CN207569578U - A kind of high lumen G9 lamp bulb of flat - Google Patents
A kind of high lumen G9 lamp bulb of flat Download PDFInfo
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Abstract
本实用新型涉及G9灯泡技术领域,具体涉及一种扁形的高流明G9灯泡,包括透光罩、LED发光体和器件布置结构,透光罩一端设有端口,LED发光体一端经端口插入透光罩,LED发光体另一端伸出透光罩而与器件布置结构相接,器件布置结构包括垂直连接的集成板和电容放置板,集成板上安装有元器件,电容放置板的一侧面上安装电解电容,集成板沿透光罩长度方向布置并与LED发光体经导电片焊接连接,LED发光体伸出透光罩的端部与电容放置板的另一侧面相抵接,使电解电容沿透光罩的长度方向布置。本实用新型的G9灯泡整体呈椭圆柱形,发光面大,相互垂直的集成板和电容放置板能充分利用有限的安装空间,散热和绝缘性能好。
The utility model relates to the technical field of G9 light bulbs, in particular to a flat high-lumen G9 light bulb, which includes a light-transmitting cover, an LED luminous body and a device arrangement structure, one end of the light-transmitting cover is provided with a port, and one end of the LED luminous body is inserted into the light-transmitting light through the port. Cover, the other end of the LED luminous body extends out of the light-transmitting cover and connects with the device arrangement structure. The device arrangement structure includes an integrated board and a capacitor placement board vertically connected. For electrolytic capacitors, the integrated board is arranged along the length direction of the light-transmitting cover and connected to the LED luminous body through conductive sheet welding. The length direction of the photomask is arranged. The G9 light bulb of the utility model is in the shape of an ellipse as a whole, and has a large light-emitting surface. The mutually vertical integrated board and capacitor placement board can make full use of the limited installation space, and have good heat dissipation and insulation performance.
Description
技术领域technical field
本实用新型涉及G9灯泡技术领域,具体涉及一种扁形的高流明G9灯泡。The utility model relates to the technical field of G9 bulbs, in particular to a flat high-lumen G9 bulb.
背景技术Background technique
LED-G9灯是指灯头的两个插脚之间的距离为9mm的灯泡。目前市面上常见的G9灯泡在尺寸、性能、散热、安规等各方面通常难以兼顾,往往为了达到其中几项指标而无法兼顾其它,这是因为G9灯泡内部的安装空间小,需要实现大功率和其他附属功能时必须要放置足够多和功能足够强大的元器件,因此出现放置空间小而需要的元器件大而多的问题。这一点在有大功率高流明需求时表现更加明显。因受制于现有的电解电容的制造水平,能够量产的最小电解电容尺寸为φ5x9mm,实际尺寸还会略偏大。如何在有限的空间内放置更多的元器件是实现G9灯泡大功率、多功能必须要解决的问题。LED-G9 lamp refers to the bulb whose distance between the two prongs of the lamp head is 9mm. Currently, the common G9 bulbs on the market are usually difficult to balance in terms of size, performance, heat dissipation, and safety regulations. Often in order to achieve some of these indicators, it is impossible to take care of others. This is because the installation space inside the G9 bulb is small, and it needs to achieve high power. And other auxiliary functions must be placed enough and powerful enough components and parts, so there is a problem that the placement space is small but the required components are large and many. This is more obvious when there is a demand for high power and high lumens. Due to the constraints of the existing manufacturing level of electrolytic capacitors, the minimum size of electrolytic capacitors that can be mass-produced is φ5x9mm, and the actual size will be slightly larger. How to place more components in a limited space is a problem that must be solved to realize the high power and multi-function of the G9 bulb.
实用新型内容Utility model content
针对G9灯泡存在的上述问题,本实用新型的目的在于提供一种扁形的高流明G9灯泡,能够充分利用有限的放置空间安装较多的元器件,同时发光强度高,具有高流明优点。In view of the above-mentioned problems of the G9 light bulb, the purpose of this utility model is to provide a flat high-lumen G9 light bulb, which can make full use of the limited placement space to install more components, and at the same time has high luminous intensity and high lumen advantages.
