CN207111476U - Magneto with low noise efficient fan - Google Patents

Magneto with low noise efficient fan Download PDF

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Publication number
CN207111476U
CN207111476U CN201720808962.9U CN201720808962U CN207111476U CN 207111476 U CN207111476 U CN 207111476U CN 201720808962 U CN201720808962 U CN 201720808962U CN 207111476 U CN207111476 U CN 207111476U
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permanent magnet
magnet motor
intervals
external
noise
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郑石全
郑涵方
郑石寿
郑力豪
郭启惠
王伟华
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L-Bright Electromechanical Technology (fujian) Co Ltd
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L-Bright Electromechanical Technology (fujian) Co Ltd
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Abstract

It the utility model is related to a kind of magneto with low noise efficient fan, including magneto body, the rotation shaft rear end of the magneto body passes the rear end cap of magneto and is connected with axle sleeve, if dry plate internal helicoid fan blade is arranged at intervals with the periphery of the axle sleeve, the periphery of internally positioned spiral fan blade is provided with the first annular skeleton for being fixedly connected with the outer of internal helicoid fan blade and internal air channel being formed between axle sleeve, if dry plate external helicoid fan blade is arranged at intervals with the periphery of the first annular skeleton, the second ring skeleton for being fixedly connected with the outer of external helicoid fan blade and external air channel being formed between first annular skeleton is additionally provided with positioned at the periphery of external helicoid fan blade.The magneto is not only simple in structure, and effectively high compared with low noise, radiating efficiency.

Description

具有低噪音高效风扇的永磁电机Permanent magnet motor with low-noise high-efficiency fan

技术领域technical field

本实用新型涉及一种具有低噪音高效风扇的永磁电机。The utility model relates to a permanent magnet motor with a low-noise and high-efficiency fan.

背景技术Background technique

电机属于机械传动普通机械,由于原有电机散热风叶噪音大,在很多适用领域要求达不到,且原有普通电机风叶通常采用传统立片式,并在电机外壳上装有风罩,风叶设置面积大,风叶转动时会在风罩内部大面积形成紊流空气,大部分风力处于无用功,而只有一部分通过风罩一端出口吹出,并且吹出的空气也是紊流状态,能真正进入电机外壳散热的空气却很少,也就是有大量的作用散热功率损耗,造成电机效率低,并且由于风罩内紊流空气与薄壁风罩形成鼓风共鸣,风罩内就有轰鸣声,噪音极大。为此,需要一种具有低噪音高效风扇的永磁电机。The motor belongs to ordinary machinery with mechanical transmission. Due to the high noise of the original motor cooling fan blade, it cannot meet the requirements in many applicable fields, and the original ordinary motor fan blade usually adopts the traditional vertical type, and a fan cover is installed on the motor shell. The area of the blade is large, and when the blade rotates, a large area of turbulent air will be formed inside the wind cover. Most of the wind force is useless, and only a part of it is blown out through the outlet at one end of the wind cover, and the blown air is also in a turbulent state, which can really enter the motor There is very little air in the casing for heat dissipation, that is, there is a large amount of heat dissipation power loss, resulting in low motor efficiency, and because the turbulent air in the windshield and the thin-walled windshield form a blast resonance, there is a roar in the windshield, and the noise is extremely high . For this reason, a permanent magnet motor with a low-noise high-efficiency fan is required.

发明内容Contents of the invention

本实用新型的目的在于提供一种具有低噪音高效风扇的永磁电机,不仅结构简单,而且有效较低噪音,散热效率高。The purpose of the utility model is to provide a permanent magnet motor with a low-noise and high-efficiency fan, which not only has a simple structure, but also has low noise and high heat dissipation efficiency.

