CN207299513U - Biomass thermal wind furnace and fully-automatic biomass hot-blast stove - Google Patents
Biomass thermal wind furnace and fully-automatic biomass hot-blast stove Download PDFInfo
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Abstract
本实用新型涉及燃烧炉设备领域,提供的生物质热风炉包括绞龙送料总成、炉体总成和配风装置,炉体总成包括燃烧炉和将燃烧炉分为一次燃烧室和二次燃烧室的隔板,燃烧炉上开设有进料口以及炉排,隔板设置有用于连通一次燃烧室和二次燃烧室的一次走火口;绞龙送料总成与进料口连通;配风装置包括一次助燃风装置和二次助燃风装置,一次助燃风装置包括一次助燃风管、螺旋风管和第一风机,一次助燃风管和螺旋风管分别与第一风机连通,一次助燃风管伸入炉排的下方,螺旋风管伸入炉排的上方;二次助燃风装置包括二次助燃风管和第二风机,二次助燃风管伸入一次燃烧室上方和一次走火口。该炉膛结构设计合理,一次悬浮螺旋燃烧加二次燃烧,燃烧完全。
The utility model relates to the field of combustion furnace equipment. The biomass hot blast stove provided includes an auger feeding assembly, a furnace body assembly and an air distribution device. The furnace body assembly includes a combustion furnace and divides the combustion furnace into a primary combustion chamber and a secondary combustion chamber. The partition board of the combustion chamber, the combustion furnace is provided with a feed port and a fire grate, and the partition board is provided with a primary fire outlet for connecting the primary combustion chamber and the secondary combustion chamber; the auger feeding assembly is connected with the feed port; the air distribution The device includes a primary combustion-supporting air device and a secondary combustion-supporting air device. The primary combustion-supporting air device includes a primary combustion-supporting air duct, a spiral air duct and a first fan. Extending into the bottom of the fire grate, the spiral air pipe extends into the top of the fire grate; the secondary combustion-supporting air device includes a secondary combustion-supporting air pipe and a second fan, and the secondary combustion-supporting air pipe extends above the primary combustion chamber and the primary fire outlet. The furnace structure design is reasonable, the primary suspension spiral combustion plus secondary combustion, complete combustion.
Description
技术领域technical field
本实用新型涉及于燃烧炉设备领域,具体而言,涉及一种生物质热风炉以及全自动生物质热风炉。The utility model relates to the field of combustion furnace equipment, in particular to a biomass hot blast stove and a fully automatic biomass hot blast stove.
背景技术Background technique
现有技术中的燃烧炉适用于燃煤炉,不能适用于生物质燃料,炉膛结构不合理,将燃料直接堆积在炉膛内,燃料堆积易结渣、结焦和燃爆,此外,炉膛结构不聚气,一次燃烧室升温慢,二次燃烧难激发,导致燃料燃烧不完全,排放物含有的有害物质多,污染环境。The combustion furnaces in the prior art are suitable for coal-fired furnaces, but not for biomass fuels. The furnace structure is unreasonable, and the fuel is directly piled up in the furnace, which is prone to slagging, coking and explosion. Gas, the temperature rise of the primary combustion chamber is slow, and the secondary combustion is difficult to activate, resulting in incomplete fuel combustion, and the emissions contain many harmful substances, polluting the environment.
实用新型内容Utility model content
本实用新型的目的在于提供一种生物质热风炉,其能够适用于各种生物质粉碎燃料,且燃烧更充分,排放物无污染,环境更清洁。The purpose of the utility model is to provide a biomass hot blast stove, which can be applied to various biomass pulverized fuels, and has more complete combustion, no pollution of emissions, and a cleaner environment.
本实用新型的另一目的在于提供一种全自动生物质热风炉能够实现对生物质热风炉的全自动控制,省时省力。Another object of the present utility model is to provide a fully automatic biomass hot blast stove capable of fully automatic control of the biomass hot blast stove, saving time and effort.
本实用新型的实施例是这样实现的:Embodiments of the utility model are achieved in that:
一种生物质热风炉,其包括绞龙送料总成、炉体总成和配风装置,炉体总成包括燃烧炉和隔板,燃烧炉上开设有进料口以及用于盛接燃料的炉排,隔板将燃烧炉分为一次燃烧室和二次燃烧室,隔板设置有用于连通一次燃烧室和二次燃烧室的一次走火口;绞龙送料总成与进料口连通;配风装置包括一次助燃风装置,一次助燃风装置包括一次助燃风管、螺旋风管和第一风机,一次助燃风管和螺旋风管分别与第一风机连通,一次助燃风管远离第一风机的一端伸入炉排的下方,螺旋风管远离第一风机的一端沿着燃烧炉的炉体的切线方向延伸至炉排的上方。A biomass hot blast stove, which includes an auger feeding assembly, a furnace body assembly and an air distribution device. The furnace body assembly includes a combustion furnace and a partition. The grate and the partition divide the combustion furnace into a primary combustion chamber and a secondary combustion chamber. The partition is provided with a primary fire outlet for connecting the primary combustion chamber and the secondary combustion chamber; The wind device includes a primary combustion-supporting air device, and the primary combustion-supporting air device includes a primary combustion-supporting air duct, a spiral air duct and a first fan. One end extends below the fire grate, and the end of the spiral air duct away from the first blower extends to the top of the fire grate along the tangential direction of the furnace body of the combustion furnace.
进一步地,在本实用新型的其它较佳实施例中,上述配风装置还包括二次助燃风装置,二次助燃风装置包括二次助燃风管和第二风机,二次助燃风管包括内置管道和外置管道,外置管道的两端分别与内置管道和第二风机连通,内置管道呈盘旋于一次燃烧室且靠近隔板设置,内置管道设置有多个与一次燃烧室连通的第一出风管。Further, in other preferred embodiments of the present utility model, the above-mentioned air distribution device also includes a secondary combustion-supporting air device, the secondary combustion-supporting air device includes a secondary combustion-supporting air duct and a second fan, and the secondary combustion-supporting air duct includes a built-in The pipe and the external pipe, the two ends of the external pipe are respectively connected with the built-in pipe and the second fan, the built-in pipe is hovering in the primary combustion chamber and is set close to the partition, and the internal pipe is provided with a plurality of first fans connected with the primary combustion chamber. outlet duct.
进一步地,在本实用新型的其它较佳实施例中,上述内置管道还设置有多个与二次燃烧室连通的第二出风管,第二出风管从一次燃烧室经一次走火口延伸至二次燃烧室。Further, in other preferred embodiments of the present utility model, the above-mentioned built-in pipeline is also provided with a plurality of second air outlet pipes communicating with the secondary combustion chamber, and the second air outlet pipes extend from the primary combustion chamber through the primary fire outlet to the secondary combustion chamber.
进一步地,在本实用新型的其它较佳实施例中,上述进料口连接有进料管,进料管上靠近炉体的一端设置有多个防回火进风孔,进料管靠近炉体的一端的外部设置有防回火风室,配风装置还包括防回火风管,防回火风管的两端分别与防回火风室和第一风机连通。Further, in other preferred embodiments of the present utility model, the above-mentioned feed port is connected with a feed pipe, and the end of the feed pipe close to the furnace body is provided with a plurality of anti-tempering air inlet holes, and the feed pipe is close to the furnace. One end of the body is provided with an anti-tempering air chamber, and the air distribution device also includes an anti-tempering air duct, and the two ends of the anti-tempering air duct communicate with the anti-tempering air chamber and the first fan respectively.
进一步地,在本实用新型的其它较佳实施例中,上述配风装置还包括第一分风箱和第二分风箱,第一分风箱与第一风机连通,一次助燃风管和第二分风箱与第一分风箱连通,螺旋风管和防回火风管与第二分风箱连通。Further, in other preferred embodiments of the present utility model, the above-mentioned air distribution device also includes a first air distribution box and a second air distribution box, the first air distribution box communicates with the first fan, the primary combustion air duct and the second air distribution box It communicates with the first sub-air box, and the spiral air duct and anti-tempering air duct communicates with the second sub-air box.
