CN206830703U - A kind of disk brake caliper of height adjustable - Google Patents

A kind of disk brake caliper of height adjustable Download PDF

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CN206830703U
CN206830703U CN201720384284.8U CN201720384284U CN206830703U CN 206830703 U CN206830703 U CN 206830703U CN 201720384284 U CN201720384284 U CN 201720384284U CN 206830703 U CN206830703 U CN 206830703U
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brake
connecting portion
caliper
brake caliper
installation bolt
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潘星
潘爱林
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RUIAN AIDELI BRAKE SYSTEM Co Ltd
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RUIAN AIDELI BRAKE SYSTEM Co Ltd
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Abstract

本实用新型涉及一种可调安装高度的碟刹卡钳,包括两对称设置的制动钳体,两所述制动钳体之间设有通过油缸驱动可相向贴合或分离的刹车片,所述刹车片之间设有刹车间隙,所述任一制动钳体的两侧设有相对设立的卡钳安装孔,所述卡钳安装孔上设有安装螺栓,其特征在于:所述卡钳安装孔与安装螺栓之间设有可调节安装螺栓相对于刹车间隙安装高度的调节装置,本实用新型的有益效果为:刹车盘与安装螺栓之间的安装高度调节方便,调节装置通用性强,可推广使用。

The utility model relates to a disc brake caliper with adjustable installation height, which comprises two symmetrically arranged brake caliper bodies, and a brake pad that can be attached or separated by an oil cylinder is arranged between the two brake caliper bodies. There is a brake gap between the brake pads, and there are corresponding caliper mounting holes on both sides of any one of the brake caliper bodies, and mounting bolts are provided on the caliper mounting holes, and it is characterized in that: the caliper mounting holes An adjustment device is provided between the installation bolt and the installation height of the installation bolt relative to the brake gap. The beneficial effects of the utility model are: the installation height between the brake disc and the installation bolt is easy to adjust, and the adjustment device has strong versatility and can be popularized. use.

Description

一种可调安装高度的碟刹卡钳A height-adjustable disc brake caliper

技术领域technical field

本发明涉及碟刹卡钳领域,具体涉及可调安装高度的碟刹卡钳。The invention relates to the field of disc brake calipers, in particular to disc brake calipers with adjustable installation height.

背景技术Background technique

碟刹的卡钳内设有两片可以相向运动的刹车片,两个刹车片一同夹紧碟刹盘实现制动,但由于碟刹受到内推进装置推力不均匀,碟盘安装精度,以及两边刹车片磨损不均匀等问题的影响,两片刹车片同时同力夹紧碟刹盘制动的理想效果很难达到,往往在碟刹片磨损后需要调整碟刹盘在上下刹车片之间的安装高度,以保证碟刹盘处于上下刹车片的中心位置。The caliper of the disc brake is equipped with two brake pads that can move towards each other. The two brake pads clamp the disc brake disc together to achieve braking. Influenced by problems such as uneven pad wear, it is difficult to achieve the ideal effect of two brake pads clamping the disc brake disc with the same force at the same time. It is often necessary to adjust the installation of the disc brake disc between the upper and lower brake pads after the disc brake pads are worn. height to ensure that the disc brake rotor is in the center of the upper and lower brake pads.

传统的解决方案一般都是在安装螺栓中增减垫片来调整安装螺栓的螺纹部长度从而调节碟刹盘与安装螺栓之间的安装高度以解决在上下刹车片发生磨损之后证碟刹盘无法处于上下刹车片之间,而无法提供理想刹车状态的问题,另一种方法是在碟刹片磨损一点点后就更换新的碟刹片来保证碟刹盘能处于上下刹车片的理想中心位置,但是这种方法成本过高,并不可取,因此对安装螺栓的螺纹部长度进行调节是必须的。The traditional solution is generally to add or subtract gaskets in the mounting bolts to adjust the length of the threaded part of the mounting bolts so as to adjust the installation height between the disc brake disc and the mounting bolts to solve the problem of disc brake disc failure after the upper and lower brake pads are worn. The problem of being between the upper and lower brake pads and unable to provide an ideal braking state. Another way is to replace the new disc brake pads after the disc brake pads wear a little to ensure that the disc brake discs can be in the ideal center position of the upper and lower brake pads. , but this method is too expensive and not desirable, so it is necessary to adjust the length of the threaded portion of the mounting bolt.

