CN206200849U - A kind of lithium surge spanner - Google Patents

A kind of lithium surge spanner Download PDF

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Publication number
CN206200849U
CN206200849U CN201621195590.9U CN201621195590U CN206200849U CN 206200849 U CN206200849 U CN 206200849U CN 201621195590 U CN201621195590 U CN 201621195590U CN 206200849 U CN206200849 U CN 206200849U
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China
Prior art keywords
impact wrench
motor
impact
output shaft
lithium
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Expired - Fee Related
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CN201621195590.9U
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Chinese (zh)
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胡志春
蒋杨斌
朱天英
陈圣贤
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Zhejiang Yida Electrical Appliance Co Ltd
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Zhejiang Yida Electrical Appliance Co Ltd
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Abstract

本实用新型属于冲击扳手技术领域,具体涉及一种锂电冲击扳手,包括冲击扳手壳体和冲击扳手底座,所述冲击扳手底座包括电池包,所述冲击扳手壳体包括位于所述冲击扳手壳体内的电机,被所述电机驱动、相互连接的中间轴和输出轴,所述中间轴和输出轴的轴心线重合,所述电池包安装有锂电池,所述冲击扳手壳体包括计时器和间断控制器,所述计时器累计进入旋转状态的旋转时间,所述间断控制器在所述旋转时间大于一预设值时控制所述冲击扳手停机。本实用新型公开的一种锂电冲击扳手组装便捷,拆卸方便,密封性能好,方便操作工操作,减轻操作工的劳动强度。

The utility model belongs to the technical field of impact wrench, in particular to a lithium battery impact wrench, comprising an impact wrench housing and an impact wrench base, the impact wrench base includes a battery pack, and the impact wrench housing includes a The motor is driven by the motor, the intermediate shaft and the output shaft are connected to each other, the axes of the intermediate shaft and the output shaft are coincident, the battery pack is equipped with a lithium battery, and the impact wrench housing includes a timer and An intermittent controller, the timer accumulates the rotation time in the rotating state, and the intermittent controller controls the impact wrench to stop when the rotation time is greater than a preset value. The utility model discloses a lithium battery impact wrench which is easy to assemble, easy to disassemble, has good sealing performance, is convenient for operators to operate, and reduces the labor intensity of the operators.

Description

一种锂电冲击扳手A lithium battery impact wrench

技术领域technical field

本实用新型涉及一种锂电冲击扳手。属于冲击扳手技术领域。The utility model relates to a lithium battery impact wrench. The utility model belongs to the technical field of an impact wrench.

背景技术Background technique

冲击扳手是用于旋拧螺钉、螺栓、夹具等的工具。冲击扳手一般包括驱动马达、齿轮减速机构和冲击装置,其中冲击装置包括主动冲击块、被动冲击块、工作轴等。主动冲击块由齿轮减速机构的输出轴旋转驱动,被动冲击块可与主动冲击块啮合而被旋转驱动。工作轴连接于被动冲击块上且由被动冲击块带动旋转,其中主动冲击块在工作轴所受的负载增大到特定值时可选择地与被动冲击块脱离啮合,进而在输出轴的旋转驱动下又与被动冲击块重新啮合,从而在旋转方向上对工作轴施以间歇性的冲击。An impact wrench is a tool used to drive screws, bolts, clamps, etc. An impact wrench generally includes a drive motor, a gear reduction mechanism, and an impact device, wherein the impact device includes an active impact block, a passive impact block, a working shaft, and the like. The active impact block is rotationally driven by the output shaft of the gear reduction mechanism, and the passive impact block can be engaged with the active impact block to be rotationally driven. The working shaft is connected to the passive impact block and is driven to rotate by the passive impact block, wherein the active impact block can be selectively disengaged from the passive impact block when the load on the working shaft increases to a certain value, and then driven by the rotation of the output shaft The bottom re-engages with the passive impact block, thereby exerting intermittent impact on the working shaft in the direction of rotation.

已有的冲击扳手的结构只能通过电子调输入电流来改变马达转速从而实现冲击扭矩的调节,只能外接电源,在遇水工况下密封性能不足,且现有冲击扳手电池包都是安装在冲击扳手主机上或者外接,这种安装方式限制了电池包的容量和功率,电池包的续航时间短,主机重量重,工人高空作业劳动强度大、易疲劳。The structure of the existing impact wrench can only change the motor speed by electronically adjusting the input current to realize the adjustment of the impact torque. On the host of the impact wrench or externally connected, this installation method limits the capacity and power of the battery pack, the battery pack’s battery life is short, the host is heavy, and workers working at heights are labor-intensive and prone to fatigue.

