CN206830262U - Gs-oil separator, engine and its cylinder head assembly - Google Patents

Gs-oil separator, engine and its cylinder head assembly Download PDF

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CN206830262U
CN206830262U CN201720768645.9U CN201720768645U CN206830262U CN 206830262 U CN206830262 U CN 206830262U CN 201720768645 U CN201720768645 U CN 201720768645U CN 206830262 U CN206830262 U CN 206830262U
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gas
oil
blowby
separation structure
blow
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肖姗姗
韩广华
韩二龙
王晋林
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Great Wall Motor Co Ltd
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Great Wall Motor Co Ltd
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Abstract

Present disclose provides a kind of gs-oil separator, engine and its cylinder head assembly.Gs-oil separator, wherein, the gs-oil separator includes body, the body is provided with the fixed part for installation, one-level gas oil separation structure and two level gas oil separation structure, the body defines oil-gas separation chamber and is provided with the blowby gas inlet connected with the oil-gas separation chamber, gas blowby outlet, the one-level gas oil separation structure is arranged in the oil-gas separation chamber, and close to the blowby gas inlet, the two level gas oil separation structure is arranged on the body exterior and is located at the gas blowby exit.Gs-oil separator described in the disclosure provides good oil gas separation and simple in construction is easily installed.

Description

油气分离器、发动机及其气缸盖总成Oil and gas separator, engine and its cylinder head assembly

技术领域technical field

本公开涉及发动机油气分离技术领域,特别涉及一种油气分离器、发动机及其气缸盖总成。The disclosure relates to the technical field of engine oil-gas separation, in particular to an oil-gas separator, an engine and a cylinder head assembly thereof.

背景技术Background technique

内燃发动机工作过程通常为:吸入混合气(包括空气和燃料如汽油、柴油等)后压缩,然后点燃或压燃混合气,从而驱动活塞做功产生动力。从混合气的压缩到燃烧中都会产生很高压力,被压缩的混合气会从活塞和缸体的缝隙、活塞环开口、活塞环和缸体的缝隙等地方窜出去进入曲轴箱,从而形成曲轴箱窜气(下文中简称为窜气)。由于窜气中含有有害成份,因此,需要将窜气从进气系统吸入燃烧室再燃烧后从排气管排出。由于曲轴箱中有大量高温机油和机油蒸汽,因此,窜气在经过曲轴箱时会携带机油蒸汽(也由此可以将窜气称之为“油气”),这部分机油如果随着窜气直接进入燃烧系统会导致燃烧及排放恶化。因此,为了提高经济性,改善排放,必须将油气中的机油油滴进行分离。The working process of an internal combustion engine is usually: inhale the mixed gas (including air and fuel such as gasoline, diesel, etc.), compress it, and then ignite or compress the mixed gas to drive the piston to do work to generate power. High pressure will be generated from the compression of the mixed gas to the combustion, and the compressed mixed gas will escape from the gap between the piston and the cylinder block, the opening of the piston ring, the gap between the piston ring and the cylinder block, etc., and enter the crankcase to form a crankshaft. Box blow-by (hereinafter simply referred to as blow-by). Because the blow-by gas contains harmful components, it is necessary to inhale the blow-by gas from the intake system into the combustion chamber and discharge it from the exhaust pipe after burning. Since there is a large amount of high-temperature engine oil and oil vapor in the crankcase, the blow-by gas will carry oil vapor when passing through the crankcase (the blow-by gas can also be called "oil gas"). Ingress into combustion systems can lead to deterioration of combustion and emissions. Therefore, in order to improve economy and discharge, it is necessary to separate the oil droplets in the oil and gas.

当前发动机的曲轴箱通风系统通常设置油气分离器对流入曲轴箱中的窜气进行油气分离,以满足日益严格的环保、排放、安全等法规要求。传统发动机的油气分离器主要有迷宫挡板式、旋风式、滤芯式等油气分离器。其中,由于旋风式油气分离器具有较好的油气分离效果,因此通常被较多地采用。然而,对于外挂式(即位于气缸盖外部)的油气分离器来说,由于发动机零部件众多,因此用于将油气分离器连接在曲轴箱通风系统中的管路不易布置,并且在寒冷环境中油气分离器和相应的管路容易冻结,影响油气分离的效率甚至功能。而内置式(即设置在气缸盖内部)的油气分离器通常需要较复杂的制造工艺,成本高。The crankcase ventilation system of the current engine is usually equipped with an oil-air separator to separate oil and gas from the blow-by gas flowing into the crankcase, so as to meet the increasingly stringent environmental protection, emission, safety and other regulations. The oil and gas separators of traditional engines mainly include labyrinth baffle type, cyclone type, filter element type and other oil and gas separators. Among them, because the cyclone oil-gas separator has a good oil-gas separation effect, it is usually used more. However, for the oil-air separator of the external type (that is, located outside the cylinder head), due to the large number of engine components, the pipelines for connecting the oil-air separator to the crankcase ventilation system are not easy to arrange, and in cold environments Oil and gas separators and corresponding pipelines are prone to freezing, affecting the efficiency and even function of oil and gas separation. However, the built-in (that is, arranged inside the cylinder head) oil-gas separator generally requires a relatively complicated manufacturing process and is expensive.

实用新型内容Utility model content

有鉴于此,本公开旨在提出一种油气分离器,以提供良好的油气分离效果,且结构简单便于安装。In view of this, the present disclosure aims to propose an oil-gas separator, which can provide good oil-gas separation effect, and has a simple structure and is easy to install.

