CN207642575U - Conduit all-position automatic welding technology inner support elastic pin shaft - Google Patents
Conduit all-position automatic welding technology inner support elastic pin shaft Download PDFInfo
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- CN207642575U CN207642575U CN201721690671.0U CN201721690671U CN207642575U CN 207642575 U CN207642575 U CN 207642575U CN 201721690671 U CN201721690671 U CN 201721690671U CN 207642575 U CN207642575 U CN 207642575U
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Abstract
本实用新型公开了导管全位置自动焊接内撑弹性销轴,包括圆盘状的基座,所述基座一面中心处设置有圆形的压盖,所述压盖通过设置第一螺钉与基座紧固,所述基座另一面连接有一圆环状的弹性夹套,还包括锥套、防转螺钉与水平的螺杆,所述锥套外表面与弹性夹套的内表面接触,所述弹性夹套与基座螺纹连接,所述防转螺钉连接在锥套上。可在一定范围内对支撑直径进行调节,因此可适应管料的内径公差及其圆度的波动,满足全位置自动焊接工艺对于产品错缝量的控制要求,产品装夹便捷,功能稳定可靠,可满足产品批量生产需要。
The utility model discloses an elastic pin shaft for inner support automatically welded at all positions of a catheter, which comprises a disc-shaped base, and a circular gland is arranged at the center of one side of the base, and the gland is connected with the first screw and the base. The base is fastened, and the other side of the base is connected with a ring-shaped elastic jacket, which also includes a taper sleeve, an anti-rotation screw and a horizontal screw rod. The outer surface of the tapered sleeve is in contact with the inner surface of the elastic jacket. The elastic collet is threadedly connected with the base, and the anti-rotation screw is connected with the tapered sleeve. The support diameter can be adjusted within a certain range, so it can adapt to the inner diameter tolerance and roundness fluctuation of the pipe material, and meet the control requirements of the all-position automatic welding process for the amount of product staggered seam. The product is easy to clamp, and the function is stable and reliable. It can meet the needs of mass production of products.
Description
技术领域technical field
本实用新型涉及一种销轴,尤其涉及一种导管全位置自动焊接内撑弹性销轴。The utility model relates to a pin shaft, in particular to an elastic pin shaft for all-position automatic welding of inner supports of a catheter.
背景技术Background technique
全位置自动焊是一种焊枪自动沿焊缝轨迹移动,同时完成焊接的新型自动焊接方法,由于焊缝成型质量稳定可靠,近年来逐渐应用于航空航天、核工业以及化工等重要用途管类零件的焊接生产。All-position automatic welding is a new type of automatic welding method in which the welding torch automatically moves along the weld track and completes welding at the same time. Due to the stable and reliable quality of weld formation, it has been gradually used in aerospace, nuclear industry and chemical industry and other important pipe parts in recent years. welding production.
在管类零件对接焊生产过程中,通常需要采用内撑或外箍装置进行定位。某导管产品要求采用全位置自动焊接成型,由于管壁比较薄,对接两端的管料内径公差及圆度不可避免地存在差异,如果采用常规对接焊生产过程中的不可调销轴进行定位,将无法满足全位置自动焊接工艺对于产品对接面错缝量的控制要求,因此工厂研制了一种新型弹性销轴。In the butt welding production process of pipe parts, it is usually necessary to use inner support or outer hoop device for positioning. A certain pipe product requires all-position automatic welding. Due to the relatively thin pipe wall, there are unavoidable differences in the inner diameter tolerance and roundness of the pipe material at both ends of the butt joint. If the non-adjustable pin shaft in the conventional butt welding production process is used for positioning, the It is unable to meet the control requirements of the all-position automatic welding process for the amount of staggered joints on the product butt joints, so the factory has developed a new type of elastic pin.
发明内容Contents of the invention
本实用新型的目的就在于提供一种解决上述导管全位置自动焊接生产过程中缺乏可用内撑夹具,对接面错缝量难以控制问题的导管全位置自动焊接内撑弹性销轴。The purpose of this utility model is to provide an elastic pin shaft for all-position automatic welding of catheters to solve the problems of lack of available inner support fixtures and difficulty in controlling the amount of staggered joints in the above-mentioned catheter all-position automatic welding production process.