本实用新型的技术方案在于:一种具有低噪音高效风扇的永磁电机,包括永磁电机本体,所述永磁电机本体的转动轴后端穿出永磁电机的后端盖并连接有轴套,所述轴套的圆周面上间隔设置有若干片内部螺旋风叶,位于内部螺旋风叶的外周设置有与内部螺旋风叶的外沿固定连接并与轴套之间形成内部风道的第一环形骨架,所述第一环形骨架的圆周面上间隔设置有若干片外部螺旋风叶,位于外部螺旋风叶的外周还设置有与外部螺旋风叶的外沿固定连接并与第一环形骨架之间形成外部风道的第二环形骨架。The technical scheme of the utility model is: a permanent magnet motor with a low-noise and high-efficiency fan, including a permanent magnet motor body, the rear end of the rotating shaft of the permanent magnet motor body passes through the rear end cover of the permanent magnet motor and is connected with a shaft A sleeve, the circumference of the shaft sleeve is provided with a number of internal spiral blades at intervals, and the outer periphery of the internal spiral blades is provided with a fixed connection with the outer edge of the internal spiral blades and forms an internal air passage between the shaft sleeve. The first ring-shaped frame, the circumference surface of the first ring-shaped frame is provided with several pieces of external spiral blades at intervals, and the outer periphery of the external spiral blades is also provided with a fixed connection with the outer edge of the external spiral blades and connected with the first annular The second ring frame of the external air duct is formed between the frames.

进一步地,所述永磁电机的后端盖上间隔布设有用于内部螺旋扇叶形成的风穿过的透风孔,永磁电机的转子周部间隔设置有轴向散热通风孔,永磁电机的前端盖上还间隔设置出风孔。Further, the rear end cover of the permanent magnet motor is provided with ventilation holes at intervals for the wind formed by the internal spiral fan blades to pass through, and the rotor circumference of the permanent magnet motor is provided with axial cooling ventilation holes at intervals. Air outlet holes are also arranged at intervals on the front cover.

进一步地,所述永磁电机的后端可拆连接有风罩,所述风罩的后端面间隔布设有进风孔,风罩与永磁电机的壳体的外表面之间设置有用于外部风道的风输出的间隙。Further, the rear end of the permanent magnet motor is detachably connected with a windshield, and the rear end surface of the windshield is arranged with air inlet holes at intervals, and an external The gap of the wind output of the air duct.

进一步地,所述永磁电机的壳体周部还间隔设置有散热片。Further, cooling fins are arranged at intervals on the periphery of the housing of the permanent magnet motor.

进一步地,所述轴套的圆周面上间隔设置有3~5片内部螺旋扇叶,所述第一环形骨架的圆周面上间隔设置有四片外部螺旋风叶。Further, 3 to 5 inner spiral fan blades are arranged at intervals on the circumferential surface of the shaft sleeve, and four outer spiral fan blades are arranged at intervals on the circumferential surface of the first annular frame.

进一步地,所述内部螺旋风叶与转动轴轴心线的夹角为60°,所述外部螺旋风叶与转动轴轴心线的夹角为73.5°。Further, the included angle between the inner helical blade and the axis of the rotating shaft is 60°, and the included angle between the outer helical blade and the axis of the rotating shaft is 73.5°.

进一步地,所述内部风道方向与转动轴的轴心线相平行,所述外部风道向永磁电机方向倾斜3~5°。Further, the direction of the internal air duct is parallel to the axis of the rotating shaft, and the external air duct is inclined 3-5° towards the direction of the permanent magnet motor.

与现有技术相比较,本实用新型具有以下优点:Compared with the prior art, the utility model has the following advantages:

1. 该永磁电机不仅结构简单,实用效果良好,而且有效较低噪音,提高散热效率;1. The permanent magnet motor not only has a simple structure and good practical effect, but also effectively reduces noise and improves heat dissipation efficiency;

2. 该永磁电机的风叶采用飞机螺旋桨式结构,使得风叶设置面积只有原相同功率风叶的1/3;内部螺旋风叶和外部螺旋风叶分别设置有风道,且外部风道向电机方向倾斜3~5°,以便可以有效为电机外壳降温,效果好;2. The fan blade of the permanent magnet motor adopts the aircraft propeller structure, so that the fan blade setting area is only 1/3 of the original fan blade with the same power; the inner spiral fan blade and the outer spiral fan blade are respectively equipped with air ducts, and the outer air duct Tilt 3~5° towards the direction of the motor, so that the temperature of the motor casing can be effectively cooled, and the effect is good;