为达到上述目的,本公开的技术方案是这样实现的:In order to achieve the above object, the technical solution of the present disclosure is achieved in the following way:

一种油气分离器,其中,所述油气分离器包括本体,所述本体设置有用于安装的固定部、一级油气分离结构和二级油气分离结构,所述本体限定有油气分离腔并且设置有与所述油气分离腔连通的窜气入口、窜气出口,所述一级油气分离结构设置在所述油气分离腔中,并靠近于所述窜气入口,所述二级油气分离结构设置在所述本体外部并位于所述窜气出口处。An oil-gas separator, wherein the oil-gas separator includes a body, the body is provided with a fixing part for installation, a primary oil-gas separation structure and a secondary oil-gas separation structure, the body defines an oil-gas separation chamber and is provided with A blow-by gas inlet and a blow-by gas outlet connected to the oil-gas separation chamber, the primary oil-gas separation structure is arranged in the oil-gas separation chamber and is close to the blow-by gas inlet, and the secondary oil-gas separation structure is arranged in The body is outside and located at the blow-by gas outlet.

进一步的,所述本体上设置有多个开孔,多个所述开孔用作所述窜气入口。Further, the body is provided with a plurality of openings, and the plurality of openings are used as inlets for the blow-by gas.

进一步的,所述本体上对应于每个所述开孔设置有加速通道,所述加速通道的入口为所述窜气入口,所述加速通道的出口朝向所述一级油气分离结构。Further, an acceleration channel is provided on the body corresponding to each of the openings, the inlet of the acceleration channel is the blow-by gas inlet, and the outlet of the acceleration channel faces the primary oil-gas separation structure.

进一步的,所述加速通道构造为从所述入口到所述出口的方向横截面尺寸逐渐减小的锥体结构。Further, the acceleration channel is configured as a cone structure whose cross-sectional size gradually decreases from the inlet to the outlet.

进一步的,所述一级油气分离结构构造为具有多个肋条的板状结构,相邻的两个肋条之间形成回油通道。Further, the primary oil-gas separation structure is configured as a plate structure with a plurality of ribs, and an oil return channel is formed between two adjacent ribs.

进一步的,所述窜气出口构造为所述本体上开设的多个彼此平行设置的条形开口,所述二级油气分离结构构造为从每个所述条形开口向外向后延伸的帘片结构,以改变从所述条形开口流出的窜气的流动方向。Further, the blow-by gas outlet is configured as a plurality of strip-shaped openings arranged parallel to each other on the body, and the secondary oil-gas separation structure is configured as a curtain extending outward and rearward from each of the strip-shaped openings structure, so as to change the flow direction of the blow-by gas flowing out from the strip-shaped opening.

进一步的,所述本体包括前壁、后壁、上壁和两个侧壁,所述油气分离腔由所述前壁、后壁、上壁和两个侧壁围成,所述固定部构造为从所述前壁的周向边缘向外延伸出的耳部,所述窜气入口设置于所述前壁,所述一级油气分离结构构造为从所述上壁的内表面向下延伸,并且所述一级油气分离结构的下端边缘高于所述后壁的下端边缘,所述窜气出口设置于所述上壁,所述二级油气分离结构在所述窜气出口处设置于所述上壁的外表面。Further, the body includes a front wall, a rear wall, an upper wall and two side walls, the oil-gas separation chamber is surrounded by the front wall, a rear wall, an upper wall and two side walls, and the fixing part is constructed The ear part extending outward from the peripheral edge of the front wall, the blow-by gas inlet is arranged on the front wall, and the primary oil-gas separation structure is configured to extend downward from the inner surface of the upper wall , and the lower end edge of the primary oil-gas separation structure is higher than the lower end edge of the rear wall, the blow-by gas outlet is arranged on the upper wall, and the second-stage oil-gas separation structure is arranged at the blow-by gas outlet the outer surface of the upper wall.

相对于现有技术,本公开所述的油气分离器具有以下优势:Compared with the prior art, the oil-gas separator described in the present disclosure has the following advantages:

本公开所述的油气分离器通过一级油气分离结构在油气分离腔中对窜气进行主要的油气分离,通过二级油气分离结构在窜气出口处对从油气分离腔中流出的窜气进行再次油气分离,以尽量减少油气中携带的机油量,具有较好的油气分离效果,结构简单易生产,同时通过固定部能够实现方便的安装。The oil-gas separator described in the present disclosure mainly separates the blow-by gas in the oil-gas separation chamber through the primary oil-gas separation structure, and separates the blow-by gas flowing out of the oil-gas separation chamber through the secondary oil-gas separation structure at the blow-by gas outlet. Oil and gas are separated again to minimize the amount of oil carried in the oil and gas, which has a good oil and gas separation effect, simple structure and easy production, and convenient installation through the fixing part.

本公开的另一目的在于提出一种发动机气缸盖总成,以在提供良好的油气分离效果的同时,简化制造工艺,降低生产成本。Another object of the present disclosure is to provide an engine cylinder head assembly to simplify the manufacturing process and reduce the production cost while providing good oil-air separation effect.

