CN206828811U - Washing machine and its speed-reducing clutch - Google Patents
Washing machine and its speed-reducing clutch Download PDFInfo
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- CN206828811U CN206828811U CN201720621556.1U CN201720621556U CN206828811U CN 206828811 U CN206828811 U CN 206828811U CN 201720621556 U CN201720621556 U CN 201720621556U CN 206828811 U CN206828811 U CN 206828811U
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Abstract
Description
技术领域technical field
本实用新型涉及洗衣机领域,具体地涉及一种洗衣机的减速离合器。在此基础上,本实用新型还涉及具有该减速离合器的洗衣机。The utility model relates to the field of washing machines, in particular to a deceleration clutch of a washing machine. On this basis, the utility model also relates to a washing machine with the deceleration clutch.
背景技术Background technique
洗衣机传动系统(减速离合器)是洗衣机的重要部件,具有传动、减速、离合、刹车四大功能。洗涤工况时,通过传动机构和减速机构将电机动力减速增矩后传递给波轮;洗脱转换时通过驱动机构驱动离合机构动作,使波轮和内桶通过传动机构和离合机构固定连接,减速机构不起作用,将电机动力直接传给波轮和内桶;脱水完成后,刹车机构使内桶减速至停止,离合机构复位,洗衣机回到洗涤状态。The washing machine transmission system (deceleration clutch) is an important part of the washing machine, which has four functions of transmission, deceleration, clutch and brake. In the washing condition, the power of the motor is decelerated and torque-increased through the transmission mechanism and the deceleration mechanism, and then transmitted to the pulsator; during elution conversion, the clutch mechanism is driven by the drive mechanism, so that the pulsator and the inner tub are fixedly connected through the transmission mechanism and the clutch mechanism, and the deceleration is achieved. The mechanism does not work, and the motor power is directly transmitted to the pulsator and the inner tub; after the dehydration is completed, the braking mechanism slows down the inner tub to a stop, the clutch mechanism resets, and the washing machine returns to the washing state.
与传统的采用抱簧离合的离合器相比,齿啮合式离合器在大容量高可靠性洗衣机中得到广泛应用。杠杆式拨叉离合机构是齿啮合式离合器的一种常见离合形式,一般由固定在安装支架上的上齿盘、固定在驱动源上的下齿盘,通过花键滑动连接在输入轴套上的离合齿圈、与安装支架旋转连接的拨叉装置及拨叉装置的驱动机构所组成。离合时通过驱动机构带动拨叉装置在离合器竖直平面内旋转,从而驱动离合齿圈上下移动,完成与上(下)齿盘离合齿的啮合或分离来实现洗脱转换。Compared with the traditional clutch using wrapping spring clutch, tooth meshing clutch is widely used in washing machine with high capacity and high reliability. Lever type shift fork clutch mechanism is a common clutch form of tooth meshing clutch. Generally, the upper toothed plate fixed on the mounting bracket and the lower toothed plate fixed on the driving source are slidably connected to the input shaft sleeve through splines. It is composed of the clutch ring gear, the fork device which is rotatably connected with the mounting bracket and the driving mechanism of the fork device. When clutching, the driving mechanism drives the shift fork device to rotate in the vertical plane of the clutch, thereby driving the clutch ring gear to move up and down, and completes the meshing or separation with the upper (lower) tooth plate clutch teeth to realize the elution conversion.
现有的杠杆式齿啮合离合器,一般的离合驱动结构较为复杂,零件繁多,有些还需要设置单独的驱动电机或导向机构来完成离合动作;轴向尺寸设计不够紧凑,浪费离合器轴向空间,在洗衣机体积不变的情况下减小了洗涤容量;拨叉装配时接触位置不可调节,为保证离合可靠性,对机构组成部件之间的制造和装配精度要求较高,增加了成本;离合齿设计不合理,很难进入啮合,啮合噪音大;部分零件设计冗余,造成空间和材料的双重浪费。The existing lever-type tooth meshing clutches generally have a complicated clutch drive structure and a large number of parts. Some of them need to be equipped with a separate drive motor or guide mechanism to complete the clutch action; the design of the axial dimension is not compact enough, which wastes the axial space of the clutch. The washing capacity is reduced while the volume of the washing machine remains the same; the contact position cannot be adjusted when the shift fork is assembled. It is unreasonable, it is difficult to enter the meshing, and the meshing noise is large; some parts are designed redundantly, resulting in double waste of space and materials.
实用新型内容Utility model content
本实用新型的目的是为了克服现有技术存在的结构复杂、设计松散的问题,提供一种减速离合器,该减速离合器具有便于结构简化、设计紧凑等优点。The purpose of the utility model is to provide a deceleration clutch in order to overcome the problems of complex structure and loose design in the prior art. The deceleration clutch has the advantages of simplified structure and compact design.