3. 提高了永磁电机的使用效率,大大增长运行时间,并且与原2级2.2KW电机对比噪音由73分贝降到55分贝,散热风扇所耗功率38W降到10W,提高电机效率达1.4%;3. The use efficiency of the permanent magnet motor is improved, the running time is greatly increased, and compared with the original 2.2KW motor, the noise is reduced from 73 decibels to 55 decibels, the power consumption of the cooling fan is reduced from 38W to 10W, and the motor efficiency is increased by 1.4%. ;

4. 通过内部螺旋风叶和外部螺旋风叶可以使风扇在风罩内形成稳定的层流,提高风能的利用率,并且可以有效降低噪音。4. The fan can form a stable laminar flow in the fan hood through the internal spiral fan blade and the external spiral fan blade, which can improve the utilization rate of wind energy and effectively reduce noise.

附图说明Description of drawings

图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图2为本实用新型的风扇的结构示意图;Fig. 2 is the structural representation of the fan of the present utility model;

图3为本实用新型的图2的A-A剖视图;Fig. 3 is the A-A sectional view of Fig. 2 of the present utility model;

图4为本实用新型的外部叶片与轴向的夹角示意图;Fig. 4 is a schematic diagram of the angle between the outer blade and the axial direction of the utility model;

图5为本实用新型的内部叶片与轴向的夹角示意图;Fig. 5 is a schematic diagram of the included angle between the inner blade and the axial direction of the utility model;

图中:1-轴套 2-内部螺旋风叶 21-夹角 3-内部风道 4-第一环形骨架 5-外部螺旋风叶 51-夹角 6-外部风道 7-第二环形骨架 71-夹角 10-永磁电机 11-后端盖 12-前端盖 13-转动轴 14-风罩 15-散热片 16-壳体。In the figure: 1-shaft sleeve 2-inner spiral wind blade 21-included angle 3-inner air duct 4-first annular framework 5-external spiral air blade 51-included angle 6-external air duct 7-second annular framework 71 - included angle 10 - permanent magnet motor 11 - rear end cover 12 - front end cover 13 - rotating shaft 14 - wind cover 15 - cooling fin 16 - housing.

具体实施方式Detailed ways

为让本实用新型的上述特征和优点能更明显易懂,下文特举实施例,并配合附图,作详细说明如下,但本实用新型并不限于此。In order to make the above-mentioned features and advantages of the present invention more comprehensible, the following specific examples are given together with the accompanying drawings and described in detail as follows, but the present invention is not limited thereto.

参考图1至图5Refer to Figure 1 to Figure 5

一种具有低噪音高效风扇的永磁电机,包括永磁电机本体10,所述永磁电机本体的转动轴后端穿出永磁电机的后端盖11并连接有轴套1,所述轴套的圆周面上间隔设置有若干片内部螺旋风叶2,位于内部螺旋风叶的外周设置有与内部螺旋风叶的外沿固定连接并与固定座之间形成内部风道3的第一环形骨架4,以便内部螺旋风叶形成的风可以为永磁电机的内部进行降温。所述第一环形骨架的圆周面上间隔设置有若干片外部螺旋风叶5,位于外部螺旋风叶的外周还设置有与外部螺旋风叶的外沿固定连接并与第一环形骨架之间形成外部风道6的第二环形骨架7,以便外部螺旋风叶形成的风可以为永磁电机的外壳降温。A permanent magnet motor with a low-noise and high-efficiency fan includes a permanent magnet motor body 10, the rear end of the rotating shaft of the permanent magnet motor body passes through the rear end cover 11 of the permanent magnet motor and is connected with a shaft sleeve 1, the shaft A plurality of inner spiral fan blades 2 are arranged at intervals on the circumferential surface of the sleeve, and a first annular ring which is fixedly connected with the outer edge of the inner spiral fan blade and forms an inner air duct 3 between the fixed seat is arranged on the outer periphery of the inner spiral fan blade. Skeleton 4, so that the wind formed by the internal helical fan blades can cool down the inside of the permanent magnet motor. Several pieces of external spiral blades 5 are arranged at intervals on the circumferential surface of the first annular skeleton, and a fixed connection with the outer edge of the external spiral blades is also provided on the outer periphery of the external spiral blades and formed between the first annular skeleton. The second ring frame 7 of the external air channel 6, so that the wind formed by the external helical fan blades can cool the shell of the permanent magnet motor.

