CN207229727U - A kind of manual gearshift and the manual transmission with the selector - Google Patents
A kind of manual gearshift and the manual transmission with the selector Download PDFInfo
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Abstract
本实用新型提出了一种改善选换挡性能机构的手动换挡器及具有该换挡器的手动变速箱。该手动换挡器包括换挡器本体、选挡臂、换挡臂以及安装于本体上的可活动的选换挡总成轴,关键在于所述换挡臂的一端与选换挡总成轴固定连接,另一端设有用于安装换挡拉线的换挡支柱,所述换挡臂由选换挡总成轴向换挡支柱方向逐渐向下倾斜;所述选换挡总成轴还固定安装有换挡配重块;所述选挡臂是由操纵杆和连接杆以预定角度一体连接而成的;所述连接杆的自由端通过销轴与选换挡总成轴连接,所述操纵杆的自由端设有用于安装选档拉线的选档支柱,操纵杆和连接杆的接点处通过销轴与本体连接;所述操纵杆设有弯折段,操纵杆的自由端较操纵杆和连接杆的接点处远离换挡器本体。
The utility model provides a manual gear shifter for improving the gear selection and shifting performance mechanism and a manual gearbox with the gear shifter. The manual shifter includes a shifter body, a gear selector arm, a shift arm and a movable selector shift assembly shaft mounted on the body. The key is that one end of the shift arm is connected to the selector shift assembly shaft. It is fixedly connected, and the other end is provided with a shift pillar for installing the shift cable. The shift arm is gradually inclined downward in the direction of the shift pillar from the selector shift assembly shaft; the select shift assembly shaft is also fixedly installed There is a gear shift counterweight; the gear selection arm is integrally connected by a joystick and a connecting rod at a predetermined angle; the free end of the connecting rod is connected with the gear selection assembly shaft through a pin shaft, and the steering rod The free end of the rod is provided with a gear selection pillar for installing the gear selection cable, and the junction of the joystick and the connecting rod is connected to the body through a pin; The joint of the connecting rod is away from the shifter body.
Description
技术领域technical field
本实用新型属于手动变速箱领域,具体涉及一种手动换挡器和手动变速箱。The utility model belongs to the field of manual gearboxes, in particular to a manual shifter and a manual gearbox.
背景技术Background technique
近几年国内乘用车市场出现蓬勃地发展,用户对车的要求也愈来愈高,不再仅仅局限于代步工具,对整车的舒适性驾驶性提出更高的要求。因手动变速箱具有操作感强、驾驶乐趣明显、可靠性强、维修方便及价格低廉的优势,其所占市场份额一直处于绝对的优势,然而对国内自主品牌来说,手动变速箱的换挡性能差一直是整机厂开发和售后市场抱怨的主要问题,也是国内许多整车厂多年来悬而未很好解决的问题。如何优化提升变速箱的选换挡性能,提升客户对产品的满意度,是整机厂的工程师们关注的一个重要问题。In recent years, the domestic passenger car market has developed vigorously, and users have higher and higher requirements for cars. They are no longer limited to means of transportation, and put forward higher requirements for the comfort and driving performance of the whole vehicle. Because the manual transmission has the advantages of strong sense of operation, obvious driving pleasure, high reliability, convenient maintenance and low price, its market share has always been in an absolute advantage. However, for domestic independent brands, manual transmission shifting Poor performance has always been the main problem complained by OEMs and the aftermarket, and it is also a problem that many domestic OEMs have not solved well for many years. How to optimize and improve the gear selection and shift performance of the gearbox and improve customer satisfaction with the product is an important issue that the engineers of the complete machine factory are concerned about.