为达到上述目的,本公开的技术方案是这样实现的:In order to achieve the above object, the technical solution of the present disclosure is achieved in the following way:

一种发动机气缸盖总成,包括盖罩,其中,所述发动机气缸盖总成还包括内底板,所述内底板与所述盖罩围成密封的腔室,所述内底板设置有回油口和与所述腔室连通的窜气取气口,所述盖罩设置有与所述腔室连通的曲轴箱通风口,所述窜气取气口和所述曲轴箱通风口限定窜气流动方向,所述腔室内设置有油气粗分结构和油气细分结构,所述油气粗分结构靠近所述窜气入口设置,所述油气精分结构沿所述窜气流动方向设置在所述油气粗分结构的下游,其中,所述油气精分结构为上述油气分离器,所述油气分离器通过所述固定部连接于所述盖罩和/或所述内底板。An engine cylinder head assembly, including a cover, wherein the engine cylinder head assembly also includes an inner bottom plate, the inner bottom plate and the cover cover form a sealed chamber, and the inner bottom plate is provided with an oil return The blow-by gas intake port and the blow-by gas intake port communicated with the chamber, the cover is provided with a crankcase vent communicated with the chamber, the blow-by gas intake port and the crankcase vent port define the blow-by gas flow direction , the chamber is provided with an oil-gas coarse separation structure and an oil-gas fine-division structure, the oil-gas coarse separation structure is arranged close to the blow-by gas inlet, and the oil-gas fine separation structure is arranged at the oil-gas coarse separation structure along the flow direction of the blow-by gas. The downstream of the sub-structure, wherein the oil-gas fine separation structure is the above-mentioned oil-gas separator, and the oil-gas separator is connected to the cover and/or the inner bottom plate through the fixing part.

进一步的,所述油气粗分结构为多个交叉排布的挡板。Further, the crude oil and gas separation structure is a plurality of cross-arranged baffles.

相对于现有技术,本公开所述的发动机气缸盖总成具有以下优势:Compared with the prior art, the engine cylinder head assembly described in the present disclosure has the following advantages:

在本公开所述的发动机气缸盖总成中,窜气在腔室中分别在油气粗分结构以及油气细分结构(也就是油气分离器)中的一级油气分离结构和二级油气分离结构处进行三次机油分离,能够有效地将窜气中的机油分离出来,具有良好的油气分离率。同时,由于油气分离器是通过其固定部而固定在腔室中,也就是说油气分离器并不是与盖罩或内底板集成在一起,因此,可以根据发动机的构造选择大小和形状合适的油气分离器,这在很大程度上降低了制造工艺的难度,其成本也相对较低。In the engine cylinder head assembly described in the present disclosure, the blow-by gas is in the primary oil-gas separation structure and the secondary oil-gas separation structure in the oil-gas rough separation structure and the oil-gas fine-grained structure (that is, the oil-gas separator) in the chamber respectively. Oil separation is carried out three times, which can effectively separate the oil in the blow-by gas, and has a good oil-gas separation rate. At the same time, since the oil and gas separator is fixed in the chamber through its fixing part, that is to say, the oil and gas separator is not integrated with the cover or the inner bottom plate, therefore, an oil and gas separator with a suitable size and shape can be selected according to the engine structure. Separator, which greatly reduces the difficulty of the manufacturing process, and its cost is relatively low.

本公开还提供一种发动机,包括曲轴箱和进气系统,其中,所述发动机包括上述发动机气缸盖总成,所述发动机气缸盖总成通过所述取气口与所述曲轴箱连通,通过所述曲轴箱通风口与所述进气系统连通。The present disclosure also provides an engine, including a crankcase and an air intake system, wherein the engine includes the above-mentioned engine cylinder head assembly, the engine cylinder head assembly communicates with the crankcase through the air intake port, and the engine cylinder head assembly communicates with the crankcase through the air inlet. The crankcase vent communicates with the intake system.

所述发动机与上述发动机气缸盖总成相对于现有技术所具有的优势相同,在此不再赘述。Compared with the prior art, the advantages of the engine and the above-mentioned engine cylinder head assembly are the same, and will not be repeated here.

附图说明Description of drawings

构成本公开的一部分的附图用来提供对本公开的进一步理解,本公开的示意性实施例及其说明用于解释本公开,并不构成对本公开的不当限定。在附图中:The accompanying drawings constituting a part of the present disclosure are used to provide a further understanding of the present disclosure, and the schematic embodiments and descriptions of the present disclosure are used to explain the present disclosure, and do not constitute improper limitations to the present disclosure. In the attached picture:

图1为本公开实施例所述的发动机气缸盖总成的剖视示意图;1 is a schematic cross-sectional view of an engine cylinder head assembly described in an embodiment of the present disclosure;

图2为本公开实施例所述的油气分离器的立体图;Fig. 2 is a perspective view of an oil-gas separator according to an embodiment of the present disclosure;

图3为本公开实施例所述的油气分离器的剖视示意图。FIG. 3 is a schematic cross-sectional view of an oil-gas separator according to an embodiment of the present disclosure.

附图标记说明:Explanation of reference signs:

1-盖罩,102-腔室,11-曲轴箱通风口,12-第一插槽结构,2-内底板,21-取气口,22-回油口,23-第二插槽结构,3-油气粗分结构,4-油气分离器,40-本体;401-前壁,402-后壁,403-上壁,404-第一侧壁,405-第二侧壁,41-固定部,42-一级油气分离结构,421-肋条,422-回油通道,43-二级油气分离结构,44-油气分离腔,45-窜气入口,46-窜气出口,47-加速通道。1-cover, 102-chamber, 11-crankcase vent, 12-first slot structure, 2-inner bottom plate, 21-air intake port, 22-oil return port, 23-second slot structure, 3 -coarse oil-gas separation structure, 4-oil-gas separator, 40-body; 401-front wall, 402-rear wall, 403-upper wall, 404-first side wall, 405-second side wall, 41-fixed part, 42-first-level oil-gas separation structure, 421-rib, 422-oil return channel, 43-secondary oil-gas separation structure, 44-oil-gas separation chamber, 45-blow-by gas inlet, 46-blow-by gas outlet, 47-acceleration channel.