进一步地,在本实用新型的其它较佳实施例中,上述生物质热风炉还包括助燃水装置,助燃水装置包括水管和水桶,水管的一端由炉体内经一次走火口伸入二次燃烧室,水管的另一端与水桶连通。Further, in other preferred embodiments of the present utility model, the above-mentioned biomass hot blast stove also includes a combustion-supporting water device, the combustion-supporting water device includes a water pipe and a bucket, and one end of the water pipe extends from the furnace body through the primary fire outlet into the secondary combustion chamber , the other end of the water pipe communicates with the bucket.
进一步地,在本实用新型的其它较佳实施例中,上述绞龙送料总成还包括绞龙筒、送料绞龙、料箱和防棚料装置,送料绞龙安装于绞龙筒内,料箱与绞龙筒连接,防棚料装置安装于料箱内,防棚料装置间歇性地与送料绞龙接触。Further, in other preferred embodiments of the present utility model, the above-mentioned auger feeding assembly also includes an auger barrel, a feeding auger, a material box and an anti-shed material device, the feeding auger is installed in the auger barrel, and the material The box is connected with the auger barrel, and the anti-shed material device is installed in the material box, and the anti-shed material device is intermittently in contact with the feeding auger.
进一步地,在本实用新型的其它较佳实施例中,上述防棚料装置包括阶梯轴和拨料组件,拨料组件包括支撑管、第一拨料翅和第二拨料翅,支撑管可转动地套设于阶梯轴上,第一拨料翅和第二拨料翅分别沿支撑管的径向方向凸出设置于支撑管的两端。Further, in other preferred embodiments of the present utility model, the above-mentioned material-preventing device includes a stepped shaft and a material-moving assembly, and the material-moving assembly includes a support tube, a first material-moving fin and a second material-moving fin, and the support tube can be The first material-moving fin and the second material-moving fin protrude from the two ends of the support tube along the radial direction of the support tube and are rotatably sleeved on the stepped shaft.
进一步地,在本实用新型的其它较佳实施例中,上述一次燃烧室为椭球形,二次燃烧室为半球形,一次燃烧室和二次燃烧室内均设置有耐火层。Further, in other preferred embodiments of the present utility model, the above-mentioned primary combustion chamber is ellipsoidal, the secondary combustion chamber is hemispherical, and both the primary combustion chamber and the secondary combustion chamber are provided with refractory layers.
此外,一种全自动生物质热风炉,其包括燃烧控制器以及上述生物质热风炉,燃烧控制器与生物质热风炉连接。In addition, a fully automatic biomass hot blast stove includes a combustion controller and the above-mentioned biomass hot blast stove, and the combustion controller is connected with the biomass hot blast stove.
本实用新型实施例的有益效果是:The beneficial effects of the utility model embodiment are:
本实用新型提供的生物质热风炉通过隔板将燃烧炉分隔形成一次燃烧室和二次燃烧室,并且通过一次走火口连通一次燃烧室和二次燃烧室,炉排用于盛接燃料,一次助燃风管从炉排的下方进风,推动燃料向上运动,而螺旋风管从炉排的上方沿炉体的内壁切向进风,推动燃料以螺旋的形式运动,一次助燃风管和螺旋风管配合,使得燃料呈螺旋状上升,为燃料的燃烧提供了更充足的时间,燃料燃烧后,经一次走火口进入二次燃烧室,二次燃烧室的设置使得烟气内的有害物质被充分燃烧,一次燃烧和二次燃烧更充分,节约能源,且无污染。燃料适用性广,可使用各类秸秆、木屑等粉碎物作为燃料,节约燃料费用。The biomass hot blast stove provided by the utility model separates the combustion furnace to form a primary combustion chamber and a secondary combustion chamber through a partition, and communicates with the primary combustion chamber and the secondary combustion chamber through a primary fire outlet. The combustion-supporting air duct enters the air from the bottom of the grate to push the fuel upward, while the spiral air duct enters the air tangentially from the top of the grate along the inner wall of the furnace body to push the fuel to move in a spiral form. The primary combustion-supporting air duct and the spiral air The combination of the pipe makes the fuel rise in a spiral shape, which provides more sufficient time for the combustion of the fuel. After the fuel is burned, it enters the secondary combustion chamber through the primary fire escape. Combustion, primary combustion and secondary combustion are more complete, energy saving, and pollution-free. The fuel has wide applicability, and all kinds of crushed materials such as straw and sawdust can be used as fuel to save fuel costs.
本实用新型提供的全自动生物质热风炉能够实现对生物质热风炉的全自动控制,省时省力。The fully automatic biomass hot blast stove provided by the utility model can realize automatic control of the biomass hot blast stove, saving time and effort.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本实用新型的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following drawings will be briefly introduced in the embodiments. It should be understood that the following drawings only show some embodiments of the present invention. Therefore, it should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can also be obtained according to these drawings without creative work.
图1为本实用新型实施例提供的生物质热风炉在第一视角下的结构示意图;Fig. 1 is the structural representation of the biomass hot blast stove provided by the embodiment of the present invention under the first viewing angle;
图2为本实用新型实施例提供的生物质热风炉的炉体总成的结构示意图;Fig. 2 is a schematic structural view of the furnace body assembly of the biomass hot blast stove provided by the embodiment of the present invention;
图3为本实用新型实施例提供的图1中Ⅲ处的局部放大图;Fig. 3 is a partial enlarged view of III in Fig. 1 provided by the embodiment of the present invention;
图4为本实用新型实施例提供的生物质热风炉在第二视角下的结构示意图;Fig. 4 is a schematic structural view of a biomass hot blast stove provided by an embodiment of the present invention under a second viewing angle;
图5为本实用新型实施例提供的图4在A-A线处的剖面图;Fig. 5 is the sectional view of Fig. 4 provided by the embodiment of the present invention at line A-A;
图6为本实用新型实施例提供的生物质热风炉的防棚料装置与送料绞龙配合的结构示意图。Fig. 6 is a schematic diagram of the cooperation between the anti-shedding device of the biomass hot blast stove and the feeding auger provided by the embodiment of the utility model.
图标:10-生物质热风炉;100-炉体总成;101-燃烧炉;110-炉体;111-进料口;112-进料管;113-防回火风室;114-防回火进风孔;115-加煤门;116-出灰门;117-点火器;118-炉排;119-观火管;120-炉顶;121-第一支撑架;122-第二支撑架;130-隔板;131-一次燃烧室;132-二次燃烧室;133-一次走火口;134-二次走火口;200-配风装置;201-一次助燃风装置;202-二次助燃风装置;210-第一风机;211-一次助燃风管;212-螺旋风管;213-防回火风管;214-第一分风箱;215-第二分风箱;216-控风阀;220-第二风机;221-二次助燃风管;222-内置管道;223-外置管道;224-第一出风管;225-第二出风管;300-助燃水装置;310-水管;320-水桶;400-换热器总成;410-换热器;420-烟囱;500-绞龙送料总成;510-绞龙筒;520-送料绞龙;530-供料电机;540-料箱;550-防棚料装置;551-阶梯轴;552-拨料组件;553-支撑管;554-第一拨料翅;555-第二拨料翅。Icon: 10-biomass hot blast stove; 100-furnace body assembly; 101-combustion furnace; 110-furnace body; 111-feed inlet; 112-feed pipe; Fire inlet hole; 115-coaling door; 116-ash door; 117-igniter; 118-fire grate; 119-fire viewing pipe; 120-furnace top; Frame; 130-partition; 131-primary combustion chamber; 132-secondary combustion chamber; 133-primary fire exit; 134-secondary fire exit; 200-air distribution device; 201-primary combustion air device; 202-secondary Combustion-supporting air device; 210-first fan; 211-primary combustion-supporting air duct; 212-spiral air duct; 213-anti-tempering air duct; 214-first air box; 215-second air box; ;220-second fan;221-secondary combustion air duct;222-built-in pipeline;223-external pipeline;224-first air outlet;225-second air outlet;300-combustion water device;310- Water pipe; 320-bucket; 400-heat exchanger assembly; 410-heat exchanger; 420-chimney; 500-auger feeding assembly; 510-auger barrel; 520-feeding auger; 530-feeding motor; 540-Material box; 550-Anti shed material device; 551-Step shaft; 552-Drawing component; 553-Support tube;
具体实施方式Detailed ways
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本实用新型实施例的组件可以以各种不同的配置来布置和设计。In order to make the purpose, technical solutions and advantages of the embodiments of the utility model more clear, the technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the utility model. Obviously, the described The embodiments are some embodiments of the present utility model, but not all embodiments. The components of the embodiments of the invention generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations.