为了实现上述目的,本实用新型一方面提供一种洗衣机的减速离合器,包括:上齿盘和下齿盘,所述上齿盘固定设置,所述下齿盘与所述上齿盘相对设置并连接有动力输入轴;离合机构,该离合机构设置为能够被操控为选择性地传动接合于所述上齿盘和所述下齿盘中的一者;以及,减速传动组件,该减速传动组件包括洗涤传动系和脱水传动系,所述洗涤传动系包括洗涤轴和传动连接于该洗涤轴与所述动力输入轴之间的行星齿轮组,所述脱水传动系包括常接合于所述离合机构的动力输入轴套、脱水轴套以及固连于所述动力输入轴套和所述脱水轴套之间的制动盘,所述动力输入轴延伸穿过所述动力输入轴套,所述洗涤轴延伸穿过所述脱水轴套。In order to achieve the above object, the utility model provides a deceleration clutch for a washing machine on the one hand, comprising: an upper toothed plate and a lower toothed plate, the upper toothed plate is fixedly arranged, the lower toothed plate is opposite to the upper toothed plate and connected to a power input shaft; a clutch mechanism configured to be manipulated to be selectively transmission-engaged with one of the upper chainring and the lower chainring; and a reduction transmission assembly, the reduction transmission assembly It includes a washing drive train and a dehydration drive train. The wash drive train includes a wash shaft and a planetary gear set that is drive-connected between the wash shaft and the power input shaft. The dehydration drive train includes The power input shaft sleeve, the dehydration shaft sleeve, and the brake disc fixedly connected between the power input shaft sleeve and the dehydration shaft sleeve, the power input shaft extends through the power input shaft sleeve, and the washing A shaft extends through the dewatering sleeve.
优选地,所述上齿盘和所述下齿盘彼此相对的一侧分别形成有第一接合齿部和第二接合齿部,所述离合机构的两端分别具有上齿部和下齿部,该离合机构安装于所述下齿盘和所述上齿盘之间并能够被操纵为朝向其中一者滑动,以使得所述第一接合齿部接合于所述上齿部或所述第二接合齿部接合于所述下齿部。Preferably, the opposite sides of the upper toothed plate and the lower toothed plate are respectively formed with a first engaging tooth portion and a second engaging tooth portion, and the two ends of the clutch mechanism respectively have an upper tooth portion and a lower tooth portion , the clutch mechanism is installed between the lower chainring and the upper chainring and can be manipulated to slide toward one of them, so that the first engaging tooth part is engaged with the upper tooth part or the first toothing part. The two engaging teeth are engaged with the lower teeth.
优选地,所述离合机构包括离合齿圈和离合压簧,所述上齿部和所述下齿部分别形成于所述离合齿圈的两端部,所述离合齿圈形成有开口朝向所述上齿盘的容纳槽,所述离合压簧安装于该容纳槽中。Preferably, the clutch mechanism includes a clutch ring gear and a clutch pressure spring, the upper teeth and the lower teeth are respectively formed at both ends of the clutch ring, and the clutch ring is formed with an opening facing the The accommodating groove of the upper toothed plate, the clutch pressure spring is installed in the accommodating groove.
优选地,所述离合齿圈具有第一花键孔,所述动力输入轴套具有与该第一花键孔常啮合的第一花键部。Preferably, the clutch ring gear has a first spline hole, and the power input sleeve has a first spline portion that is constantly meshed with the first spline hole.
优选地,所述下齿盘一体形成于皮带轮上,该皮带轮具有第二花键孔,所述动力输入轴具有与该第二花键孔过盈配合的第二花键部。Preferably, the lower sprocket is integrally formed on a pulley, the pulley has a second spline hole, and the power input shaft has a second spline portion that is interference fit with the second spline hole.
优选地,所述皮带轮具有设置于所述第二花键孔的端部的花键垫片。Preferably, the pulley has a spline washer disposed at an end of the second spline hole.
优选地,所述减速离合器包括壳体和盖装于该壳体上的盖板,所述上齿盘固定于所述壳体的背离所述盖板的一侧,所述行星齿轮组容纳于所述壳体内腔中,所述动力输入轴和所述洗涤轴分别对应穿过所述壳体和所述盖板传动连接于所述行星齿轮组。Preferably, the deceleration clutch includes a housing and a cover plate mounted on the housing, the upper chainring is fixed on the side of the housing away from the cover plate, and the planetary gear set is housed in In the inner cavity of the housing, the power input shaft and the washing shaft respectively pass through the housing and the cover plate and are connected to the planetary gear set by transmission.
优选地,所述动力输入轴具有太阳轮,所述行星齿轮组包括行星架、安装于该行星架上并与所述太阳轮啮合的行星轮、环绕并啮合于所述行星轮的内齿圈,该内齿圈周向接合于所述动力输入轴套。Preferably, the power input shaft has a sun gear, and the planetary gear set includes a planetary carrier, a planetary gear mounted on the planetary carrier and meshing with the sun gear, an inner ring gear surrounding and meshing with the planetary gear , the ring gear is circumferentially engaged with the power input shaft sleeve.
优选地,所述行星架形成有第三花键孔,所述洗涤轴具有与该第三花键孔过盈配合的第三花键部。Preferably, the planet carrier is formed with a third spline hole, and the washing shaft has a third spline portion that is interference fit with the third spline hole.