具体实施方式detailed description

需要说明的是,在不冲突的情况下,本公开中的实施例及实施例中的特征可以相互组合。It should be noted that, in the case of no conflict, the embodiments in the present disclosure and the features in the embodiments can be combined with each other.

另外,在本公开的实施例中所提到的方位词如“上、下”,是指当发动机处于装配(例如装配到车辆中时)状态或使用状态时在竖直方向上的“上、下”,“前、后”是以腔室中窜气的流动方向限定的,窜气由前向后流动,“内、外”是指相对于相应部件本身轮廓的“内、外”。上述方位词仅用于解释和说明本公开,并不用于限制本公开的范围。In addition, the orientation words such as "up and down" mentioned in the embodiments of the present disclosure refer to "up, down" in the vertical direction when the engine is in the state of assembly (for example, when it is assembled into a vehicle) or in use. Down", "front and back" are defined by the flow direction of the blow-by gas in the chamber, and the blow-by gas flows from front to back, and "inside and outside" refer to "inside and outside" relative to the contour of the corresponding component itself. The above orientation words are only used to explain and illustrate the present disclosure, and are not used to limit the scope of the present disclosure.

下面将参考附图并结合实施例来详细说明本公开。The present disclosure will be described in detail below with reference to the accompanying drawings and embodiments.

图1示出了本公开提供的发动机气缸盖总成的一种实施方式,其同时也示出了本公开提供的油气分离器的一种实施方式。图2是图1中所示的油气分离器的立体图,图3是放大图。参考图1中所示,发动机气缸盖总成,包括盖罩1,其中,所述发动机气缸盖总成还包括内底板2,所述内底板2与所述盖罩1围成密封的腔室102,所述内底板2设置有回油口22和与所述腔室102连通的窜气取气口21,所述盖罩1设置有与所述腔室102连通的曲轴箱通风口11,所述窜气取气口21和所述曲轴箱通风口11限定窜气流动方向(参考图1中箭头所示),所述腔室102内设置有油气粗分结构3和油气细分结构,所述油气粗分结构3靠近所述窜气入口45设置,所述油气精分结构沿所述窜气流动方向设置在所述油气粗分结构3的下游,其中,所述油气精分结构为油气分离器4,所述油气分离器4包括本体40,所述本体40设置有用于安装的固定部41、一级油气分离结构42和二级油气分离结构43,所述本体40限定有油气分离腔44并且设置有与所述油气分离腔44连通的窜气入口45、窜气出口46,所述一级油气分离结构42设置在所述油气分离腔44中,并靠近于所述窜气入口45,所述二级油气分离结构43设置在所述本体40外部并位于所述窜气出口46处。所述油气分离器4通过所述固定部41连接于所述盖罩1和内底板2。Fig. 1 shows an embodiment of an engine cylinder head assembly provided by the present disclosure, and it also shows an embodiment of an oil-gas separator provided by the present disclosure. Fig. 2 is a perspective view of the oil-air separator shown in Fig. 1, and Fig. 3 is an enlarged view. Referring to Fig. 1, the engine cylinder head assembly includes a cover 1, wherein the engine cylinder head assembly also includes an inner bottom plate 2, and the inner bottom plate 2 and the cover 1 form a sealed chamber 102, the inner bottom plate 2 is provided with an oil return port 22 and a blow-by gas intake port 21 communicating with the chamber 102, and the cover 1 is provided with a crankcase vent 11 communicating with the chamber 102, so The blow-by gas intake port 21 and the crankcase vent 11 define the flow direction of blow-by gas (refer to the arrow in FIG. 1 ), and the chamber 102 is provided with an oil-gas coarse separation structure 3 and an oil-gas fine-division structure. The crude oil and gas separation structure 3 is arranged close to the blow-by gas inlet 45, and the oil and gas fine separation structure is arranged downstream of the oil and gas rough separation structure 3 along the flow direction of the blow-by gas, wherein the oil and gas fine separation structure is oil and gas separation The oil-gas separator 4 includes a body 40, the body 40 is provided with a fixing part 41 for installation, a primary oil-gas separation structure 42 and a secondary oil-gas separation structure 43, and the body 40 defines an oil-gas separation chamber 44 And a blow-by gas inlet 45 and a blow-by gas outlet 46 communicating with the oil-gas separation chamber 44 are provided, and the primary oil-gas separation structure 42 is arranged in the oil-gas separation chamber 44 and is close to the blow-by gas inlet 45, The secondary oil-gas separation structure 43 is arranged outside the body 40 and located at the blow-by gas outlet 46 . The oil-gas separator 4 is connected to the cover 1 and the inner bottom plate 2 through the fixing portion 41 .