因此,以下对在附图中提供的本实用新型的实施例的详细描述并非旨在限制要求保护的本实用新型的范围,而是仅仅表示本实用新型的选定实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that like numerals and letters denote similar items in the following figures, therefore, once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.
在本实用新型的描述中,需要说明的是,术语“第一”、“第二”、“第三”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In the description of the present utility model, it should be noted that terms such as "first", "second", and "third" are only used to distinguish descriptions, and should not be understood as indicating or implying relative importance.
在本实用新型的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“安装”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should also be noted that, unless otherwise clearly stipulated and limited, the terms "setting", "installation" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a A detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be a direct connection or an indirect connection through an intermediary, and it may be an internal communication between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model in specific situations.
实施例Example
请参照图1,本实施例提供一种生物质热风炉10,其包括炉体总成100、配风装置200、助燃水装置300、换热器总成400和绞龙送料总成500。其中,炉体总成100分别与配风装置200、助燃水装置300、换热器总成400和绞龙送料总成500连接,接下来将详细阐述上述炉体总成100、配风装置200、助燃水装置300、换热器总成400和绞龙送料总成500的具体结构和连接关系。Please refer to FIG. 1 , this embodiment provides a biomass hot blast stove 10 , which includes a furnace body assembly 100 , an air distribution device 200 , a combustion-supporting water device 300 , a heat exchanger assembly 400 and an auger feeding assembly 500 . Among them, the furnace body assembly 100 is respectively connected with the air distribution device 200, the combustion-supporting water device 300, the heat exchanger assembly 400 and the auger feeding assembly 500. Next, the above furnace body assembly 100 and the air distribution device 200 will be described in detail. , the specific structure and connection relationship of the combustion-supporting water device 300, the heat exchanger assembly 400 and the auger feeding assembly 500.
炉体总成100的结构请结合图1、图2和图3:Please refer to Fig. 1, Fig. 2 and Fig. 3 for the structure of the furnace body assembly 100:
炉体总成100用于供燃料燃烧,该炉体总成100包括燃烧炉101,燃烧炉101包括炉体110和炉顶120,该燃烧炉101可以为立式燃烧炉,也可以为卧式燃烧炉。本实施例中,以立式燃烧炉为例,对燃烧炉101的具体结构进行阐述。燃烧炉101的炉体110上开设有进料口111、加煤门115、出灰门116、点火器117和炉排118。The furnace body assembly 100 is used for fuel combustion, and the furnace body assembly 100 includes a combustion furnace 101. The combustion furnace 101 includes a furnace body 110 and a furnace roof 120. The combustion furnace 101 can be a vertical combustion furnace or a horizontal combustion furnace. combustion furnace. In this embodiment, the specific structure of the combustion furnace 101 is described by taking a vertical combustion furnace as an example. The furnace body 110 of the combustion furnace 101 is provided with a feed inlet 111 , a coal feeding door 115 , an ash outlet door 116 , an igniter 117 and a fire grate 118 .
本实施例中,炉体110和炉顶120通过密封槽连接,燃烧炉101内设置有隔板130,隔板130将燃烧炉101分为一次燃烧室131和二次燃烧室132。其中,隔板130靠近于炉体110与炉顶120的连接位置设置,隔板130与炉体110组成一次燃烧室131,隔板130与炉顶120组成二次燃烧室132,一次燃烧室131位于二次燃烧室132的下方,隔板130上设置有一次走火口133,炉顶120设置有二次走火口134,一次走火口133用于连通一次燃烧室131和二次燃烧室132,使得一次燃烧室131燃烧产生的烟气和火焰进入二次燃烧室132继续燃烧,二次走火口134用于排出热气经换热器410进行热交换。In this embodiment, the furnace body 110 and the furnace top 120 are connected by a sealing groove, and a partition 130 is arranged inside the combustion furnace 101 , and the partition 130 divides the combustion furnace 101 into a primary combustion chamber 131 and a secondary combustion chamber 132 . Wherein, the dividing plate 130 is arranged close to the connection position between the furnace body 110 and the furnace roof 120, the dividing plate 130 and the furnace body 110 form a primary combustion chamber 131, the dividing plate 130 and the furnace roof 120 form a secondary combustion chamber 132, and the primary combustion chamber 131 Located below the secondary combustion chamber 132, the partition 130 is provided with a primary fire exit 133, the furnace roof 120 is provided with a secondary fire exit 134, and the primary fire exit 133 is used to communicate with the primary combustion chamber 131 and the secondary combustion chamber 132, so that The flue gas and flame produced by combustion in the primary combustion chamber 131 enter the secondary combustion chamber 132 to continue combustion, and the secondary fire outlet 134 is used to discharge hot gas through the heat exchanger 410 for heat exchange.
一次走火口133和二次走火口134可以开设在隔板130和炉顶120的任意位置,例如:左侧、右侧或中间。具体到本实施例中,一次走火口133的开设位置位于隔板130的左侧,二次走火口134的开设位置位于炉顶120的右侧,一次走火口133和二次走火口134的开设位置能够使得一次燃烧室131产生的烟气在二次燃烧室132内充分燃烧,加长了烟气流动的行程,使二次燃烧室132的空间得到充分利用,延长了烟气在二次燃烧室132的停留时间,使烟气中的有害物质完全分解。The primary fire exit 133 and the secondary fire exit 134 can be provided at any position of the partition plate 130 and the furnace roof 120, for example: left, right or middle. Specifically in this embodiment, the opening position of the primary fire exit 133 is located on the left side of the partition 130, the opening position of the secondary fire exit 134 is located on the right side of the furnace roof 120, the opening of the primary fire exit 133 and the secondary fire exit 134 The position can make the flue gas produced by the primary combustion chamber 131 fully burn in the secondary combustion chamber 132, lengthen the stroke of the flue gas flow, make the space of the secondary combustion chamber 132 fully utilized, and prolong the flow of the flue gas in the secondary combustion chamber. The residence time of 132 can completely decompose the harmful substances in the flue gas.
本实施例中,炉体110内利用耐火材料堆砌形成椭球形的一次燃烧室131,椭球形类似于鸭蛋形。椭球形的一次燃烧室131具有中间大,两头小的结构特点,靠近一次走火口133的位置体积缩小,利于燃烧时炉压快速提升使得炉体110内的温度迅速提高,易于在一次走火口133处激发二次燃烧。而本实施例中,炉顶120利用耐火材料堆砌形成半球形的二次燃烧室132,能够更大限度的燃烧进入二次燃烧室132的烟气。一次燃烧室131和二次燃烧室132的耐火材料形成的耐火层能够适用一次燃烧室131和二次燃烧室132的高温状况。In this embodiment, an elliptical primary combustion chamber 131 is formed by stacking refractory materials in the furnace body 110 , and the elliptical shape is similar to that of a duck egg. The elliptical primary combustion chamber 131 has the structural characteristics of being large in the middle and small at both ends. The volume near the primary fire exit 133 is reduced, which is beneficial to the rapid increase of the furnace pressure during combustion, so that the temperature in the furnace body 110 increases rapidly, and it is easy to burn at the primary fire exit 133. trigger secondary combustion. In this embodiment, however, the furnace roof 120 is stacked with refractory materials to form a hemispherical secondary combustion chamber 132 , which can burn the flue gas entering the secondary combustion chamber 132 to a greater extent. The refractory layer formed by the refractory material of the primary combustion chamber 131 and the secondary combustion chamber 132 can be adapted to the high temperature conditions of the primary combustion chamber 131 and the secondary combustion chamber 132 .
