CN206553473U - Ou Yelu diffuses safely by-pass collar - Google Patents
Ou Yelu diffuses safely by-pass collar Download PDFInfo
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- CN206553473U CN206553473U CN201720222493.2U CN201720222493U CN206553473U CN 206553473 U CN206553473 U CN 206553473U CN 201720222493 U CN201720222493 U CN 201720222493U CN 206553473 U CN206553473 U CN 206553473U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
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Abstract
Description
技术领域technical field
本实用新型涉及煤气放散系统,特别涉及一种欧冶炉安全放散旁通装置。The utility model relates to a gas release system, in particular to a safety release bypass device for Ouyeel furnace.
背景技术Background technique
欧冶炉的前身为COREX炉,作为世界上最先进的COREX,从宝钢罗泾搬迁至八钢后通过一系列的工艺技术改造后,具备自身的工艺技术特点,故将COREX炉更名为欧冶炉。COREX炉煤气系统可大致分为5个子系统:发生煤气、还原煤气、冷却煤气、过剩煤气、炉顶煤气系统。其中由气化炉产生的荒煤气称为发生煤气,温度在980℃~1100℃之间,在欧冶炉检修及故障状态下需要将此高温煤气进行放散,由于气化炉产生的煤气温度较高,对于COREX炉而言,其放散阀在使用时受高温煤气的烘烤及侵蚀,造成放散阀形变,不能密封严密,从而失去其功能,影响安全生产。COREX气化炉放散存在以下不足:1)不能承受高温煤气的烘烤和侵蚀。2)故障率较高。3)影响安全生产。The predecessor of Ouye Furnace is COREX Furnace. As the most advanced COREX in the world, after being relocated from Baosteel Luojing to Bayi Iron and Steel Co., Ltd., after a series of technological transformations, it has its own technological characteristics, so the COREX Furnace was renamed Ouyeel Furnace. COREX furnace gas system can be roughly divided into 5 subsystems: generating gas, reducing gas, cooling gas, excess gas, and furnace top gas system. Among them, the raw gas produced by the gasifier is called the produced gas, and the temperature is between 980°C and 1100°C. This high-temperature gas needs to be released during the maintenance and failure of the Ouyeel furnace. Because the temperature of the gas generated by the gasifier is relatively high, For the COREX furnace, the relief valve is baked and eroded by high-temperature gas during use, which causes the relief valve to deform and cannot be sealed tightly, thereby losing its function and affecting safe production. The COREX gasifier has the following disadvantages: 1) It cannot withstand the baking and erosion of high-temperature gas. 2) The failure rate is high. 3) Affect safe production.
发明内容Contents of the invention
本实用新型的目的在于提供一种欧冶炉安全放散旁通装置,能够弥补COREX炉气化炉放散不能密封的缺陷,杜绝煤气的泄露,防止煤气事故的发生,确保安全生产,同时此装置还具有耐高温的功能。The purpose of this utility model is to provide a safety release bypass device for Ouyeel furnace, which can make up for the defect that the gasification furnace of COREX furnace cannot be sealed, prevent the leakage of gas, prevent the occurrence of gas accidents, and ensure safe production. High temperature function.
本实用新型解决其技术问题所采用的技术方案是:一种欧冶炉安全放散旁通装置,包括气化炉,气化炉侧壁上水平连接着一根装有管道补偿装置的旁通耐热管,旁通耐热管上依次装有耐热阀、氮气吹扫保压装置、压力检测装置、弯管以及旁通放散管,旁通放散管下部设置着检查清灰孔,旁通放散管顶端设置着液压快开装置,旁通放散管侧壁上设置着放散泄压装置。The technical scheme adopted by the utility model to solve the technical problem is: a safety release bypass device for Ouyeel furnace, including a gasifier, and a bypass heat-resistant pipe equipped with a pipeline compensation device is horizontally connected to the side wall of the gasifier , the bypass heat-resistant pipe is equipped with a heat-resistant valve, a nitrogen purge and pressure-holding device, a pressure detection device, an elbow pipe, and a bypass release pipe in sequence. A hydraulic quick-opening device is provided, and a release pressure relief device is provided on the side wall of the bypass release pipe.