沿图1中箭头方向,曲轴箱窜气从取气口21进入腔室102之后,首先经过油气粗分结构3,将大粒径油滴分离,随后到达油气细分结构,即通过窜气入口45进入油气分离器4,沿图3中箭头方向,窜气从窜气入口45进入油气分离器4的油气分离腔44,在油气分离腔44中通过一级油气分离结构43实现对窜气中绝大部分的油滴进行分离;随后,窜气从窜气出口46流出,在该处,二级油气分离结构43对窜气中的油滴进一步分离,使得从油气分离器4中流出的窜气更加清洁。窜气从油气分离器4的窜气出口46流出之后,从曲轴箱通风口11流出,进入发动机进气系统,以进入燃烧室重新燃烧。Along the direction of the arrow in Figure 1, after the crankcase blow-by gas enters the chamber 102 from the air intake port 21, it first passes through the oil-gas coarse separation structure 3 to separate large-sized oil droplets, and then reaches the oil-gas fine-grained structure, that is, passes through the blow-by gas inlet 45 Entering the oil-gas separator 4, along the direction of the arrow in Figure 3, the blow-by gas enters the oil-gas separation chamber 44 of the oil-gas separator 4 from the blow-by gas inlet 45, and in the oil-gas separation chamber 44, the blow-by gas is isolated from the blow-by gas through the primary oil-gas separation structure 43. Most of the oil droplets are separated; subsequently, the blow-by gas flows out from the blow-by gas outlet 46, where the secondary oil-gas separation structure 43 further separates the oil droplets in the blow-by gas, so that the blow-by gas flowing out of the oil-gas separator 4 cleaner. After the blow-by gas flows out from the blow-by gas outlet 46 of the oil-gas separator 4, it flows out from the crankcase vent 11 and enters the engine intake system to enter the combustion chamber for re-combustion.

通过以上分析可知,在本公开提供的发动机气缸盖总成中,窜气在腔室102中分别在油气粗分结构3以及油气细分结构(也就是油气分离器4)中的一级油气分离结构42和二级油气分离结构43处进行三次机油分离,能够有效地将窜气中的机油分离出来,具有良好的油气分离率。同时,由于油气分离器4是通过其固定部41而固定在腔室102中,也就是说油气分离器4并不是与盖罩1或内底板2集成在一起,因此,可以根据发动机的构造选择大小和形状合适的油气分离器,这在很大程度上降低了制造工艺的难度,其成本也相对较低。From the above analysis, it can be seen that in the engine cylinder head assembly provided by the present disclosure, the blow-by gas is separated in the oil-gas coarse separation structure 3 and the oil-gas fine-division structure (that is, the oil-gas separator 4) in the chamber 102 respectively. The structure 42 and the secondary oil-gas separation structure 43 perform oil separation three times, which can effectively separate the oil in the blow-by gas and have a good oil-gas separation rate. At the same time, because the oil-gas separator 4 is fixed in the chamber 102 through its fixing part 41, that is to say, the oil-gas separator 4 is not integrated with the cover 1 or the inner bottom plate 2, so it can be selected according to the structure of the engine. A suitable size and shape of the oil and gas separator, which greatly reduces the difficulty of the manufacturing process, and its cost is relatively low.

在本公开提供的具体实施方式中,油气粗分结构3一级油气分离器4中的一级油气分离结构42和二级油气分离结构43可以有多种构造方式,供选择地,可以构造为惯性碰撞式油气分离结构,例如,油气粗分结构3可以构造为多个交叉排布的挡板,一级油气分离结构42和二级油气分离结构43可以按照下述方式进行构造。In the specific embodiment provided by the present disclosure, the primary oil-gas separation structure 42 and the secondary oil-gas separation structure 43 in the oil-gas coarse separation structure 3 primary oil-gas separator 4 can have various configurations, alternatively, can be configured as For the inertial collision type oil-gas separation structure, for example, the coarse oil-gas separation structure 3 can be configured as a plurality of cross-arranged baffles, and the primary oil-gas separation structure 42 and the secondary oil-gas separation structure 43 can be constructed in the following manner.

下面将参照图2和图3详细描述本公开提供的油气分离器4的一种具体实施方式。A specific implementation of the oil-gas separator 4 provided by the present disclosure will be described in detail below with reference to FIGS. 2 and 3 .

在图1至图3所示的具体实施方式中,所述本体40包括前壁401、后壁402、上壁403和两个侧壁,即第一侧壁404和第二侧壁405,所述油气分离腔44由所述前壁401、后壁402、上壁403和两个侧壁围成,所述固定部41构造为从所述前壁401的周向边缘向外延伸出的耳部,所述窜气入口45设置于所述前壁401,所述一级油气分离结构42构造为从所述上壁403的内表面向下延伸,并且所述一级油气分离结构42的下端高于所述后壁402的下端,所述窜气出口46设置于所述上壁403,所述二级油气分离结构43在所述窜气出口46处设置于所述上壁403的外表面。在此需要说明的是,本公开提供的油气分离器4的本体40的结构形状并不局限于图1至图3所示的具体实施方式,还可以根据需要构造为其它合适的结构形状,例如,可以将两个侧壁去掉,通过前壁401、后壁402、上壁403、盖罩1和内底板2相应的部分围成所述油气分离腔44。对此,本公开并不具体限制。In the specific embodiment shown in FIGS. 1 to 3 , the body 40 includes a front wall 401 , a rear wall 402 , an upper wall 403 and two side walls, that is, a first side wall 404 and a second side wall 405 , so The oil-gas separation chamber 44 is surrounded by the front wall 401, the rear wall 402, the upper wall 403 and two side walls, and the fixing part 41 is configured as an ear extending outward from the peripheral edge of the front wall 401. part, the blow-by gas inlet 45 is arranged on the front wall 401, the primary oil-gas separation structure 42 is configured to extend downward from the inner surface of the upper wall 403, and the lower end of the primary oil-gas separation structure 42 Higher than the lower end of the rear wall 402 , the blow-by gas outlet 46 is arranged on the upper wall 403 , and the secondary oil-gas separation structure 43 is arranged on the outer surface of the upper wall 403 at the blow-by gas outlet 46 . It should be noted here that the structural shape of the body 40 of the oil-gas separator 4 provided in the present disclosure is not limited to the specific embodiments shown in FIGS. , the two side walls can be removed, and the oil-gas separation chamber 44 is surrounded by corresponding parts of the front wall 401 , the rear wall 402 , the upper wall 403 , the cover 1 and the inner bottom plate 2 . In this regard, the present disclosure is not particularly limited.