炉顶120设置有用于连接换热器总成400的支撑架,具体地,如图2和图4所示的位置关系,在炉顶120的左侧设置有第一支撑架121,在炉顶120的右侧设置有第二支撑架122,炉顶120通过第一支撑架121和第二支撑架122与换热器总成400连接。其中,第二支撑架122为管状结构,与二次走火口134连通,利于将二次燃烧室132内燃烧完全的烟气通过二次走火口134排入换热器总成400进行换热。换热器总成400的具体结构将在下文被阐述。The furnace roof 120 is provided with a support frame for connecting the heat exchanger assembly 400, specifically, as shown in the positional relationship shown in Figure 2 and Figure 4, a first support frame 121 is provided on the left side of the furnace roof 120, and on the furnace roof A second support frame 122 is provided on the right side of 120 , and the furnace roof 120 is connected to the heat exchanger assembly 400 through the first support frame 121 and the second support frame 122 . Wherein, the second supporting frame 122 is a tubular structure and communicates with the secondary fire outlet 134 , which facilitates exhausting the completely combusted flue gas in the secondary combustion chamber 132 into the heat exchanger assembly 400 through the secondary fire outlet 134 for heat exchange. The specific structure of the heat exchanger assembly 400 will be explained below.
进料口111设置于炉体110的正前方中部,进料口111用于连接绞龙送料总成500。请结合参阅图2和图3,本实施例中,进料口111连接有进料管112,进料管112靠近炉体110的一端设置有多个防回火进风孔114,进料管112的前端对应防回火进风孔114的位置设置有防回火风室113。防回火风室113用于与配风装置200连接以向防回火风室113内进风,能有效防止绞龙送料总成500出现回火的情况。配风装置200和绞龙送料总成500的具体结构将在下文被阐述。The feeding port 111 is arranged in the middle of the front of the furnace body 110 , and the feeding port 111 is used to connect the auger feeding assembly 500 . Please refer to Fig. 2 and Fig. 3 in combination, in the present embodiment, the feed port 111 is connected with the feed pipe 112, and the end of the feed pipe 112 near the furnace body 110 is provided with a plurality of anti-tempering air inlet holes 114, and the feed pipe The front end of 112 is provided with an anti-backfire air chamber 113 at a position corresponding to the anti-backfire air inlet hole 114 . The anti-backfire air chamber 113 is used to connect with the air distribution device 200 to enter the air into the anti-backfire air chamber 113, which can effectively prevent the auger feeding assembly 500 from backfire. The specific structures of the air distribution device 200 and the auger feeding assembly 500 will be described below.
加煤门115设置于进料口111的下方,加煤门115用于向炉体110内提供燃料。加煤门115内部设置于炉门塞(图未示),在生物质燃料短缺时,拉出炉门塞加煤使用,使用生物质燃料时,塞紧炉门塞,以保证炉体110内的螺旋燃烧正常进行,加煤门115焊接在炉体110上。The coal charging door 115 is arranged below the feed port 111 , and the coal charging door 115 is used for supplying fuel into the furnace body 110 . The inside of the coal charging door 115 is set on the furnace door plug (not shown). When the biomass fuel is in short supply, the furnace door plug is pulled out to add coal. The spiral combustion is carried out normally, and the coal charging door 115 is welded on the furnace body 110 .
炉排118设置于加煤门115的下方,炉排118是由三块铸铁材料制成,用于盛接燃料。本实施例中,炉排118是活动的,可以从加煤门115处进行更换。The fire grate 118 is arranged below the coal charging door 115, and the fire grate 118 is made of three cast iron materials for holding and receiving fuel. In this embodiment, the fire grate 118 is movable and can be replaced from the coal charging door 115 .
在加煤门115和炉排118之间设置有点火器117,换言之,点火器117设置于加煤门115的下方,设置于炉排118的上方。An igniter 117 is arranged between the coal charging door 115 and the fire grate 118 , in other words, the igniter 117 is arranged below the coal charging door 115 and above the fire grate 118 .
出灰门116设置于炉排118的下方,用于盛放燃烧完全的燃料灰烬。炉体110靠近进料口111的位置设置有观火管119,观火管119用于观测炉体110内的燃料燃烧情况,便于及时根据燃烧情况对燃烧炉101进行燃烧参数调整。The ash outlet 116 is arranged below the fire grate 118, and is used for accommodating completely burned fuel ashes. The furnace body 110 is provided with a fire viewing tube 119 near the feed port 111. The fire viewing tube 119 is used to observe the fuel combustion situation in the furnace body 110, so as to adjust the combustion parameters of the combustion furnace 101 in time according to the combustion situation.
配风装置200用于为炉体总成100提供空气,便于燃料在炉体总成100内燃烧,该配风装置200的结构请结合参阅图1、图2、图4和图5。The air distribution device 200 is used to provide air for the furnace body assembly 100 to facilitate fuel combustion in the furnace body assembly 100 . Please refer to FIG. 1 , FIG. 2 , FIG. 4 and FIG. 5 for the structure of the air distribution device 200 .
配风装置200其包括一次助燃风装置201和二次助燃风装置202,一次助燃风装置201包括第一风机210、一次助燃风管211、螺旋风管212、防回火风管213、第一分风箱214、第二分风箱215和控风阀216;二次助燃风装置202包括第二风机220、二次助燃风管221。The air distribution device 200 includes a primary combustion-supporting air device 201 and a secondary combustion-supporting air device 202. The primary combustion-supporting air device 201 includes a first fan 210, a primary combustion-supporting air duct 211, a spiral air duct 212, an anti-backfire air duct 213, a first Air distribution box 214 , second air distribution box 215 and air control valve 216 ; the secondary combustion air device 202 includes a second fan 220 and a secondary combustion air pipe 221 .
请参阅图1和图4,第一风机210与第一分风箱214连通,一次助燃风管211与第二分风箱215与第一分风箱214连通,一次助燃风管211远离第一分风箱214的一端伸入炉排118的下方。螺旋风管212和防回火风管213分别与第二分风箱215连通。螺旋风管212远离第二分风箱215的一端沿燃烧炉101的炉体110的切线方向延伸至炉排118的上方,用于向炉体110内提供螺旋向上的风,防回火风管213与进料管112内的防回火风室113连通,用于向防回火风室113供风。一次助燃风管211为炉体110提供向上的风,螺旋风管212沿炉体110的切向方向伸入炉体110为炉体110提供螺旋向上的风,一次助燃风管211和螺旋风管212两者配合使用,使位于炉排118上的燃料悬浮螺旋上升燃烧。Please refer to Figure 1 and Figure 4, the first fan 210 communicates with the first air distribution box 214, the primary combustion air duct 211 communicates with the second air distribution box 215 and the first air distribution box 214, and the primary combustion air duct 211 is far away from the first air distribution box 214 One end stretches into the below of fire grate 118. The spiral air duct 212 and the anti-backfire air duct 213 communicate with the second sub-air box 215 respectively. The end of the spiral air duct 212 away from the second sub-air box 215 extends to the top of the fire grate 118 along the tangential direction of the furnace body 110 of the combustion furnace 101, and is used to provide spiral upward wind into the furnace body 110, and the anti-backfire air duct 213 It communicates with the anti-backfire air chamber 113 in the feed pipe 112 and is used to supply air to the anti-backfire air chamber 113 . The primary combustion-supporting air duct 211 provides upward wind for the furnace body 110, and the spiral air duct 212 extends into the furnace body 110 along the tangential direction of the furnace body 110 to provide spiral upward wind for the furnace body 110. The primary combustion-supporting air duct 211 and the spiral air duct 212 and the two are used in conjunction to make the fuel suspended on the fire grate 118 burn in a spiral manner.