优选地,所述壳体和/或所述盖板上安装有用于操控所述离合机构的离合操控机构,该离合操控机构包括通过拨杆轴安装的拨杆和通过拨叉轴安装的拨叉,所述拨杆具有离合导向面,该离合导向面沿绕所述拨杆轴的枢转周向相对与所述拨杆轴的轴向相垂直的平面具有倾斜度,所述拨叉在所述拨叉轴的一侧具有抵接于该离合导向面的拨叉顶柱,并在另一侧该拨叉的一端抵接于所述拨杆,另一端可操作地连接至所述离合机构。Preferably, a clutch control mechanism for controlling the clutch mechanism is installed on the housing and/or the cover plate, and the clutch control mechanism includes a shift lever installed through a shift lever shaft and a shift fork installed through a shift fork shaft , the shift lever has a clutch guide surface, and the clutch guide surface has an inclination along the pivoting circumferential direction around the shift lever shaft relative to a plane perpendicular to the axial direction of the shift lever shaft, and the shift fork is at the One side of the shift fork shaft has a shift fork top column that abuts against the clutch guide surface, and on the other side, one end of the shift fork abuts against the shift lever, and the other end is operatively connected to the clutch mechanism .
优选地,所述拨杆轴和所述拨叉轴通过支架安装于所述壳体上,所述拨杆轴上套设有偏压所述拨杆的拨杆弹簧,所述拨叉轴上套设有偏压所述拨叉的拨叉弹簧。Preferably, the shift lever shaft and the shift fork shaft are mounted on the housing through a bracket, the shift lever shaft is sleeved with a shift lever spring that biases the shift lever, and the shift fork shaft is A shift fork spring biasing the shift fork is sleeved.
优选地,所述拨叉顶柱的抵接于所述离合导向面的一端设置有耐磨件,并且/或者,所述拨叉顶柱可调节地抵接于所述离合导向面。Preferably, one end of the shift fork top column abutting against the clutch guide surface is provided with a wear-resistant member, and/or, the shift fork top column is adjustable to abut against the clutch guide surface.
优选地,所述拨杆轴与所述动力输入轴的轴向平行,所述拨叉轴与所述拨杆轴的轴向垂直。Preferably, the shift lever shaft is parallel to the axial direction of the power input shaft, and the shift fork shaft is perpendicular to the axial direction of the shift lever shaft.
优选地,所述拨杆连接有能够被操控为接触或远离所述制动盘的刹车带。Preferably, said lever is connected with a brake band which can be manipulated to contact or move away from said brake disc.
优选地,所述上齿盘形成有开口部,所述拨叉穿过该开口部延伸以可操作地连接至所述离合机构,并且/或者,所述壳体在靠近所述上齿盘位置形成有用于所述拨叉通过的避让部。Preferably, the upper chainring is formed with an opening, the shift fork extends through the opening to be operatively connected to the clutch mechanism, and/or, the housing is at a position close to the upper chainring An escape portion for passing the shift fork is formed.
优选地,所述动力输入轴套和所述脱水轴套内分别安装有衬套,并分别通过轴承对应枢转安装至所述壳体和所述盖板。Preferably, bushings are respectively installed in the power input bushing and the dehydration bushing, and are respectively pivotally mounted to the casing and the cover plate through bearings.
本实用新型第二方面提供一种具有上述减速离合器的洗衣机。The second aspect of the utility model provides a washing machine with the above-mentioned deceleration clutch.
通过上述技术方案,本实用新型的减速离合器通过使得离合机构选择性接合于上齿盘或下齿盘而实现脱洗转换,由此便于使得离合机构容纳于上、下齿盘之间,整体结构简化并更加紧凑,从而能够增加有效洗涤容积。Through the above technical solution, the deceleration clutch of the present utility model realizes dewashing conversion by selectively engaging the clutch mechanism with the upper toothed plate or the lower toothed plate, thereby facilitating the clutch mechanism to be accommodated between the upper and lower toothed plates, and the overall structure Simplified and more compact, enabling an increase in effective washing volume.
附图说明Description of drawings
图1是根据本实用新型一种优选实施方式的减速离合器在洗涤工况下的主视示意图;Fig. 1 is a schematic front view of a deceleration clutch in a washing condition according to a preferred embodiment of the present invention;
图2是图1中减速离合器的右视示意图;Fig. 2 is a schematic right view of the deceleration clutch in Fig. 1;
图3是图1中减速离合器的爆炸视图;Fig. 3 is an exploded view of the reduction clutch in Fig. 1;
图4是图1中减速离合器在脱水工况下的后视示意图;Fig. 4 is a schematic rear view of the reduction clutch in Fig. 1 under the dehydration working condition;
图5是图1中减速离合器的用于安装离合操控机构的支架的立体结构示意图;Fig. 5 is a three-dimensional structural schematic diagram of the bracket for installing the clutch control mechanism of the deceleration clutch in Fig. 1;
图6是图1中减速离合器的壳体的立体结构示意图;Fig. 6 is a schematic perspective view of the housing of the deceleration clutch in Fig. 1;
图7是图1中减速离合器的下齿盘的立体结构示意图;Fig. 7 is a schematic diagram of the three-dimensional structure of the lower chainring of the deceleration clutch in Fig. 1;
图8是图1中减速离合器的上齿盘的立体结构示意图;Fig. 8 is a schematic diagram of the three-dimensional structure of the upper chainring of the deceleration clutch in Fig. 1;
图9是从另一视角观察的图8中上齿盘的立体结构示意图。Fig. 9 is a schematic perspective view of the three-dimensional structure of the upper chainring in Fig. 8 viewed from another perspective.