综上所述,为了解决现有技术存在的问题,目前亟需发明一种组装便捷,拆卸方便,密封性能好,方便操作工操作,减轻操作工的劳动强度的锂电冲击扳手。To sum up, in order to solve the problems existing in the prior art, there is an urgent need to invent a lithium battery impact wrench that is easy to assemble, easy to disassemble, has good sealing performance, is convenient for the operator to operate, and reduces the labor intensity of the operator.

实用新型内容Utility model content

本实用新型提出一种组装便捷,拆卸方便,密封性能好,方便操作工操作,减轻操作工的劳动强度的锂电冲击扳手,解决现有技术存在的问题。The utility model provides a lithium battery impact wrench which is convenient to assemble, easy to disassemble, good in sealing performance, convenient for operators to operate, and reduces the labor intensity of the operators, so as to solve the problems existing in the prior art.

为了解决上述技术问题,本实用新型的技术方案为:In order to solve the problems of the technologies described above, the technical solution of the utility model is:

一种锂电冲击扳手,包括冲击扳手壳体和冲击扳手底座,所述冲击扳手底座包括电池包,所述冲击扳手壳体包括位于所述冲击扳手壳体内的电机,被所述电机驱动、相互连接的中间轴和输出轴,所述中间轴和输出轴的轴心线重合,所述电池包安装有锂电池,所述冲击扳手壳体包括计时器和间断控制器,所述计时器累计进入旋转状态的旋转时间,所述间断控制器在所述旋转时间大于一预设值时控制所述冲击扳手停机。A lithium battery impact wrench, comprising an impact wrench housing and an impact wrench base, the impact wrench base includes a battery pack, the impact wrench housing includes a motor located in the impact wrench housing, driven by the motor and connected to each other The intermediate shaft and the output shaft, the axes of the intermediate shaft and the output shaft are coincident, the battery pack is equipped with a lithium battery, the impact wrench housing includes a timer and an intermittent controller, and the timer accumulatively enters the rotation The rotation time of the state, the intermittent controller controls the impact wrench to stop when the rotation time is greater than a preset value.

所述冲击扳手壳体和冲击扳手底座通过卡扣式连接装置进行可拆卸式连接,所述卡扣式连接装置包括主机连接片支架和主机支架弹簧,所述冲击扳手壳体还设置有电池包解锁按钮。The impact wrench housing and the impact wrench base are detachably connected through a snap-in connection device. The snap-in connection device includes a host connecting piece bracket and a host bracket spring. The impact wrench housing is also provided with a battery pack Unlock button.

所述输出轴从内至外依次包括有钢套、第一O型圈和橡胶套,侧边连接有输出轴垫片。The output shaft includes a steel sleeve, a first O-ring and a rubber sleeve sequentially from the inside to the outside, and the output shaft gasket is connected to the side.

所述电机连接有齿轮箱和电机齿轮。所述齿轮箱和电机齿轮之间连接有轴承,所述轴承侧边设置有羊毛垫圈。所述电机和中间轴连接处连接有第二O型圈。The motor is connected with a gear box and a motor gear. A bearing is connected between the gear box and the motor gear, and a wool washer is arranged on the side of the bearing. A second O-ring is connected at the connection between the motor and the intermediate shaft.

所述冲击扳手壳体底端设置有插头,所述插头与电池包电连接。The bottom end of the impact wrench housing is provided with a plug, and the plug is electrically connected to the battery pack.

所述冲击扳手底座设有电量指示灯,电量指示灯与电池包电连接。The base of the impact wrench is provided with a power indicator light, which is electrically connected to the battery pack.