请参阅图5,第二风机220与二次助燃风管221连通,二次助燃风管221包括内置管道222和外置管道223,其中,外置管道223的两端分别与内置管道222和第二风机220连通,内置管道222盘旋于一次燃烧室131内且靠近隔板130设置,内置管道222设置有多个第一出风管224,第一出风管224与一次燃烧室131连通,用于向一次燃烧室131内提供旋转风以防止生物质燃烧颗粒过早地从一次燃烧室131进入二次燃烧室132。具体到本实施例中,内置管道222是呈圆形盘旋于一次燃烧室131内,且第一出风管224的个数为三个,三个第一出风管224呈圆周均匀分布,每个第一出风管224与其切线呈角度设置,夹角可以为45~75度,优选为呈60度设置,三股气流达到一次燃烧室131中心位置时,以切线形式汇合,既使烟气与二次风充分混合,又有效阻滞了生物质粉末燃粒过早地从一次燃烧室131进入二次燃烧室132。Please refer to Fig. 5, the second fan 220 communicates with the secondary combustion-supporting air duct 221, and the secondary combustion-supporting air duct 221 includes a built-in duct 222 and an external duct 223, wherein the two ends of the external duct 223 are connected to the built-in duct 222 and the second duct respectively. The two fans 220 are connected, and the built-in pipeline 222 is hovered in the primary combustion chamber 131 and is arranged near the partition plate 130. The built-in pipeline 222 is provided with a plurality of first air outlet pipes 224, and the first air outlet pipes 224 communicate with the primary combustion chamber 131. The swirling wind is provided into the primary combustion chamber 131 to prevent biomass combustion particles from entering the secondary combustion chamber 132 from the primary combustion chamber 131 prematurely. Specifically in this embodiment, the built-in duct 222 spirals in the primary combustion chamber 131 in a circular shape, and the number of the first air outlet pipes 224 is three, and the three first air outlet pipes 224 are evenly distributed around the circumference. The first air outlet pipe 224 is arranged at an angle with its tangent, and the included angle can be 45-75 degrees, preferably 60 degrees. The secondary air is fully mixed and effectively prevents biomass powder combustion particles from entering the secondary combustion chamber 132 from the primary combustion chamber 131 prematurely.
此外,请参阅图2,在内置管道222上还设置有多个第二出风管225,第二出风管225与二次燃烧室132连通,由于内置管道222设置于一次燃烧室131内,第二出风管225从一次燃烧室131经一次走火口133沿着靠近炉体110的轴线的方向延伸至二次燃烧室132。也即是,第二出风管225倾斜的从一次燃烧室131伸入二次燃烧室132。第二出风管225出来的二次风为二次燃烧室132提供足够的助燃空气,使二次燃烧更完全,更彻底。In addition, referring to Fig. 2, a plurality of second air outlet pipes 225 are also arranged on the built-in pipe 222, and the second air outlet pipe 225 communicates with the secondary combustion chamber 132, and since the built-in pipe 222 is arranged in the primary combustion chamber 131, The second air outlet pipe 225 extends from the primary combustion chamber 131 to the secondary combustion chamber 132 along a direction close to the axis of the furnace body 110 through the primary fire outlet 133 . That is, the second air outlet pipe 225 obliquely extends from the primary combustion chamber 131 into the secondary combustion chamber 132 . The secondary air from the second air outlet pipe 225 provides enough combustion-supporting air for the secondary combustion chamber 132 to make the secondary combustion more complete and thorough.
请返回参阅图1,控风阀216设置于第一分风箱214和第二分风箱215之间,控风阀216在燃烧控制器的控制下,控制通过螺旋燃烧风管提供的旋转风和通过防回火风管213提供的防回火风,使保火或小火状态不熄火,保证在任何燃烧状态都不回火。Please refer back to Fig. 1, the air control valve 216 is arranged between the first air distribution box 214 and the second air distribution box 215, and the air control valve 216 is controlled by the combustion controller to control the rotating wind provided by the spiral combustion air duct and the The anti-backfire wind provided by the anti-backfire air duct 213 keeps the fire or low fire state from extinguishing, and guarantees that it will not backfire in any burning state.
助燃水装置300用于向炉体总成100内提供辅助燃料,请结合参阅图1和图5,助燃水装置300的结构如下:其包括水管310和水桶320,水管310的一端与水桶320连通,水管310的另一端由炉体110的中部经一次走火口133伸入二次燃烧室132。水管310从炉体110的中部进行炉体110,位于一次燃烧室131内的水管310内的水在高温条件下变成水蒸气,而一次走火口133处的温度高,进一步将水管310内的水蒸气高温裂解形成氢气和氧气,进一步为二次燃烧提供了燃料。The combustion-supporting water device 300 is used to provide auxiliary fuel to the furnace body assembly 100. Please refer to FIG. 1 and FIG. , the other end of the water pipe 310 stretches into the secondary combustion chamber 132 from the middle part of the furnace body 110 through the primary fire outlet 133 . The water pipe 310 is carried out from the middle part of the furnace body 110 to the furnace body 110, and the water in the water pipe 310 in the primary combustion chamber 131 becomes water vapor under high temperature conditions, and the temperature at the primary fire outlet 133 is high, further dispelling the water in the water pipe 310. The high-temperature cracking of water vapor forms hydrogen and oxygen, which further provides fuel for secondary combustion.
换热器总成400用于实现从炉体总成100排出的热气与使用环境进行热交换,请结合参阅图1和图4,换热器总成400的结构如下:其包括换热器410和烟囱420,烟囱420焊接在换热器410上,具体位于换热器410的左侧,烟囱420与换热器410的出烟口连通。在本实施例中,换热器410的换热管采用“433”的布置形式,也即是,下层使用四根翅片散热管,中层使用三根翅片散热管,上层采用三根不带翅片的散热管。这样的布置形式增大了换热面积,换热效果良好。换热器410通过其左边的连接板与炉体110第一支撑架121连接,其右边通过第二支撑架122与炉体110的二次燃烧室132连通。The heat exchanger assembly 400 is used to realize the heat exchange between the hot gas discharged from the furnace body assembly 100 and the use environment. Please refer to FIG. 1 and FIG. 4 in conjunction. The structure of the heat exchanger assembly 400 is as follows: it includes a heat exchanger 410 And the chimney 420 , the chimney 420 is welded on the heat exchanger 410 , specifically located on the left side of the heat exchanger 410 , and the chimney 420 communicates with the smoke outlet of the heat exchanger 410 . In this embodiment, the heat exchange tubes of the heat exchanger 410 are arranged in the form of "433", that is, four finned cooling tubes are used in the lower layer, three finned cooling tubes are used in the middle layer, and three finned cooling tubes are used in the upper layer. of heat pipes. Such an arrangement increases the heat exchange area, and the heat exchange effect is good. The heat exchanger 410 is connected to the first support frame 121 of the furnace body 110 through its left connecting plate, and its right side communicates with the secondary combustion chamber 132 of the furnace body 110 through the second support frame 122 .
绞龙送料总成500用于向炉体总成100提供生物质燃料,请结合参阅图1、图5和图6,绞龙送料总成500的结构如下:其包括绞龙筒510、送料绞龙520、料箱540、供料电机530和防棚料装置550。The auger feeding assembly 500 is used to provide biomass fuel to the furnace body assembly 100. Please refer to Fig. 1, Fig. 5 and Fig. 6 in conjunction. The structure of the auger feeding assembly 500 is as follows: Dragon 520, hopper 540, feeding motor 530 and shed-proof material device 550.