附图标记说明Explanation of reference signs
1-壳体;2-支架;3-第一接合齿部;4-第二接合齿部;5-离合齿圈;6-拨杆;7-拨叉;8-拨叉顶柱;9-螺母;10-盖板;11-动力输入轴;11a-第二花键部;12-动力输入轴套;12a-第一花键部;13-刹车带;14-制动盘;16-轴承;17-洗涤轴;17a-第三花键部;18-脱水轴套;21-拨叉轴;22-拨杆轴;23-刹车销;24-拨杆弹簧;25-拨叉弹簧;26-离合压簧;27-衬套;28-太阳轮;29-行星轮;30-内齿圈;31-行星架;311-第三花键孔;34-锁紧螺钉;35-贮油毡;36-花键垫片;40-上齿盘;50-皮带轮;501-第二花键孔;503-凹槽;60-下齿盘;102-定位孔;103-螺纹孔;104-避让部;302-定位销;303-安装孔;304-开口部;51-上齿部;52-下齿部;53-容纳槽;54-第一花键孔;61-离合导向面;602-驱动部;702-连接臂;81-耐磨件。1-housing; 2-bracket; 3-first engaging gear; 4-second engaging gear; 5-clutch ring gear; Nut; 10-cover plate; 11-power input shaft; 11a-second spline part; 12-power input shaft sleeve; 12a-first spline part; 13-brake band; 14-brake disc; 16-bearing ; 17-washing shaft; 17a-the third spline; 18-dehydration shaft sleeve; 21-shift fork shaft; 22-shift lever shaft; 23-brake pin; 24-shift lever spring; -clutch pressure spring; 27-bush; 28-sun gear; 29-planetary gear; 30-internal gear; 31-planet carrier; 311-third spline hole; 34-lock screw; 35-oil storage felt; 36-spline spacer; 40-upper sprocket; 50-pulley; 501-second spline hole; 503-groove; 60-lower spline; 102-location hole; 103-thread hole; 104-avoidance ;302-locating pin; 303-installation hole; 304-opening; 51-upper tooth; 52-lower tooth; 53-receiving groove; 54-first spline hole; 61-clutch guide surface; 602-drive Department; 702-connecting arm; 81-wearing parts.
具体实施方式detailed description
参照图1至图9,根据本实用新型一种优选实施方式的洗衣机的驱动系统,用于选择性地驱动洗衣机进行洗涤操作或脱水操作。其中,该驱动系统包括上齿盘40、下齿盘60、离合机构和减速传动组件等。在进一步优选实施方式中,其还包括用作安装基础的安装结构(如壳体1等)以及用于操控所述离合机构的离合操控机构。Referring to FIG. 1 to FIG. 9 , a driving system of a washing machine according to a preferred embodiment of the present invention is used to selectively drive the washing machine to perform washing operation or dehydration operation. Wherein, the drive system includes an upper toothed plate 40, a lower toothed plate 60, a clutch mechanism, a reduction transmission assembly, and the like. In a further preferred embodiment, it also includes an installation structure used as an installation base (such as the housing 1, etc.) and a clutch control mechanism for controlling the clutch mechanism.
在图示实施方式中,下齿盘60一体形成于皮带轮50上,该皮带轮50上具有第二花键孔501,动力输入轴11具有与该第二花键孔501过盈配合的第二花键部11a,从而能够通过皮带轮50转动而输出动力,并带动洗衣机的波轮和/或内桶转动。In the illustrated embodiment, the lower sprocket 60 is integrally formed on the pulley 50, and the pulley 50 has a second spline hole 501, and the power input shaft 11 has a second spline that is interference fit with the second spline hole 501. The key portion 11a can output power through the rotation of the pulley 50, and drive the pulsator and/or the inner tub of the washing machine to rotate.
上齿盘40的朝向下齿盘60的一侧具有一体注塑成型的第一接合齿部3,其在洗涤工况与离合齿圈5的上齿部51相啮合。上齿盘40的上端面设有定位销302和安装孔303,用于定位安装于随后所述的壳体1下端。上齿盘40上还设有开口部304,用于容纳离合操控机构中的连接臂702。The side of the upper toothed plate 40 facing the lower toothed plate 60 has an integrally injection-molded first engagement tooth portion 3 , which meshes with the upper tooth portion 51 of the clutch ring gear 5 in the washing condition. A positioning pin 302 and a mounting hole 303 are provided on the upper surface of the upper chainring 40 for positioning and mounting on the lower end of the housing 1 described later. An opening 304 is also provided on the upper chainring 40 for accommodating the connecting arm 702 of the clutch control mechanism.
所述皮带轮60为一体注塑件,其上一体注塑有与离合齿圈5啮合的第二接合齿部4,其在脱水工况与离合齿圈5的下齿部52相啮合。皮带轮50还一体注塑有与动力输入轴11下端花键轴(第二花键部11a)过盈配合的第二花键孔501,所述第二花键孔501下端设有容纳槽53,所述容纳槽53用于安装锁紧螺钉34。所述锁紧螺钉34锁紧后,其头部最高点不超过容纳槽53上端面。所述皮带轮50还固定设有金属材质的花键垫片36,所述花键垫片36设置在所述第二花键孔501上端。The pulley 60 is an integral injection molded part, on which the second engaging tooth part 4 meshing with the clutch ring gear 5 is integrally injection molded, and meshes with the lower tooth part 52 of the clutch ring gear 5 in the dehydration working condition. The pulley 50 is also integrally molded with a second spline hole 501 that is interference-fitted with the spline shaft (second spline portion 11a) at the lower end of the power input shaft 11. The lower end of the second spline hole 501 is provided with a receiving groove 53, so The accommodating groove 53 is used for installing the locking screw 34 . After the locking screw 34 is locked, the highest point of its head does not exceed the upper end surface of the receiving groove 53 . The pulley 50 is also fixed with a spline washer 36 made of metal, and the spline washer 36 is arranged on the upper end of the second spline hole 501 .