本实用新型提供如下的技术方案:The utility model provides the following technical solutions:
一种扁形的高流明G9灯泡,包括透光罩和LED发光体,还包括器件布置结构,透光罩为椭圆柱形,透光罩的一端设有端口,LED发光体一端经端口插入透光罩,LED发光体的另一端伸出透光罩而与器件布置结构相接,器件布置结构包括相互垂直连接的集成板和电容放置板,集成板上安装有元器件,电容放置板的一侧面上安装有电解电容。A flat high-lumen G9 light bulb, including a light-transmitting cover and an LED luminous body, and also includes a device arrangement structure. The light-transmitting cover is in the shape of an ellipse cylinder. One end of the light-transmitting cover is provided with a port, and one end of the LED luminous body is inserted into the light-transmitting port through the port. Cover, the other end of the LED illuminant extends out of the light-transmitting cover and connects with the device arrangement structure. The device arrangement structure includes an integrated board and a capacitor placement board connected vertically to each other. The components are installed on the integration board, and one side of the capacitor placement board An electrolytic capacitor is installed on it.
本实用新型的G9灯泡设有椭圆柱形的透光罩,发光面大,发光角度广。将各元器件打包安装在器件布置结构上,同时将器件布置结构拆分成相互垂直布置的集成板和电容放置板,与现有的G9灯泡中各元器件与电解电容安放在同一张板上而在一个长度方向或平面上占用较多的空间相比,可以充分利用G9灯泡内的三维空间,提高里安装空间的利用率,从而在集成板上安装更多的元器件,实现G9灯泡的大功率、多功能的效果。The G9 light bulb of the utility model is provided with an elliptical cylindrical light-transmitting cover, has a large luminous surface and a wide luminous angle. Pack and install the components on the device layout structure, and at the same time split the device layout structure into integrated boards and capacitor placement boards arranged vertically to each other, and place the components and electrolytic capacitors on the same board as the existing G9 bulbs Compared with occupying more space in a length direction or on a plane, the three-dimensional space inside the G9 bulb can be fully utilized to improve the utilization rate of the installation space, so that more components can be installed on the integrated board to realize the G9 bulb. Powerful, versatile effects.
作为本实用新型的一种改进,集成板沿透光罩的长度方向布置,并与LED发光体经导电片焊接连接,集成板远离LED发光体的一端设有两个引脚。让集成板在水平方向上布置,可以根据元器件数量增加集成板的长度,避免G9灯泡厚度尺寸过大,减小G9灯泡的体积。As an improvement of the utility model, the integrated board is arranged along the length direction of the light-transmitting cover, and is welded and connected with the LED illuminant through a conductive sheet, and the end of the integrated board away from the LED illuminant is provided with two pins. Arranging the integrated board in the horizontal direction can increase the length of the integrated board according to the number of components, avoiding the excessive thickness of the G9 bulb and reducing the volume of the G9 bulb.
作为本实用新型的一种改进,电容放置板布置在集成板靠近LED发光体的一端,且LED发光体伸出透光罩的端部与电容放置板的另一侧面相抵接,使电解电容沿透光罩的长度方向布置。这样电解电容平行集成板布置,减小G9灯泡的厚度和长度尺寸,将各元器件所用空间最小化。As an improvement of the utility model, the capacitor placement board is arranged at one end of the integrated board close to the LED luminous body, and the end of the LED luminous body protruding from the light-transmitting cover abuts against the other side of the capacitor placement board, so that the electrolytic capacitor is placed along the The length direction of the transparent cover is arranged. In this way, the electrolytic capacitors are arranged in parallel with the integrated board, which reduces the thickness and length of the G9 bulb, and minimizes the space used by each component.
作为本实用新型的一种改进,电容放置板与集成板贴合的端面上设有凸起插板,集成板上设有与凸起插板相配合的插槽,使电容放置板与集成板相插接。电容放置板与集成板相插接方便组装,同时在插接处也可以进一步焊接。As an improvement of the utility model, a protruding plug board is provided on the end surface where the capacitor placement board and the integrated board are bonded, and a slot for matching with the protruding plug board is provided on the integrated board, so that the capacitor placement board and the integrated board Phase plugging. The capacitor placement board and the integrated board are plugged together for easy assembly, and at the same time, further welding can be done at the plug joint.