手动变速箱已属于常规成熟产品,技术革新慢,如果要使产品上升一个档次,涉及到一个国家制造力以及制造能力方面的大量投入,其效果往往收效甚微,因此在同质化竞争较为严重的乘用车市场上,如何低成本、快速递提升改善手动变速箱的换挡性能显得尤为重要。Manual transmission is already a conventional and mature product, and technological innovation is slow. If a product is to be upgraded to a higher level, it involves a large investment in a country's manufacturing capacity and manufacturing capacity, and the effect is often minimal. Therefore, homogeneous competition is more serious In the passenger car market, how to improve the shifting performance of manual transmission at low cost and quickly is particularly important.
目前,优化提升手动变速箱的换挡性能主要着眼于提高变速箱本体的换挡拨叉总成、同步器总成以及整车的外换挡机构,涉及的零部件众多,而且此零部件质量和参数与换挡性能优劣并不呈线性关系,往往会给问题排查及参数优化带来重重困难;提高零部件精度,往往投资大、周期长,往往得不偿失。At present, the optimization and improvement of the shifting performance of manual transmissions mainly focuses on improving the shift fork assembly, synchronizer assembly of the transmission body, and the outer shifting mechanism of the vehicle. There are many parts involved, and the quality of these parts There is no linear relationship between parameters and shifting performance, which often brings many difficulties to troubleshooting and parameter optimization; improving the accuracy of parts often requires large investment and long cycle time, which often outweighs the gains.
发明内容Contents of the invention
本实用新型的第一个目的是提出一种改善选换挡性能机构的手动换挡器。The first purpose of this utility model is to propose a manual shifter with improved gear selection and shifting performance mechanism.
本实用新型的手动换挡器包括换挡器本体、选挡臂、换挡臂以及安装于本体上的可活动的选换挡总成轴,关键在于所述换挡臂的一端与选换挡总成轴固定连接,另一端设有用于安装换挡拉线的换挡支柱,所述换挡臂由选换挡总成轴向换挡支柱方向逐渐向下倾斜;所述选换挡总成轴还固定安装有换挡配重块;所述选挡臂是由操纵杆和连接杆以预定角度一体连接而成的;所述连接杆的自由端通过销轴与选换挡总成轴连接,所述操纵杆的自由端设有用于安装选档拉线的选档支柱,操纵杆和连接杆的接点处通过销轴与本体连接;所述操纵杆设有弯折段,操纵杆的自由端较操纵杆和连接杆的接点处远离换挡器本体。The manual shifter of the present utility model includes a shifter body, a shifter arm, a shifter arm, and a movable shifter assembly shaft mounted on the body. The key lies in the connection between one end of the shifter arm and the shifter The assembly shaft is fixedly connected, and the other end is provided with a shift pillar for installing the shift cable. The shift arm is gradually inclined downward from the direction of the gear shift assembly axial shift pillar; the shift select assembly shaft A shift counterweight is also fixedly installed; the gear selection arm is integrally connected by a joystick and a connecting rod at a predetermined angle; the free end of the connecting rod is connected with the shaft of the shifting assembly through a pin shaft, The free end of the joystick is provided with a gear selection pillar for installing the gear selection cable, and the junction of the joystick and the connecting rod is connected to the body through a pin; the joystick is provided with a bending section, and the free end of the joystick is relatively The junction of the joystick and connecting rod is away from the shifter body.