离合机构包括离合齿圈5,该离合齿圈5的上端具有用于与上齿盘40的第一接合齿部3接合的上齿部51,下端具有用于与下齿盘60的第二接合齿部4接合的下齿部52。该离合齿圈5容纳于上齿盘40和下齿盘60之间的空腔内,并能够在离合操控机构的作用下朝向上齿盘40和下齿盘60中的一者滑动,以使其上齿部51或下齿部52对应接合于所述第一接合齿部3和第二接合齿部4。The clutch mechanism includes a clutch ring gear 5, the upper end of the clutch ring gear 5 has an upper tooth portion 51 for engaging with the first engaging tooth portion 3 of the upper chainring 40, and the lower end has a second engagement tooth portion for engaging with the lower chainring 60. The toothing 4 engages the lower toothing 52 . The clutch ring gear 5 is accommodated in the cavity between the upper toothed plate 40 and the lower toothed plate 60, and can slide toward one of the upper toothed plate 40 and the lower toothed plate 60 under the action of the clutch control mechanism, so that The upper tooth portion 51 or the lower tooth portion 52 is correspondingly engaged with the first engaging tooth portion 3 and the second engaging tooth portion 4 .
离合齿圈5的朝向上齿盘40的一端形成有容纳槽53,其中容纳有离合压簧26,并能够起到减重作用。离合齿圈5的中心孔内具有第一花键孔54,该第一花键孔54常啮合于动力输入轴套12的第一花键部12a。由此,在洗涤工况中,下齿盘60带动动力输入轴11转动,由此使得波轮转动;同时,离合齿圈5被约束为其上齿部51啮合于上齿盘40的第一接合齿部3,由此锁定动力输入轴套12及其传动连接的内桶。在需要脱水时,可以如操控为使得离合齿圈5向转子部分50滑动至下齿部52啮合于第二接合齿部4,由此,转子部分50的转动同时通过动力输入轴11和动力输入轴套12传递。An accommodating groove 53 is formed at one end of the clutch ring gear 5 facing the upper toothed plate 40 , in which the clutch pressure spring 26 is accommodated, and can reduce weight. There is a first spline hole 54 in the center hole of the clutch ring gear 5 , and the first spline hole 54 is constantly engaged with the first spline portion 12 a of the power input bushing 12 . Thus, in the washing condition, the lower toothed disc 60 drives the power input shaft 11 to rotate, thereby causing the pulsator to rotate; at the same time, the clutch ring gear 5 is constrained to have its upper tooth portion 51 meshed with the first tooth of the upper toothed disc 40 . The gear part 3 is engaged, thereby locking the power input bushing 12 and the inner tub connected by transmission. When dehydration is required, it can be controlled such that the clutch ring gear 5 slides toward the rotor part 50 until the lower tooth part 52 engages with the second engaging tooth part 4, thus, the rotation of the rotor part 50 passes through the power input shaft 11 and the power input shaft simultaneously. The shaft sleeve 12 transmits.
为便于说明,根据不同工况下的传动路径不同,减速传动组件包括洗涤传动系和脱水传动系。其中,洗涤传动系包括行星齿轮组和洗涤轴17,行星齿轮组中具有内齿圈30、行星架31及行星轮29,动力输入轴11一体形成有太阳轮28并与行星轮29啮合。行星架31具有第三花键孔311,洗涤轴17具有与该第三花键孔311过盈配合的第三花键部17a。由此,动力输入轴11在转子部分50带动下转动,并驱动行星轮29自转;而由于内齿圈30被周向固定在如动力输入轴套12(此时被离合齿圈5周向锁止)不能转动,因此动力被减速传递至洗涤轴17,从而实施洗涤操作。For ease of description, according to different transmission paths under different working conditions, the reduction transmission assembly includes a washing transmission system and a dehydration transmission system. Wherein, the washing transmission system includes a planetary gear set and a washing shaft 17 , the planetary gear set has an inner ring gear 30 , a planet carrier 31 and a planetary gear 29 , and the power input shaft 11 is integrally formed with a sun gear 28 and meshes with the planetary gear 29 . The planet carrier 31 has a third spline hole 311 , and the washing shaft 17 has a third spline portion 17 a that is interference-fitted with the third spline hole 311 . Thus, the power input shaft 11 rotates under the drive of the rotor part 50, and drives the planetary gear 29 to rotate; and because the ring gear 30 is circumferentially fixed on the power input shaft sleeve 12 (at this time, it is locked circumferentially by the clutch ring gear 5) Can not rotate, so the power is decelerated and transmitted to the washing shaft 17, so as to perform the washing operation.