作为本实用新型的一种改进,还包括与器件布置结构适配的散热套,包括椭圆柱形的空腔部和扁平状的实体部,空腔部与实体部一体成型,空腔部远离实体部的一端设有开口,实体部内设有沿散热套的长度方向贯穿实体部的两个穿孔,实体部端部的两边分别设有收纳槽,当散热套通过开口套在器件布置结构上时,集成板上的引脚经穿孔穿过实体部后向实体部两侧弯折而置于收纳槽内。通过设置散热套在满足绝缘要求同时提高G9灯泡的散热性能。As an improvement of the utility model, it also includes a heat dissipation sleeve adapted to the arrangement structure of the device, including an elliptical cylindrical cavity part and a flat solid part, the cavity part and the solid part are integrally formed, and the cavity part is far away from the solid part One end of the body is provided with an opening, and the body part is provided with two perforations through the body part along the length direction of the heat dissipation sleeve, and the two sides of the end of the body part are respectively provided with storage grooves. , the pins on the integrated board are perforated through the solid part and then bent to both sides of the solid part to be placed in the receiving groove. The heat dissipation performance of the G9 light bulb is improved while meeting the insulation requirements by setting the heat dissipation sleeve.
作为本实用新型的一种改进,透光罩的端口外侧设有环形台阶面,空腔部的开口内侧设有环形凹台面,透光罩的环形台阶面与空腔部的开口端面相贴合使透光罩插接散热套。散热套与透光罩插接使G9灯泡整体呈椭圆柱形,发光角度大,散热效果好,且密封性高。As an improvement of the utility model, an annular stepped surface is provided on the outside of the port of the light-transmitting cover, and an annular concave surface is provided on the inside of the opening of the cavity, and the annular stepped surface of the light-transmitting cover is fitted to the opening end surface of the cavity Insert the light-transmitting cover into the cooling sleeve. The heat dissipation cover and the light transmission cover are plugged together so that the G9 bulb has an elliptical cylindrical shape as a whole, with a large luminous angle, good heat dissipation effect, and high sealing performance.
作为本实用新型的一种改进,LED发光体呈长方形,透光罩的封闭端的内侧设有与LED发光体相适配的定位槽,定位槽由透光罩两侧设置的台阶凸起构成。避免LED发光体插入透光罩内后晃动,起到限位固定的作用。As an improvement of the utility model, the LED illuminant is in the shape of a rectangle, and the inner side of the closed end of the light-transmitting cover is provided with a positioning groove matching the LED illuminant, and the positioning groove is formed by stepped protrusions arranged on both sides of the light-transmitting cover. Prevent the LED illuminant from shaking after being inserted into the light-transmitting cover, and play the role of limiting and fixing.
作为本实用新型的一种改进,透光罩和LED发光体之间设有由软质凝固胶固化形成的光学胶体套。通过设置由软质凝固胶固化形成的光学胶体套进一步限定LED发光体晃动,同时改善配光曲线。As an improvement of the utility model, an optical colloid sleeve formed by curing soft coagulant is provided between the light-transmitting cover and the LED illuminant. By arranging an optical colloid sleeve formed by curing the soft coagulant, the shaking of the LED illuminant is further limited, and the light distribution curve is improved at the same time.
作为本实用新型的一种改进,光学胶体套的材质为硅胶。使光学胶体套具备良好的弹性,兼具良好的热传导性和光传导性。As an improvement of the utility model, the material of the optical colloid cover is silica gel. The optical colloid sleeve has good elasticity, and has good thermal conductivity and light conductivity.