对于手动换挡器来说,驾驶员所感受到的手动换挡器所反馈回来的作用力大小决定了其对手动换挡器的满意度情况,一般来说,上述作用力越大,驾驶员选换挡所付出的操作力也就越大,驾驶员就会感觉选换挡困难,存在一定的阻滞感。增加选、换挡臂的杠杆比,有利于减小操作过程中的作用力,并有利于弱化在选换挡过程的卡滞力,有利于提升驾驶者的主观满意度。但是增加选、换挡臂的杠杆比通常受到一定限制:加大变速箱选换挡杠杆比是以空间为前提条件下的,单纯延长单一部件的长度无疑会增加空间布置的难度,还会导致外换挡手柄操作幅度范围的扩大,不符合驾驶者的驾驶习惯。For a manual shifter, the driver's feedback from the manual shifter determines his satisfaction with the manual shifter. Generally speaking, the greater the above-mentioned force, the driver chooses The greater the operating force for shifting gears, the driver will feel that it is difficult to select and shift gears, and there is a certain sense of blockage. Increasing the lever ratio of the selection and shifting arms is beneficial to reduce the force during the operation process, and is conducive to weakening the sticking force during the selection and shifting process, which is conducive to improving the subjective satisfaction of the driver. However, increasing the lever ratio of the selector and shift arm is usually subject to certain restrictions: increasing the selector and shift lever ratio of the gearbox is based on the premise of space, and simply extending the length of a single component will undoubtedly increase the difficulty of space layout and lead to The expansion of the operating range of the outer shift handle does not conform to the driver's driving habits.
本实用新型针对上述的问题,提出了换挡臂由选换挡总成轴向换挡支柱方向逐渐向下倾斜,以及操纵杆设有弯折段,操纵杆的自由端较操纵杆和连接杆的接点处远离换挡器本体的解决方案,在增加选、换挡臂的杠杆比时,选挡臂、换挡臂并不是单纯改变直线长度,还尽量使得选挡臂、换挡臂突出换挡器本体部分的尺寸不会增加太多,这样就有利于换挡器的空间布置,避免了与周围部件的干涉,同时,还使得选换挡的手感大大增加。In view of the above problems, the utility model proposes that the shift arm gradually inclines downward from the direction of the shift pillar in the axial direction of the shift assembly, and that the joystick is provided with a bent section, and the free end of the joystick is smaller than the joystick and the connecting rod The solution is that the contact point of the switch is far away from the shifter body. When increasing the lever ratio of the selector and shift arms, the selector arm and the shift arm do not simply change the length of the straight line, but also try to make the selector arm and the shift arm protrude. The size of the body part of the shifter will not increase too much, which is beneficial to the spatial arrangement of the shifter, avoids interference with surrounding components, and at the same time greatly increases the feel of shifting gears.
具体来说,所述选换挡总成轴与换挡支柱的间距与换挡配重块的长度之间的比值(即换挡杠杆比)大于1.9;所述操纵杆与连接杆的长度比(即选档杠杆比)大于1.5。Specifically, the ratio between the distance between the shaft of the selector shift assembly and the shift pillar and the length of the shift counterweight (that is, the ratio of the shift lever) is greater than 1.9; the ratio of the length of the joystick to the connecting rod (That is, the gear selection leverage ratio) is greater than 1.5.
进一步地,所述换挡支柱的顶端、选档支柱的轴线均与选换挡总成轴的顶端平齐,这样就能够严格控制手动换挡器的整体高度,便于手动换挡器在整车上的安装。Further, the top of the shift strut and the axis of the shift strut are flush with the top of the shift assembly shaft, so that the overall height of the manual shifter can be strictly controlled, which facilitates the installation of the manual shifter in the vehicle. on the installation.
本实用新型的第二个目的是提出一种具有上述手动换挡器的手动变速箱。The second purpose of the present utility model is to provide a manual transmission with the above-mentioned manual shifter.
本实用新型的手动变速箱包括内部设有选换挡操纵机构的变速箱本体,所述手动换挡器安装于变速箱本体上,选换挡总成轴伸入到变速箱本体内并与选换挡操纵机构连接。将手动换挡器与手动变速箱集成在一起,有利于减小布置空间及变速箱的质量控制。The manual gearbox of the present utility model includes a gearbox body with a selector shift operating mechanism inside, the manual shifter is installed on the gearbox body, and the selector shift assembly shaft extends into the gearbox body and connects Gear shift mechanism connection. Integrating the manual shifter with the manual gearbox is beneficial to reduce the layout space and control the quality of the gearbox.