为了实现上述目的,本实用新型采用的技术方案是这样的:导管全位置自动焊接内撑弹性销轴,包括圆盘状的基座,所述基座一面中心处设置有圆形的压盖,所述压盖通过设置第一螺钉与基座紧固,所述基座另一面连接有一圆环状的弹性夹套,还包括锥套、防转螺钉与水平的螺杆,所述锥套外表面与弹性夹套的内表面接触,所述弹性夹套与基座螺纹连接,所述防转螺钉连接在锥套上,并与基座间隙配合,所述锥套也通过螺纹连接在螺杆上,所述螺杆首端设置轴肩,末端设置梯形螺纹,所述锥套中心设置有与螺杆梯形螺纹匹配的螺孔,所述螺杆穿过基座、压盖与弹性夹套的中心,并通过梯形螺纹与锥套紧固。In order to achieve the above purpose, the technical solution adopted by the utility model is as follows: the conduit is automatically welded at all positions to support elastic pins, including a disc-shaped base, and the center of one side of the base is provided with a circular gland. The gland is fastened to the base by setting the first screw, and the other side of the base is connected with a ring-shaped elastic jacket, which also includes a taper sleeve, an anti-rotation screw and a horizontal screw rod. The outer surface of the taper sleeve In contact with the inner surface of the elastic jacket, the elastic jacket is threaded to the base, the anti-rotation screw is connected to the tapered sleeve, and is matched with the base, and the tapered sleeve is also threaded to the screw rod, The head end of the screw is provided with a shaft shoulder, and the end is provided with a trapezoidal thread. The center of the taper sleeve is provided with a screw hole matching the trapezoidal thread of the screw. The screw passes through the center of the base, gland and elastic jacket, and passes through the trapezoidal thread. The thread is fastened with the taper sleeve.
进一步的是:所述弹性夹套为9SiCr材质。Further, the elastic jacket is made of 9SiCr material.
进一步的是:所述弹性夹套沿周向均布设置16处切槽。Further, the elastic jacket is provided with 16 slots uniformly distributed along the circumferential direction.
进一步的是:锥套外表面为锥面。Further, the outer surface of the tapered sleeve is a tapered surface.
与现有技术相比,本实用新型的优点在于:可在一定范围内对支撑直径进行调节,因此可适应管料的内径公差及其圆度的波动,满足全位置自动焊接工艺对于产品错缝量的控制要求,产品装夹便捷,功能稳定可靠,可满足产品批量生产需要。Compared with the prior art, the utility model has the advantage that the diameter of the support can be adjusted within a certain range, so it can adapt to the inner diameter tolerance of the pipe material and the fluctuation of its roundness, and can meet the requirements of the all-position automatic welding process for the product staggered joints. Quantity control requirements, convenient product clamping, stable and reliable functions, can meet the needs of mass production of products.
附图说明Description of drawings
图1为本实用新型剖视图;Fig. 1 is a sectional view of the utility model;
图2为本实用新型第一主视图;Fig. 2 is the first front view of the utility model;
图3为本实用新型第二主视图;Fig. 3 is the second front view of the utility model;
图4为本实用新型锥套的主视图;Fig. 4 is the front view of the taper sleeve of the utility model;
图5为锥套的A-A截面视图;Fig. 5 is the A-A sectional view of taper sleeve;
图6为本实用新型弹性夹套主视图Fig. 6 is the front view of the utility model elastic jacket
图7为本实用新型螺杆的局部剖视图。Fig. 7 is a partial sectional view of the screw of the present invention.
图中:1-基座、2-防转螺钉、3-第一螺钉、4-螺杆、5-压盖、6-锥套、7-弹性夹套。In the figure: 1-base, 2-anti-rotation screw, 3-first screw, 4-screw, 5-gland, 6-taper sleeve, 7-elastic collet.
具体实施方式Detailed ways
下面将结合附图对本实用新型作进一步说明。The utility model will be further described below in conjunction with accompanying drawing.
实施例1:如图1、图2、图3、图4、图5、图6、图7所示,本实用新型导管全位置自动焊接内撑弹性销轴,主要由基座1、弹性夹套7、螺杆4、压盖5、锥套6以及防转螺钉2等零件组成。弹性夹套7通过螺纹连接在基座1上,基座1中心设置可绕其中心轴旋转的螺杆4,螺杆4的光杆端设有轴肩,可通过基座1上螺接的压盖5轴向限位,螺杆4另一端通过梯形螺纹与锥套6连接,锥套6外锥面工作时与弹性夹套7的内锥面接触,基座上还连接有防转螺钉2,防止锥套6在螺杆4的带动下发生旋转,只作轴向运动。Embodiment 1: As shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, and Fig. 7, the catheter of the present invention is automatically welded in all positions to support elastic pins, mainly composed of base 1, elastic clips Cover 7, screw rod 4, gland 5, taper sleeve 6 and anti-rotation screw 2 and other parts. The elastic collet 7 is threadedly connected to the base 1, and the center of the base 1 is provided with a screw 4 which can rotate around its central axis. Axial limit, the other end of the screw rod 4 is connected with the taper sleeve 6 through the trapezoidal thread, the outer cone surface of the taper sleeve 6 is in contact with the inner cone surface of the elastic jacket 7 when working, and the anti-rotation screw 2 is also connected on the base to prevent the cone The sleeve 6 rotates under the drive of the screw rod 4 and only moves axially.