在图2和图3所示的具体实施方式中,固定部41设置在前壁401的上、下边缘,相应地,盖罩1的内表面设置有与上边缘的固定部41配合的第一插槽结构12,内底板2的内表面设置有与下边缘的固定部41配合的第二插槽结构23,以将油气分离器4牢固地固定在腔室102中。当然,可以只在钳臂401的上边缘或下边缘设置固定部41,相应地,油气分离器4则通过固定部41与第一插槽结构12或第二插槽结构23的配合而固定在腔室102中。另外,固定部41与插槽结构之间可以是过盈配合,以使得避免油气分离器4相对晃动。此外,固定部41还可以焊接于盖罩1和/或内底板2,以牢固可靠地固定在腔室102中,有助于提高发动机总体的NVH性能。In the specific embodiment shown in Fig. 2 and Fig. 3, the fixing part 41 is arranged on the upper and lower edges of the front wall 401, correspondingly, the inner surface of the cover 1 is provided with a first The slot structure 12 and the inner surface of the inner bottom plate 2 are provided with a second slot structure 23 that cooperates with the fixing portion 41 of the lower edge to securely fix the oil-gas separator 4 in the chamber 102 . Certainly, the fixing part 41 can be provided only on the upper edge or the lower edge of the pliers arm 401. Correspondingly, the oil-gas separator 4 is fixed on the fixed part 41 through the cooperation of the first slot structure 12 or the second slot structure 23. chamber 102. In addition, an interference fit may be used between the fixing portion 41 and the slot structure, so as to prevent the oil-gas separator 4 from shaking relative to each other. In addition, the fixing portion 41 can also be welded to the cover 1 and/or the inner bottom plate 2 to be firmly and reliably fixed in the chamber 102 , which helps to improve the overall NVH performance of the engine.

在本公开提供的具体实施方式中,所述本体40(具体为前壁41)设置有多个开孔,多个所述开孔用作所述窜气入口45。窜气经由开孔进入到油气分离腔44中,在一定程度上能够增大窜气的流动速度。In a specific embodiment provided by the present disclosure, the body 40 (specifically, the front wall 41 ) is provided with a plurality of openings, and the plurality of openings are used as the blow-by gas inlets 45 . The blow-by gas enters the oil-gas separation chamber 44 through the opening, which can increase the flow velocity of the blow-by gas to a certain extent.

作为可选择的方式,所述本体40上对应于每个所述开孔可以设置有加速通道47,所述加速通道47的入口为所述窜气入口45,所述加速通道47的出口朝向所述一级油气分离结构42。窜气从窜气入口45进入加速通道47而被加速。As an alternative, an acceleration channel 47 may be provided on the body 40 corresponding to each of the openings, the inlet of the acceleration channel 47 is the blow-by gas inlet 45, and the outlet of the acceleration channel 47 faces all the openings. Describe the primary oil-gas separation structure 42. The blow-by gas enters the acceleration passage 47 from the blow-by gas inlet 45 to be accelerated.

在本公开提供的具体实施方式中,可以有多种合适的方式构造所述加速通道47,例如,所述加速通道47可以构造为从所述入口到所述出口的方向横截面尺寸逐渐减小的锥体结构,随着加速通道47的横向尺寸越来越小,窜气的速度则越来越大。In the specific embodiment provided by the present disclosure, the acceleration channel 47 can be configured in various suitable ways, for example, the acceleration channel 47 can be configured such that the cross-sectional size gradually decreases from the inlet to the outlet The cone structure, as the transverse dimension of the acceleration channel 47 is getting smaller and smaller, the speed of the blow-by gas is then increasing.

在此需要说明的是,窜气流动速度的增大,会使得窜气中携带的机油油滴的流动速度增大,但较大油滴的速度增大量会小于较小油滴的速度增大量,由于这种差值,在窜气加速的过程中,不同粒径的油滴会发生碰撞并结合为大粒径油滴,这更利于粘附在一级油气分离结构42上,进一步提高油气分离效率。What needs to be explained here is that the increase in the flow velocity of the blow-by gas will increase the flow velocity of the oil droplets carried in the blow-by gas, but the velocity increase of the larger oil droplets will be smaller than that of the smaller oil droplets , due to this difference, in the process of blow-by gas acceleration, oil droplets of different particle sizes will collide and combine into large-size oil droplets, which is more conducive to adhering to the primary oil-gas separation structure 42, further improving oil-gas separation efficiency.

并且,当窜气从加速通道47的出口流出时,由于具有较大的速度,因此即使较小的机油滴也能够撞击并粘附在一级油气分离结构42上,从而被分离出来。因此,能够分离出窜气中携带的绝大部分机油,也能够提高油气分离效率。Moreover, when the blow-by gas flows out from the outlet of the acceleration channel 47 , due to its high velocity, even small oil droplets can hit and adhere to the primary oil-gas separation structure 42 to be separated. Therefore, most of the engine oil carried in the blow-by gas can be separated, and the oil-gas separation efficiency can also be improved.