本实用新型通过对手动换挡器的改进,在低成本的前提下,大幅改善了换挡性能,不仅可以增强驾驶者的操作乐趣,提高客户的对产品的满意率,而且还可增强整机厂产品的竞争力,扩大市场的竞争力,提升销量。Through the improvement of the manual shifter, the utility model greatly improves the shifting performance under the premise of low cost, not only can enhance the driver's operating pleasure, improve the customer's satisfaction rate of the product, but also enhance the complete machine The competitiveness of the factory's products, expand the competitiveness of the market, and increase sales.
附图说明Description of drawings
图1、2为手动换挡器的结构示意图。Figures 1 and 2 are schematic diagrams of the structure of the manual shifter.
图3为手动变速箱的结构示意图。Fig. 3 is a structural schematic diagram of a manual transmission.
附图标示:1、换挡器本体;2、选挡臂;21、操纵杆;22、连接杆;23、操纵杆和连接杆的接点处;3、换挡臂;4、选换挡总成轴;5、换挡支柱;6、换挡配重块;7、选档支柱;8、销轴;9、变速箱本体;10、选档臂支架轴。Drawings indicate: 1, the shifter body; 2, the gear selection arm; 21, the joystick; 22, the connecting rod; 23, the junction of the joystick and the connecting rod; 3, the gear shift arm; 5. Gear shift pillar; 6. Shift counterweight; 7. Gear selector pillar; 8. Pin shaft; 9. Gearbox body; 10. Gear selector arm support shaft.
具体实施方式Detailed ways
下面对照附图,通过对实施实例的描述,对本实用新型的具体实施方式如所涉及的各构件的形状、构造、各部分之间的相互位置及连接关系、各部分的作用及工作原理等作进一步的详细说明。Below with reference to the accompanying drawings, through the description of the implementation examples, the specific embodiments of the present utility model, such as the shape, structure, mutual position and connection relationship between each part, the role and working principle of each part, etc. Further details.
实施例1:Example 1:
如图所示,本实施例的手动换挡器包括换挡器本体1、选挡臂2、换挡臂3以及安装于本体上的可活动的选换挡总成轴4,关键在于所述换挡臂3的一端与选换挡总成轴4固定连接,另一端设有用于安装换挡拉线的换挡支柱5,所述换挡臂3由选换挡总成轴4向换挡支柱5方向逐渐向下倾斜;所述选换挡总成轴4还固定安装有换挡配重块6;所述选挡臂2是由操纵杆21和连接杆22以预定角度一体连接而成的;所述连接杆22的自由端通过销轴8与选换挡总成轴4连接,所述操纵杆21的自由端设有用于安装选档拉线的选档支柱7,操纵杆21和连接杆22的接点处通过选档臂支架轴10与本体连接;所述操纵杆21设有弯折段,操纵杆21的自由端较操纵杆21和连接杆22的接点处23远离换挡器本体1。As shown in the figure, the manual shifter of this embodiment includes a shifter body 1, a shifter arm 2, a shifter arm 3, and a movable shifter assembly shaft 4 mounted on the body. The key lies in the One end of the shift arm 3 is fixedly connected to the shaft 4 of the gear selection assembly, and the other end is provided with a shift pillar 5 for installing a shift cable. 5, the direction is gradually inclined downward; the shaft 4 of the gear selection assembly is also fixedly equipped with a shift weight 6; the gear selection arm 2 is integrally connected by a joystick 21 and a connecting rod 22 at a predetermined angle. The free end of the connecting rod 22 is connected with the shift assembly shaft 4 through the pin shaft 8, and the free end of the joystick 21 is provided with a gear selection pillar 7 for installing a gear selection cable, the joystick 21 and the connecting rod 22 is connected to the body through the gear selection arm bracket shaft 10; the joystick 21 is provided with a bent section, and the free end of the joystick 21 is farther away from the shifter body 1 than the junction 23 of the joystick 21 and the connecting rod 22 .