绞龙筒510的一端带有连接法兰,通过该连接法兰与炉体110的进料管112连接,供料电机530安装与绞龙筒510的远离进料管112的一端,送料绞龙520安装于绞龙筒510内,且与供料电机530轴连接。料箱540设置于绞龙筒510上的上方,用于向绞龙筒510内送料,燃料经送料绞龙520旋转送至炉体110内。防棚料装置550设置于料箱540内用于搅动料箱540内的燃料,防止料箱540内的燃料棚料。该防棚料装置550间歇性地与送料绞龙520接触,从而实现间歇性地搅动料箱540内的燃料。One end of the auger barrel 510 has a connecting flange, which is connected to the feed pipe 112 of the furnace body 110 through the connecting flange. The feeding motor 530 is installed with the end of the auger barrel 510 away from the feed pipe 112. 520 is installed in the auger barrel 510, and is connected with the feeding motor 530 shaft. The feed box 540 is arranged above the auger barrel 510 for feeding into the auger barrel 510 , and the fuel is sent to the furnace body 110 through the rotation of the auger 520 . The anti-filling device 550 is arranged in the feeder box 540 for agitating the fuel in the feeder box 540 to prevent fuel buildup in the feeder box 540 . The anti-filling device 550 is intermittently in contact with the feeding auger 520 , so as to achieve intermittent agitation of the fuel in the feed tank 540 .
具体地,请参阅图6,防棚料装置550包括阶梯轴551和拨料组件552,拨料组件552包括支撑管553、第一拨料翅554和第二拨料翅555,支撑管553可转动地套设于阶梯轴551上,第一拨料翅554和第二拨料翅555分别沿支撑管553的进行方向凸出设置于支撑管553的两端。Specifically, referring to FIG. 6 , the anti-slip device 550 includes a stepped shaft 551 and a shifting assembly 552, and the shifting assembly 552 includes a support tube 553, a first shifting fin 554 and a second shifting fin 555, and the support tube 553 can be Rotatably sleeved on the stepped shaft 551 , the first shifting fin 554 and the second shifting fin 555 protrude from both ends of the support tube 553 along the running direction of the support tube 553 .
本实施例中,料箱540的上部为长方体结构,下部为四棱锥形结构,阶梯轴551固定安装于料箱540的下部,支撑管553倾斜的安装于阶梯轴551上,第一拨料翅554的长度大于第二拨料翅555的长度,第二拨料翅555伸出料箱540的出料口与送料绞龙520间歇性地接触,由于送料绞龙520呈螺旋状,送料绞龙520转动时,会间歇地拨动第二拨料翅555,从而带动第二拨料翅555转动,第二拨料翅555进而带动支撑管553以及连接于支撑管553上的第一拨料翅554转动,从而起到防棚料的作用,有效防止料箱540内的燃料发生棚料的现象。In this embodiment, the upper part of the material box 540 is a cuboid structure, and the lower part is a quadrangular pyramid structure. The stepped shaft 551 is fixedly installed on the lower part of the material box 540, and the support tube 553 is installed on the stepped shaft 551 obliquely. The length of 554 is greater than the length of the second feeding auger 555, and the second feeding auger 555 stretches out of the discharge port of the feed box 540 and intermittently contacts the feeding auger 520. Because the feeding auger 520 is in a spiral shape, the feeding auger When 520 rotates, it will intermittently stir the second material-moving fin 555, thereby driving the second material-moving wing 555 to rotate, and the second material-moving wing 555 then drives the support tube 553 and the first material-moving wing connected to the support tube 553 554 rotates, thereby plays the effect of anti-shed material, effectively prevents the phenomenon that the fuel in the material box 540 takes place the shed material.
请结合参阅图1和图2,生物质热风炉10的工作原理是:燃烧炉101被隔板130分为一次燃烧室131和二次燃烧室132,料箱540内的燃料经送料绞龙520送至进料口111,燃料落至炉排118上。通过第一风机210向炉体110内进风,其中,一次助燃风管211从炉排118的下方进风,螺旋风管212从炉排118的上方沿燃烧炉的内壁切向进风,在一次助燃风管211和螺旋风管212的配合下,燃料在一次燃烧室131内呈螺旋状上升燃烧,燃烧后的烟气、火焰以及部分未燃尽的漂浮的灰烬从一次走火口133进入二次燃烧室132继续燃烧,二次助燃风管221的设置,不仅仅为一次燃烧提供了二次风,通过还延长燃烧后的烟气、火焰以及部分未燃尽的漂浮的灰烬从一次走火口133进入二次燃烧室132的时间,进一步加强了一次燃烧的燃烧状况。二次燃烧室132能够将烟气中的有害物质充分燃烧,并且配合二次燃烧管的第二出风管225为二次燃烧室132提供空气,同时助燃水装置300又为二次燃烧室132提供了燃料,有利于加强燃烧后的烟气、火焰以及部分未燃尽的漂浮的灰烬在二次燃烧室132内的燃烧,使得有害物质燃烧更完全,接着将燃烧后的烟气从二次走火口134排出,经换热器总成400换热后排至大气中,有害物质含量低。Please refer to Fig. 1 and Fig. 2 together, the working principle of the biomass hot blast stove 10 is: the combustion furnace 101 is divided into a primary combustion chamber 131 and a secondary combustion chamber 132 by a partition 130, and the fuel in the material box 540 passes through the feeding auger 520 Delivered to the feed port 111, the fuel falls onto the fire grate 118. Air is fed into the body of furnace 110 through the first blower fan 210, wherein the primary combustion-supporting air duct 211 enters the air from below the fire grate 118, and the spiral air duct 212 enters the air tangentially along the inner wall of the combustion furnace from above the fire grate 118. With the cooperation of the primary combustion air duct 211 and the spiral air duct 212, the fuel burns spirally upwards in the primary combustion chamber 131, and the burned smoke, flame and part of the unburned floating ashes enter the secondary combustion chamber from the primary fire outlet 133. The secondary combustion chamber 132 continues to burn, and the setting of the secondary combustion-supporting air duct 221 not only provides secondary air for the primary combustion, but also prolongs the combustion of smoke, flame and partially unburned floating ashes from the primary fire exit. 133 enters the time of secondary combustion chamber 132, has further strengthened the combustion state of primary combustion. The secondary combustion chamber 132 can fully burn harmful substances in the flue gas, and cooperate with the second air outlet pipe 225 of the secondary combustion pipe to provide air for the secondary combustion chamber 132. Fuel is provided, which is conducive to strengthening the combustion of smoke, flame and partially unburned floating ash in the secondary combustion chamber 132, so that the harmful substances can be burned more completely, and then the smoke after combustion is removed from the secondary combustion chamber. The discharge from the fire outlet 134 is discharged into the atmosphere after heat exchange by the heat exchanger assembly 400, and the content of harmful substances is low.
此外,本实用新型实施例还提供了一种全自动生物质热风炉(图未示),其包括燃烧控制器(图未示)以及上述生物质热风炉10,燃烧控制器与生物质热风炉10连接。In addition, the embodiment of the utility model also provides a fully automatic biomass hot blast stove (not shown in the figure), which includes a combustion controller (not shown in the figure) and the above-mentioned biomass hot blast stove 10, the combustion controller and the biomass hot blast stove 10 connections.
燃烧控制器是实现自动加料,自动控火的核心,与一次助燃风机、二次助燃风机、控风阀216、供料电机530、点火器117电连接。为了阐述方便,把生物质热风炉10的燃烧状态分为点火、小火、中火和大火四种状态。每个燃烧状态的燃烧参数包括供料时间、供料停止时间(循环间歇进料)、助燃风机电压、控风阀216开启状态和阶段时间;每个燃烧参数都可以根据燃料情况进行实时调整。燃烧控制器的工作模式有自动控制和手动控制,在自动控制模式下可以对各个执行部件进行手动操作干预;在手动控制模式下,可实时选择火势,并按照选择的火势持续工作。Combustion controller is the core of realizing automatic feeding and automatic fire control, and is electrically connected with primary combustion-supporting blower, secondary combustion-supporting blower, air control valve 216, feeding motor 530, and igniter 117. For the convenience of explanation, the combustion state of the biomass hot blast stove 10 is divided into four states: ignition, low fire, medium fire and high fire. The combustion parameters of each combustion state include feed time, feed stop time (cycle intermittent feeding), combustion fan voltage, air control valve 216 opening state and stage time; each combustion parameter can be adjusted in real time according to fuel conditions. The working modes of the combustion controller include automatic control and manual control. In the automatic control mode, manual intervention can be performed on each executive component; in the manual control mode, the fire intensity can be selected in real time and continue to work according to the selected fire intensity.