本实用新型的有益效果如下:The beneficial effects of the utility model are as follows:
本实用新型的G9灯泡整体呈椭圆柱,发光面大,发光角度广。将器件布置结构设置成相互垂直的集成板和电容放置板,能够充分利用有限的安装空间,且G9灯泡的厚度尺寸小,瓦数大流明高,散热良好,绝缘安全性能好。The G9 light bulb of the utility model is in the form of an elliptical column as a whole, has a large luminous surface and a wide luminous angle. The device arrangement structure is set as an integrated board and a capacitor placement board perpendicular to each other, which can make full use of the limited installation space, and the thickness of the G9 bulb is small, the wattage is large, the lumen is high, the heat dissipation is good, and the insulation safety performance is good.
附图说明Description of drawings
图1是本实用新型的G9灯泡的爆炸视图。Fig. 1 is an exploded view of a G9 light bulb of the present invention.
图2是本实用新型的G9灯泡的结构剖视图。Fig. 2 is a structural sectional view of the G9 light bulb of the present invention.
图3是器件布置结构与LED发光体的装配视图。Fig. 3 is an assembly view of the device arrangement structure and the LED illuminant.
图4是透光罩在厚度方向上的剖视图。Fig. 4 is a cross-sectional view of the transparent cover in the thickness direction.
图中:1、透光罩,11、台阶凸起,12、定位槽,2、LED发光体,3、器件布置结构,31、集成板,311、插槽,32、电容放置板,321、凸起插板,33、电解电容,34、导电片,35、引脚,4、光学胶体套,5散热套,51、空腔部,52、实体部。In the figure: 1. Light-transmitting cover, 11. Step protrusion, 12. Positioning groove, 2. LED illuminant, 3. Device arrangement structure, 31. Integrated board, 311. Slot, 32. Capacitor placement board, 321. Raised board, 33, electrolytic capacitor, 34, conductive sheet, 35, pin, 4, optical colloid cover, 5 heat dissipation cover, 51, cavity part, 52, solid part.
具体实施方式Detailed ways
下面结合附图就本实用新型的具体实施方式作进一步说明。The specific embodiment of the present utility model will be further described below in conjunction with accompanying drawing.
如图1~4所示,一种扁形的高流明G9灯泡,包括透光罩1、LED发光体2和器件布置结构3,透光罩为椭圆柱形,LED发光体呈长方形,透光罩的一端设有端口,透光罩的封闭端的内侧设有两个台阶凸起11,两台阶凸起之间形成与LED发光体相适配的定位槽12,LED发光体一端经端口插入透光罩后置于定位槽内,LED发光体的另一端伸出透光罩。在LED发光体与透光罩间还设有光学胶体套4,光学胶体套是由向透光罩内加入软质凝固胶后固化形成的,所用软质凝固胶为硅胶。器件布置结构包括沿透光罩的长度方向布置的集成板31和与集成板垂直连接的电容放置板32,电容放置板与集成板贴合的端面上设有凸起插板321,集成板上设有与凸起插板相配合的插槽311使电容放置板与集成板相插接。集成板与LED发光体经导电片34焊接连接,集成板远离LED发光体的一端设有两个引脚35,电容放置板的一侧安装有电解电容33。电容放置板布置在集成板靠近LED发光体的一端,且LED发光体伸出透光罩的端部与电容放置板的另一侧相抵接,使电解电容沿透光罩的长度方向布置。在器件布置结构外设有散热套5,包括椭圆柱形的空腔部51和扁平状的实体部52,空腔部与实体部一体成型,空腔部远离实体部的一端设有开口,实体部内设有在散热套的长度方向上贯穿实体部的两个穿孔,实体部端部的两边分别设有收纳槽,散热套通过开口套在器件布置结构上,然后引脚经穿孔穿过实体部后向实体部两侧弯折而置于收纳槽内。透光罩的端口外侧设有环形台阶面,空腔部的开口内侧设有环形凹台面,透光罩的环形台阶面与空腔部的开口端面相贴合,透光罩的端口的端面与空腔部的环形凹台面相对,使透光罩插接散热套。As shown in Figures 1 to 4, a flat high-lumen G9 light bulb includes a light-transmitting cover 1, an LED illuminant 2 and a device arrangement structure 3. One end of the light transmission cover is provided with a port, and the inner side of the closed end of the light transmission cover is provided with two step protrusions 11, and a positioning groove 12 matching with the LED luminous body is formed between the two step protrusions, and one end of the LED luminous body is inserted into the light transmission through the port. The back of the cover is placed in the positioning groove, and the other end of the LED illuminant extends out of the light-transmitting cover. An optical colloid sleeve 4 is also arranged between the LED illuminant and the light-transmitting cover. The optical colloid cover is formed by adding soft coagulant into the light-transmitting cover and then curing. The soft coagulant used is silica gel. The device layout structure includes an integrated board 31 arranged along the length direction of the light-transmitting cover and a capacitor placement board 32 vertically connected to the integrated board. A protruding plug board 321 is provided on the end surface of