本实用新型具有以下的特点和有益效果:The utility model has the following characteristics and beneficial effects:

本实用新型涉及的一种锂电冲击扳手通过设置冲击扳手壳体和冲击扳手底座,电池包安装于冲击扳手底座上,所述电池包安装有锂电池,锂电池使用寿命相对较长,具备高功率承受力,绿色环保,不论生产、使用和报废,都不含有、也不产生任何铅、汞、镉等有毒有害重金属元素和物质。电池包的大小及安装均不受冲击扳手壳体的限制,能够加大电池包的容量,延长电池包的续航时间,方便操作工操作,减轻操作工的劳动强度,在电池不足的情况下,方便更换,使用相当方便。The utility model relates to a lithium battery impact wrench by setting the impact wrench shell and the impact wrench base, the battery pack is installed on the impact wrench base, the battery pack is installed with a lithium battery, the lithium battery has a relatively long service life, and has high power Endurance, green and environmental protection, regardless of production, use and scrap, it does not contain or produce any toxic and harmful heavy metal elements and substances such as lead, mercury, and cadmium. The size and installation of the battery pack are not limited by the shell of the impact wrench, which can increase the capacity of the battery pack, prolong the battery life, facilitate the operation of the operator, and reduce the labor intensity of the operator. In the case of insufficient batteries, Easy to replace and easy to use.

附图说明Description of drawings

为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings according to these drawings without any creative effort.

图1为本实用新型一种锂电冲击扳手的结构示意图;Fig. 1 is the structural representation of a kind of lithium battery impact wrench of the present utility model;

图2为本实用新型一种锂电冲击扳手的局部放大图1;Fig. 2 is a partially enlarged Fig. 1 of a lithium battery impact wrench of the present invention;

图3为本实用新型一种锂电冲击扳手的局部放大图2。Fig. 3 is a partial enlarged view 2 of a lithium battery impact wrench of the present invention.

图中,1-输出轴;2-第一O型圈;3-橡胶套;4-钢套;5-冲击扳手壳体;6-输出轴垫片;7-中间轴;8-电机齿轮;9-第二O型圈;10-轴承;11-羊毛垫圈;12-齿轮箱;13-电机;14-主机连接片支架;15-主机支架弹簧;16-电池包解锁按钮;17-电池包。In the figure, 1-output shaft; 2-first O-ring; 3-rubber sleeve; 4-steel sleeve; 5-impact wrench housing; 6-output shaft gasket; 7-intermediate shaft; 8-motor gear; 9-Second O-ring; 10-Bearing; 11-Wool washer; 12-Gear box; 13-Motor; .

具体实施方式detailed description

下面结合附图对本实用新型的具体实施方式作进一步说明。在此需要说明的是,对于这些实施方式的说明用于帮助理解本实用新型,但并不构成对本实用新型的限定。此外,下面所描述的本实用新型各个实施方式中所涉及的技术特征只要彼此之间未构成冲突就可以相互组合。Below in conjunction with accompanying drawing, the specific embodiment of the present utility model will be further described. It should be noted here that the descriptions of these implementations are used to help understand the utility model, but are not intended to limit the utility model. In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not constitute conflicts with each other.

参照图1、图2和图3所示的一种锂电冲击扳手的结构示意图、局部放大图1和局部放大图2。一种锂电冲击扳手,包括冲击扳手壳体5和冲击扳手底座,所述冲击扳手底座包括电池包17,所述冲击扳手壳体5包括位于所述冲击扳手壳体5内的电机13,被所述电机13驱动、相互连接的中间轴7和输出轴6,所述电池包17安装有锂电池,所述冲击扳手壳体5包括计时器和间断控制器,所述计时器累计进入旋转状态的旋转时间,所述间断控制器在所述旋转时间大于一预设值时控制所述冲击扳手停机。Referring to Fig. 1, Fig. 2 and Fig. 3, a schematic structural diagram of a lithium electric impact wrench, a partially enlarged Fig. 1 and a partially enlarged Fig. 2 are shown. A lithium battery impact wrench includes an impact wrench housing 5 and an impact wrench base, the impact wrench base includes a battery pack 17, the impact wrench housing 5 includes a motor 13 inside the impact wrench housing 5, and is The intermediate shaft 7 and the output shaft 6 driven by the motor 13 and connected to each other, the battery pack 17 is equipped with a lithium battery, the impact wrench housing 5 includes a timer and an intermittent controller, and the timer accumulates the time of entering the rotating state rotation time, the intermittent controller controls the impact wrench to stop when the rotation time is greater than a preset value.