为了增大与窜气的接触面积,所述一级油气分离结构42可以构造为具有多个肋条421的板状结构,相邻的两个肋条421之间形成回油通道422。其中,为了便于粘附在一级油气分离结构42上的机油在自身重力的作用下向下流动以回收,肋条421可以沿上下方向笔直地延伸,在这种情况下,可以使得粘附在一级油气分离结构42上的机油在相邻的两个肋条421之间的回油通道422中流动的过程中受到较小的阻力。In order to increase the contact area with the blow-by gas, the primary oil-gas separation structure 42 can be configured as a plate structure with a plurality of ribs 421 , and an oil return channel 422 is formed between two adjacent ribs 421 . Wherein, in order to facilitate the engine oil adhering to the primary oil-gas separation structure 42 to flow downward under the action of its own gravity for recovery, the ribs 421 can extend straight up and down. The engine oil on the stage oil-air separation structure 42 experiences less resistance when flowing in the oil return channel 422 between two adjacent ribs 421 .

此外,在本公开提供的具体实施方式中,所述窜气出口46可以构造为所述本体40(具体为上壁403)上开设的多个彼此平行设置的条形开口,所述二级油气分离结构43构造为从每个所述条形开口向外向后延伸的帘片结构,以改变从所述条形开口流出的窜气的流动方向。由此,可以增大二级油气分离结构43与窜气的接触面积,从而便于窜气中所携带的油滴的粘附。In addition, in the specific embodiment provided by the present disclosure, the blow-by gas outlet 46 can be configured as a plurality of strip-shaped openings arranged parallel to each other on the body 40 (specifically, the upper wall 403 ), and the secondary oil and gas The separation structure 43 is configured as a curtain structure extending outward and rearward from each of the strip-shaped openings, so as to change the flow direction of the blow-by gas flowing out of the strip-shaped openings. Thus, the contact area between the secondary oil-gas separation structure 43 and the blow-by gas can be increased, thereby facilitating the adhesion of oil droplets carried in the blow-by gas.

另外,在本公开提供的具体实施方式中,可以根据实际需要设置用作所述窜气入口45的上述开孔的数量和尺寸、加速通道的长度和横向尺寸、条形开口的数量和尺寸等参数,以满足实际需求。In addition, in the specific embodiment provided by the present disclosure, the number and size of the openings used as the blow-by gas inlet 45, the length and lateral size of the acceleration channel, the number and size of the strip-shaped openings, etc. can be set according to actual needs. parameters to meet actual needs.

下面将参考图3描述窜气在油气分离器4中的流动路径以及油气分离过程。窜气从窜气入口45进入到加速通道47中被加速,从加速通道47的出口流出之后撞击到一级油气分离结构42上,实现油气分离;分离后的油滴沿回油通道422向下留下并滴落到内底板2上,最后经由回油口22流入油底壳(也就是曲轴箱)中实现机油回收利用。但由于窜气撞击到一级油气分离结构42之后流动方向改变,在从一级油气分离结构42的下端边缘流过并向后流动时,会吹起从回油通道422滴落的机油,从而重新携带机油。但无需担心,因为当窜气继续向后流动并从窜气出口46中流出时,设置在窜气出口46处的二级油气分离机构43会对窜气进行再一次的油气分离,使得最终通过曲轴箱通风口11流出的窜气更加清洁。The flow path of the blow-by gas in the oil-gas separator 4 and the oil-gas separation process will be described below with reference to FIG. 3 . The blow-by gas enters the acceleration channel 47 from the blow-by gas inlet 45 and is accelerated, and after flowing out from the outlet of the acceleration channel 47, it hits the primary oil-gas separation structure 42 to realize oil-gas separation; the separated oil droplets go down along the oil return channel 422 It stays and drips on the inner bottom plate 2, and finally flows into the oil pan (that is, the crankcase) through the oil return port 22 to realize engine oil recycling. However, since the blow-by gas hits the primary oil-gas separation structure 42 and the flow direction changes, when it flows past the lower end edge of the primary oil-gas separation structure 42 and flows backward, it will blow up the machine oil dripping from the oil return passage 422, thereby Bring back the oil. But there is no need to worry, because when the blow-by gas continues to flow backward and flows out from the blow-by gas outlet 46, the secondary oil-gas separation mechanism 43 arranged at the blow-by gas outlet 46 will separate the oil-gas again for the blow-by gas, so that the blow-by gas will finally pass through The blow-by gases coming out of the crankcase vent 11 are cleaner.

在上述技术方案的基础上,本公开还提供一种发动机,包括曲轴箱和进气系统,其中,所述发动机包括上述发动机气缸盖总成,所述发动机气缸盖总成通过所述取气口21与所述曲轴箱连通,通过所述曲轴箱通风口11与所述进气系统连通,以使得经过油气分离之后曲轴箱窜气重新进入燃烧室燃烧。On the basis of the above technical solution, the present disclosure also provides an engine, including a crankcase and an air intake system, wherein the engine includes the above-mentioned engine cylinder head assembly, and the engine cylinder head assembly passes through the air intake port 21 It communicates with the crankcase, and communicates with the air intake system through the crankcase vent 11, so that the crankcase blow-by gas re-enters the combustion chamber for combustion after oil and gas separation.