为了提高增加选挡臂2的杠杆比,可以将连接杆22的长度a减小,或者将操纵杆21的有效长度a'增加,本实施例将连接杆22的长度a由30mm变为27mm(操纵杆21的有效长度a'保持为42mm),从而将选挡臂2的杠杆比由1.4变为1.56。为了提高增加换挡臂3的杠杆比,可以将换挡臂3的有效长度b增加,或者将换挡配重块6的有效长度b'减小,本实施例将换挡臂3的有效长度b由50mm增加到55mm(换挡配重块6的有效长度b'保持为28.2mm),从而将换挡臂3的杠杆比由1.77增加到1.95。通过增加选、换挡臂3的杠杆比,有利于减小操作过程中的作用力,并有利于弱化在选换挡过程的卡滞力,有利于提升驾驶者的驾驶乐趣In order to increase the leverage ratio of the gear selection arm 2, the length a of the connecting rod 22 can be reduced, or the effective length a' of the joystick 21 can be increased. In this embodiment, the length a of the connecting rod 22 is changed from 30 mm to 27 mm ( The effective length a' of the joystick 21 is kept at 42mm), so that the lever ratio of the gear selection arm 2 is changed from 1.4 to 1.56. In order to increase the lever ratio of the shift arm 3, the effective length b of the shift arm 3 can be increased, or the effective length b' of the shift counterweight 6 can be reduced. In this embodiment, the effective length b of the shift arm 3 b is increased from 50mm to 55mm (the effective length b' of the shift weight 6 remains at 28.2mm), thereby increasing the lever ratio of the shift arm 3 from 1.77 to 1.95. By increasing the lever ratio of the selection and shift arm 3, it is beneficial to reduce the force during the operation, and to weaken the sticking force during the selection and shift process, which is conducive to improving the driving pleasure of the driver
另外,换挡配重块6为长条状,是由选换挡总成轴4的位置向其自由端方向逐渐向下倾斜的,以减少所占空间。In addition, the shift counterweight 6 is in the shape of a strip, which is gradually inclined downward from the position of the shift assembly shaft 4 toward its free end, so as to reduce the occupied space.
本实施例的手动变速箱包括内部设有选换挡操纵机构的变速箱本体9,所述手动换挡器安装于变速箱本体9上,选换挡总成轴4伸入到变速箱本体9内并与选换挡操纵机构连接。The manual gearbox of this embodiment includes a gearbox body 9 with a gear selection and shifting mechanism inside, the manual shifter is installed on the gearbox body 9, and the gear selection assembly shaft 4 extends into the gearbox body 9 It is inside and connected with the selector shift control mechanism.
本实施例仅通过改变换挡臂3及连接杆22的长度即可实现改变选、换挡臂的杠杆比,涉及变更的关联件少,只是结合整车外换挡机构的选换挡拉线支架的安装位置,相应地调整选、换挡拉线的长度,满足其功能及布置关系,实施起来简单方便,另外其整车装配工艺也不需做调整,完全延续原有工艺流程,因此该专利方案的具有投资少、改动关联零部件少、周期短、易于实施且对装配无影响的优点,具有快速切换和易于实施的优势。In this embodiment, only by changing the length of the shift arm 3 and the connecting rod 22, the lever ratio of the shift arm and the shift arm can be changed, and there are few associated parts involved in the change. Adjust the length of the selection and shift cable accordingly to meet its function and layout. It is simple and convenient to implement. In addition, the assembly process of the whole vehicle does not need to be adjusted, and the original process flow is completely continued. Therefore, the patented scheme It has the advantages of less investment, less modification of related parts, short cycle, easy implementation and no impact on assembly, and has the advantages of fast switching and easy implementation.
Claims (4)
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| CN201721018385.XU CN207229727U (en) | 2017-08-15 | 2017-08-15 | A kind of manual gearshift and the manual transmission with the selector |
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