自动控制的控制方法如下:The control method of automatic control is as follows:
应用场合的温度要求是控制的基本依据。燃烧控制器实测的应用场合的实测温度与要求的目标温度比较的结果决定火势。The temperature requirement of the application is the basic basis for the control. The fire intensity is determined by comparing the measured temperature of the application site measured by the combustion controller with the required target temperature.
点火:点火器117得电,供料电机530开始供料,供料时间到时停止供料;第一风机210延时高压启动低压运行,控风阀216关闭,第二风机220高压启动低压运行;供料停止时间到时,点火器117失电,此时燃料已经被点燃,若不需要升温则进入保火状态,若需要升温则进入中火状态。如果过早给风或风力过大,会将燃料吹离点火器117,使点火失效;若给风过晚会冒烟,延长点火时间。Ignition: The igniter 117 is powered on, the feeding motor 530 starts feeding, and stops feeding when the feeding time is up; the first blower 210 delays the high-pressure start and low-pressure operation, the air control valve 216 is closed, and the second blower 220 starts high-pressure and low-pressure operation When the feeding stop time is up, the igniter 117 loses power, and now the fuel has been ignited, if it does not need to heat up, it will enter the fire preservation state, and if it needs to heat up, it will enter the middle fire state. If the wind is given too early or the wind is too strong, the fuel will be blown away from the igniter 117, making the ignition ineffective; if the wind is given too late, smoke will be emitted, and the ignition time will be extended.
保火:供料电机530先按照给定供料时间供料,然后按照供料停止时间停止供料,若没有升温需求,则持续循环;第一风机210中压运行,控风阀216开启一半,第二风机220全压运行;若有升温需求则进入中火状态,没有升温需求则持续保火。在保火状态,进入保火阶段时,炉膛内燃料较少,所以先供料,保证火势小而不熄;二次燃烧难以激发,所以第一风机210中压运行,第二风机220全压运行,避免烟气进入二次燃烧室132,保证燃料一次燃烧率;控风阀216开启量过小会冒烟且易向料箱540返火,控风阀216开启量过大会将燃料吹得太散,甚至熄火。Fire protection: the feeding motor 530 first feeds materials according to the given feeding time, and then stops feeding according to the feeding stop time. If there is no demand for heating up, the cycle continues; the first fan 210 operates at medium pressure, and the air control valve 216 is half opened , the second blower 220 runs at full pressure; if there is a demand for temperature rise, it will enter the medium fire state, and if there is no demand for temperature rise, it will continue to keep the fire. In the fire keeping state, when entering the fire keeping stage, there is less fuel in the furnace, so the fuel is supplied first to ensure that the fire is small and not extinguished; the secondary combustion is difficult to activate, so the first fan 210 operates at medium pressure, and the second fan 220 runs at full pressure operation, to prevent smoke from entering the secondary combustion chamber 132, and ensure the primary combustion rate of fuel; if the opening of the air control valve 216 is too small, it will smoke and tend to return to the material box 540; if the opening of the air control valve 216 is too large, the fuel will be blown Too loose, or even turn off the flame.
中火:供料电机530先按照给定供料时间供料,然后按照供料停止时间停止供料,在设定的中火时间段内持续循环,第一风机210和第二风机220全压运行,控风阀216完全开启;中火阶段时间到时,若需要升温则转入大火状态,若不需要升温则进入小火运行。Medium fire: The feeding motor 530 first feeds the material according to the given feeding time, then stops feeding according to the feeding stop time, and continues to circulate within the set medium fire time period, the first fan 210 and the second fan 220 are fully pressed Operation, the wind control valve 216 is fully opened; when the time is up in the middle fire stage, if it needs to heat up, it will turn to the high fire state, if it does not need to heat up, it will enter the low fire operation.
小火:供料电机530先按照给定供料停止时间不供料,然后按照供料时间供料,在设定的小火时间段内持续循环,第一风机210中压运行,控风阀216开启一半,第二风机220全压运行;小火阶段时间到时,若有升温需求则进入中火状态,若无升温需求则进入保火状态。小火阶段是从大火或中火阶段转入的,炉膛内燃料较多,所以先不供料后供料,其他的控制原理与保火相同。Low fire: The feeding motor 530 first does not feed according to the given feeding stop time, then feeds according to the feeding time, and continues to circulate within the set low fire time period, the first fan 210 operates at medium pressure, and the air control valve 216 is turned on halfway, and the second fan 220 runs at full pressure; when the time is up for the low fire stage, if there is a demand for heating, it will enter the medium fire state, and if there is no demand for temperature rise, it will enter the fire preservation state. The stage of low fire is transferred from the stage of high fire or medium fire, and there are more fuels in the furnace, so the fuel is not fed first, and then the fuel is fed. The other control principles are the same as that of fire protection.
大火:供料电机530先按照给定供料时间供料,然后按照供料停止时间停止供料,在实测温度能满足升温要求时持续循环,第一风机210和第二风机220全压运行,控风阀216完全开启;当实测温度提升过快时,说明燃料供给太多,减小供料电机530的供料时间或延长停止供料时间;当实测温度提升速度达不到温升要求时,说明燃料供应不足,增大供料电机530的供料时间或减小停止供料时间;当需要稳温不需要大火时,转小火运行。Large fire: The feeding motor 530 first feeds the material according to the given feeding time, then stops feeding according to the feeding stop time, and continues to circulate when the measured temperature can meet the temperature rise requirement, the first fan 210 and the second fan 220 run at full pressure, The air control valve 216 is fully opened; when the measured temperature rises too fast, it means that the fuel supply is too much, so reduce the feeding time of the feeding motor 530 or prolong the stop feeding time; when the measured temperature rise speed does not meet the temperature rise requirement , indicating that the fuel supply is insufficient, increase the feeding time of the feeding motor 530 or reduce the feeding stop time;
在中火和大火阶段,第一风机210和第二风机220全压运行,控风阀216完全开启,完全实现燃料在一次燃烧室131的燃烧悬浮螺旋上升,二次燃烧被激发,且助燃水装置300的水少量蒸发裂解,辅助燃烧。In the stage of medium fire and high fire, the first blower 210 and the second blower 220 run at full pressure, the air control valve 216 is fully opened, and the combustion of fuel in the primary combustion chamber 131 is fully realized. A small amount of water in the device 300 is vaporized and cracked to assist combustion.
针对具体的生物质燃料和应用要求,燃烧参数调整只在初次使用调火时进行,正常使用时能够完全自动控制。According to the specific biomass fuel and application requirements, the adjustment of combustion parameters is only carried out when the fire is adjusted for the first time, and it can be fully automatically controlled during normal use.