以上所述仅为本公开的较佳实施例而已,并不用以限制本公开,凡在本公开的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本公开的保护范围之内。The above descriptions are only preferred embodiments of the present disclosure, and are not intended to limit the present disclosure. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present disclosure shall be included in the present disclosure. within the scope of protection.

Claims (10)

1. a kind of gs-oil separator (4), it is characterised in that the gs-oil separator (4) includes body (40), the body (40) It is provided with the fixed part (41), one-level gas oil separation structure (42) and two level gas oil separation structure (43) for installation, described Body (40) defines oil-gas separation chamber (44) and is provided with the blowby gas inlet (45) connected with the oil-gas separation chamber (44), alters Gas exports (46), and the one-level gas oil separation structure (42) is arranged in the oil-gas separation chamber (44), and is altered close to described Gas entrance (45), the two level gas oil separation structure (43) are arranged on the body (40) outside and exported positioned at the gas blowby (46) place.
2. gs-oil separator (4) according to claim 1, it is characterised in that be provided with multiple open on the body (40) Hole, multiple perforates are used as the blowby gas inlet (45).
3. gs-oil separator (4) according to claim 2, it is characterised in that correspond to each institute on the body (40) State perforate and be provided with accelerated passage (47), the entrance of the accelerated passage (47) is the blowby gas inlet (45), described to accelerate to lead to The outlet in road (47) is towards the one-level gas oil separation structure (42).
4. gs-oil separator (4) according to claim 3, it is characterised in that the accelerated passage (47) is configured to from institute State the cone structure that entrance is gradually reduced to the direction cross sectional dimensions of the outlet.
5. gs-oil separator (4) according to claim 1, it is characterised in that one-level gas oil separation structure (42) structure Make as the platy structure with multiple ribs (421), drainback passage (422) is formed between adjacent two ribs (421).
6. gs-oil separator (4) according to claim 1, it is characterised in that the gas blowby outlet (46) is configured to described The multiple strip gabs being set parallel to each other opened up on body (40), the two level gas oil separation structure (43) are configured to from every The curtain sheet structure that the individual strip gab outwards extends back, to change the flowing side of the gas blowby from strip gab outflow To.
7. the gs-oil separator (4) according to any one in claim 1-6, it is characterised in that body (40) bag Include antetheca (401), rear wall (402), upper wall (403) and two side walls, the oil-gas separation chamber (44) by the antetheca (401), Rear wall (402), upper wall (403) and two side walls surround, and the fixed part (41) is configured to the peripheral edge from the antetheca (401) The ear that edge extends outward, the blowby gas inlet (45) are arranged at the antetheca (401), the one-level gas oil separation structure (42) inner surface being configured to from the upper wall (403) extends downwardly, and the lower end of the one-level gas oil separation structure (42) Edge is higher than the lower edge of the rear wall (402), and the gas blowby outlet (46) is arranged at the upper wall (403), the two level Gas oil separation structure (43) is arranged at the outer surface of the upper wall (403) at gas blowby outlet (46) place.
8. a kind of cylinder cap assembly, including housing (1), it is characterised in that the cylinder cap assembly also includes Inner bottom plating (2), the inner bottom plating (2) surround the chamber (102) of sealing with the housing (1), and the inner bottom plating (2) is provided with back Hydraulic fluid port (22) and the gas blowby air hatch (21) connected with the chamber (102), the housing (1) are provided with and the chamber (102) the crankcase ventilation mouth (11) of connection, the gas blowby air hatch (21) and the crankcase ventilation mouth (11) limit gas blowby Flow direction, the chamber (102) is interior to be provided with oil gas rough segmentation structure (3) and oil gas sub-structure, the oil gas rough segmentation structure (3) set close to the blowby gas inlet (45), the oil gas essence separation structure is arranged on the oil gas along the blowby gas flows direction The downstream of rough segmentation structure (3), wherein, the oil gas essence separation structure is the Oil-gas Separation described in any one in claim 1-7 Device (4), the gs-oil separator (4) are connected to the housing (1) and/or the inner bottom plating (2) by the fixed part (41).
9. cylinder cap assembly according to claim 8, it is characterised in that the oil gas rough segmentation structure (3) is more The baffle plate of individual cross arrangement.
10. a kind of engine, including crankcase and gas handling system, it is characterised in that the engine includes claim 8 or 9 Described cylinder cap assembly, the cylinder cap assembly are connected by the air hatch (21) and the crankcase It is logical, connected by the crankcase ventilation mouth (11) with the gas handling system.
CN201720768645.9U 2017-06-28 2017-06-28 Gs-oil separator, engine and its cylinder head assembly Active CN206830262U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108533356A (en) * 2018-05-17 2018-09-14 北京光宇之勋科技有限公司 A kind of gs-oil separator for diesel engine
CN112648043A (en) * 2019-10-10 2021-04-13 上海汽车集团股份有限公司 Automobile and engine and oil-gas separator thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108533356A (en) * 2018-05-17 2018-09-14 北京光宇之勋科技有限公司 A kind of gs-oil separator for diesel engine
CN108533356B (en) * 2018-05-17 2023-12-29 北内(天津)科技股份有限公司 Oil-gas separator for diesel engine
CN112648043A (en) * 2019-10-10 2021-04-13 上海汽车集团股份有限公司 Automobile and engine and oil-gas separator thereof
CN112648043B (en) * 2019-10-10 2022-03-22 上海汽车集团股份有限公司 An automobile and its engine and oil-gas separator

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