但即使使用在安装螺栓下方增减垫片来调整安装螺栓的螺纹部长度仍存在不足之处:这种调整一般都需要专业的维修人员来进行,使用者往往无法自己去调整且即使专业人员通过自身经验去调整仍然会存在误差:首先,刹车盘也不是完美的,其厚度会存在不均匀之处,而这种不均匀会造成刹车片磨损位置也不均匀,因此,在调整时由于刹车片两侧磨损深浅不一,两侧的调节螺栓所需要增减的垫片数量也不均匀,再者说,由于垫片厚度是固定在一个范围的,但是在刹车片磨损小于垫片厚度时,无法增加垫片,只能通过人工打磨垫片去适应该磨损,再者,由于垫片每一片的厚度始终处于一个固定范围的厚度,调节起来经常存在增加垫片后依旧存在一个很小范围是无法通过垫片将其调整过来的,因此很多时候都需要去手工打磨垫片,费时费力且只能通过维修人员的经验来判断需要打磨垫片到何种程度,对人、力、资源造成很大的浪费。However, even if the length of the threaded portion of the mounting bolt is adjusted by increasing or decreasing the gasket under the mounting bolt, there are still shortcomings: this adjustment generally requires professional maintenance personnel to perform, and users often cannot adjust it by themselves and even if professionals pass There will still be errors in the adjustment based on my own experience: First, the brake disc is not perfect, and its thickness will be uneven, and this unevenness will cause uneven wear of the brake pads. The wear on both sides is different, and the number of shims that need to be increased or decreased by the adjusting bolts on both sides is also uneven. Furthermore, since the thickness of the shims is fixed in a range, but when the wear of the brake pads is less than the thickness of the shims, It is impossible to add gaskets, and the only way to adapt to the wear is to manually polish the gaskets. Furthermore, since the thickness of each gasket is always in a fixed range, there is often a small range after adding gaskets. It cannot be adjusted through the gasket, so it is often necessary to manually polish the gasket, which is time-consuming and laborious, and can only be judged by the experience of the maintenance personnel to what extent the gasket needs to be polished, which will cause great harm to people, labor and resources. Big waste.

再者,市面上存在各种各样的碟刹卡钳,但卡钳的安装孔通用大小的,因此有必要设计一种可以代替垫片且易于方便的通用调节装置。Furthermore, there are various disc brake calipers on the market, but the mounting holes of the calipers are of the same size, so it is necessary to design a universal adjustment device that can replace the shim and is easy and convenient.

实用新型内容Utility model content

本发明所要解决的技术问题在于针对上述现有技术的不足,The technical problem to be solved by the present invention is to address the above-mentioned deficiencies in the prior art,

提供一种可调安装高度的碟刹卡钳。A disc brake caliper with adjustable mounting height is available.

为实现上述目的,本发明提供了如下技术方案:一种可调安装高度的碟刹卡钳,包括两对称设置的制动钳体,两所述制动钳体之间设有通过油缸驱动可相向贴合或分离的刹车片,所述刹车片之间设有刹车间隙,所述任一制动钳体的两侧设有相对设立的卡钳安装孔,所述卡钳安装孔上设有安装螺栓,其特征在于:所述卡钳安装孔与安装螺栓之间设有可调节安装螺栓相对于刹车间隙安装高度的调节装置,所述调节装置设有连接部,所述连接部两端向外开口,所述连接部远离刹车片的一端设有与连接部一体成型的调节部。In order to achieve the above object, the present invention provides the following technical solution: a disc brake caliper with adjustable installation height, including two symmetrically arranged brake caliper bodies, and a brake caliper body is provided between the two brake caliper bodies that can be driven by an oil cylinder to face each other. Bonded or separated brake pads, brake gaps are provided between the brake pads, caliper mounting holes are provided on both sides of any one of the brake caliper bodies, and mounting bolts are provided on the caliper mounting holes. It is characterized in that: an adjustment device that can adjust the installation height of the installation bolt relative to the brake gap is provided between the caliper installation hole and the installation bolt, the adjustment device is provided with a connecting part, and the two ends of the connecting part are open outwards, so The end of the connection part away from the brake pad is provided with an adjustment part integrally formed with the connection part.