作为弹性销轴的核心零件,弹性夹套7由于直径较大,采用9SiCr制造。为满足使用要求,弹性夹套7前端工作部位除内表面为锥面外,外表面也设计为两段方向相反的小角度锥面,交点部位直径较大,两端直径逐渐变小。弹性夹套7沿周向均布设置16处切槽,同时在工作段根部内表面也设置了削弱环形槽。为保证弹性夹套7的回弹性能,本体经调质处理后,工作部位采用局部淬火处理,要求热处理后工作部位达到HRC56~62的高硬度值。As the core part of the elastic pin shaft, the elastic jacket 7 is made of 9SiCr due to its large diameter. In order to meet the requirements of use, in addition to the inner surface of the working part of the front end of the elastic jacket 7, the outer surface is also designed as two sections of small-angle conical surfaces with opposite directions. The diameter of the intersection point is larger, and the diameter of both ends gradually decreases. The elastic jacket 7 is provided with 16 cutting grooves evenly distributed along the circumferential direction, and at the same time, a weakened annular groove is also arranged on the inner surface of the root of the working section. In order to ensure the resilience performance of the elastic jacket 7, after quenching and tempering the main body, the working parts are partially quenched, and the working parts are required to reach a high hardness value of HRC56-62 after heat treatment.
锥套6外表面为锥面,为保证使用性能,该锥面锥角略大于弹性夹套7内锥面的锥角。锥套6中心设置梯形螺纹通孔,侧面设置防转螺钉2连接螺孔及减轻孔。The outer surface of the tapered sleeve 6 is a conical surface, and in order to ensure the performance, the conical angle of the conical surface is slightly larger than that of the inner conical surface of the elastic jacket 7 . The taper sleeve 6 center is provided with a trapezoidal threaded through hole, and the side is provided with anti-rotation screws 2 connecting screw holes and lightening holes.
螺杆4光杆端设置轴肩,另外一端为梯形螺纹,为便于拆装及调整操作,除在螺杆4两端都设置内六角孔槽外,在光杆操作端还设置了扁势,用于普通扳手操作。The smooth rod end of the screw 4 is provided with a shaft shoulder, and the other end is a trapezoidal thread. In order to facilitate disassembly and adjustment operations, in addition to the inner hexagonal hole grooves at both ends of the screw 4, a flat position is also set at the polished rod operating end, which is used for ordinary wrenches. operate.
工作时,先将弹性销轴放入导管,待弹性夹套7工作段中心部位与焊缝对齐后,在螺杆4光杆端用内六角扳手或普通扳手拧动操作,使锥套6在螺杆4的带动下,沿轴向向左移动,最终利用弹性夹套7前端工作部位的弹性变形将焊缝两端的产品撑紧,之后可进行焊接操作。焊接完成后,反向拧动螺杆4,锥套6向右移动,弹性夹套7工作部位回弹内缩直至产品松弛。在锥套6的运动过程中,由于基座1上安装有防止锥套6旋转的防转螺钉2,因此只能轴向移动。When working, first put the elastic pin shaft into the conduit, and after the center of the working section of the elastic jacket 7 is aligned with the welding seam, use an Allen wrench or a common wrench to twist the smooth rod end of the screw 4, so that the tapered sleeve 6 is on the screw 4. Driven by it, it moves to the left along the axial direction, and finally uses the elastic deformation of the working part of the front end of the elastic jacket 7 to tighten the products at both ends of the welding seam, and then the welding operation can be performed. After the welding is completed, screw the screw rod 4 in reverse, the taper sleeve 6 moves to the right, and the working part of the elastic jacket 7 rebounds and shrinks until the product is loose. During the movement of the taper sleeve 6, since the anti-rotation screw 2 which prevents the taper sleeve 6 from rotating is installed on the base 1, it can only move axially.
Claims (4)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721690671.0U CN207642575U (en) | 2017-12-07 | 2017-12-07 | Conduit all-position automatic welding technology inner support elastic pin shaft |
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| CN201721690671.0U CN207642575U (en) | 2017-12-07 | 2017-12-07 | Conduit all-position automatic welding technology inner support elastic pin shaft |
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| CN207642575U true CN207642575U (en) | 2018-07-24 |
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| CN201721690671.0U Expired - Fee Related CN207642575U (en) | 2017-12-07 | 2017-12-07 | Conduit all-position automatic welding technology inner support elastic pin shaft |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109131836A (en) * | 2018-09-21 | 2019-01-04 | 北京宇航系统工程研究所 | A kind of mini folding steering engine structure automating repeat function |
| CN115095589A (en) * | 2022-06-22 | 2022-09-23 | 四川航天长征装备制造有限公司 | Connecting pin |
-
2017
- 2017-12-07 CN CN201721690671.0U patent/CN207642575U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109131836A (en) * | 2018-09-21 | 2019-01-04 | 北京宇航系统工程研究所 | A kind of mini folding steering engine structure automating repeat function |
| CN115095589A (en) * | 2022-06-22 | 2022-09-23 | 四川航天长征装备制造有限公司 | Connecting pin |
| CN115095589B (en) * | 2022-06-22 | 2023-06-02 | 四川航天长征装备制造有限公司 | Connecting pin |
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Granted publication date: 20180724 Termination date: 20191207 |