本实施例中,所述永磁电机10的后端盖11上间隔布设有用于内部螺旋扇叶形成的风穿过的透风孔,永磁电机的转子周部间隔设置有轴向散热通风孔,永磁电机的前端盖12上还间隔设置出风孔,以便内部螺旋风叶产生的风可以有效进入电机内部,保证电机内部组件的降温效果,从而提高永磁电机的使用寿命及功率。In this embodiment, the rear end cover 11 of the permanent magnet motor 10 is provided with ventilation holes for the wind formed by the internal spiral fan to pass through, and the rotor circumference of the permanent magnet motor is provided with axial cooling ventilation holes at intervals. The front end cover 12 of the permanent magnet motor is also provided with air outlets at intervals, so that the wind generated by the internal spiral blades can effectively enter the inside of the motor to ensure the cooling effect of the internal components of the motor, thereby improving the service life and power of the permanent magnet motor.

本实施例中,所述永磁电机的后端可拆连接有风罩14,所述风罩的后端面间隔布设有进风孔,风罩与永磁电机壳体16的外表面之间设置有用于外部风道的风输出的间隙,所述永磁电机的壳体周部还间隔设置有散热片15。以便外部螺旋风叶产生的风配合散热片及散热片之间的沟槽有效保证电机外部的冷却。In this embodiment, the rear end of the permanent magnet motor is detachably connected with a windshield 14, and the rear end surface of the windshield is provided with air inlet holes at intervals. A gap is provided for the wind output of the external air duct, and cooling fins 15 are also arranged at intervals around the casing periphery of the permanent magnet motor. So that the wind generated by the external helical fan blades cooperates with the cooling fins and the grooves between the cooling fins to effectively ensure the external cooling of the motor.

本实施例中以2级电机2.2KW为例,所述内部螺旋风叶和外部螺旋风叶分别采用飞机螺旋桨式结构,以便可以风叶设置面积只有原相同功率风叶的1/3,提高风叶的功率。In this embodiment, taking the 2.2KW of the 2-stage motor as an example, the internal spiral wind blade and the external spiral wind blade adopt the aircraft propeller structure respectively, so that the installation area of the wind blade is only 1/3 of the original wind blade with the same power, and the wind speed is improved. leaf power.

本实施例中,所述固定座的圆周面上间隔设置有3~5片内部螺旋扇叶,所述第一环形骨架的圆周面上间隔设置有四片外部螺旋风叶,以便充分保证风扇的结构强度。In this embodiment, 3 to 5 internal spiral fan blades are arranged at intervals on the circumferential surface of the fixing seat, and four external spiral fan blades are arranged at intervals on the circumferential surface of the first annular frame, so as to fully ensure the Structural strength.

本实施例中,所述内部螺旋风叶与转动轴轴心线的夹角21为60°,以便可以有效产生稳定的层流,并且保证供给永磁电机内部降温的风能。所述外部螺旋风叶与转动轴轴心线的夹角51为73.5°,以便可以保证产生足够的单向层流风能供给用永磁电机壳体的降温。In this embodiment, the included angle 21 between the inner helical fan blade and the axis of the rotating shaft is 60°, so as to effectively generate a stable laminar flow and ensure the wind energy supplied to the permanent magnet motor for cooling. The included angle 51 between the external helical fan blade and the axis of the rotating shaft is 73.5°, so as to ensure sufficient unidirectional laminar flow wind energy supply for the cooling of the permanent magnet motor housing.