此装置包括管道补偿装置,其作用为在受热后防止管道拉裂。旁通耐热管与气化炉原放散管连通,并焊接牢固,旁通耐热管内部浇注耐材,耐热管下部均匀设有支撑,在旁通耐热管中部安装耐热阀,此阀液压传动,有水冷,防止煤气温度较高而烧损。欧冶炉气化炉的炉顶压力正常生产时设置在0.35-0.4MPa,由于耐热阀不具备严密密封功能,但可承受较高压力,故有部分煤气泄漏至耐热阀后端,这就需要液压快开装置进行二次密封。液压快开装置内部喷涂耐材,同时在使用时通过氮气冷却,以确保液压快开装置安全可靠开启及关闭。液压快开装置与耐热阀之间设置氮气吹扫保压装置和压力检测装置,氮气吹扫保压装置具有充氮冷却及吹扫煤气之功效,压力检测装置可监视液压快开装置与耐热阀之间气体压力。This device includes a pipeline compensation device, which acts to prevent the pipeline from cracking after being heated. The bypass heat-resistant pipe is connected with the original discharge pipe of the gasifier, and is welded firmly. The inner part of the bypass heat-resistant pipe is poured with refractory materials. The valve is hydraulically driven and water-cooled to prevent burning due to high gas temperature. The top pressure of the Ouyeel gasifier is set at 0.35-0.4MPa during normal production. Since the heat-resistant valve does not have a tight sealing function, but can withstand higher pressure, part of the gas leaks to the back end of the heat-resistant valve, which requires Hydraulic quick opening device for secondary sealing. The interior of the hydraulic quick-opening device is sprayed with refractory materials, and at the same time it is cooled by nitrogen gas during use to ensure the safe and reliable opening and closing of the hydraulic quick-opening device. A nitrogen purge and pressure holding device and a pressure detection device are installed between the hydraulic quick opening device and the heat-resistant valve. Gas pressure between thermal valves.
欧冶炉气化炉煤气放散时不开启原有设计的气化炉安全放散,而是依次开启放散泄压装置观察压力检测装置压力降低后开启液压快开装置,最后打开耐热阀。此欧冶炉气化炉安全煤气放散装置在69天的试生产阶段,检修及故障停产时,此气化炉安全煤气放散装置可安全开启及闭合,顺利完成高温煤气的放散及封闭工作,通过试生产,此气化炉安全煤气放散装置完全可以满足欧冶炉的煤气处理需要,完全消除了COREX气化炉放散的不足,满足了欧冶炉的生产需要。Ouyeel’s gasifier does not turn on the originally designed gasifier for safe release when the gas is released. Instead, it turns on the release and pressure relief device in turn to observe the pressure drop of the pressure detection device, then turns on the hydraulic quick-opening device, and finally opens the heat-resistant valve. During the 69-day trial production stage of the Ouyeel gasifier safety gas release device, during maintenance and failure shutdown, the gasifier safety gas release device can be safely opened and closed, successfully completing the release and sealing of high-temperature gas, and passed the trial production , this gasifier safety gas release device can fully meet the gas treatment needs of Ouyeel furnace, completely eliminate the shortage of COREX gasifier release, and meet the production needs of Ouyeel furnace.
本实用新型结构简单,能够弥补COREX炉气化炉放散不能密封的缺陷,杜绝煤气的泄露,防止煤气事故的发生,确保安全生产,同时此装置还具有耐高温的功能。The utility model has a simple structure, can make up for the defect that the COREX furnace gasifier cannot be sealed due to the release, prevent gas leakage, prevent gas accidents, and ensure safe production. At the same time, the device also has the function of high temperature resistance.
附图说明Description of drawings
下面将结合附图对本实用新型作进一步详细的说明。The utility model will be described in further detail below in conjunction with the accompanying drawings.
图1为本实用新型的主视结构示意图。Fig. 1 is a front structural schematic diagram of the utility model.
具体实施方式detailed description
一种欧冶炉安全放散旁通装置,如图1所示,包括气化炉1,气化炉1侧壁上水平连接着一根装有管道补偿装置2的旁通耐热管3,旁通耐热管3上依次装有耐热阀4、氮气吹扫保压装置6、压力检测装置7、弯管8以及旁通放散管9,旁通放散管9下部设置着检查清灰孔10,旁通放散管9顶端设置着液压快开装置11,旁通放散管11侧壁上设置着放散泄压装置12。A safety release bypass device for Ouyeel furnace, as shown in Figure 1, includes a gasifier 1, a bypass heat-resistant pipe 3 equipped with a pipeline compensation device 2 is horizontally connected to the side wall of the gasifier 1, and the bypass resistance The heat pipe 3 is equipped with a heat-resistant valve 4, a nitrogen purge pressure maintaining device 6, a pressure detection device 7, an elbow pipe 8, and a bypass release pipe 9 in sequence. A hydraulic quick-opening device 11 is arranged on the top of the discharge pipe 9 , and a pressure relief device 12 is provided on the side wall of the bypass pipe 11 .
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720222493.2U CN206553473U (en) | 2017-03-08 | 2017-03-08 | Ou Yelu diffuses safely by-pass collar |
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| CN201720222493.2U CN206553473U (en) | 2017-03-08 | 2017-03-08 | Ou Yelu diffuses safely by-pass collar |
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| CN206553473U true CN206553473U (en) | 2017-10-13 |
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- 2017-03-08 CN CN201720222493.2U patent/CN206553473U/en active Active
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Effective date of registration: 20180717 Address after: 830022 No. 1 Bayi Road, Toutun River District, Urumqi, the Xinjiang Uygur Autonomous Region Patentee after: Xinjiang Bayi Iron & Steel Co., Ltd. Address before: 830022 No. 1 Xingang Road, Toutun River District, Urumqi, the Xinjiang Uygur Autonomous Region. Patentee before: Baosteel Group Xinjiang Bayi Iron & Steel Co., Ltd. |