脱水传动系包括常接合于离合齿圈5的动力输入轴套12、制动盘14及脱水轴套18。在离合齿圈5被切换为其下齿部52与转子部分50的第二接合齿部4啮合的脱水工况下,转子部分50带动动力输入轴11和动力输入轴套12等速转动,动力输入轴套12和脱水轴套18分别固定连接于制动盘14的轴向两端,由此通过脱水轴套18带动内桶转动。与此同时,动力输入轴11仍将转动传递至行星齿轮组,但由于内齿圈30能够被动力输入轴套12带动旋转,该行星齿轮组能够将动力输入轴11的转动等速传递至洗涤轴17。因此,内桶和波轮具有相同的角速度。The dehydration transmission system includes a power input shaft sleeve 12 , a brake disc 14 and a dehydration shaft sleeve 18 that are often engaged with the clutch ring gear 5 . In the dehydration working condition in which the clutch ring gear 5 is switched so that its lower tooth portion 52 meshes with the second engagement tooth portion 4 of the rotor portion 50, the rotor portion 50 drives the power input shaft 11 and the power input shaft sleeve 12 to rotate at a constant speed, and the power The input shaft sleeve 12 and the dehydration shaft sleeve 18 are fixedly connected to the two axial ends of the brake disc 14 respectively, so that the inner barrel is driven to rotate through the dehydration shaft sleeve 18 . At the same time, the power input shaft 11 still transmits the rotation to the planetary gear set, but because the ring gear 30 can be rotated by the power input shaft sleeve 12, the planetary gear set can transmit the rotation of the power input shaft 11 to the washing machine at a constant speed. Axis 17. Therefore, the inner barrel and the pulsator have the same angular velocity.
所述动力输入轴套12和脱水轴套18内可以分别安装有衬套27,并分别通过轴承16对应枢转安装至壳体1和盖板10。其中,衬套27可以仅位于动力输入轴套12或脱水轴套18的端部位置,其间可以设置贮油毡35。所述壳体1和盖板10可以用作整个驱动系统的安装基础。The power input bushing 12 and the dehydration bushing 18 can be respectively installed with a bushing 27 , and are respectively pivotally mounted to the casing 1 and the cover plate 10 through the bearing 16 . Wherein, the bushing 27 may only be located at the end of the power input shaft sleeve 12 or the dehydration shaft sleeve 18, and an oil storage felt 35 may be arranged therebetween. The housing 1 and the cover plate 10 can be used as a mounting basis for the entire drive system.
具体地,电机组件的定子部分40可以具有定位销302和安装孔303,壳体1的端部对应形成有定位孔102和螺纹孔103。由此,在安装过程中,可以首先通过使得定位销302插入至定位孔102中而确定安装位置,并通过螺栓等穿过安装孔303和螺纹孔103的紧固件将电机组件的定子部分40固定连接于壳体1上。前述行星齿轮组可以容纳于壳体1的内腔中,且动力输入轴11和洗涤轴17分别对应穿过壳体1和盖板10传动连接于该行星齿轮组。Specifically, the stator portion 40 of the motor assembly may have a positioning pin 302 and a mounting hole 303 , and the positioning hole 102 and the threaded hole 103 are correspondingly formed at the end of the housing 1 . Thus, in the installation process, the installation position can be determined by first inserting the positioning pin 302 into the positioning hole 102, and the stator part 40 of the motor assembly can be fixed by a fastener such as a bolt passing through the installation hole 303 and the threaded hole 103. It is fixedly connected to the housing 1. The aforementioned planetary gear set can be accommodated in the inner cavity of the casing 1 , and the power input shaft 11 and the washing shaft 17 respectively pass through the casing 1 and the cover plate 10 and are connected to the planetary gear set in transmission.
在本实用新型一种较为优选的实施方式中,壳体1和/或盖板10上安装有用于操控所述离合机构的离合操控机构,该离合操控机构包括拨杆6和拨叉7。其中,拨杆6通过拨杆轴22安装于壳体1上,并具有离合导向面61,该离合导向面61相对与拨杆轴22的轴向相垂直的平面(即枢转轴线的法平面)具有倾斜角度;拨叉7通过拨叉轴21安装至壳体1上,并具有拨叉顶柱8,该拨叉顶柱8可以为调节螺钉,其一端抵接于离合导向面61。由此,当驱动拨杆6绕拨杆轴22转动时,拨叉顶柱8在离合导向面61上的抵接位置发生变化,由于离合导向面61在沿枢转周向相对枢转平面具有倾斜度,从而使得拨叉7在拨叉顶柱8所在一端产生轴向位移,进而绕拨叉轴21枢转,驱动离合机构亦发生轴向移动,由此实施离合操作。上述离合操控机构通过具有倾斜度的离合导向面61使得拨叉7枢转及离合机构轴向位移,具有结构简单、操控可靠等优点。典型地,拨杆轴22与动力输入轴11平行设置,拨叉轴21与其垂直。In a preferred embodiment of the present invention, a clutch control mechanism for controlling the clutch mechanism is mounted on the housing 1 and/or the cover plate 10 , and the clutch control mechanism includes a shift lever 6 and a shift fork 7 . Wherein, the driving lever 6 is installed on the housing 1 through the driving lever shaft 22, and has a clutch guide surface 61, and the clutch guiding surface 61 is opposite to the plane perpendicular to the axial direction of the driving lever shaft 22 (ie, the normal plane of the pivot axis). ) has an inclination angle; the shift fork 7 is mounted on the housing 1 through the shift fork shaft 21, and has a shift fork top post 8, the shift fork top post 8 can be an adjusting screw, one end of which abuts against the clutch guide surface 61. Thus, when the driving lever 6 rotates around the lever shaft 22, the abutment position of the shift fork top column 8 on the clutch guide surface 61 changes, because the clutch guide surface 61 has Inclination, so that the shift fork 7 produces axial displacement at the end where the shift fork top column 8 is located, and then pivots around the shift fork shaft 21, and the drive clutch mechanism also moves axially, thereby implementing the clutch operation. The above-mentioned clutch control mechanism makes the shift fork 7 pivot and the clutch mechanism axially displace through the clutch guide surface 61 with an inclination, and has the advantages of simple structure and reliable operation. Typically, the lever shaft 22 is arranged parallel to the power input shaft 11, and the shift fork shaft 21 is perpendicular to it.