计时器同样可以内置在冲击扳手壳体5中,其监测到冲击扳手从所述冲击状态进入所述旋转状态后开始计时,从而累计进入旋转状态后,冲击扳手的旋转时间,并将该旋转时间发送给间断控制器。间断控制器接收前述的旋转时间信号,并在旋转时间大于一预设值时控制冲击扳手停机。控制停机的方式可以为断开从电池包送往马达的电能等,方便了操作人员的使用,提高了冲击扳手的使用寿命。在其他的实施例中,冲击扳手具有过载保护功能,即当电流监测单元监测到的工作电流大于一个最大电流值时,判断冲击扳手过载,当过载时间大于预设值时,间断控制器也控制冲击扳手停机。The timer can also be built into the impact wrench housing 5, which detects that the impact wrench enters the rotation state from the impact state and starts counting, thereby accumulating the rotation time of the impact wrench after entering the rotation state, and counting the rotation time sent to the Intermittent Controller. The intermittent controller receives the aforementioned rotation time signal, and controls the impact wrench to stop when the rotation time is greater than a preset value. The way to control the shutdown can be to disconnect the electric energy sent from the battery pack to the motor, etc., which facilitates the use of the operator and improves the service life of the impact wrench. In other embodiments, the impact wrench has an overload protection function, that is, when the operating current monitored by the current monitoring unit is greater than a maximum current value, it is judged that the impact wrench is overloaded, and when the overload time is greater than a preset value, the intermittent controller also controls The impact wrench stops.

所述冲击扳手壳体5和冲击扳手底座通过卡扣式连接装置进行可拆卸式连接,所述卡扣式连接装置包括主机连接片支架14和主机支架弹簧15,所述冲击扳手壳体5还设置有电池包解锁按钮16。通过按压电池包解锁按钮16,主机支架弹簧15将冲击扳手底座弹出,断开冲击扳手壳体5和冲击扳手底座的连接。The impact wrench housing 5 and the impact wrench base are detachably connected through a snap-in connection device, and the snap-in connection device includes a host connecting piece bracket 14 and a host bracket spring 15, and the impact wrench housing 5 is also A battery pack unlock button 16 is provided. By pressing the unlocking button 16 of the battery pack, the host support spring 15 pops out the base of the impact wrench, disconnecting the impact wrench housing 5 from the base of the impact wrench.

所述输出轴1从内至外依次包括有钢套4、第一O型圈2和橡胶套3,侧边连接有输出轴垫片6。The output shaft 1 includes a steel sleeve 4 , a first O-ring 2 and a rubber sleeve 3 sequentially from the inside to the outside, and an output shaft gasket 6 is connected to the side.

所述电机13连接有齿轮箱12和电机齿轮8。所述齿轮箱12和电机齿轮8之间连接有轴承10,所述轴承10侧边设置有羊毛垫圈11。所述电机13和中间轴7连接处连接有第二O型圈9。第一O型圈2和第二O型圈9的设置提高了冲击扳手在遇水工况下的使用范围,防止雨水或者工作用水进入冲击扳手内部,损坏冲击扳手。The motor 13 is connected with a gear box 12 and a motor gear 8 . A bearing 10 is connected between the gear box 12 and the motor gear 8 , and a wool washer 11 is arranged on the side of the bearing 10 . A second O-ring 9 is connected to the connection between the motor 13 and the intermediate shaft 7 . The setting of the first O-ring 2 and the second O-ring 9 improves the use range of the impact wrench under the condition of water, and prevents rainwater or working water from entering the impact wrench and damaging the impact wrench.

所述冲击扳手壳体5底端设置有插头,所述插头与电池包17电连接。A plug is provided at the bottom of the impact wrench housing 5 , and the plug is electrically connected to the battery pack 17 .

所述冲击扳手底座设有电量指示灯,电量指示灯与电池包电连接。电量指示灯的设置保证了电池包使用过程中的电量损耗显示。The base of the impact wrench is provided with a power indicator light, which is electrically connected to the battery pack. The setting of the power indicator light ensures the display of power loss during the use of the battery pack.