本实施例中,所述内部风道方向与转动轴的轴心线相平行,所述第二环形骨架的圆周面与永磁电机壳体的圆周面之间的夹角71为3~5°,以便使外部风道向永磁电机方向倾斜3~5°,以便可以使外部螺旋风叶产生的风可以有效作用在永磁电机壳体,防止产生的风因扩散后无法达到永磁电机壳体的前部。In this embodiment, the direction of the internal air duct is parallel to the axis of the rotating shaft, and the included angle 71 between the circumferential surface of the second ring frame and the circumferential surface of the permanent magnet motor housing is 3 to 5 °, so that the external air duct is inclined 3~5° towards the direction of the permanent magnet motor, so that the wind generated by the external spiral fan blade can effectively act on the permanent magnet motor shell, preventing the generated wind from reaching the permanent magnet due to diffusion Front of the motor housing.

该永磁电机的工作原理:通过外部螺旋风叶和内部螺旋风叶的配合既满足了电机内部降温,又满足了电机外部降温,双管齐下保证电机的温度在正常温度下,防止电机因高温而工作效率降低的情况。The working principle of the permanent magnet motor: through the cooperation of the external spiral fan blade and the internal spiral fan blade, it not only satisfies the internal cooling of the motor, but also satisfies the external cooling of the motor. The two-pronged approach ensures that the temperature of the motor is at normal temperature and prevents the motor from working due to high temperature. A case of reduced efficiency.

以上所述仅为本实用新型的较佳实施例,凡依本实用新型申请专利范围所做的均等变化与修饰,皆应属本实用新型的涵盖范围。The above descriptions are only preferred embodiments of the present utility model, and all equivalent changes and modifications made according to the patent scope of the present utility model shall fall within the scope of the present utility model.

Claims (7)