采用上述技术方案,传统的卡钳主体上的卡钳安装孔与安装螺栓之间都是设有垫片,采用至少一片垫片来调整刹车盘相对于安装螺栓的安装高度,但这种设置在刹车片磨损后又要重新增减垫片的数量,来重新使得刹车盘处在两片刹车片的中心位置,但这种调整需要专业人士来进行,且依旧存在很细微的误差,但理论上这种误差也是不被允许的,因为有误差就难以提供完美的刹车状态,因此传统的安装方式很难使刹车盘处在上下刹车片的中心位置,而本发明在卡钳安装孔与安装螺栓之间设立一个调节装置,该调节装置只需要将上下刹车片与刹车盘相向夹紧就可以进行完美调整,使得非专业人士也可以通过该调节装置进行调节,不仅省时省力,且调节起来方便。With the above technical solution, gaskets are provided between the caliper mounting holes on the main body of the traditional caliper and the mounting bolts, and at least one gasket is used to adjust the installation height of the brake disc relative to the mounting bolts. After wear and tear, it is necessary to increase or decrease the number of shims again to make the brake disc in the center of the two brake pads again, but this adjustment needs to be done by professionals, and there are still very slight errors, but theoretically this Errors are also not allowed, because it is difficult to provide a perfect braking state if there is an error, so it is difficult to make the brake disc in the center of the upper and lower brake pads in the traditional installation method, but the present invention establishes between the caliper installation hole and the installation bolt. An adjustment device, which can be adjusted perfectly only by clamping the upper and lower brake pads against the brake disc, so that non-professionals can also adjust through the adjustment device, which not only saves time and effort, but also is convenient to adjust.

采用上述技术方案,通过螺纹连接于卡钳安装孔中的连接部可在卡钳安装孔中通过螺纹调节自身相对于卡钳安装孔轴向的高度,但这种方式很难通过人工或者扳手去进行调节,因此要在连接部上设置一个与连接部一体成型的调节部以方便进行调节。With the above technical solution, the connecting portion that is threaded into the caliper mounting hole can be threaded in the caliper mounting hole to adjust its height relative to the axial direction of the caliper mounting hole, but this method is difficult to adjust manually or with a wrench. Therefore, an adjusting part integrally formed with the connecting part should be provided on the connecting part to facilitate adjustment.

上述的一种可调安装高度的碟刹卡钳可进一步设置为:所述调节部两端开口设置,所述调节部的内径大于连接部的内径,所述调节部与连接部的连接处形成一容腔,安装螺栓连接于容腔中。The above-mentioned disc brake caliper with adjustable installation height can be further set as follows: the two ends of the adjustment part are opened, the inner diameter of the adjustment part is larger than the inner diameter of the connection part, and the connection between the adjustment part and the connection part forms a The cavity is connected with the mounting bolts in the cavity.

采用上述技术方案,设置一个调节部方便通过扳手或者用手进行调节,在调节部与连接部中设置一个容腔可以将安装螺栓放置入容腔中,不仅外形外更美观,且结构更加紧凑。With the above technical solution, an adjustment part is provided to facilitate adjustment by a wrench or by hand, and a cavity is provided in the adjustment part and the connection part to place the mounting bolts into the cavity, which not only has a more beautiful appearance, but also has a more compact structure.

上述的一种可调安装高度的碟刹卡钳可进一步设置为:所述连接部表面设有螺纹,所述连接部通过螺纹与卡钳安装孔连接。The aforementioned height-adjustable disc brake caliper may be further configured as follows: the surface of the connecting portion is provided with threads, and the connecting portion is connected to the mounting hole of the caliper through the threads.

采用上述技术方案,在连接部的表面设置螺纹,通过螺纹与卡钳安装孔进行配合,连接部就可以通过螺纹在卡钳安装孔中进行旋转调整。By adopting the above technical solution, threads are provided on the surface of the connecting portion, and the thread is matched with the mounting hole of the caliper, so that the connecting portion can be rotated and adjusted in the mounting hole of the caliper through the thread.

上述的一种可调安装高度的碟刹卡钳可进一步设置为:所述连接部的长度小于安装螺栓的螺杆长度。The above-mentioned disc brake caliper with adjustable mounting height can be further configured such that: the length of the connecting portion is shorter than the screw length of the mounting bolt.

采用上述技术方案,将连接部的长度设置成小于安装螺栓螺纹部的长度,这样设置符合实际使用环境,如果连接部的长度比安装螺栓的螺纹部更长,那么本发明就失去了实用性,埋在连接部中的安装螺栓无法起到固定的作用。With the above technical solution, the length of the connecting portion is set to be shorter than the length of the threaded portion of the mounting bolt, which is in line with the actual use environment. If the length of the connecting portion is longer than the threaded portion of the mounting bolt, then the present invention will lose its practicability. Mounting bolts buried in the joint cannot perform a fixing function.