本实用新型涉及的一种锂电冲击扳手通过设置可拆卸式连接的冲击扳手壳体5和冲击扳手底座,电池包17安装于冲击扳手底座上,所述电池包17安装有锂电池,锂电池使用寿命相对较长,具备高功率承受力,绿色环保,不论生产、使用和报废,都不含有、也不产生任何铅、汞、镉等有毒有害重金属元素和物质。电池包17的大小及安装均不受冲击扳手壳体的限制,能够加大电池包的容量,延长电池包的续航时间,方便操作工操作,减轻操作工的劳动强度,在电池不足的情况下,方便更换,使用相当方便。A lithium battery impact wrench related to the utility model is provided with a detachably connected impact wrench housing 5 and an impact wrench base, and a battery pack 17 is installed on the impact wrench base. It has a relatively long life, high power tolerance, and is environmentally friendly. Regardless of production, use, or scrap, it does not contain or produce any toxic and harmful heavy metal elements and substances such as lead, mercury, and cadmium. The size and installation of the battery pack 17 are not limited by the impact wrench housing, which can increase the capacity of the battery pack, prolong the life of the battery pack, facilitate the operation of the operator, and reduce the labor intensity of the operator. , easy to replace, very convenient to use.

以上结合附图对本实用新型的实施方式作了详细说明,但本实用新型不限于所描述的实施方式。对于本领域的技术人员而言,在不脱离本实用新型原理和精神的情况下,对这些实施方式进行多种变化、修改、替换和变型,仍落入本实用新型的保护范围内。The embodiments of the utility model have been described in detail above in conjunction with the accompanying drawings, but the utility model is not limited to the described embodiments. For those skilled in the art, without departing from the principle and spirit of the utility model, various changes, modifications, replacements and modifications to these embodiments still fall within the protection scope of the utility model.

Claims (6)

1. a kind of lithium surge spanner, it is characterised in that:Including impact wrench housing and impact wrench base, the impact wrench Base includes battery bag, and the impact wrench housing includes the motor in the impact wrench housing, driven by the motor The axial line of jackshaft and output shaft dynamic, be connected with each other, the jackshaft and output shaft overlaps, and the battery bag is provided with lithium Battery, the impact wrench housing includes timer and discontinuity controller, and the timer adds up to enter the rotation of rotation status Time, the discontinuity controller controls the impact wrench to shut down when the rotational time is more than a preset value.
2. a kind of lithium surge spanner according to claim 1, it is characterised in that:The impact wrench housing and impact are pulled At hand seat carries out detachable connection by buckle-type attachment means, and the buckle-type attachment means include that main frame connects plate rack With host rack spring, the impact wrench housing is additionally provided with battery bag unblock button.
3. a kind of lithium surge spanner according to claim 1, it is characterised in that:The output shaft is wrapped successively from the inside to the outside Steel bushing, the first O-ring and rubber sleeve are included, side is connected with output shaft pad.
4. a kind of lithium surge spanner according to claim 1 or 3, it is characterised in that:The motor connection has gear-box And motor gear, bearing is connected between the gear-box and motor gear, the bearing side is provided with wool packing ring, described Motor and middle shaft connection place are connected with the second O-ring.
5. a kind of lithium surge spanner according to claim 4, it is characterised in that:The impact wrench housing bottom is set There is plug, the plug is electrically connected with battery bag.
6. a kind of lithium surge spanner according to claim 1 or 5, it is characterised in that:The impact wrench base is provided with Battery capacity indication lamp, battery capacity indication lamp is electrically connected with battery bag.
CN201621195590.9U 2016-11-04 2016-11-04 A kind of lithium surge spanner Expired - Fee Related CN206200849U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108637957A (en) * 2018-02-08 2018-10-12 浙江意达电器有限公司 Lithium surge screwdriver and its impact method
CN109909959A (en) * 2017-12-13 2019-06-21 罗伯特·博世有限公司 The add-on module and working equipment being used together with working equipment
CN117300987A (en) * 2023-11-13 2023-12-29 金华市聚杰电器有限公司 A lithium battery impact wrench for tapping
US12263563B2 (en) 2022-06-16 2025-04-01 Milwaukee Electric Tool Corporation Compact impact tool

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109909959A (en) * 2017-12-13 2019-06-21 罗伯特·博世有限公司 The add-on module and working equipment being used together with working equipment
CN108637957A (en) * 2018-02-08 2018-10-12 浙江意达电器有限公司 Lithium surge screwdriver and its impact method
US12263563B2 (en) 2022-06-16 2025-04-01 Milwaukee Electric Tool Corporation Compact impact tool
CN117300987A (en) * 2023-11-13 2023-12-29 金华市聚杰电器有限公司 A lithium battery impact wrench for tapping

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