拨杆轴22和拨叉轴21可以通过多种方式连接于壳体1和/或盖板10上。在图示实施方式中,提供了固定于壳体1上的支架2作为连接基础。并且,为了使得拨叉顶柱8保持抵靠于离合导向面61上,拨叉轴21上套设有偏压拨叉7的拨叉弹簧25。另外,拨杆轴22上可以套设有偏压拨杆6的拨杆弹簧24,由此在离合操控之后能够复位至初始位置(离合齿圈5的上齿部51接合于定子部分40的第一接合齿部3)。The lever shaft 22 and the fork shaft 21 can be connected to the housing 1 and/or the cover plate 10 in various ways. In the illustrated embodiment, a bracket 2 fixed on the casing 1 is provided as a connection basis. Moreover, in order to keep the shift fork top post 8 against the clutch guide surface 61 , the shift fork shaft 21 is sleeved with a shift fork spring 25 that biases the shift fork 7 . In addition, a lever spring 24 that biases the lever 6 can be sleeved on the lever shaft 22, so that it can return to the initial position after the clutch operation (the upper tooth portion 51 of the clutch ring gear 5 is engaged with the first tooth portion 51 of the stator part 40). A toothing 3).
拨叉顶柱8的抵接于离合导向面61的一端可以设置耐磨件81(如钢珠),由此能够减小离合操控过程中的磨损,并可以通过减小接触面积而保持离合灵敏。可选地,拨叉顶柱8如通过螺母9可调节地抵接于离合导向面61,由此在如拨叉弹簧21经长期使用而具有较小恢复力时,可以调节拨叉顶柱8朝向离合导向面61的延伸长度。One end of the shift fork top column 8 abutting against the clutch guide surface 61 can be provided with a wear member 81 (such as a steel ball), thereby reducing wear during clutch control and keeping the clutch sensitive by reducing the contact area. Optionally, the shift fork top post 8 can be adjusted to abut against the clutch guide surface 61 through the nut 9, so that when the shift fork spring 21 has a small restoring force after long-term use, the shift fork top post 8 can be adjusted Towards the extension length of the clutch guide surface 61 .
在脱水操作之后,离合齿圈5需要与上齿盘40接合以锁止内桶。为减小对啮合齿的碰撞损害,在离合齿圈5脱离脱水操作过程中所接合的下齿盘60后,应当快速降低其转速。为此,拨杆6通过刹车销23连接有刹车带13,在拨杆6绕拨杆轴22转动过程中,刹车带13能够被同时地操控为接触或远离制动盘14,以在操控离合齿圈5切换与上齿盘40和下齿盘60的啮合关系的同时,利用刹车带13锁止或解锁脱水传动系的周向位置。After the dehydration operation, the clutch ring gear 5 needs to be engaged with the upper chainring 40 to lock the inner tub. In order to reduce the collision damage to the meshing teeth, after the clutch ring gear 5 disengages from the lower chainring 60 engaged during the dehydration operation, its rotational speed should be reduced rapidly. For this reason, the shift lever 6 is connected with the brake band 13 through the brake pin 23. During the rotation process of the shift lever 6 around the shift lever shaft 22, the brake band 13 can be controlled to contact or move away from the brake disc 14 simultaneously, so as to control the clutch. When the ring gear 5 switches the meshing relationship with the upper toothed disc 40 and the lower toothed disc 60 , the brake band 13 is used to lock or unlock the circumferential position of the dehydration drive train.
在本实用新型中,拨叉7需要从壳体1外部延伸至定子部分40和转子部分50之间,以可操作地连接离合齿圈5。为此,定子部分40可以形成开口部304,拨叉7的连接臂702穿过该开口部304延伸。另外,可以在壳体1的靠近定子部分40的位置形成有避让部104,以避免对拨叉7的设置或运动产生干涉。In the present invention, the shift fork 7 needs to extend from the outside of the housing 1 to between the stator part 40 and the rotor part 50 to operatively connect the clutch ring gear 5 . To this end, the stator part 40 may form an opening 304 through which the connecting arm 702 of the shift fork 7 extends. In addition, a avoidance portion 104 may be formed at a position close to the stator portion 40 of the housing 1 to avoid interference with the setting or movement of the shift fork 7 .
为了更好地理解本实用新型的技术方案,以下对一种优选实施方式的驱动系统的工作过程进行说明:In order to better understand the technical solution of the utility model, the following describes the working process of the drive system in a preferred embodiment:
1.初始位置时:在拨杆弹簧24的作用下,拨杆6带动刹车带13抱紧制动盘14,内桶刹车;同时拨叉7在拨叉弹簧25的作用下,耐磨件81与离合导向面61始终可靠接触,另一端顶紧离合齿圈5,使离合齿圈5与第一接合齿部3处于啮合状态,内桶被锁死;离合压簧26处于压缩状态,此时洗衣机处于洗涤状态。1. At the initial position: under the action of the lever spring 24, the lever 6 drives the brake belt 13 to hold the brake disc 14 tightly, and the inner barrel brakes; at the same time, the shift fork 7 is under the action of the shift fork spring 25, and the wear-resistant part 81 and the The clutch guide surface 61 is always in reliable contact, and the other end is pressed against the clutch ring gear 5, so that the clutch ring gear 5 is in mesh with the first engaging tooth part 3, and the inner tub is locked; the clutch pressure spring 26 is in a compressed state, and the washing machine is now in the washing condition.