上述的一种可调安装高度的碟刹卡钳可进一步设置为:所述安装螺栓为内六角螺栓。The above-mentioned disc brake caliper with adjustable installation height can be further configured as follows: the installation bolts are hexagon socket bolts.

采用上述技术方案,因为安装螺栓是设置在调节部与连接部形成的内腔中,因此采用内六角螺栓才能进行紧固作用。With the above technical solution, since the mounting bolts are arranged in the inner cavity formed by the adjusting part and the connecting part, only hexagon socket head bolts can be used for fastening.

上述的一种可调安装高度的碟刹卡钳可进一步设置为:所述的调节部为外六角螺母。The aforementioned height-adjustable disc brake caliper can be further configured as follows: the adjustment part is an outer hexagon nut.

采用上述技术方案,因为安装螺栓是采用内六角螺栓的,因此必须使用外六角形的螺母才能方便调节部不仅可以容置安装螺栓且可以使用扳手进行紧固,但需要注意的是采用内六角螺栓与调节部为外六角螺母的设置仅仅是最易加工最节省成本的一种实现方式,本发明并不局限于此种实现方式。With the above technical solution, because the mounting bolts are hexagonal socket bolts, it is necessary to use external hexagonal nuts to facilitate the adjustment. The adjustment part can not only accommodate the mounting bolts but also can be tightened with a wrench, but it should be noted that the internal hexagonal bolts are used Setting the adjustment part as an external hexagon nut is only one of the easiest to process and most cost-effective implementations, and the present invention is not limited to this implementation.

本发明的有益效果为:刹车盘与安装螺栓之间的安装高度调节方便,调节装置通用性强,可推广使用。The beneficial effects of the invention are: the installation height between the brake disc and the installation bolt is convenient to adjust, the adjustment device has strong versatility and can be popularized and used.

下面结合附图和实施例对本发明作进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings and embodiments.

附图说明Description of drawings

图1为本发明实施例的立体示意图。Fig. 1 is a schematic perspective view of an embodiment of the present invention.

图2为本发明实施例的卡钳主体结构示意图。Fig. 2 is a schematic diagram of the structure of the main body of the caliper according to the embodiment of the present invention.

图3为本发明实施例的调节装置结构示意图。Fig. 3 is a schematic structural diagram of an adjusting device according to an embodiment of the present invention.

图4为本发明实施例的调节装置与安装螺栓的配合示意图。Fig. 4 is a schematic diagram of cooperation between the adjusting device and the mounting bolts according to the embodiment of the present invention.

具体实施方式detailed description

参见图1-图4所示:一种可调安装高度的碟刹卡钳,包括两对称设置的制动钳体1,两所述制动钳体1及11之间设有通过油缸驱动可相向贴合或分离的刹车片2,所述刹车片2及22之间设有刹车间隙21,所述制动钳体1的两侧设有相对设立的卡钳安装孔111,所述卡钳安装孔111上设有安装螺栓3,所述安装螺栓与刹车盘连接,本实施例中的附图中并未画出刹车盘,所述卡钳安装孔111与安装螺栓3之间设有可调节安装螺栓3相对于刹车盘安装高度的调节装置4,所述调节装置4设有连接部41,所述连接部41两端向外开口,所述连接部41表面设有螺纹,所述连接部41通过螺纹与卡钳安装孔111连接,所述连接部41远离刹车片2的一端设有与连接部41一体成型的调节部42,所述调节部42两端开口设置,所述调节部42的内径大于连接部41的内径,所述调节部42与连接部41的连接处形成一容腔43,安装螺栓3连接于容腔43中,所述连接部41的长度小于安装螺栓3的螺杆长度,所述安装螺栓3为内六角螺栓,所述的调节部42为外六角螺母,需要注意的是本实施例将调节装置设置为螺栓与螺母的方式仅因为此种设置易于实现且生产便捷,并非将本发明局限于此种方式,此方式仅为本发明的较佳实施例。See Fig. 1-Fig. 4: a disc brake caliper with adjustable installation height, including two symmetrically arranged brake caliper bodies 1, and there is a drive between the two brake caliper bodies 1 and 11 that can face each other. Bonded or separated brake pads 2, a brake gap 21 is provided between the brake pads 2 and 22, and two sides of the brake caliper body 1 are provided with relatively established caliper mounting holes 111, and the caliper mounting holes 111 Mounting bolts 3 are provided on the top, and the mounting bolts are connected to the brake disc. The brake disc is not shown in the drawings in this embodiment. An adjustable mounting bolt 3 is provided between the caliper mounting hole 111 and the mounting bolt 3 With respect to the adjustment device 4 of the installation height of the brake disc, the adjustment device 4 is provided with a connecting part 41, the two ends of the connecting part 41 are open outwards, the surface of the connecting part 41 is provided with threads, and the connecting part 41 is threaded Connected to the caliper mounting hole 111, the end of the connecting part 41 away from the brake pad 2 is provided with an adjusting part 42 integrally formed with the connecting part 41, the two ends of the adjusting part 42 are opened, and the inner diameter of the adjusting part 42 is larger than the connecting part 42. The inner diameter of the part 41, the connection between the adjusting part 42 and the connecting part 41 forms a cavity 43, the mounting bolt 3 is connected in the cavity 43, the length of the connecting part 41 is less than the screw length of the mounting bolt 3, the The mounting bolt 3 is an inner hexagonal bolt, and the adjustment part 42 is an outer hexagonal nut. It should be noted that in this embodiment, the adjustment device is set as a bolt and a nut only because the setting is easy to realize and convenient to produce, and it does not mean that this The invention is limited to this mode, which is only a preferred embodiment of the present invention.