1.一种具有低噪音高效风扇的永磁电机,包括永磁电机本体,其特征在于,所述永磁电机本体的转动轴后端穿出永磁电机的后端盖并连接有轴套,所述轴套的圆周面上间隔设置有若干片内部螺旋风叶,位于内部螺旋风叶的外周设置有与内部螺旋风叶的外沿固定连接并与轴套之间形成内部风道的第一环形骨架,所述第一环形骨架的圆周面上间隔设置有若干片外部螺旋风叶,位于外部螺旋风叶的外周还设置有与外部螺旋风叶的外沿固定连接并与第一环形骨架之间形成外部风道的第二环形骨架。1. A permanent magnet motor with a low-noise high-efficiency fan, comprising a permanent magnet motor body, is characterized in that the rear end of the rotating shaft of the permanent magnet motor body passes through the rear end cover of the permanent magnet motor and is connected with an axle sleeve, A number of internal spiral blades are arranged at intervals on the circumferential surface of the shaft sleeve, and the outer periphery of the internal spiral blades is provided with a first fixed connection with the outer edge of the internal spiral blades and forms an internal air duct with the shaft sleeve. An annular frame, a plurality of external spiral blades are arranged at intervals on the circumferential surface of the first annular frame, and a fixed connection with the outer edge of the external spiral blade is also provided on the outer periphery of the external spiral blade and between the first annular frame. Form the second ring skeleton of the external air duct between them. 2.根据权利要求1所述的具有低噪音高效风扇的永磁电机,其特征在于,所述永磁电机的后端盖上间隔布设有用于内部螺旋扇叶形成的风穿过的透风孔,永磁电机的转子周部间隔设置有轴向散热通风孔,永磁电机的前端盖上还间隔设置出风孔。2. The permanent magnet motor with low-noise and high-efficiency fan according to claim 1, characterized in that, the rear end cover of the permanent magnet motor is provided with ventilation holes for the wind formed by the internal spiral fan blade to pass through at intervals, The circumference of the rotor of the permanent magnet motor is provided with axial cooling ventilation holes at intervals, and the front end cover of the permanent magnet motor is also provided with air outlet holes at intervals. 3.根据权利要求1或2所述的具有低噪音高效风扇的永磁电机,其特征在于,所述永磁电机的后端可拆连接有风罩,所述风罩的后端面间隔布设有进风孔,风罩与永磁电机的壳体的外表面之间设置有用于外部风道的风输出的间隙。3. The permanent magnet motor with low-noise and high-efficiency fan according to claim 1 or 2, characterized in that, the rear end of the permanent magnet motor is detachably connected with a windshield, and the rear end surface of the windshield is arranged at intervals A gap for the wind output of the external air duct is provided between the air inlet hole, the wind cover and the outer surface of the permanent magnet motor housing. 4.根据权利要求3所述的具有低噪音高效风扇的永磁电机,其特征在于,所述永磁电机的壳体周部还间隔设置有散热片。4. The permanent magnet motor with a low-noise and high-efficiency fan according to claim 3, wherein cooling fins are arranged at intervals around the casing of the permanent magnet motor. 5.根据权利要求1、2或4所述的具有低噪音高效风扇的永磁电机,其特征在于,所述轴套的圆周面上间隔设置有3~5片内部螺旋扇叶,所述第一环形骨架的圆周面上间隔设置有四片外部螺旋风叶。5. The permanent magnet motor with a low-noise and high-efficiency fan according to claim 1, 2 or 4, wherein 3 to 5 internal spiral fan blades are arranged at intervals on the circumferential surface of the sleeve, and the first Four external helical fan blades are arranged at intervals on the circumferential surface of a ring frame. 6.根据权利要求1所述的具有低噪音高效风扇的永磁电机,其特征在于,所述内部螺旋风叶与转动轴轴心线的夹角为60°,所述外部螺旋风叶与转动轴轴心线的夹角为73.5°。6. The permanent magnet motor with a low-noise and high-efficiency fan according to claim 1, wherein the angle between the inner helical fan blade and the axis of the rotating shaft is 60°, and the outer helical fan blade and the rotating shaft The included angle of the shaft axis is 73.5°. 7.根据权利要求6所述的具有低噪音高效风扇的永磁电机,其特征在于,所述内部风道方向与转动轴的轴心线相平行,所述外部风道向永磁电机方向倾斜3~5°。7. The permanent magnet motor with a low-noise and high-efficiency fan according to claim 6, wherein the direction of the internal air duct is parallel to the axis of the rotating shaft, and the external air duct is inclined to the direction of the permanent magnet motor 3~5°.
CN201720808962.9U 2017-07-06 2017-07-06 Magneto with low noise efficient fan Expired - Fee Related CN207111476U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107218234A (en) * 2017-07-06 2017-09-29 亿德机电科技(福建)有限公司 Low noise efficient fan applied to magneto
CN112412846A (en) * 2019-08-23 2021-02-26 广东美的环境电器制造有限公司 Air supply device
CN112412840A (en) * 2019-08-23 2021-02-26 广东美的环境电器制造有限公司 Air supply device
CN112412835A (en) * 2019-08-23 2021-02-26 广东美的环境电器制造有限公司 Air supply device

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107218234A (en) * 2017-07-06 2017-09-29 亿德机电科技(福建)有限公司 Low noise efficient fan applied to magneto
CN107218234B (en) * 2017-07-06 2024-02-20 福建省福安市力德泵业有限公司 Low-noise high-efficiency fan applied to permanent magnet motor
CN112412846A (en) * 2019-08-23 2021-02-26 广东美的环境电器制造有限公司 Air supply device
CN112412840A (en) * 2019-08-23 2021-02-26 广东美的环境电器制造有限公司 Air supply device
CN112412835A (en) * 2019-08-23 2021-02-26 广东美的环境电器制造有限公司 Air supply device

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