2.发出脱水指令时:拨杆6绕拨杆轴22转过一定角度,刹车带13放松制动盘14,内桶刹车状态解除;与此同时,离合导向面61也转过一定角度,此时耐磨件81与离合导向面61的接触点在轴向上的位置发生了变化(上移),从而通过绕拨叉轴21转动而带动另一端的凸起部反方向移动(下移),拨叉7与离合齿圈5开始分离;离合齿圈5在在自身重力和离合压簧26的复位力作用下下移,离合齿圈5与第一接合齿部3脱离啮合,然后与第二接合齿部4进入啮合,内桶与波轮被固定连接,完成洗脱转换。此时,可以使得拨叉7的行程大于离合齿圈5的行程,其凸起部与齿圈限位面脱离,避免了高速脱水工况下两者之间的磨损。2. When the dehydration command is issued: the lever 6 rotates through a certain angle around the lever shaft 22, the brake band 13 releases the brake disc 14, and the brake state of the inner barrel is released; at the same time, the clutch guide surface 61 also rotates through a certain angle, and at this time The axial position of the contact point between the wear-resistant part 81 and the clutch guide surface 61 has changed (moved up), so that the protrusion at the other end is driven to move in the opposite direction (moved down) by rotating around the shift fork shaft 21, The shift fork 7 starts to separate from the clutch ring gear 5; the clutch ring gear 5 moves down under the action of its own gravity and the reset force of the clutch pressure spring 26, and the clutch ring gear 5 disengages from the first engaging tooth part 3, and then engages with the second The engaging teeth 4 enter into meshing, and the inner barrel and the pulsator are fixedly connected to complete the elution conversion. At this time, the stroke of the shift fork 7 can be greater than the stroke of the clutch ring gear 5, and its protrusion is separated from the limit surface of the ring gear, thereby avoiding wear between the two under high-speed dehydration conditions.
3.脱水完成时:连接在拨杆6的驱动部602的驱动器停止工作,拨杆6在拨杆弹簧24的复位力作用下复位,带动刹车带13与制动盘14接触,离合器开始刹车动作;拨叉6带动离合导向面61复位,推动耐磨件81下移,通过拨叉7带动离合齿圈5上移,离合齿圈5与第二接合齿部4脱离啮合,然后与第一接合齿部3进入啮合,内桶被锁死,离合器回到洗涤状态。3. When the dehydration is completed: the driver connected to the driving part 602 of the lever 6 stops working, and the lever 6 resets under the reset force of the lever spring 24, driving the brake belt 13 to contact the brake disc 14, and the clutch starts to brake ; The shift fork 6 drives the clutch guide surface 61 to reset, pushes the wear-resistant part 81 to move down, drives the clutch ring gear 5 to move up through the shift fork 7, the clutch ring gear 5 disengages from the second engaging tooth part 4, and then engages with the first The tooth portion 3 is engaged, the inner bucket is locked, and the clutch returns to the washing state.
以上结合附图详细描述了本实用新型的优选实施方式,但是,本实用新型并不限于此。在本实用新型的技术构思范围内,可以对本实用新型的技术方案进行多种简单变型,包括各个具体技术特征以任何合适的方式进行组合。为了避免不必要的重复,本实用新型对各种可能的组合方式不再另行说明。但这些简单变型和组合同样应当视为本实用新型所公开的内容,均属于本实用新型的保护范围。The preferred implementation of the present utility model has been described in detail above in conjunction with the accompanying drawings, however, the present utility model is not limited thereto. Within the scope of the technical concept of the utility model, various simple modifications can be made to the technical solution of the utility model, including combinations of specific technical features in any suitable manner. In order to avoid unnecessary repetition, the utility model will not further describe various possible combinations. However, these simple modifications and combinations should also be regarded as the content disclosed by the utility model, and all belong to the protection scope of the utility model.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107012662A (en) * | 2017-05-31 | 2017-08-04 | 广东威灵电机制造有限公司 | Washing machine and its speed-reducing clutch |
| CN110528225A (en) * | 2019-06-11 | 2019-12-03 | 义乌市宏博机械科技有限公司 | A kind of locking unlocking mechanism |
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2017
- 2017-05-31 CN CN201720621556.1U patent/CN206828811U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107012662A (en) * | 2017-05-31 | 2017-08-04 | 广东威灵电机制造有限公司 | Washing machine and its speed-reducing clutch |
| CN107012662B (en) * | 2017-05-31 | 2023-06-02 | 广东威灵电机制造有限公司 | Washing machine and speed reducing clutch thereof |
| CN110528225A (en) * | 2019-06-11 | 2019-12-03 | 义乌市宏博机械科技有限公司 | A kind of locking unlocking mechanism |
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Granted publication date: 20180102 Effective date of abandoning: 20230602 |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20180102 Effective date of abandoning: 20230602 |