Claims (6)

1. a kind of disk brake caliper of height adjustable, including two symmetrically arranged braking clamp bodies, between two braking clamp bodies Provided with the brake block that can be in opposite directions bonded or separate by hydraulic oil cylinder driving, braking gap is provided between the brake block, it is described any The both sides of braking clamp body are provided with the relative clamp mounting hole set up, and the clamp mounting hole is provided with installation bolt, and its feature exists In:Regulation of the adjustable installation bolt relative to braking gap setting height(from bottom) is provided between the clamp mounting hole and installation bolt Device, the adjusting means are provided with connecting portion, and the connecting portion both ends are open out, the one end of the connecting portion away from brake block Provided with the integrally formed adjustment portion of connecting portion.
A kind of 2. disk brake caliper of height adjustable according to claim 1, it is characterised in that:The adjustment portion both ends Opening is set, and the internal diameter of the adjustment portion is more than the internal diameter of connecting portion, and the junction formation one of the adjustment portion and connecting portion is held Chamber, the installation bolt are connected in cavity volume.
A kind of 3. disk brake caliper of height adjustable according to claim 1, it is characterised in that:The connection surface Provided with screw thread, the connecting portion is connected by screw thread with clamp mounting hole.
A kind of 4. disk brake caliper of height adjustable according to claim 3, it is characterised in that:The length of the connecting portion Spiro rod length of the degree less than installation bolt.
A kind of 5. disk brake caliper of height adjustable according to claim 1-4 any one, it is characterised in that:It is described Installation bolt is hexagon socket head cap screw.
A kind of 6. disk brake caliper of height adjustable according to claim 2, it is characterised in that:Described adjustment portion is Outer-hexagonal nut.
CN201720384284.8U 2017-04-13 2017-04-13 A kind of disk brake caliper of height adjustable Active CN206830703U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106931059A (en) * 2017-04-13 2017-07-07 瑞安市爱得利液压制动有限公司 A kind of disk brake caliper of height adjustable
CN110332264A (en) * 2019-06-28 2019-10-15 奇瑞商用车(安徽)有限公司 A kind of floating type brake caliper

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106931059A (en) * 2017-04-13 2017-07-07 瑞安市爱得利液压制动有限公司 A kind of disk brake caliper of height adjustable
CN110332264A (en) * 2019-06-28 2019-10-15 奇瑞商用车(安徽)有限公司 A kind of floating type brake caliper

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Legal Events

Date Code Title Description
GR01 Patent grant
GR01 Patent grant
EE01 Entry into force of recordation of patent licensing contract

Assignee: Ruian Minter Import & Export Trade Co.,Ltd.

Assignor: RUIAN AIDELI BRAKE SYSTEM Co.,Ltd.

Contract record no.: X2025980025714

Denomination of utility model: A disc brake caliper with adjustable installation height

Granted publication date: 20180102

License type: Common License

Record date: 20250929

EE01 Entry into force of recordation of patent licensing contract