综上所述,本实用新型提供的生物质热风炉10通过隔板130将燃烧炉101分隔形成一次燃烧室131和二次燃烧室132,并且通过一次走火口133连通一次燃烧室131和二次燃烧室132,炉排118用于盛接燃料,一次助燃风管211从炉排118的下方进风,推动燃料燃烧并向上运动,而螺旋风管212从炉排118的上方沿着燃烧炉的切线方向螺旋进风,推动燃料燃烧以螺旋的形式运动,一次助燃风管211和螺旋风管212配合,使得燃料呈螺旋状上升,不仅仅加大了燃料燃烧的接触面积和接触时间,同时为燃料的燃烧提供了更充足的时间,燃料燃烧后,经一次走火口133进入二次燃烧室132,二次燃烧室132的设置使得烟气内的有害物质被充分燃烧,一次燃烧和二次燃烧更充分,节约能源,且无污染。燃料适用性广,可使用各类秸秆、木屑等粉碎物作为燃料,节约燃料费用。In summary, the biomass hot blast stove 10 provided by the utility model separates the combustion furnace 101 to form a primary combustion chamber 131 and a secondary combustion chamber 132 through a partition 130, and communicates with the primary combustion chamber 131 and the secondary combustion chamber 131 through a primary fire exit 133. The combustion chamber 132 and the fire grate 118 are used to hold the fuel. The primary combustion air duct 211 enters the air from the bottom of the fire grate 118 to push the fuel to burn and move upward. The spiral air intake in the tangential direction pushes the fuel combustion to move in a spiral form. The primary combustion-supporting air duct 211 and the spiral air duct 212 cooperate to make the fuel rise in a spiral shape, which not only increases the contact area and contact time of fuel combustion, but also provides The combustion of the fuel provides more sufficient time. After the fuel burns, it enters the secondary combustion chamber 132 through the primary fire outlet 133. The setting of the secondary combustion chamber 132 enables the harmful substances in the flue gas to be fully burned. More fully, save energy, and no pollution. The fuel has wide applicability, and all kinds of crushed materials such as straw and sawdust can be used as fuel to save fuel costs.
本实用新型提供的全自动生物质热风炉能够实现对生物质热风炉10的全自动控制,省时省力。The fully automatic biomass hot blast stove provided by the utility model can realize the automatic control of the biomass hot blast stove 10, saving time and effort.
以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the utility model, and are not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.
Claims (10)
- A kind of 1. biomass thermal wind furnace, it is characterised in that it includes auger feeding assembly, furnace body assembly and air distribution device,The furnace body assembly includes combustion furnace and partition plate, and feed inlet and the stove for access fuel are offered on the combustion furnace The combustion furnace is divided into primary zone and secondary combustion chamber by row, the partition plate, and the partition plate is provided with for connecting once Combustion chamber and secondary combustion chamber once walk burner;The auger feeding assembly is connected with the feed inlet;The air distribution device includes once combustion-supporting wind apparatus, and the once combustion-supporting wind apparatus includes once combustion-supporting air hose, spiral wind Pipe and the first wind turbine, the once combustion-supporting air hose and the spiral duct are connected with first wind turbine respectively, described once to help The lower section of the fire grate is stretched into the one end of combustion air hose away from first wind turbine, and the spiral duct is away from first wind turbine The tangential direction of one end along the furnace body of the combustion furnace extends to the top of the fire grate.
- 2. biomass thermal wind furnace according to claim 1, it is characterised in that the air distribution device further includes secondary combustion-supporting wind Device, the secondary combustion-supporting wind apparatus include secondary combustion-supporting air hose and the second wind turbine, and the secondary combustion-supporting air hose includes built-in pipe Road and external pipeline, the both ends of the external pipeline are connected with the built-in pipe and second wind turbine respectively, described built-in Pipeline hovers above the primary zone and is set close to the partition plate, and the built-in pipe is provided with multiple once to be fired with described Burn the first discharge pipe of room connection.
- 3. biomass thermal wind furnace according to claim 2, it is characterised in that the built-in pipe is additionally provided with multiple and institute The second discharge pipe of secondary combustion chamber connection is stated, second discharge pipe is once walked burner described in from the primary zone and prolonged Extend the secondary combustion chamber.
- 4. biomass thermal wind furnace according to claim 1, it is characterised in that the feed inlet is connected with feed pipe, described One end on feed pipe close to the furnace body is provided with multiple anti-backfire air inlet holes, and the feed pipe is close to one end of the furnace body Outside is provided with anti-backfire air compartment, and the air distribution device further includes anti-backfire air hose, the both ends of the anti-backfire air hose respectively with The anti-backfire air compartment is connected with first wind turbine.
- 5. biomass thermal wind furnace according to claim 4, it is characterised in that the air distribution device further includes the first draught distributing box With the second draught distributing box, first draught distributing box is connected with first wind turbine, the once combustion-supporting air hose and second point of wind Case is connected with first draught distributing box, and the spiral duct and the anti-backfire air hose are connected with second draught distributing box.
- 6. according to Claims 1 to 5 any one of them biomass thermal wind furnace, it is characterised in that the biomass thermal wind furnace is also Including combustion-supporting water installations, the combustion-supporting water installations include water pipe and bucket, and one end of the water pipe is described by being passed through in the furnace body Once walk burner and stretch into the secondary combustion chamber, the other end of the water pipe is connected with the bucket.
- 7. according to Claims 1 to 5 any one of them biomass thermal wind furnace, it is characterised in that the auger feeding assembly is also Including auger cylinder, feeding auger, hopper and anti-scaffold device, the feeding auger is installed in the auger cylinder, the hopper Be connected with the auger cylinder, the anti-scaffold device is installed in the hopper, the anti-scaffold device by phased manner with it is described Feeding auger contacts.
- 8. biomass thermal wind furnace according to claim 7, it is characterised in that the anti-scaffold device includes multi-diameter shaft and dials Expect component, the material toggling component includes support tube, the first material toggling wing and the second material toggling wing, the support tube and is rotationally sheathed on On the multi-diameter shaft, the first material toggling wing and the second material toggling wing protrude along the radial direction of the support tube set respectively In the both ends of the support tube.
- 9. biomass thermal wind furnace according to claim 1, it is characterised in that the primary zone is elliposoidal, described Secondary combustion chamber is hemispherical, and flame retardant coating is both provided with the primary zone and the second-time burning room.
- 10. a kind of fully-automatic biomass hot-blast stove, it is characterised in that it includes combustion controller and such as claim 1~9 times Biomass thermal wind furnace described in one, the combustion controller are connected with the biomass thermal wind furnace.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721035871.2U CN207299513U (en) | 2017-08-17 | 2017-08-17 | Biomass thermal wind furnace and fully-automatic biomass hot-blast stove |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107328099A (en) * | 2017-08-17 | 2017-11-07 | 成都佳达农业科技发展有限公司 | Biomass thermal wind furnace and fully-automatic biomass hot-blast stove |
| CN109058974A (en) * | 2018-07-03 | 2018-12-21 | 安徽辰宇机械科技有限公司 | A kind of stalk chaff environmental protection suspension hot-blast stove |
| CN112178696A (en) * | 2020-09-29 | 2021-01-05 | 山东超万采暖设备有限公司 | Cyclone type combustion ignition air supply device for biomass and semi coke and heating stove |
| CN113531515A (en) * | 2021-07-12 | 2021-10-22 | 安徽中科自动化股份有限公司 | Automatic coal heating hot blast stove |
| CN113864809A (en) * | 2021-10-11 | 2021-12-31 | 安徽马钢嘉华新型建材有限公司 | A biomass fuel heating system for slag grinding |
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2017
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107328099A (en) * | 2017-08-17 | 2017-11-07 | 成都佳达农业科技发展有限公司 | Biomass thermal wind furnace and fully-automatic biomass hot-blast stove |
| CN107328099B (en) * | 2017-08-17 | 2023-09-15 | 成都佳达农业科技发展有限公司 | Biomass hot blast stove and fully automatic biomass hot blast stove |
| CN109058974A (en) * | 2018-07-03 | 2018-12-21 | 安徽辰宇机械科技有限公司 | A kind of stalk chaff environmental protection suspension hot-blast stove |
| CN112178696A (en) * | 2020-09-29 | 2021-01-05 | 山东超万采暖设备有限公司 | Cyclone type combustion ignition air supply device for biomass and semi coke and heating stove |
| CN112178696B (en) * | 2020-09-29 | 2023-02-03 | 山东超万采暖设备有限公司 | Cyclone type combustion ignition air supply device for biomass and semi coke and heating stove |
| CN113531515A (en) * | 2021-07-12 | 2021-10-22 | 安徽中科自动化股份有限公司 | Automatic coal heating hot blast stove |
| CN113864809A (en) * | 2021-10-11 | 2021-12-31 | 安徽马钢嘉华新型建材有限公司 | A biomass fuel heating system for slag grinding |
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