the capacitor placement board and the integrated board. A slot 311 matched with the protruding board is provided so that the capacitor placement board and the integrated board can be plugged together. The integrated board and the LED illuminant are welded and connected through the conductive sheet 34, two pins 35 are provided on the end of the integrated board away from the LED illuminant, and an electrolytic capacitor 33 is installed on one side of the capacitor placement board. The capacitor placement plate is arranged at one end of the integrated board close to the LED illuminant, and the end of the LED illuminant protruding from the light-transmitting cover abuts against the other side of the capacitor placing plate, so that the electrolytic capacitors are arranged along the length direction of the light-transmitting cover. A heat dissipation sleeve 5 is provided outside the device arrangement structure, including an elliptical cylindrical cavity 51 and a flat solid part 52. The cavity and the solid are integrally formed, and the end of the cavity away from the solid is provided with an opening. There are two perforations that run through the solid part in the length direction of the cooling sleeve, and the two sides of the end of the solid part are respectively equipped with storage slots. The cooling sleeve is set on the device arrangement structure through the opening, and then the pins pass through the solid part through the perforation. The rear part is bent to both sides of the solid part and placed in the storage groove. The outside of the port of the light-transmitting cover is provided with an annular stepped surface, and the inside of the opening of the cavity is provided with an annular concave table. The annular concave table surface of the cavity part faces each other, so that the transparent cover can be plugged into the cooling sleeve.
本实用新型的G9灯泡整体呈椭圆柱形,发光面大,发光角度广。将器件布置结构设置成相互垂直的集成板和电容放置板,能够充分利用有限的安装空间,且G9灯泡的厚度尺寸小,瓦数大流明高,散热良好,绝缘安全性能好。The G9 light bulb of the utility model is in the shape of an ellipse column as a whole, has a large luminous surface and a wide luminous angle. The device arrangement structure is set as an integrated board and a capacitor placement board perpendicular to each other, which can make full use of the limited installation space, and the thickness of the G9 bulb is small, the wattage is large, the lumen is high, the heat dissipation is good, and the insulation safety performance is good.
Claims (9)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201721707903.9U CN207569578U (en) | 2017-12-10 | 2017-12-10 | A kind of high lumen G9 lamp bulb of flat |
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| CN201721707903.9U CN207569578U (en) | 2017-12-10 | 2017-12-10 | A kind of high lumen G9 lamp bulb of flat |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109488897A (en) * | 2018-11-06 | 2019-03-19 | 宁波凯耀电器制造有限公司 | A kind of LED pin lamp |
| CN111853597A (en) * | 2020-06-29 | 2020-10-30 | 宁波凯耀电器制造有限公司 | Plug-in head lamps |
| WO2022036553A1 (en) * | 2020-08-18 | 2022-02-24 | 深圳市照阳智汇电子科技有限公司 | G9 ceramic base having improved assembly mode, and g9 lamp |
-
2017
- 2017-12-10 CN CN201721707903.9U patent/CN207569578U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109488897A (en) * | 2018-11-06 | 2019-03-19 | 宁波凯耀电器制造有限公司 | A kind of LED pin lamp |
| CN111853597A (en) * | 2020-06-29 | 2020-10-30 | 宁波凯耀电器制造有限公司 | Plug-in head lamps |
| WO2022036553A1 (en) * | 2020-08-18 | 2022-02-24 | 深圳市照阳智汇电子科技有限公司 | G9 ceramic base having improved assembly mode, and g9 lamp |
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Granted publication date: 20180703 |