设置有用于收集从料板6上掉落下的碎料的废料收集板8,料板6底部设置有出料口,挤压成型后的颗粒物料落至料板6,挡板601阻挡肥料颗粒的下落,使肥料颗粒不断摩擦碰撞沿料板6慢慢滑落,从出料口出料,在颗粒摩擦碰撞过程中使得肥料颗粒大小均匀,强度增加,不易松散。壳体1的左端和右端均设置有用于清理半球状凹槽的粘料清理装置7和用于烘干半球状凹槽的烘干装置9,能够将半球状凹槽中粘带的肥料清理掉,并对半球状凹槽进行烘干,使得物料在自身湿度的作用下更易挤压成型,不粘带物料,挤压成球后更易从半球状凹槽中掉落。送料带3下方也设置有废料收集板,能够将从送料带3上掉落的肥料收集起来回收利用。As shown in the figure, the fertilizer granulation device includes a casing 1, a feeding device 2 arranged on the upper left of the casing 1, and a feeding belt 3 inside the casing 1, and the feeding belt 3 is horizontally arranged below the feeding device 2, Hemispherical grooves are evenly distributed on it, the right end of the shell 1 is provided with a granulation roller 4, the outer roller surface of the granulation roller 4 is evenly distributed with hemispherical grooves, the hemispherical grooves on the granulation roller 4 The groove and the hemispherical groove of the feeding belt 3 correspond to each other. During the operation, the two hemispherical grooves cooperate to squeeze the material into a spherical shape. There is also a device above the feeding belt 3 that can distribute the material on the feeding belt 3 evenly. The rotating scraper 5 makes the amount of material falling into the hemispherical groove approximately the same, thereby ensuring uniform particle size and particle strength of the obtained fertilizer. Below the granulation roller 4, there is an inclined material plate 6, on which baffles 601 and sieve holes 602 are uniformly arranged alternately, the baffles 601 are arranged in a straight or eight-shaped shape, and the sieve holes 602 are evenly distributed in the Between the baffle plates 6, below the material plate 6, there is a waste collection plate 8 for collecting scraps falling from the material plate 6, and the bottom of the material plate 6 is provided with a discharge port, and the extruded granular material falls to The material plate 6 and the baffle plate 601 block the whereabouts of the fertilizer particles, so that the fertilizer particles continue to rub and collide slowly along the material plate 6, and the material is discharged from the outlet. loose. Both the left end and the right end of the housing 1 are provided with a sticky material cleaning device 7 for cleaning the hemispherical groove and a drying device 9 for drying the hemispherical groove, which can clean up the fertilizer stuck in the hemispherical groove , and the hemispherical groove is dried, so that the material is easier to extrude under the action of its own humidity, and the material is not sticky, and it is easier to drop from the hemispherical groove after being extruded into a ball. Below the feeding belt 3, a waste collecting plate is also arranged, which can collect the fertilizer dropped from the feeding belt 3 for recycling.
本实用新型结构简单,使用方便,通过旋转刮板使得送料带上的物料均匀分布,送料带和造粒辊挤压成型后,在料板上不断通过挡板碰撞、滚动下滑,能够得到强度大小均匀一致的高强度的肥料颗粒,颗粒不易散落,使用本实用新型结构的造粒装置更易挤压成型,不粘带物料,挤压成球后更易从半球状凹槽中掉落。The utility model is simple in structure and easy to use. The material on the feeding belt is evenly distributed by rotating the scraper. After the feeding belt and the granulation roller are extruded, the material plate is continuously bumped and rolled down by the baffle plate, and the strength can be obtained. Uniform high-strength fertilizer particles are not easy to scatter, and the granulation device with the structure of the utility model is easier to extrude and form, and does not stick to the material, and it is easier to drop from the hemispherical groove after being extruded into a ball.
以上所述仅是本实用新型的优选实施方式,对于本技术领域的普通技术人员来说,在不脱离本实用新型技术原理的前提下,还可以做出若干改进和变型,这些也应视为本实用新型的保护范围。The above is only a preferred embodiment of the utility model, and for those of ordinary skill in the art, without departing from the technical principle of the utility model, some improvements and modifications can also be made, and these should also be regarded as Protection scope of the present utility model.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620610023.9U CN206064355U (en) | 2016-06-20 | 2016-06-20 | Fertilizer prilling granulator |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620610023.9U CN206064355U (en) | 2016-06-20 | 2016-06-20 | Fertilizer prilling granulator |
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| CN206064355U true CN206064355U (en) | 2017-04-05 |
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| CN201620610023.9U Expired - Fee Related CN206064355U (en) | 2016-06-20 | 2016-06-20 | Fertilizer prilling granulator |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110090593A (en) * | 2018-01-30 | 2019-08-06 | 徐州市禾协肥业有限公司 | A kind of method and granulated fertilizer of the cooling and shaping of fertilizer slurry drop |
| CN110627570A (en) * | 2019-10-25 | 2019-12-31 | 四川博浩达生物科技有限公司 | Inositol-rich biological fertilizer and preparation method thereof |
| CN111229128A (en) * | 2020-01-14 | 2020-06-05 | 陈国兵 | Vertical pair roller extrusion granulator |
| CN117753309A (en) * | 2024-02-21 | 2024-03-26 | 洛阳可利威化工有限公司 | A roller granulator |
-
2016
- 2016-06-20 CN CN201620610023.9U patent/CN206064355U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110090593A (en) * | 2018-01-30 | 2019-08-06 | 徐州市禾协肥业有限公司 | A kind of method and granulated fertilizer of the cooling and shaping of fertilizer slurry drop |
| CN110627570A (en) * | 2019-10-25 | 2019-12-31 | 四川博浩达生物科技有限公司 | Inositol-rich biological fertilizer and preparation method thereof |
| CN111229128A (en) * | 2020-01-14 | 2020-06-05 | 陈国兵 | Vertical pair roller extrusion granulator |
| CN117753309A (en) * | 2024-02-21 | 2024-03-26 | 洛阳可利威化工有限公司 | A roller granulator |
| CN117753309B (en) * | 2024-02-21 | 2024-04-26 | 洛阳可利威化工有限公司 | Rolling type granulator |
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Granted publication date: 20170405 Termination date: 20180620 |